JPH0671589B2 - Desizing wastewater treatment method - Google Patents

Desizing wastewater treatment method

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Publication number
JPH0671589B2
JPH0671589B2 JP10163191A JP10163191A JPH0671589B2 JP H0671589 B2 JPH0671589 B2 JP H0671589B2 JP 10163191 A JP10163191 A JP 10163191A JP 10163191 A JP10163191 A JP 10163191A JP H0671589 B2 JPH0671589 B2 JP H0671589B2
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JP
Japan
Prior art keywords
wastewater
desizing
treatment method
added
wastewater treatment
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP10163191A
Other languages
Japanese (ja)
Other versions
JPH04330990A (en
Inventor
山東美照
中野栄市
博司 石徹白
山東幸司
Original Assignee
中小企業事業団
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Publication date
Application filed by 中小企業事業団 filed Critical 中小企業事業団
Priority to JP10163191A priority Critical patent/JPH0671589B2/en
Publication of JPH04330990A publication Critical patent/JPH04330990A/en
Publication of JPH0671589B2 publication Critical patent/JPH0671589B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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  • Separation Of Suspended Particles By Flocculating Agents (AREA)
  • Removal Of Specific Substances (AREA)

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、例えば繊維織物処理廃
水中に含まれる物理的・化学的・生物学的に分解困難な
ポリビニールアルコールを廃水中から完全分離回収し
て、排水のCOD負荷を軽減し、自然の海洋河川の環境
汚染を防止するための糊抜廃水処理方法に関するもので
ある。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention completely separates and recovers polyvinyl alcohol contained in wastewater treated with textile fabric from the viewpoint of physical, chemical and biological decomposition, and recovers COD load of wastewater. The present invention relates to a desizing wastewater treatment method for reducing pollution and preventing environmental pollution of natural marine rivers.

【0002】[0002]

【従来の技術】繊維産業では、例えば製織するにあたっ
て経糸の繊維を密着させて表面の毛羽立ちを伏せ摩擦に
よる糸切れを防止して製織を容易にするために糊付けが
行われる。糊付け剤としてポリビニールアルコール(以
下これをP.V.Aと称す)、カルボキシルメチルセル
ローズ(以下これをC.M.Cと称す)、スターチ、油
剤(パラフィン各種動植物油、界面活性剤等)が使用さ
れている。
2. Description of the Related Art In the textile industry, for example, when weaving, warp fibers are brought into close contact with each other to prevent fluffing on the surface and prevent yarn breakage due to friction to facilitate weaving. Polyvinyl alcohol (hereinafter referred to as PVA), carboxymethyl cellulose (hereinafter referred to as CMC), starch, oil agents (paraffin animal and vegetable oils, surfactants, etc.) are used as sizing agents. It is used.

【0003】近時織機の高速化に伴ってP.V.Aの利
用率が高くなり糊抜廃水中には分解困難なP.V.Aに
よるCOD負荷が大きく、海洋河川を汚染し溶存酸素が
欠乏し自然の生体系のバランスが崩れるので該廃水の排
水にはきびしい規制がある。
With the recent increase in the speed of loom, P. V. The utilization rate of A is high and it is difficult to decompose P.A. V. The COD load due to A is large, the marine river is polluted, the dissolved oxygen is deficient, and the balance of the natural biological system is disturbed. Therefore, there are severe restrictions on the drainage of the wastewater.

【0004】[0004]

【発明が解決しようとする課題】そこで業界では排水規
制の対策として従来では硼素キレート凝集分離回収ある
いは高分子有機物及び無機物の凝集剤の利用による浮上
又は沈殿法によるスラッヂ化処理が採られているが、回
収物の安定性、回収効率、発生するスラッヂの処置等に
問題を残すものであった。
Therefore, in the industry, as a measure for wastewater regulation, conventionally, a boron chelate coagulation separation and recovery or a sludge treatment by a flotation or precipitation method using a flocculant of a high molecular weight organic compound and an inorganic compound has been adopted. However, problems remain with respect to the stability of the recovered material, the recovery efficiency, the treatment of sludge that occurs, and the like.

