JPH0662787B2 - Vulcanized rubber chip molding - Google Patents

Vulcanized rubber chip molding

Info

Publication number
JPH0662787B2
JPH0662787B2 JP23121390A JP23121390A JPH0662787B2 JP H0662787 B2 JPH0662787 B2 JP H0662787B2 JP 23121390 A JP23121390 A JP 23121390A JP 23121390 A JP23121390 A JP 23121390A JP H0662787 B2 JPH0662787 B2 JP H0662787B2
Authority
JP
Japan
Prior art keywords
rubber
vulcanized
parts
molded body
weight
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP23121390A
Other languages
Japanese (ja)
Other versions
JPH04110326A (en
Inventor
啓嗣 山中
恒夫 長沢
博之 岩崎
智弘 永吉
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kinugawa Rubber Industrial Co Ltd
Original Assignee
Kinugawa Rubber Industrial Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kinugawa Rubber Industrial Co Ltd filed Critical Kinugawa Rubber Industrial Co Ltd
Priority to JP23121390A priority Critical patent/JPH0662787B2/en
Publication of JPH04110326A publication Critical patent/JPH04110326A/en
Publication of JPH0662787B2 publication Critical patent/JPH0662787B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B17/00Recovery of plastics or other constituents of waste material containing plastics
    • B29B17/0026Recovery of plastics or other constituents of waste material containing plastics by agglomeration or compacting
    • B29B17/0042Recovery of plastics or other constituents of waste material containing plastics by agglomeration or compacting for shaping parts, e.g. multilayered parts with at least one layer containing regenerated plastic
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/003Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor characterised by the choice of material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2021/00Use of unspecified rubbers as moulding material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2105/00Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/0058Liquid or visquous
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2105/00Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/24Condition, form or state of moulded material or of the material to be shaped crosslinked or vulcanised
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2105/00Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/25Solid
    • B29K2105/251Particles, powder or granules
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/62Plastics recycling; Rubber recycling

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Environmental & Geological Engineering (AREA)
  • Road Paving Structures (AREA)
  • Manufacture Of Macromolecular Shaped Articles (AREA)
  • Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)

Description

【発明の詳細な説明】 産業上の利用分野 本発明は、加硫ゴムチップ成型体に関し、特に、歩道,
ゴルフ場,テニスコート,プールサイドなどに敷きつめ
られた弾性ブロックに係わる。
Description: TECHNICAL FIELD The present invention relates to a vulcanized rubber chip molded body, and more particularly to a sidewalk,
Related to elastic blocks laid on golf courses, tennis courts, poolsides, etc.

従来の技術 従来より市販されている弾性舗装用成型品は、タイヤ修
正装置によって削り取られる糸状ゴムの粉末ゴムや、古
タイヤ等の廃ゴムの粉砕によって作られた粉末ゴムを、
合成樹脂バインダーにて硬化成型させたものが知られて
いる(特開平1−197517号公報参照)。
2. Description of the Related Art Conventionally, molded products for elastic pavement that are commercially available include powdered rubber of thread-like rubber scraped off by a tire correction device, and powdered rubber made by crushing waste rubber such as old tires.
It is known that it is cured and molded with a synthetic resin binder (see Japanese Patent Application Laid-Open No. 1-197517).

また、タイヤの粉末ゴムを使用した成型物は殆どが黒色
であるため、黒色以外の成型物を得る場合は、バインダ
ーに顔料を配合させ硬化と同時に粉体の表面を有色化さ
せる方法が主に行なわれている。
Also, since most of the molded products using tire rubber powder are black, when obtaining a molded product other than black, the method of blending a pigment with a binder and curing the powder surface at the same time as curing is mainly used. Has been done.

さらに、多層構造物を形成する場合は、表面層を着色塗
料等を用いて成型後に塗布(コーティング)を行なう方
法等がとられている。
Further, in the case of forming a multilayer structure, a method of applying (coating) after molding the surface layer using a colored paint or the like is used.

なお、第2図は、従来の単層構造からなる粉砕ゴム成型
体の斜視図であって、同図中1は構造層、2は表面部
(踏面部)を示している。
Note that FIG. 2 is a perspective view of a crushed rubber molded body having a conventional single-layer structure, in which 1 denotes a structural layer and 2 denotes a surface portion (tread surface portion).

