JPH0663870A - Rotary grinding wheel disk and its manufacture - Google Patents

Rotary grinding wheel disk and its manufacture

Info

Publication number
JPH0663870A
JPH0663870A JP24546892A JP24546892A JPH0663870A JP H0663870 A JPH0663870 A JP H0663870A JP 24546892 A JP24546892 A JP 24546892A JP 24546892 A JP24546892 A JP 24546892A JP H0663870 A JPH0663870 A JP H0663870A
Authority
JP
Japan
Prior art keywords
rotary
rotary grindstone
grinding wheel
grindstone
rotary grinding
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP24546892A
Other languages
Japanese (ja)
Inventor
Yozo Shimizu
要蔵 清水
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
TOKYO KENSAKU TOISHI KK
Original Assignee
TOKYO KENSAKU TOISHI KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by TOKYO KENSAKU TOISHI KK filed Critical TOKYO KENSAKU TOISHI KK
Priority to JP24546892A priority Critical patent/JPH0663870A/en
Publication of JPH0663870A publication Critical patent/JPH0663870A/en
Pending legal-status Critical Current

Links

Abstract

PURPOSE:To remove burrs and scraps on the cut surfaces of an iron material by providing multiple recesses of rotary grinding wheel mold products at random on the side surfaces of the rotary grinding wheel disks. CONSTITUTION:After rotary grinding wheel mold products 2 and 2' are molded by male and female metal molds, they are overlapped and put in a burning furnace to heat for solidification. In this case, plates 5 with multiple protrusions on their flat surfaces at random are inserted between the overlapped rotary grinding wheel mold products 2 and 2'. Next, the rotary grinding wheel mold products 2 and 2' are recessed by the self-weight action of the rotary grinding wheel mold products 2 and 2' and the plates with multiple protrusions on their flat surfaces at random in the overlapped process and also by the protrusions 4 and 4' of the plates 5 with multiple protrusions on their surfaces at random due to baking and variation in volume by heating.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】この発明は、側面に回転砥石成型
配合物を凹ませた回転砥石盤およびその回転砥石盤の製
造方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a rotary grindstone machine having a side surface recessed with a rotary grindstone molding compound and a method for producing the rotary grindstone machine.

【0002】[0002]

【従来の技術】研削又は切断用として使用されている回
転砥石盤には、その回転砥石盤の強度あるいは耐久性を
向上させる為に埋設する補強用ネットの両側に回転砥石
成型配合物を平面状に焼結するものが、特公昭62−1
3144号公報に提示されている。
2. Description of the Related Art In a rotary grindstone used for grinding or cutting, a rotary grindstone molding compound is planarly formed on both sides of a reinforcing net which is embedded to improve the strength or durability of the rotary grindstone. What is to be sintered is
It is presented in Japanese Patent No. 3144.

【0003】[0003]

【発明が解決しようとする課題】しかし、従来の回転砥
石盤は、両側面が平行平面であるから、回転砥石盤の円
周で鉄材等を切断していった場合、鉄材の切断面に出た
バリ及びかえりを取り除くことが出来ないから、切断後
別途オフセット砥石盤によりバリ及びかえり取りの作業
をしなければならなかった。又、このバリ及びかえりは
鋭利な刃物のようで危険な物である。更に、切断作業中
は平面部分で鉄材を摩擦して研削抵抗が増し、それに伴
い発熱量が増すといった欠点があった。
However, since both sides of the conventional rotary grindstone are parallel planes, when the iron material or the like is cut along the circumference of the rotary grindstone, it appears on the cut surface of the iron material. Since the burrs and burrs cannot be removed, it was necessary to separately remove the burrs and burrs with an offset grindstone after cutting. Further, the burr and the burr are like a sharp blade and are dangerous. Further, during the cutting work, there is a drawback that the flat material rubs the iron material to increase the grinding resistance, and the heat generation amount increases accordingly.

