JPH0657027A - Flame retardant styrene-modified polyethylenic molded foamy - Google Patents

Flame retardant styrene-modified polyethylenic molded foamy

Info

Publication number
JPH0657027A
JPH0657027A JP4107297A JP10729792A JPH0657027A JP H0657027 A JPH0657027 A JP H0657027A JP 4107297 A JP4107297 A JP 4107297A JP 10729792 A JP10729792 A JP 10729792A JP H0657027 A JPH0657027 A JP H0657027A
Authority
JP
Japan
Prior art keywords
resin particles
styrene
foaming agent
molding
weight
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP4107297A
Other languages
Japanese (ja)
Other versions
JP2806512B2 (en
Inventor
Masatomo Sasaki
正朋 佐々木
Tsugi Uei
嗣 植井
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sekisui Kasei Co Ltd
Original Assignee
Sekisui Plastics Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sekisui Plastics Co Ltd filed Critical Sekisui Plastics Co Ltd
Priority to JP4107297A priority Critical patent/JP2806512B2/en
Publication of JPH0657027A publication Critical patent/JPH0657027A/en
Application granted granted Critical
Publication of JP2806512B2 publication Critical patent/JP2806512B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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  • Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

PURPOSE:To provide a molded foam having the amount of a foaming agent remaining in the molded foam and the molding ratio satisfying a specific relationship and good in physical properties of moldings without containing a flame retardant by molding a styrene-modified polyethylene with a combustible foaming agent at a specific molding ratio. CONSTITUTION:The flame retardant molded foam is obtained by adding pure water, magnesium pyrophosphate and sodium dodecylbenzenesulfonate into an autoclave, providing an aqueous medium, suspending polythylenic resin particles therein, adding a polymerization catalyst and a styrenic monomer thereto, carrying out the polymerization while heating the resultant mixture, affording a styrene-modified polyethylenic resin, then dispersing the resin particles in water containing the sodium dodecylbenzensulfonayte in the autoclave, heating the prepared dispersion at 70 deg.C, pressing a combustible foaming agent such as butane thereinto, impregnating the resin particles therewith, providing expandable resin particles, subsequently preexpanding the resin particles with steam and then expansion molding the preexpanded resin particles with a molding machine. This molded foam has 35 times or less molding ratio and the molding ratio (Y) (times) and the amount of the residual combustible foaming agent (X) (wt.%) satisfy a relationship of the formula X<2>.Y<=5.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】この発明は 難燃性スチレン改質
ポリエチレン系発泡成形体に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a flame-retardant styrene-modified polyethylene foam molding.

【0002】[0002]

【従来の技術】熱可塑性樹脂からなる発泡成形体は、建
材、日用品、構築物、構造物、冷凍倉庫等の断熱材、温
室における保温剤等として使用されており、特に発泡性
熱可塑性樹脂粒子を材料としたものは、任意な発泡成形
体を得ることが可能なため、食品輸送用容器、建築物に
おける床材、自動車部材、タンクの保温、保冷材等に広
く用いられている。しかし、熱可塑性樹脂からなる発泡
体は、非発泡の成形体に比べて燃焼しやすいので、発泡
成形体を自動車部材等に用いる場合は難燃性を付与する
ことが必要である。従来かかる難燃性の付与は1,1,
2,2−テトラブロムエタン(特公昭37−5739号
公報)、2−クロル−1,2,3,4−テトラブロモブ
タン(特公昭33−6788号公報)等のハロゲン化炭
化水素および2,3−ジブロムプロパノール−1のアセ
タールまたはエーテル(特公昭35−7089号公報)
等の難燃化剤を熱可塑性樹脂に加えることにより行われ
ている。
2. Description of the Related Art Foam molded articles made of thermoplastic resins are used as building materials, daily necessities, constructions, structures, heat insulating materials for refrigerating warehouses, etc., and heat insulating agents in greenhouses. Since the material can be used to obtain an arbitrary foamed molded product, it is widely used as a food transportation container, a floor material in a building, an automobile member, a heat insulating material for a tank, a cold insulating material, and the like. However, since a foam made of a thermoplastic resin is more likely to burn than a non-foamed molded body, it is necessary to impart flame retardancy when the foamed molded body is used as an automobile member or the like. Conventionally, the flame retardance is 1,1,
Halogenated hydrocarbons such as 2,2-tetrabromoethane (Japanese Patent Publication No. 37-5739), 2-chloro-1,2,3,4-tetrabromobutane (Japanese Patent Publication No. 33-6788), and 2, Acetal or ether of 3-dibromopropanol-1 (JP-B-35-7089)
The flame retardant is added to the thermoplastic resin.