発明が解決しようとする課題 しかしながら、このような従来技術のように合成樹脂バ
インダーを用いた成型体では、表面(踏面)の層の摩耗
や、酸,オゾン(O3)等によって劣化し易い。特に、
タイヤ粉砕ゴムや再生ゴムチップをベースに使用した物
などもオゾンや光等に対して抵抗力が弱い。また、美観
向上を目的として、表面層を有色化させるために、バイ
ンダーに顔料などを添加した場合、バインダー固有の強
度が顔料の添加量に比例して減殺される問題点を有して
いた。さらに、表面層を塗装着色化させる方法では、着
色部分は極端に薄く、塗装の剥れ等により美観を損われ
る問題点があった。
DISCLOSURE OF THE INVENTION Problems to be Solved by the Invention However, a molded body using a synthetic resin binder as in the conventional technique is easily deteriorated by abrasion of the surface (tread) layer, acid, ozone (O 3 ), and the like. In particular,
Products using tire crushed rubber or recycled rubber chips as a base also have weak resistance to ozone and light. Further, when a pigment or the like is added to the binder in order to make the surface layer colored for the purpose of improving the aesthetic appearance, the strength peculiar to the binder is diminished in proportion to the addition amount of the pigment. Further, in the method of coating and coloring the surface layer, there is a problem that the colored portion is extremely thin and the appearance is impaired due to peeling of the coating or the like.

本発明は、このような従来の問題点に着目して創案され
たものであって、長期にわたり、歩行者や自然条件等に
起因する表面層の変色,摩耗,劣化を防止し、表面層の
美観及び成型体自体の強度を保つことができる加硫ゴム
チップ成型体を得んとするものである。
The present invention was devised by focusing on such conventional problems, and prevents discoloration, wear, and deterioration of the surface layer due to pedestrians, natural conditions, etc. for a long period of time, It is intended to obtain a vulcanized rubber chip molded body capable of maintaining the aesthetic appearance and the strength of the molded body itself.

課題を解決するための手段 そこで、本発明は、加硫粉砕ゴムからなる加硫ゴムチッ
プ成型体において、少なくとも表面層は、可加硫液状組
成物と、加硫剤と、加硫促進剤がバインダーとして用い
られていることを、その解決手段としている。
Means for Solving the Problems Therefore, the present invention, in a vulcanized rubber chip molded body made of vulcanized pulverized rubber, at least the surface layer, a vulcanizable liquid composition, a vulcanizing agent, a vulcanization accelerator binder Is used as a solution.

作用 加硫粉砕ゴム(ゴム粉体)と可加硫液状組成物は、加硫
剤により架橋反応を起し、少なくとも表面層は、耐候
性,耐オゾン性を備え、強度(接合力)が向上する。こ
のため、耐摩耗性も向上する。特に、表面層や成型体自
体のカラー化を施しても、上記したように架橋による強
度向上のため、摩耗,変色,劣化を防止することが可能
となる。
Action The vulcanized ground rubber (rubber powder) and the vulcanizable liquid composition undergo a crosslinking reaction by the vulcanizing agent, and at least the surface layer has weather resistance and ozone resistance, and the strength (bonding strength) is improved. To do. Therefore, wear resistance is also improved. In particular, even if the surface layer or the molded body itself is colored, it is possible to prevent abrasion, discoloration, and deterioration because the strength is increased by crosslinking as described above.

実施例 以下、本発明に係る加硫ゴムチップ成型体の詳細を説明
する。
Examples Hereinafter, details of the vulcanized rubber chip molded body according to the present invention will be described.

本発明は、加硫粉砕ゴムからなる加硫ゴムチップに、化
加硫液状組成物と、加硫剤と、加硫促進剤がバインダー
として用いられたものであって、少なくとも表面層をこ
のように形成する。
The present invention is a vulcanized rubber chip made of vulcanized pulverized rubber, a vulcanized liquid composition, a vulcanizing agent, and a vulcanization accelerator are used as a binder, and at least the surface layer is Form.

(第1実施例) 次に、本発明を単層構造の加硫ゴムチップ成型体に適用
した第1実施例の配合例を示す。
(First Example) Next, a formulation example of the first example in which the present invention is applied to a vulcanized rubber chip molded body having a single-layer structure will be shown.

