JPH0641089B2 - Manufacturing information management system by work - Google Patents
Manufacturing information management system by workInfo
- Publication number
- JPH0641089B2 JPH0641089B2 JP578288A JP578288A JPH0641089B2 JP H0641089 B2 JPH0641089 B2 JP H0641089B2 JP 578288 A JP578288 A JP 578288A JP 578288 A JP578288 A JP 578288A JP H0641089 B2 JPH0641089 B2 JP H0641089B2
- Authority
- JP
- Japan
- Prior art keywords
- work
- manufacturing
- information
- terminal device
- control computer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 83
- 238000000034 method Methods 0.000 claims description 36
- 238000007689 inspection Methods 0.000 claims description 27
- 238000002360 preparation method Methods 0.000 claims description 9
- 238000004891 communication Methods 0.000 claims description 4
- 238000000275 quality assurance Methods 0.000 claims description 3
- 238000007726 management method Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 4
- 238000003860 storage Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000007619 statistical method Methods 0.000 description 1
Classifications
-
- G—PHYSICS
- G07—CHECKING-DEVICES
- G07C—TIME OR ATTENDANCE REGISTERS; REGISTERING OR INDICATING THE WORKING OF MACHINES; GENERATING RANDOM NUMBERS; VOTING OR LOTTERY APPARATUS; ARRANGEMENTS, SYSTEMS OR APPARATUS FOR CHECKING NOT PROVIDED FOR ELSEWHERE
- G07C3/00—Registering or indicating the condition or the working of machines or other apparatus, other than vehicles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q41/00—Combinations or associations of metal-working machines not directed to a particular result according to classes B21, B23, or B24
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Management, Administration, Business Operations System, And Electronic Commerce (AREA)
- Multi-Process Working Machines And Systems (AREA)
- General Factory Administration (AREA)
- Safety Devices In Control Systems (AREA)
Description
【発明の詳細な説明】 〔産業上の利用分野〕 本発明はワーク別製造情報管理方式、特に、ワーク1つ
ずつに固有なワーク別製造情報を参照,更新,保管する
ことを要する生産ショップのワーク別製造情報管理方式
に関する。DETAILED DESCRIPTION OF THE INVENTION [Industrial field of use] The present invention relates to a work-specific manufacturing information management system, and in particular, to a production shop that needs to refer to, update, and store work-specific manufacturing information unique to each work. The manufacturing information management system by work.
従来のこの種の生産ショップではフロッピーディスク等
の記録媒体に複数のワークのワーク別製造情報の参照,
更新,保管媒体へのアクセスにより行っていた。In the conventional production shop of this kind, refer to the manufacturing information for each work on a recording medium such as a floppy disk,
It was done by updating and accessing the storage medium.
上述した従来のワーク別製造情報管理方式ではワーク別
製造情報を単一の記録媒体に保管するため記録媒体が破
損した場合データの復旧が不可能であり、また大量のワ
ーク別製造情報を統計処理することが困難であるという
欠点があった。In the conventional work-by-work production information management method described above, since work-by-work production information is stored in a single recording medium, data cannot be restored if the recording medium is damaged, and a large amount of work-by-work production information is statistically processed. There was a drawback that it was difficult to do.