【0003】[0003]

【発明が解決しようとする課題】しかし、これら難燃化
剤には熱可塑性樹脂に対し多量に加えねばならないも
の、耐候性が悪く成形後時間の経過と共に着色し劣化現
象を生じるものがあり、また、価格的に高価であり、実
用に適さないものもある。また、これらの難燃化剤を熱
可塑性樹脂に混入し、均一な組成物として得られたもの
の軟化点がもとの熱可塑性樹脂がもっているそれよりも
低くなるもの、また熱可塑性樹脂を発泡せしめてフォー
ム状物とした場合はその膨張率が小さく、発泡体生成に
とって最大の欠点となるものなどがある。
However, some of these flame retardants must be added to the thermoplastic resin in a large amount, and some have poor weather resistance and cause deterioration due to coloration over time after molding. Moreover, some of them are expensive and not suitable for practical use. Further, by mixing these flame retardants into a thermoplastic resin, the one obtained as a uniform composition has a softening point lower than that of the original thermoplastic resin, and the thermoplastic resin is foamed. When at least foamed material is used, the expansion coefficient is small, and there are some which are the biggest drawbacks for foam formation.

【0004】この発明者等は、熱可塑性樹脂発泡体の難
燃性について種々研究を重ねた結果、上記で述べた欠点
を全く保持せず、難燃性を有する熱可塑性樹脂発泡体を
発明するに至ったのである。
The present inventors have conducted various studies on the flame retardancy of thermoplastic resin foams, and as a result, invented a thermoplastic resin foam which does not retain the above-mentioned drawbacks and has flame retardancy. Was reached.

【0005】[0005]

【課題を解決するための手段】この発明は、スチレン改
質ポリエチレン系発泡成形体であって、該スチレン改質
ポリエチレン系発泡成形体の成形倍数が35倍以下であ
り、且該成形倍数をY(倍)とし、該スチレン改質ポリ
エチレン系発泡成形体の成形体中に残存する易可燃性発
泡剤の量をX(重量%)とした場合に、YとXとの間に
式: X2 ・Y≦5 の関係が成立することを特徴とし、好ましくは該スチレ
ン改質ポリエチレン系発泡成形体として、ポリエチレン
系樹脂100重量部が分散保持された水性媒体中に30
〜300重量部のスチレン系モノマーを加えて、重合せ
しめて得られるスチレン改質ポリエチレン系発泡成形体
を用いることを特徴とする。
The present invention is a styrene-modified polyethylene-based foamed molded article, wherein the styrene-modified polyethylene-based foamed molded article has a molding multiple of 35 times or less, and the molding multiple is Y. (X2), where X (% by weight) is the amount of the flammable foaming agent remaining in the molded product of the styrene-modified polyethylene foam molded product, the formula: X 2 between Y and X The relationship of Y ≦ 5 is established, and preferably, the styrene-modified polyethylene foam molded article is 30 in an aqueous medium in which 100 parts by weight of a polyethylene resin is dispersed and held.
It is characterized in that a styrene-modified polyethylene-based foamed molded product obtained by polymerizing by adding up to 300 parts by weight of a styrene-based monomer is used.

【0006】この発明に使用される発泡成形は公知の方
法による。例えばスチレン改質ポリエチレン系発泡性樹
脂粒子を加圧水蒸気により予備発泡させ、熟成させた
後、この樹脂を成形機に入れ加圧水蒸気により加熱し、
樹脂粒子を互いに融着させ、発泡成形体とする。
The foam molding used in the present invention is a known method. For example, styrene-modified polyethylene-based expandable resin particles are pre-expanded with pressurized steam and aged, and then this resin is placed in a molding machine and heated with pressurized steam,
The resin particles are fused together to form a foamed molded body.