タイヤ粉砕ゴムチップ 100重量部 液状ポリマー(液状EPDM)5〜50重量部 加硫剤(硫黄) 0.1〜10重量部 加硫促進剤 0.1〜10重量部 このような配合で、キャビティに材料を仕込んでコンプ
レッション成型を140〜180℃の温度で、3〜40
分間行なった。
Tire crushed rubber chips 100 parts by weight Liquid polymer (liquid EPDM) 5 to 50 parts by weight Vulcanizing agent (sulfur) 0.1 to 10 parts by weight Vulcanization accelerator 0.1 to 10 parts by weight With such a composition, a material for the cavity is formed. And compression molding at a temperature of 140 to 180 ° C. for 3 to 40
It was done for a minute.

本実施例においては、加硫粉砕ゴムとしてタイヤ粉砕ゴ
ムチップを用いたが、他の再生ゴムチップを用いてもよ
い。
In the present embodiment, tire crushed rubber chips were used as the vulcanized crushed rubber, but other recycled rubber chips may be used.

(第2実施例) 第1図は、本発明に係る加硫ゴムチップ成型体の第2実
施例の斜視図である。同図中2は表面部(踏面部)、3
は表面層、4は接地層を示している。
(Second Embodiment) FIG. 1 is a perspective view of a second embodiment of the vulcanized rubber chip molded body according to the present invention. In the figure, 2 is the surface portion (tread surface portion), 3
Indicates a surface layer, and 4 indicates a ground layer.

本実施例は、2層構造であるため、キャビティに表面層
材料を仕込んで平坦化した後、接地層材料を仕込んでコ
ンプレッション成型を施して形成する。なお、このコン
プレッション成型の際の温度・時間は、上記第1実施例
と同様である。
Since this embodiment has a two-layer structure, it is formed by charging the surface layer material into the cavity for planarization, then charging the ground layer material and performing compression molding. The temperature and time for this compression molding are the same as in the first embodiment.

本実施例の配合例を表面層3と接地層4とに分けて以下
に示す。
Formulation examples of this example are shown below for the surface layer 3 and the ground layer 4.

(表面層の配合例) タイヤ粉砕ゴムチップ 100重量部 液状ポリマー(液状NBR) 5〜50重量部 顔料 0〜25重量部 加硫剤(硫黄) 0.1〜10重量部 加硫促進剤 0.1〜10重量部 (接地層の配合例) タイヤ粉砕ゴムチップ 100重量部 加硫剤(硫黄) 0.1〜10重量部 加硫促進剤 0.1〜10重量部 (第3実施例) 本実施例は、第2実施例と同様に2層構造であって、成
型温度及び時間も同様である。
(Example of compounding surface layer) Tire crushed rubber chip 100 parts by weight Liquid polymer (liquid NBR) 5 to 50 parts by weight Pigment 0 to 25 parts by weight Vulcanizing agent (sulfur) 0.1 to 10 parts by weight Vulcanization accelerator 0.1 -10 parts by weight (compounding example of ground layer) Tire crushed rubber chips 100 parts by weight Vulcanizing agent (sulfur) 0.1-10 parts by weight Vulcanization accelerator 0.1-10 parts by weight (Third Example) This example Has a two-layer structure as in the second embodiment, and the molding temperature and time are also the same.

以下、配合例を示す。The following is a formulation example.

(表面層の配合例) カラーゴムチップ 100重量部 液状ポリマ(CRラテックス)5〜50重量部 加硫剤(硫黄) 0.1〜10重量部 加硫促進剤 0.1〜10重量部 (接地層の配合例) タイヤ粉砕ゴムチップ 100重量部 加硫剤(硫黄) 0.1〜10重量部 加硫促進剤 0.1〜10重量部 本実施例は、表面層材料にカラーゴムチップを用いたた
め、別途顔料を加える必要がなく、また、第2実施例と
同様に接地層はそれぼと強度を必要としないために、接
地層材料に可加硫液状組成部としての液状ポリマーは配
合されていないので安価に作成することができる。
(Example of compounding surface layer) Color rubber chip 100 parts by weight Liquid polymer (CR latex) 5 to 50 parts by weight Vulcanizing agent (sulfur) 0.1 to 10 parts by weight Vulcanization accelerator 0.1 to 10 parts by weight (ground layer Compounding example) Tire crushed rubber chips 100 parts by weight Vulcanizing agent (sulfur) 0.1 to 10 parts by weight Vulcanization accelerator 0.1 to 10 parts by weight In this example, since color rubber chips were used as the surface layer material, separate Since it is not necessary to add a pigment and the grounding layer does not require unevenness and strength like the second embodiment, the ground layer material does not contain a liquid polymer as a vulcanizable liquid composition part. Can be created at low cost.