【0005】そこで本発明者はこの問題点に着目して、
P.V.Aの分子量に関係なくその除去率を100%近
くまで向上せしめると共に、スラッヂ化せずに廃水中の
P.V.Aを酸化重合して凝析し、分離回収する方法と
して、例えば特願平2−127720号、特願平2−1
77874号、特願平3−46898号の出願をすませ
ている。
Therefore, the present inventor paid attention to this problem,
P. V. Along with improving the removal rate to nearly 100% regardless of the molecular weight of A, the P.A. V. As a method of oxidatively polymerizing A, coagulating it, and separating and recovering it, for example, Japanese Patent Application No. 2-127720 and Japanese Patent Application No. 2-1
We have filed applications for No. 77874 and Japanese Patent Application No. 3-46898.

【0006】すなわち、これら先行発明は主としてP.
V.Aを回収する手段としてP.V.Aを含有する排水
に、(1)ペルオキソ硫酸塩を加えて加熱してP.V.
Aを凝析分離回収するもの。(2)ペルオキソ硫酸塩と
硫酸を加えて加熱してP.V.Aを凝析分離回収するも
の。(3)ペルオキソ硫酸塩と硫酸を加えて加熱して
P.V.Aを不溶化した後、硼素でキレートして分離回
収せしめるものである。ところが、これら先行技術であ
るP.V.Aの分離回収方法にあっては、純粋なP.
V.Aの凝析分離が比較的に容易であるが、一般的織布
工場における経糸の糊付剤の処法が各工場にノーハウが
あって一様ではない。
That is, these prior inventions are mainly described in P.
V. As a means for recovering A. V. To the wastewater containing A, (1) peroxosulfate was added and heated to P. V.
The one that coagulates and collects A. (2) Add peroxosulfate and sulfuric acid and heat to P. V. The one that coagulates and collects A. (3) Add peroxosulfate and sulfuric acid and heat to P. V. After insolubilizing A, it is chelated with boron and separated and recovered. However, these prior art P.I. V. In the method of separating and recovering A, pure P.
V. Although the coagulation separation of A is relatively easy, the method of applying the warp sizing agent in a general woven factory is not uniform because each factory has a know-how.

【0007】例えばP.V.Aの外にC.M.C、スタ
ーチ、油剤、界面活性剤等が併用されているため、これ
ら併用物質はペルオキソ硫酸塩を使用するP.V.Aの
酸化重合反応を妨害して分離効果を低下するものであ
り、その糊付剤の配合具合によっては先行技術では全く
効果がないという問題点がある。
For example, P. V. In addition to A.C. M. C, starch, an oil agent, a surfactant, and the like are used in combination, these combined substances include P. V. It interferes with the oxidative polymerization reaction of A and reduces the separation effect, and there is a problem that the prior art has no effect depending on the compounding condition of the sizing agent.

【0008】[0008]

【課題を解決するための手段】本発明はかかる問題に着
目してなされたもので、如何なる糊付剤の配合処法によ
る織布の糊抜廃水中に含まれるP.V.Aを不溶化状態
の濾過分別の容易性と確実性の高いフロック状とするこ
とにある。
SUMMARY OF THE INVENTION The present invention has been made in view of such a problem, and is based on P. V. The purpose is to make A into a floc shape with high easiness and certainty of filtration separation in the insolubilized state.

【0009】すなわちP.V.A、C.M.C、スター
チ、油剤、界面活性剤を含む糊抜廃水中のP.V.A
を、ペルオキソ硫酸塩(ペルオキソ燐酸塩も代用するこ
とが出来る)で酸化重合してP.V.Aの親水基を封じ
て分離回収するのであるが、共存するC.M.C、スタ
ーチ、油剤、界面活性剤がP.V.Aの酸化重合を妨害
するので、該妨害物質の妨害を防止しなければならな
い。
That is, P. V. A, C. M. C. in starch dewatering wastewater containing C, starch, oil, and surfactant. V. A
By oxidative polymerization with peroxosulfate (peroxophosphate can be substituted). V. Although the hydrophilic group of A is sealed and separated and recovered, coexisting C.I. M. C, starch, oil agent, and surfactant are P.I. V. Since it interferes with the oxidative polymerization of A, the interfering substances must be prevented.