【0007】この発明で使用されるスチレン改質ポリエ
チレン系樹脂粒子としては、好ましくはポリエチレン系
樹脂粒子100重量部が分散保持された水性媒体中に、
30〜300重量部のスチレン系モノマーを、加えて重
合させたものが用いられる。スチレン改質ポリエチレン
系樹脂粒子は例えば特公昭52−10150号公報記載
されたと同様の方法により製造することができる。
The styrene-modified polyethylene resin particles used in the present invention are preferably prepared by dispersing 100 parts by weight of polyethylene resin particles in an aqueous medium.
A product obtained by adding 30 to 300 parts by weight of a styrene-based monomer and polymerizing it is used. The styrene-modified polyethylene-based resin particles can be produced, for example, by the same method as described in JP-B-52-10150.

【0008】ポリエチレン系樹脂としては、低密度ポリ
エチレン、中密度ポリエチレン、高密度ポリエチレンま
たはエチレン−酢酸ビニル共重合体等が挙げられる。
Examples of the polyethylene resin include low density polyethylene, medium density polyethylene, high density polyethylene, ethylene-vinyl acetate copolymer and the like.

【0009】この発明で使用されるスチレン系モノマー
としては、例えばスチレンモノマー、αメチルスチレン
モノマー、ビニルトルエンモノマー、クロロスチレンモ
ノマー等のスチレン誘導体モノマー等が挙げられる。こ
の発明で使用されるスチレン系モノマーはアクリロニト
リルやブチルアクリレート等のモノマーと併用して使用
することも可能である。
Examples of the styrene monomer used in the present invention include styrene derivative monomers such as styrene monomer, α-methylstyrene monomer, vinyltoluene monomer and chlorostyrene monomer. The styrenic monomer used in the present invention can also be used in combination with a monomer such as acrylonitrile or butyl acrylate.

【0010】この発明で使用される可燃性発泡剤として
は、通常当該分野で公知のガス状、液体状のいずれのも
のも用いることができるが、好ましくはプロパン、イソ
ブタン、n−ブタン、イソペンタン、n−ペンタン、シ
クロペンタンが挙げられ、これらから選択された1種ま
たはそれ以上を用いることができる。またトリクロロモ
ノフルオロペンタン、ジクロロフルオロメタン、モノク
ロロジフルオロメタン等を併用して使用することも可能
である。上記発泡剤の前記ポリマー樹脂粒子への含浸
は、例えば水性媒体中で該ポリマー樹脂粒子を発泡剤と
共に、30℃加圧下で充分分散保持することにより行わ
れる。またその時の温度は30〜140℃が好ましい。
30℃未満では発泡剤の該ポリマー中への吸収が遅く、
140℃より高温では該ポリマー同志の溶融結合が生じ
る。なお、上記条件下で分散保持する時間は3〜20時
間等が適している。使用される発泡剤の量は特に限定さ
れないが通常5〜20重量部である。またV型、C型あ
るいはDC型などの回転混合機であって密閉耐圧の容器
に該ポリマー樹脂粒子を入れ、発泡剤を導入する方法が
用いられる。ただしこの場合の温度は100℃以下であ
ることが好ましい。
As the flammable foaming agent used in the present invention, any of gas and liquid known in the art can be used, but preferably propane, isobutane, n-butane, isopentane, Examples include n-pentane and cyclopentane, and one or more selected from these can be used. It is also possible to use trichloromonofluoropentane, dichlorofluoromethane, monochlorodifluoromethane, etc. in combination. Impregnation of the polymer resin particles with the foaming agent is carried out, for example, by sufficiently dispersing and holding the polymer resin particles together with the foaming agent under pressure at 30 ° C. in an aqueous medium. The temperature at that time is preferably 30 to 140 ° C.
If the temperature is lower than 30 ° C, the absorption of the foaming agent into the polymer is slow,
At temperatures higher than 140 ° C, melt bonding of the polymers occurs. In addition, 3-20 hours etc. are suitable for the time of dispersion-holding on the said conditions. The amount of the foaming agent used is not particularly limited, but is usually 5 to 20 parts by weight. In addition, a method of using a V-type, C-type, DC-type, or other rotary mixer in which the polymer resin particles are placed in a closed pressure-resistant container and a foaming agent is introduced. However, the temperature in this case is preferably 100 ° C. or lower.