本実施例においては、表面層と接地層を構成する加硫粉
砕ゴムが異なるが、成型品における両層の接合力は、化
加硫液状組成物としての液状ポリマーの架橋により強度
を有しているものが得られた。
In this example, the vulcanized pulverized rubber constituting the surface layer and the ground layer is different, but the bonding force between both layers in the molded product has strength due to the crosslinking of the liquid polymer as the vulcanized liquid composition. I got what I had.

以上、各実施例について説明したが、これらに限らず、
構成の要旨に付随する各種の設計変更が可能である。
Although the respective embodiments have been described above, the invention is not limited to these.
Various design changes that accompany the gist of the configuration are possible.

発明の効果 以上の説明から明らかなように、本発明に係る加硫ゴム
チップ成型体は、加硫粉砕ゴムに可加硫液状組成物を配
合して加硫されているため、結合強度が大きく表面層
(踏面層)の耐候性及び機械的強度が高くなる効果があ
る。このため、長期にわたり、歩行者や、自然条件等に
起因する表面層の変色,摩耗,劣化を防止し得ると共
に、表面層の美観及び成型体の強度を保つ弾性ブロック
成型体が作成出来る効果がある。
EFFECTS OF THE INVENTION As is clear from the above description, the vulcanized rubber chip molded body according to the present invention has a high bonding strength because the vulcanized pulverized rubber is vulcanized by mixing the vulcanizable liquid composition. It has the effect of increasing the weather resistance and mechanical strength of the layer (tread layer). Therefore, it is possible to prevent discoloration, wear and deterioration of the surface layer due to pedestrians, natural conditions, etc. for a long period of time, and to produce an elastic block molded body that maintains the appearance of the surface layer and the strength of the molded body. is there.

【図面の簡単な説明】[Brief description of drawings]

第1図は本発明に係る加硫ゴムチップ成型体の第2実施
例を示す斜視図、第2図は従来の単層構造からなる粉砕
ゴム成型体の斜視図である。 2……表面部、3……表面層、4……接地層。
FIG. 1 is a perspective view showing a second embodiment of a vulcanized rubber chip molded body according to the present invention, and FIG. 2 is a perspective view of a conventional crushed rubber molded body having a single-layer structure. 2 ... surface part, 3 ... surface layer, 4 ... ground layer.

Claims (1)

【特許請求の範囲】[Claims] 【請求項1】加硫粉砕ゴムからなる加硫ゴムチップ成型
体において、 少なくとも表面層は、可加硫液状組成物と、加硫剤と、
加硫促進剤がバインダーとして用いられていることを特
徴とする加硫ゴムチップ成型体。
1. A vulcanized rubber chip molded body made of vulcanized pulverized rubber, wherein at least the surface layer comprises a vulcanizable liquid composition, a vulcanizing agent, and
A vulcanized rubber chip molded body, wherein a vulcanization accelerator is used as a binder.
JP23121390A 1990-08-31 1990-08-31 Vulcanized rubber chip molding Expired - Lifetime JPH0662787B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP23121390A JPH0662787B2 (en) 1990-08-31 1990-08-31 Vulcanized rubber chip molding

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP23121390A JPH0662787B2 (en) 1990-08-31 1990-08-31 Vulcanized rubber chip molding

Publications (2)

Publication Number Publication Date
JPH04110326A JPH04110326A (en) 1992-04-10
JPH0662787B2 true JPH0662787B2 (en) 1994-08-17

Family

ID=16920103

Family Applications (1)

Application Number Title Priority Date Filing Date
JP23121390A Expired - Lifetime JPH0662787B2 (en) 1990-08-31 1990-08-31 Vulcanized rubber chip molding

Country Status (1)

Country Link
JP (1) JPH0662787B2 (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB9803353D0 (en) * 1998-02-17 1998-04-15 Farmer Anthony L Process for the production of rubber products
GB0323314D0 (en) 2003-10-04 2003-11-05 Ardern Fergus J Constructional panels

Also Published As

Publication number Publication date
JPH04110326A (en) 1992-04-10

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