【0010】その防止剤としては無機質では、鉄塩、ア
ルミニウム塩、カルシウム塩。有機質では、高分子電解
質がすぐれた凝集剤として有効に作用して如何なる条件
の糊抜廃水中からもP.V.Aを不溶化して分離回収す
ることが出来る。
As the preventive agents, iron salts, aluminum salts and calcium salts are inorganic substances. In the organic matter, the polyelectrolyte effectively acts as an excellent coagulant, and P. V. A can be insolubilized and separated and recovered.

【0011】繊維織物の糊抜処理は毛焼処理後に湯洗槽
で精練処理の前に行われる。この湯洗によって織物の着
糊は、P.V.A、C.M.C、油剤等は90%、澱粉
は40%程度で溶脱する。この湯洗廃水が分解困難なC
ODの発生源である分離回収に要する凝析剤は、COD
負荷物のモル比でなく液量比となるので出来る限り少な
い用水量とする事が望ましい。
The desizing treatment of the fiber woven fabric is performed after the calcination treatment and before the scouring treatment in a hot water bath. By this hot water washing, the sizing of the fabric is V. A, C. M. C, oil, etc. are leached at 90% and starch at about 40%. This wash water is difficult to decompose C
The coagulant required for separation and recovery, which is the source of OD, is COD
Since it is not the molar ratio of the load but the liquid amount ratio, it is desirable to use as little water as possible.

【0012】該湯洗時の用水量は加工スピード生地の種
類等により異るも、3〜6ton/Hrである。この廃
水のCOD負荷は通常平均16000PPMでその中浮
上、凝沈分解困難なP.V.Aの占めるCOD負荷は約
10000PPMである。この湯洗処理の発生源でP.
V.Aを分離して取り除く事により総合排水時のCOD
は環境基準以下の50PPM程度まで減少する。
The amount of water used for washing with hot water is 3 to 6 ton / Hr, although it varies depending on the type of processing speed fabric. The COD load of this wastewater is usually 16000PPM on average, and the P.O. V. The COD load occupied by A is about 10,000 PPM. The source of this hot water washing process is P.
V. COD at the time of total drainage by separating and removing A
Is reduced to around 50PPM, which is below the environmental standard.

【0013】該湯洗時の温度は、85〜90℃として、
この廃水を廃水タンクに集めて硫酸鉄、硫酸バント、塩
化カルシウム、有機高分子電解質等の凝集剤2〜3g/
l(P.V.A凝析妨害物の抑制剤として)とP.V.
A凝析剤としてペルオキソ硫酸塩2〜3g/lを加えて
酸でpH1.5〜2の条件の下で90〜95℃で10〜
15分間の反応を行うと糊抜廃水中のP.V.Aがペル
オキソ硫酸塩の酸化作用を受けて重合してP.V.Aの
親水性が減じて約80%分離する(ペルオキソ硫酸塩の
添加量が過剰となると酸化重合が進み過ぎとなり親水基
を全く失ってフロック化せず、砂状となり固液の分離が
困難となる)。
The temperature during the hot water washing is 85 to 90 ° C.,
This wastewater is collected in a wastewater tank and aggregating agents such as iron sulfate, vantosulfate, calcium chloride and organic polymer electrolyte are added in an amount of 2-3 g /
1 (as inhibitors of PVA coagulation inhibitors) and P.V. V.
A 2-3 g / l of peroxosulfate was added as a coagulant, and the acid was added at 10 to 90 ° C. under conditions of pH 1.5 to 2
After reacting for 15 minutes, P. V. A undergoes polymerization due to the oxidative action of peroxosulfate, and P. V. The hydrophilicity of A is reduced and about 80% is separated. (If the amount of peroxosulfate added is excessive, oxidative polymerization will proceed too much, the hydrophilic groups will not be lost at all, and flocs will not form, making it difficult to separate solid-liquid from sand. Become).