【0011】この発明では発泡成形体の成形倍数を35
倍以下好ましくは30倍以下にすることが必要である。
成形品は得られた発泡剤含有樹脂粒子を予備発泡機によ
って所定の倍数(35倍以下好ましくは30倍以下)に
発泡した後成形して得られる。尚成形倍数は単位重量あ
たりの体積で示され単位はcc/gで表される。
In this invention, the molding multiple of the foamed molded product is set to 35.
It is necessary to make the amount not more than twice, preferably not more than 30 times.
A molded article is obtained by foaming the obtained foaming agent-containing resin particles to a predetermined multiple (35 times or less, preferably 30 times or less) by a pre-foaming machine and then molding. The molding multiple is represented by the volume per unit weight, and the unit is represented by cc / g.

【0012】またこの発明では成形倍数をY(倍)と
し、該スチレン改質ポリエチレン系発泡成形体の成形体
中に残存する可燃性発泡剤の量をX(重量%)とした場
合に、YとXとの間に式: X2 ・Y≦5 の関係が成立することが必要である。これは上記成形倍
数の調整及び発泡成形体中に残存する可燃性発泡剤の量
を調整することにより行う。残存する可燃性発泡剤の量
を調整するには、例えば成形品を40〜70℃で乾燥熟
成させて、成形品中の残存する可燃性発泡剤の量を減少
させる等により行う。
In the present invention, when the molding multiple is Y (times) and the amount of the combustible foaming agent remaining in the molded product of the styrene-modified polyethylene foam molded product is X (% by weight), Y It is necessary that the relationship of the formula: X 2 · Y ≦ 5 is established between the X and X. This is done by adjusting the molding multiple and adjusting the amount of combustible foaming agent remaining in the foamed molded product. To adjust the amount of the remaining combustible foaming agent, for example, the molded product is dried and aged at 40 to 70 ° C. to reduce the amount of the remaining combustible foaming agent in the molded product.

【0013】この発明によって得られるスチレン改質ポ
リエチレン発泡成形体は優れた難燃性を有するのでFM
VSSNo.302(米国自動車安全基準)の基準を充
たし、自動車分野例えばバンパーの中の芯材として、ド
アパネルの芯材等として有用である。
The styrene-modified polyethylene foam molded article obtained by the present invention has excellent flame retardancy, and
VSS No. It satisfies the standards of 302 (US automobile safety standard) and is useful as a core material in automobile fields such as bumpers and as a core material for door panels.