【0004】[0004]

【課題を解決するための手段】上記欠点を除く為に、本
発明の回転砥石盤は、網状シートの両面に回転砥石成型
物を加熱凝固する回転砥石盤において、回転砥石盤の側
面に回転砥石成型物の凹部を多数設るようにしたもので
ある。そして、その回転砥石盤を製造する方法は、雌雄
の金型によって回転砥石成型配合物を成型した後、その
回転砥石成型物を積み重ね、焼成炉にいれて加熱凝固す
る際に、この回転砥石成型物の重合間に平面にランダム
に多数の突起のある板を挟み込んで積み重ね、この回転
砥石成型物と前記平面にランダムに多数の突起のある板
との積み重ね工程における自重作用と、焼成且つ加熱凝
固する工程における容積変化で前記平面にランダムに多
数の突起のある板の突起により回転砥石成型配合物を凹
ませることによって、回転砥石盤の側面に回転砥石成型
物の凹部をランダムに多数設けるようにしたものであ
る。
In order to eliminate the above-mentioned drawbacks, the rotary grindstone of the present invention is a rotary grindstone in which rotary grindstone moldings are heated and solidified on both sides of a mesh sheet. A large number of recesses are formed in the molded product. And, the method of manufacturing the rotary grindstone machine is such that after molding the rotary grindstone molding compound by male and female molds, stacking the rotary grindstone moldings and putting them in a firing furnace to heat and solidify the rotary grindstone molding. Stacked by randomly sandwiching a plate with many protrusions on the plane between the polymerization of the objects, the self-weighting effect in the stacking process of this rotating grindstone molded product and the plate with many protrusions randomly on the above surface, and firing and heat solidification By recessing the rotary grindstone molding compound by the projections of a plate having a large number of projections randomly on the plane in the volume change in the step, it is possible to randomly provide a large number of concave parts of the rotary grindstone molding on the side surface of the rotary grinder. It was done.

【0005】[0005]

【実施例】この発明を例示した図にもとずいて説明す
る。図1はこの発明の回転砥石盤の平面図、図2は回転
砥石盤の断面図、図3は回転砥石盤製作の説明図、図4
は穴あき鉄板の部分図、図5は回転砥石盤製作の説明
図、図6は回転砥石盤の一部断面拡大図である。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will be described with reference to the drawings. FIG. 1 is a plan view of a rotary grindstone of the present invention, FIG. 2 is a sectional view of the rotary grindstone, FIG. 3 is an explanatory view of manufacturing the rotary grindstone, and FIG.
5 is a partial view of a perforated iron plate, FIG. 5 is an explanatory view of manufacturing a rotary grindstone, and FIG. 6 is a partially enlarged cross-sectional view of the rotary grindstone.

【0006】図3において、回転砥石盤を成型する雌金
型1の内底部に、先ず砥粒と、この砥粒の結合材である
フェノール樹脂等を配合した配合物2を充填し、その上
面に回転砥石盤の補強材となる網状シート3を載置す
る、次いで、その網状シート3の上部に前記同様砥粒と
結合材の配合物2′を充填することによって、雌金型1
の中には下層の配合物2と上層の配合物2′との間に網
状シート3が介在するようにする。次ぎに上方より雌金
型1′により前記充填物を押圧し回転砥石成型物を得
る。このようにして成型した回転砥石成型物を積み重ね
て焼成炉にて焼成し、加熱凝固するのであるが、この積
み重ね作業の時に、回転砥石成型物の両側を、上下平面
に直径6ミリ程度の突起4・4’がランダムに多数突設
されている厚査0.6ミリ程度の板を挟み込んで積み重
ねる。この積み重ね作業のとき、図示していないが、約
200度Cの温度に耐える耐熱性のインク等により、文
字或るいは色彩を施した例えばアルミニュウム箔、紙、
不織布および合成樹脂フイルムム等のラベル材を回転砥
石成型物の中心部分に挟み込むようにしている。この回
転砥石成型物と平面にランダムに多数突起のある板5と
の積み重ね工程における自重作用と、焼成且つ加熱凝固
する工程における容積変化で回転砥石盤の側面に図5で
示すように、鉄板に押さえられて硬くなる層7が出来る
一方、前記平面にランダムに多数突起のある板5の突起
4・4’により回転砥石成型配合物を凹ますことによっ
て、比較的に硬い砥石成型物の凹部6回転砥石盤の両側
面に設けることが出来る。
In FIG. 3, an inner bottom portion of a female die 1 for molding a rotary grindstone is first filled with an abrasive grain and a compound 2 containing a phenol resin or the like as a binding material of the abrasive grain, and its upper surface. The reticulated sheet 3 serving as a reinforcing material for the rotary grindstone is placed on the reticulated grindstone, and the reticulated sheet 3 is then filled with the compound 2'of the abrasive grains and the binder in the same manner as described above.
A mesh sheet 3 is interposed between the lower layer formulation 2 and the upper layer formulation 2 '. Next, the filling is pressed from above by the female die 1'to obtain a rotary grindstone molding. The rotary whetstone moldings formed in this way are stacked and fired in a firing furnace to heat and solidify. At the time of this stacking work, both sides of the rotary whetstone moldings are projected on upper and lower planes with a diameter of about 6 mm. Stacks by sandwiching plates with a thickness of about 0.6 mm in which a large number of 4'4 'are randomly projected. Although not shown, at the time of this stacking work, for example, aluminum foil, paper, or the like, which is colored or colored with a heat-resistant ink that withstands a temperature of about 200 ° C.
A label material such as a non-woven fabric and a synthetic resin film is sandwiched between the center parts of the rotary grindstone molding. As shown in FIG. 5, on the side surface of the rotating grindstone plate, an iron plate was formed on the side surface of the rotating grindstone due to its own weight effect in the stacking step of the rotary grindstone molding and the plate 5 having a large number of projections randomly on the plane and the volume change in the step of baking and heating and solidifying. While a layer 7 that is pressed and hardened is formed, recesses 6 of a relatively hard grindstone molding are formed by recessing the rotary grindstone molding compound by the projections 4 and 4'of the plate 5 having a large number of projections randomly on the plane. It can be installed on both sides of the rotary grinder.