【0014】次に苛性ソーダ又は苛性カリ等の強アルカ
リ剤でpH4〜5に調整すると塩析効果を伴って分離物
同士が結合してフロックが大きくなり粘性も減少する
(アルカリの添加量が過剰となりpHが9以上となると
逆効果となり粒子が細かくなり泥状化するので濾別分離
が困難となる)。
Next, when the pH is adjusted to 4 to 5 with a strong alkaline agent such as caustic soda or caustic potash, the separated substances are bound to each other due to the salting-out effect to increase the flocs and reduce the viscosity (the amount of alkali added becomes excessive and the pH becomes too low. If it is 9 or more, it has an adverse effect and the particles become finer and become muddy, which makes separation by filtration difficult.

【0015】次に硼酸又は硼砂を0.1〜0.5g/l
を添加するとP.V.Aの残余の水酸基(OH)が硼素
によってキレートされて、濾別分離に適したP.V.A
フロックとなり100%回収する事が出来る該回収物は
pHに安定で長期日保存するも糊化する事はない。
Next, 0.1 to 0.5 g / l of boric acid or borax is added.
Is added to P. V. The remaining hydroxyl group (OH) of A is chelated by boron, and P.A. V. A
The recovered substance, which becomes flocs and can be recovered 100%, is stable in pH and does not gelatinize even after long-term storage.

【0016】[0016]

【実施例】以下に本発明を図面に示す実施例に基づいて
詳細に説明する。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will be described below in detail with reference to the embodiments shown in the drawings.

【0017】1は布帛の湯洗処理工程であって、この湯
洗処理工程から排出される液中に含まれるP.V.A濃
度は、不図示の濃度センサにより、そのP.V.A濃度
から約1.0〜1.2%となるように給水量によって調
整されている。またこの排出液の濃度は、85〜90℃
である。
Reference numeral 1 denotes a hot water washing treatment step of the cloth, which is contained in the liquid discharged from the hot water washing treatment step. V. The A concentration is measured by the concentration sensor (not shown). V. The amount of water is adjusted so that the A concentration is about 1.0 to 1.2%. The concentration of this discharged liquid is 85 to 90 ° C.
Is.

【0018】上記P.V.A濃度が所望値に調整された
排液は廃液受槽2内に供給されるが、この排液温度は、
廃液受槽2に供給されるまでの間で、約60℃程度まで
に低下されてしまうので、上記廃液受槽2内にはヒータ
3を設備して廃液受槽2内の排液を再度80〜90℃近
くまで加熱する。
The above P. V. The effluent whose A concentration is adjusted to a desired value is supplied into the waste liquid receiving tank 2, and the effluent temperature is
Since the temperature is lowered to about 60 ° C. before being supplied to the waste liquid receiving tank 2, a heater 3 is installed in the waste liquid receiving tank 2 to discharge the waste liquid in the waste liquid receiving tank 2 again at 80 to 90 ° C. Heat to near.

【0019】廃液受槽2内で再加熱された排液は、反応
槽4へ送り込まれるが、この反応槽4内では凝集剤容器
5、酸化剤容器6、酸容器7から供給される適量の凝集
剤、酸化剤、酸が上記排液中に混入される。
The effluent reheated in the waste liquid receiving tank 2 is sent to the reaction tank 4, and in this reaction tank 4, an appropriate amount of coagulation supplied from the flocculant container 5, the oxidizer container 6 and the acid container 7 is fed. An agent, an oxidizing agent, and an acid are mixed in the drainage.