【0014】以下、この発明を実施例によって説明す
る。 実施例1 内容積100lのオ−トクレーブに純水100重量部、
ピロリン酸マグネシウム0.45重量部、ドデシルベン
ゼンスルホン酸ソーダ0.02重量部を加えて水性媒体
とし、次にこれにポリエチレン樹脂粒子(住友化学社
製、商品名エバテートD-1042)40重量部を懸濁させ、回
転数250rpmで攪拌した。別に重合用触媒として、
ベンゾイルパーオキサイド0.3重量部およびt−ブチ
ルパーオキシベンゾエート0.01重量部、架橋剤とし
て、ジクミルパーオキサイド0.25重量部を60重量
部のスチレン単量体に溶解させて単量体溶液とし、該溶
液を前記水性媒体中に加えてポリエチレン樹脂粒子に吸
収させながら85℃の温度に4時間保持して重合を行っ
た。その後、143℃の温度に昇温して3時間保持した
後、冷却してスチレン改質ポリエチレン系樹脂粒子を得
た。次いで内容積10lのオートクレーブに水、100
重量部、ドデシルベンゼンスルホン酸ソーダ0.03重
量部を加え、その水性媒体中に上記スチレン改質ポリエ
チレン系樹脂粒子100重量部を攪拌分散させた後、発
泡剤としてブタン12重量部を圧入した。そして70℃
の温度に昇温させ、3時間保持した後、冷却して発泡性
スチレン改質ポリエチレン系樹脂粒子を取り出した。次
にこの発泡性樹脂粒子を水蒸気で嵩倍数20倍に予備発
泡した。この得られた予備発泡粒子を3日間、室温中で
放置した後、400×300×100(mm)の成形機
内に充填し、0.8kg/cm2(G) の水蒸気を60秒間投入
して加熱した。そして、15分間冷却した後発泡成形品
を取り出し、50℃のオーブン中で48時間乾燥した。
この成形品中の残存発泡剤量は、0.4重量%であり、
その燃焼速度(FMVSS No.302により測定) は、3.9(c
m/min)であった。
The present invention will be described below with reference to embodiments. Example 1 100 parts by weight of pure water was placed in an autoclave having an internal volume of 100 l.
0.45 parts by weight of magnesium pyrophosphate and 0.02 parts by weight of sodium dodecylbenzenesulfonate are added to form an aqueous medium, and then 40 parts by weight of polyethylene resin particles (Sumitomo Chemical Co., Ltd., trade name EvaTate D-1042) are added. It was suspended and stirred at a rotation speed of 250 rpm. Separately as a polymerization catalyst,
0.3 parts by weight of benzoyl peroxide and 0.01 parts by weight of t-butylperoxybenzoate, and 0.25 parts by weight of dicumyl peroxide as a cross-linking agent are dissolved in 60 parts by weight of styrene monomer to prepare a monomer. A solution was prepared by adding the solution to the aqueous medium and allowing the polyethylene resin particles to absorb the solution and maintaining the temperature at 85 ° C. for 4 hours. Then, the temperature was raised to 143 ° C. and kept for 3 hours, and then cooled to obtain styrene modified polyethylene resin particles. Next, water was added to an autoclave having an internal volume of 10 liters and 100
1 part by weight and 0.03 part by weight of sodium dodecylbenzene sulfonate were added, 100 parts by weight of the styrene-modified polyethylene resin particles were stirred and dispersed in the aqueous medium, and then 12 parts by weight of butane as a foaming agent was press-fitted. And 70 ° C
The temperature was raised to 3, the temperature was maintained for 3 hours, and then cooled to take out the expandable styrene-modified polyethylene-based resin particles. Next, the expandable resin particles were pre-expanded with steam to a bulk factor of 20. After leaving the obtained pre-expanded particles for 3 days at room temperature, they were filled in a molding machine of 400 × 300 × 100 (mm) and charged with 0.8 kg / cm 2 (G) of steam for 60 seconds. Heated. Then, after cooling for 15 minutes, the foamed molded product was taken out and dried in an oven at 50 ° C. for 48 hours.
The residual foaming agent content in this molded product was 0.4% by weight,
Its burning rate (measured by FMVSS No.302) is 3.9 (c
m / min).

【0015】実施例2 実施例1によって得られた予備発泡粒子(嵩倍数20
倍)を50℃オーブン中で24時間熟成した後、400
×300×100(100mm)の成形機内の型に充填
し1.0kg/cm2(G) の水蒸気を60秒間投入し加熱し
た。そして20分間冷却したのち発泡成形品を取り出
し、室温で2日間乾燥させた。この成形品中の残存発泡
剤量と燃焼速度を表1に示す。
Example 2 Pre-expanded particles obtained according to Example 1 (bulk factor 20)
400 times after aging for 24 hours in a 50 ° C oven
It was filled in a mold in a molding machine of × 300 × 100 (100 mm), and 1.0 kg / cm 2 (G) of steam was introduced for 60 seconds to heat it. After cooling for 20 minutes, the foamed molded product was taken out and dried at room temperature for 2 days. Table 1 shows the amount of the remaining foaming agent and the burning rate in this molded product.

【0016】実施例3 実施例1において、発泡剤のブタンを10重量部用い、
その他は実施例1と同様の方法で得られた嵩倍数10倍
の予備発泡粒子を3日間室温で放置した後、成形機内の
型に充填し、1.2kg/cm2(G) の水蒸気を75秒間投入
して加熱した。そして15分間冷却した後、成形品を取
り出し60℃オーブン中で48時間乾燥した。この成形
品中の残存発泡剤量と燃焼速度を表1に示す。
Example 3 In Example 1, 10 parts by weight of butane as a foaming agent was used,
Otherwise, the pre-expanded particles with a bulk factor of 10 obtained in the same manner as in Example 1 were allowed to stand at room temperature for 3 days, then filled in a mold in a molding machine, and 1.2 kg / cm 2 (G) of steam was added. It was put in for 75 seconds and heated. Then, after cooling for 15 minutes, the molded product was taken out and dried in a 60 ° C. oven for 48 hours. Table 1 shows the amount of the remaining foaming agent and the burning rate in this molded product.