【0007】[0007]

【発明の効果】本発明の方法によれば、回転砥石盤の平
行平面部分に回転砥石成型配合物をへこませて、比較的
に硬い回転砥石成型物の凹部6を設けることが容易に出
来、本発明の方法で製造した回転砥石盤を用いて鉄材等
を切断した場合、回転砥石盤の円周部分で研削したとき
に、鉄材の切断面に出たバリ及びかえりは凹部に形成さ
される端部で削り取ることが出来る、また、凹部6で研
削幅が僅かながらも保てるので、回転砥石盤の両側の平
面部分で鉄材を摩擦して研削抵抗が増し、発熱量が増す
といった欠点を除くことが出来る効果を奏するものであ
る。
EFFECTS OF THE INVENTION According to the method of the present invention, it is possible to easily form the relatively hard concave portion 6 of the rotary grindstone molding by denting the rotary grindstone molding compound in the parallel plane portion of the rotary grindstone machine. In the case where an iron material or the like is cut using the rotary grindstone manufactured by the method of the present invention, burrs and burrs appearing on the cut surface of the iron material are formed in the recesses when the iron grindstone is ground by the circumferential portion of the rotary grindstone. It is possible to scrape off at the end, and since the grinding width can be kept in the recess 6 though it is a little, eliminate the disadvantage that the iron material rubs on the flat parts on both sides of the rotary grinder to increase the grinding resistance and increase the heat generation amount. It has the effect of being able to

【図面の簡単な説明】[Brief description of drawings]

【図1】この発明の回転砥石盤の平面図である。FIG. 1 is a plan view of a rotary grindstone of the present invention.

【図2】回転砥石盤の断面図である。FIG. 2 is a sectional view of a rotary grindstone.

【図3】回転砥石盤製作の説明図である。FIG. 3 is an explanatory diagram of manufacturing a rotary grinder.

【図4】穴あき鉄板の部分図である。FIG. 4 is a partial view of a perforated iron plate.

【図5】回転砥石盤製作の説明図である。FIG. 5 is an explanatory diagram of manufacturing a rotary grinder.

【図6】回転砥石盤の一部断面拡大図である。FIG. 6 is an enlarged view of a partial cross section of a rotary grindstone.