【0020】この反応槽4内の混合排液は、反応槽8、
9を順次経る間に、充分なタイミングと添加剤混和がな
されて、中和キレート槽10内に供給される。この中和
キレート槽10内の排液には、アルカリ容器11から供
給されるアルカリ剤と、硼砂容器12から供給される硼
砂とが添加混合され、その結果中和とキレートが行なわ
れて固液分離の容易なフロック状P.V.A凝析物とな
る。
The mixed waste liquid in the reaction tank 4 is
During the course of sequentially passing through 9, the additives are sufficiently mixed with each other, and the additives are supplied into the neutralization chelate tank 10. An alkaline agent supplied from an alkali container 11 and borax supplied from a borax container 12 are added to and mixed with the drainage liquid in the neutralization chelate tank 10, and as a result, neutralization and chelation are performed to form a solid-liquid solution. Easy to separate flock P. V. A coagulate.

【0021】次いで、このフロック状P.V.A凝析物
を水分と共にフィルター13に供給してP.V.A凝析
物と濾液とに分離され、夫々のP.V.A凝析物容器1
4と濾液槽15とに回収される。これによってP.V.
Aの有効回収がきわめて容易かつ確実に行なえるもので
ある。
Next, the flocked P. V. The coagulation product of A. V. A coagulate and a filtrate are separated, and each P. V. A coagulate container 1
4 and the filtrate tank 15 are collected. As a result, P. V.
The effective recovery of A is extremely easy and reliable.

【0022】(実験例)糊抜廃水(P.V.A 1.2
%、C.M.C、スターチ、油剤等0.83%を含む)
100リットルに対して硫酸バンド250g、硫酸でp
H1.8に調整して過硫酸アンモニウム200gを加え
て94℃で10〜15分間反応させることにより廃液中
のP.V.Aは親水性が減少して約80%分離する。こ
の時点で苛性ソーダーでpH4.5に調整することによ
り前記P.V.A凝析物が集合して粘性が減少しフロッ
クが大きくなる。次にこれに硼砂(10水塩)30gを
加えると残余の親水基がキレートされフロックがさらに
生長して濾別の容易なP.V.A凝析物となった。
Experimental Example Desizing wastewater (PVA 1.2)
%, C.I. M. (Contains 0.83% of C, starch, oil, etc.)
250 g sulfuric acid band per 100 liters, p with sulfuric acid
After adjusting to H1.8, 200 g of ammonium persulfate was added and reacted at 94 ° C. for 10 to 15 minutes to remove P. V. A has a reduced hydrophilicity and is separated by about 80%. At this point, by adjusting the pH to 4.5 with a caustic soda, the P. V. A coagulate aggregates to reduce viscosity and increase flocs. Next, when 30 g of borax (10 hydrate) was added to this, the remaining hydrophilic groups were chelated and the flocs grew further, and P. V. A coagulate was obtained.

【0023】次にCODの減少度合について調べた結果
下記の如くであった。
Next, as a result of investigating the degree of reduction of COD, it was as follows.

【0024】糊抜原廃水のCOD 16000PPMが
この処理により4640PPMとなった。残った464
0PPMの負荷物質は常法の浮上沈澱活性汚泥処理が容
易であるので総合排水時のCODは30PPMであっ
た。
The COD 16000PPM of the desizing raw wastewater became 4640PPM by this treatment. 464 left
Since the load substance of 0 PPM can be easily treated by the conventional floating sedimentation activated sludge, the COD at the time of comprehensive drainage was 30 PPM.

【0025】P.V.A分離処理を行わない総合排水C
ODは250PPMと高く本発明による糊抜廃水処理方
法における有効性が明確である。
P. V. A Comprehensive wastewater without separation treatment C
The OD is as high as 250 PPM, and the effectiveness in the desizing wastewater treatment method according to the present invention is clear.