【0017】実施例4 実施例1において、発泡剤としてブタン15重量部を用
いた他は、同様の方法で得られた嵩倍数30倍の予備発
泡粒子を2日間室温で放置した後、成形機内の型に充填
し、0.6kg/cm2(G) の水蒸気を60秒間投入して加熱
した。10分間冷却後、成形品を取り出し50℃オーブ
ン中で48時間乾燥させた。この成形品中の残存発泡剤
量と燃焼速度を表1に示す。
Example 4 Pre-expanded particles having a bulk multiple of 30 times obtained by the same method as in Example 1 except that 15 parts by weight of butane was used as a foaming agent were left to stand at room temperature for 2 days, and then in a molding machine. The mold was filled in, and steam of 0.6 kg / cm 2 (G) was introduced for 60 seconds and heated. After cooling for 10 minutes, the molded product was taken out and dried in a 50 ° C. oven for 48 hours. Table 1 shows the amount of the remaining foaming agent and the burning rate in this molded product.

【0018】実施例5 実施例1において、発泡剤としてシクロペンタン8重量
部を用いた他は、同様の方法で得られた嵩倍数30倍の
予備発泡粒子を50℃オーブン中で、24時間熟成した
後、成形機内の型に充填し、0.6kg/cm2(G) の水蒸気
を60秒間投入して加熱した。10分間冷却後、成形品
を取り出し50℃オーブン中で24時間乾燥させた。こ
の成形品中の残存発泡剤量と燃焼速度を表1に示す。
Example 5 Pre-expanded particles having a bulk ratio of 30 times obtained in the same manner as in Example 1 except that 8 parts by weight of cyclopentane was used as a foaming agent were aged in an oven at 50 ° C. for 24 hours. After that, the mold in the molding machine was filled and steam of 0.6 kg / cm 2 (G) was charged for 60 seconds to heat. After cooling for 10 minutes, the molded product was taken out and dried in an oven at 50 ° C. for 24 hours. Table 1 shows the amount of the remaining foaming agent and the burning rate in this molded product.

【0019】比較例1 実施例1と同様の方法によって得られた成形品を室温で
24時間乾燥させた後、この成形品中の残存発泡剤量と
その燃焼速度を測定した。結果を表1に示す。表1に示
すように成形品倍数20(倍)、X2 Yが7.2のもの
は可燃性であった。
Comparative Example 1 A molded article obtained by the same method as in Example 1 was dried at room temperature for 24 hours, and then the amount of residual foaming agent in the molded article and its burning rate were measured. The results are shown in Table 1. As shown in Table 1, a molded product having a multiple of 20 (times) and X 2 Y of 7.2 was flammable.

【0020】比較例2〜3 実施例1において発泡剤のブタン18重量部を用い、そ
の他は実施例1と同様の方法によって得られた嵩倍数4
0倍、50倍の予備発泡粒子を2日間室温で放置した
後、成形機内の型に充填し0.6kg/cm2 (G)の
蒸気を60秒間投入し加熱した。10分間冷却後、成形
品を取り出し50℃のオーブン中で48時間乾燥させ
た。この成形品中の残存発泡剤量と燃焼速度を表1に示
す。表1より明らかなように成形品倍数が40倍以上の
越える成形品は可燃性であった。
Comparative Examples 2 to 3 The bulk factor 4 obtained by the same method as in Example 1 except that 18 parts by weight of butane as the foaming agent in Example 1 was used.
After the 0-fold and 50-fold pre-expanded particles were left at room temperature for 2 days, they were filled in a mold in a molding machine, and 0.6 kg / cm 2 (G) of steam was introduced for 60 seconds to heat them. After cooling for 10 minutes, the molded product was taken out and dried in an oven at 50 ° C. for 48 hours. Table 1 shows the amount of the remaining foaming agent and the burning rate in this molded product. As is clear from Table 1, the molded product having a multiple of 40 times or more was flammable.

【0021】[0021]

【表1】 [備考]評価はFMVSS No.302に基づいて行
った。 遅燃1級は燃焼速度5.0cm/min以下 遅燃2級は燃焼速度5.0を越え7.5cm/min以
下 遅燃3級は燃焼速度7.5を越え10.0cm/min
以下 可燃は燃焼速度10.0cm/minを越えるもの
[Table 1] [Remarks] The evaluation is FMVSS No. 302 based on. Slow-burning class 1 has a burning speed of 5.0 cm / min or less. Slow-burning class 2 has a burning speed of more than 5.0 and 7.5 cm / min or less. Slow-burning class 3 has a burning rate of more than 7.5 and 10.0 cm / min.
The following combustible materials have a burning rate exceeding 10.0 cm / min.