【符号の説明】[Explanation of symbols]

1〜雌金型 1′〜雄金型 2,2′〜配合物 3〜網状シート 4〜突起 4’〜突起 5〜平面にランダムに多数突起のある板 6〜凹部 7〜硬い部分 1-female mold 1'-male mold 2,2'-compound 3-mesh sheet 4-protrusions 4'-protrusions 5 plate with multiple protrusions randomly on plane 6-recesses 7-hard part

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】 網状シートの両面に回転砥石成型物を加
熱凝固する回転砥石盤において、回転砥石盤の側面に回
転砥石成型物の凹部をランダムに多数設けたことを特徴
とする回転砥石盤。
1. A rotary grindstone machine for heating and solidifying a rotary grindstone molding on both sides of a mesh sheet, wherein a large number of concave portions of the rotary grindstone molding are randomly provided on the side surfaces of the rotary grindstone machine.
【請求項2】 雌雄の金型によって回転砥石成型配合物
を成型した後、この回転砥石成型物を積み重ね、焼成炉
にいれて加熱凝固する際に、この回転砥石成型物の重合
間に平面にランダムに多数の突起のある板を挟み込んで
積み重ね、この回転砥石成型物と平面にランダムに突起
のある板との積み重ね工程における自重作用と、焼成且
つ加熱凝固する工程における容積変化で前記平面にラン
ダムに多数の突起ある板の突起により回転砥石成型配合
物を凹ませることによって、回転砥石盤の側面に回転砥
石成型物の凹部をランダムに多数設ける回転砥石盤の製
造方法。
2. When a rotary whetstone molding compound is molded by male and female dies, the rotary whetstone moldings are stacked and placed in a firing furnace to be heated and solidified, a flat surface is formed between polymerizations of the rotary whetstone moldings. Randomly stacked on the plane by sandwiching plates with a large number of protrusions at random, and by the self-weight effect in the stacking process of this rotating grindstone molded product and the plates with protrusions on a plane randomly, and the volume change in the process of baking and heating and solidifying. A method for manufacturing a rotary grindstone machine, wherein a large number of recesses of the rotary grindstone molding are randomly provided on the side surface of the rotary grindstone machine by denting the rotary grindstone molding compound with the projections of a plate having a large number of projections.
JP24546892A 1992-08-21 1992-08-21 Rotary grinding wheel disk and its manufacture Pending JPH0663870A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP24546892A JPH0663870A (en) 1992-08-21 1992-08-21 Rotary grinding wheel disk and its manufacture

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP24546892A JPH0663870A (en) 1992-08-21 1992-08-21 Rotary grinding wheel disk and its manufacture

Publications (1)

Publication Number Publication Date
JPH0663870A true JPH0663870A (en) 1994-03-08

Family

ID=17134114

Family Applications (1)

Application Number Title Priority Date Filing Date
JP24546892A Pending JPH0663870A (en) 1992-08-21 1992-08-21 Rotary grinding wheel disk and its manufacture

Country Status (1)

Country Link
JP (1) JPH0663870A (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100809623B1 (en) * 2007-06-19 2008-03-05 (주)디앤디 디스크산업 Manufacturing mold for cutting wheel
KR100888270B1 (en) * 2007-11-19 2009-03-10 (주)디앤디 디스크산업 Manufacturing jig for manufacturing cutting wheel
WO2014036097A1 (en) * 2012-08-28 2014-03-06 Saint-Gobain Abrasives, Inc. Large diameter cutting tool
WO2015159119A2 (en) 2013-12-27 2015-10-22 Chisholm Dean Safety closures and pumping systems

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100809623B1 (en) * 2007-06-19 2008-03-05 (주)디앤디 디스크산업 Manufacturing mold for cutting wheel
WO2008156235A1 (en) * 2007-06-19 2008-12-24 D & D Disc Industry Corp. Mold for manufacturing a cutting wheel
KR100888270B1 (en) * 2007-11-19 2009-03-10 (주)디앤디 디스크산업 Manufacturing jig for manufacturing cutting wheel
WO2014036097A1 (en) * 2012-08-28 2014-03-06 Saint-Gobain Abrasives, Inc. Large diameter cutting tool
US9138869B2 (en) 2012-08-28 2015-09-22 Saint-Gobain Abrasives, Inc. Large diameter cutting tool
WO2015159119A2 (en) 2013-12-27 2015-10-22 Chisholm Dean Safety closures and pumping systems

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