【0026】[0026]

【発明の効果】以上のように本発明はP.V.A、C.
M.C、スターチ、油剤を含む糊抜廃水に凝集剤ペルオ
キソ硫酸塩を酸性下で作用させてP.V.Aを一部不溶
化した後これをアルカリでpHを調整してフロック同志
を継ぎ更に残余の親水基を硼素でキレートして不溶化物
のフロックを再に生長をはかる糊抜廃水処理方法である
から、これによれば分離装置によるP.V.Aの回収が
きわめて容易かつ確実となり単純構造の周液分離装置に
よって高効率のP.V.A回収が実現するという効果が
得られる。
As described above, according to the present invention, the P. V. A, C.
M. The coagulant peroxosulfate is allowed to act on the desizing wastewater containing C, starch and oil under acidic conditions. V. After partially insolubilizing A, the pH is adjusted with an alkali, the floc is continued, the remaining hydrophilic groups are chelated with boron, and the flocs of the insolubilized product are re-grown. According to this, the P. V. The recovery of A is extremely easy and reliable, and a highly efficient P.A. V. The effect that A recovery is realized is obtained.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明の糊抜廃水処理法を実施する装置の説明
図。
FIG. 1 is an explanatory view of an apparatus for carrying out the desizing wastewater treatment method of the present invention.

【符号の説明】[Explanation of symbols]

1…湯洗処理工程 2…廃液受槽 3…加熱手段 4…反応槽 5…凝集剤容器 6…酸化剤容器 7…酸容器 8…反応槽 9…反応槽 10…中和キレート槽 11…アルカリ容器 12…硼砂容器 13…フィルター 14…P.V.A凝析
物 15…濾液
1 ... Hot water washing process 2 ... Waste liquid receiving tank 3 ... Heating means 4 ... Reaction tank 5 ... Flocculant container 6 ... Oxidizer container 7 ... Acid container 8 ... Reaction tank 9 ... Reaction tank 10 ... Neutralizing chelate tank 11 ... Alkali container 12 ... Borax container 13 ... Filter 14 ... P. V. A coagulate 15 ... filtrate

Claims (1)

【特許請求の範囲】[Claims] 【請求項1】 ポリビニールアルコール、カルボキシメ
チルセルローズ、スターチ、油剤等を含有する糊抜廃水
に、凝集剤と酸化剤を添加しさらに酸を加えてpH1.
5〜2に調整し加熱して廃水中のポリビニールアルコー
ルを一次凝析した後、アルカリでpH4〜5に調整して
二次凝析を行い更に硼素で残余の親水基をキレートして
凝析物を濾別に適したフロックにする事を特徴とする糊
抜廃水処理方法。
1. A coagulant and an oxidizing agent are added to a desizing wastewater containing polyvinyl alcohol, carboxymethyl cellulose, starch, an oil agent and the like to obtain a pH of 1.
After adjusting to 5-2 and heating, the primary coagulation of polyvinyl alcohol in the wastewater is performed, and then the pH is adjusted to 4 to 5 with alkali to carry out the secondary coagulation, and the remaining hydrophilic groups are chelated with boron to coagulate. A desizing wastewater treatment method, characterized in that a floc suitable for filtering is used.
JP10163191A 1991-05-07 1991-05-07 Desizing wastewater treatment method Expired - Lifetime JPH0671589B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP10163191A JPH0671589B2 (en) 1991-05-07 1991-05-07 Desizing wastewater treatment method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP10163191A JPH0671589B2 (en) 1991-05-07 1991-05-07 Desizing wastewater treatment method

Publications (2)

Publication Number Publication Date
JPH04330990A JPH04330990A (en) 1992-11-18
JPH0671589B2 true JPH0671589B2 (en) 1994-09-14

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102863062A (en) * 2012-10-11 2013-01-09 扬州市革领高科技纳米环保设备有限公司 Separating method of aqueous alkali and size in refining waste water of dyeing and finishing

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105016573B (en) * 2015-06-30 2017-01-18 南京工业大学 Method for treating neutral wastewater containing dye and PVA (polyvinyl alcohol) by using UV (ultraviolet) synergistic complexing/Fenton system
CN111661907A (en) * 2020-07-16 2020-09-15 河北和悦环保科技有限公司 Treatment method of PVA wastewater from papermaking

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102863062A (en) * 2012-10-11 2013-01-09 扬州市革领高科技纳米环保设备有限公司 Separating method of aqueous alkali and size in refining waste water of dyeing and finishing

Also Published As

Publication number Publication date
JPH04330990A (en) 1992-11-18

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