【0022】[0022]

【発明の効果】この発明によれば難燃剤を添加すること
なく、難燃性熱可塑性樹脂発泡体が得られるので、難燃
剤を添加する時に生じる難燃剤吸収時に起こる結合
予備発泡時生じやすい結合成形時に成形品の収縮が大
きく、成形面が溶けやすい成形品の物性(耐熱性、強
度等)が低下する。等の欠点が生じない。
According to the present invention, a flame-retardant thermoplastic resin foam can be obtained without adding a flame retardant. Therefore, a bond that occurs when a flame retardant is added and a bond that easily occurs during pre-foaming is combined. During molding, the molded product shrinks greatly, and the molding surface easily melts, resulting in deterioration of the physical properties (heat resistance, strength, etc.). There are no defects such as.

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】 可燃性発泡剤を用いて得られた発泡成形
体の成形倍数が35倍以下のスチレン改質ポリエチレン
系発泡成形体であって、且該成形倍数をY(倍)とし、
該スチレン改質ポリエチレン系発泡成形体の成形体中に
残存する可燃性発泡剤の量をX(重量%)とした場合
に、YとXとの間に式: X2 ・Y≦5 の関係が成立することを特徴とする難燃性スチレン改質
ポリエチレン系発泡成形体。
1. A styrene-modified polyethylene-based foam molded article having a molding multiple of 35 times or less of a foam molded article obtained by using a combustible foaming agent, wherein the molding multiple is Y (times).
When the amount of the combustible foaming agent remaining in the molded product of the styrene-modified polyethylene foamed molded product is X (% by weight), the relationship between Y and X is represented by the formula: X 2 · Y ≦ 5. A flame-retardant styrene-modified polyethylene-based foamed molded article, characterized in that
【請求項2】 スチレン改質ポリエチレン系樹脂粒子と
して、ポリエチレン系樹脂粒子100重量部が分散保持
された水性媒体中に、30〜300重量部のスチレン系
モノマーを加えて重合させて得られるスチレン改質ポリ
エチレン系樹脂粒子を用いたことを特徴とする請求項2
記載の難燃性スチレン改質ポリエチレン系発泡成形体。
2. As styrene-modified polyethylene-based resin particles, styrene modified obtained by adding 30 to 300 parts by weight of a styrene-based monomer to an aqueous medium in which 100 parts by weight of polyethylene-based resin particles are dispersed and held, and polymerizing. High quality polyethylene resin particles are used.
The flame-retardant styrene-modified polyethylene-based foamed molded product described.
JP4107297A 1992-04-27 1992-04-27 Flame-retardant styrene-modified polyethylene foam Expired - Lifetime JP2806512B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP4107297A JP2806512B2 (en) 1992-04-27 1992-04-27 Flame-retardant styrene-modified polyethylene foam

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP4107297A JP2806512B2 (en) 1992-04-27 1992-04-27 Flame-retardant styrene-modified polyethylene foam

Publications (2)

Publication Number Publication Date
JPH0657027A true JPH0657027A (en) 1994-03-01
JP2806512B2 JP2806512B2 (en) 1998-09-30

Family

ID=14455532

Family Applications (1)

Application Number Title Priority Date Filing Date
JP4107297A Expired - Lifetime JP2806512B2 (en) 1992-04-27 1992-04-27 Flame-retardant styrene-modified polyethylene foam

Country Status (1)

Country Link
JP (1) JP2806512B2 (en)

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5210150A (en) * 1975-07-10 1977-01-26 Siemens Ag Method of and apparatus for connecting single light transmitter
JPH0333136A (en) * 1989-04-20 1991-02-13 Astro Valcour Inc Rapid purge of foaming agent from foam polymer product

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5210150A (en) * 1975-07-10 1977-01-26 Siemens Ag Method of and apparatus for connecting single light transmitter
JPH0333136A (en) * 1989-04-20 1991-02-13 Astro Valcour Inc Rapid purge of foaming agent from foam polymer product

Also Published As

Publication number Publication date
JP2806512B2 (en) 1998-09-30

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