本発明のワーク別製造情報管理方式は、品名,ロットN
o.,シリアルNo.,規格値等からなるワーク基準情報と
製造検査工程で追加更新されるワーク固有情報とからな
るワーク別製造情報を製造検査工程または出荷後の品質
保証上において必要とする生産ショップにおいて、準備
工程及び製造検査工程に生産制御用コンピュータと通信
可能で且つICカード読み書き部を備えた端末装置を設
置する手段と、準備工程においてワーク基準情報を前記
端末装置から入力しワークに対応するICカードに書き
込む手段と、準備工程においてワーク基準情報を前記端
末装置から前記生産制御用コンピュータに送信し格納す
る手段と、製造検査工程において前記端末装置からワー
クに対応するICカード内のワーク別製造情報を参照す
る手段と、製造検査工程において前記生産制御用コンピ
ュータに格納されたワーク別製造情報を通信により前記
端末装置から参照する手段と、製造検査工程において生
ずるワーク固有情報を前記端末装置からワークに対応す
るICカードに書き込む手段と、製造検査工程において
生ずるワーク固有情報を前記端末装置から前記生産制御
用コンピュータに送信し格納する手段と、製造検査工程
においてワークに対応するICカードに格納されたワー
ク別製造情報を前記端末から読み込んで前記生産制御用
コンピュータに送信し格納する手段と、製造検査工程に
おいて前記生産制御用コンピュータに格納されたワーク
別製造情報を前記端末装置に送信しICカードに書き込
む手段とを含んで構成される。The manufacturing information management system according to the present invention uses the product name, lot N
Production that requires work-specific manufacturing information consisting of work standard information such as o., serial number, and standard value, and work-specific information that is additionally updated in the manufacturing inspection process in the manufacturing inspection process or quality assurance after shipping. In the shop, means for installing a terminal device equipped with an IC card reading / writing section that can communicate with the production control computer in the preparation process and the manufacturing inspection process, and the work reference information is input from the terminal device in the preparation process to handle the work. Means for writing in the IC card, a means for transmitting and storing the work reference information from the terminal device to the production control computer in the preparation process, and a work for each work in the IC card corresponding to the work in the manufacturing inspection process. Means for referencing manufacturing information and stored in the production control computer in the manufacturing inspection process Means for referring to the manufacturing information for each talk from the terminal device by communication, means for writing the work-specific information generated in the manufacturing inspection process to the IC card corresponding to the work from the terminal device, and the work-specific information generated in the manufacturing inspection process. Means for transmitting from the terminal device to the production control computer for storage, and work-specific manufacturing information stored in an IC card corresponding to the work in the manufacturing inspection process, read from the terminal and transmitted to the production control computer for storage. And a means for transmitting the manufacturing-specific manufacturing information stored in the production control computer to the terminal device and writing the information in the IC card in the manufacturing inspection process.
次に本発明の実施例について、図面を参照して詳細に説
明する。Next, embodiments of the present invention will be described in detail with reference to the drawings.
第1図は本発明の一実施例における生産システムのネッ
トワークを示すシステム構成図で装置2〜5はローカル
エリアネットワーク(LAN)8により生産制御用コン
ピュータ1と通信可能であり、装置2〜5にはICカー
ド読み書き器6が接接続されていてICカード7に入っ
た情報を装置2〜5から読み書き可能となっている。FIG. 1 is a system configuration diagram showing a network of a production system according to an embodiment of the present invention. The devices 2 to 5 can communicate with a production control computer 1 through a local area network (LAN) 8 and are connected to the devices 2 to 5. Is connected to an IC card reader / writer 6 so that information stored in the IC card 7 can be read and written from the devices 2 to 5.
第2図は本発明の一実施例を示す工程ブロック図、第3
図は本発明におけるデータ処理方式の一実施例を示すフ
ローチャートで、生産ショップ41は準備工程11,工
程12,工程13の3工程から構成され、ワーク31及
び部品32,部品33が生産ショップ41に投入される
と準備工程11,工程12,工程13の順に進み最終の
工程13で検査合格すると出荷される。また各工程の検
査結果によりその工程以前の工程まで戻す必要があると
判断されよ場合には工程12のバッファ21や工程13
のバッファ22まで再工事品として戻される。FIG. 2 is a process block diagram showing an embodiment of the present invention, and FIG.
The figure is a flow chart showing an embodiment of a data processing system according to the present invention. A production shop 41 is composed of three steps of a preparation step 11, a step 12 and a step 13, and a work 31, a part 32 and a part 33 are provided in the production shop 41. When it is input, the preparation process 11, the process 12, and the process 13 proceed in this order, and when the final process 13 passes the inspection, the product is shipped. If it is judged from the inspection result of each process that it is necessary to return to the process before the process, the buffer 21 of the process 12 and the process 13
The buffer 22 is returned as a reconstructed product.
準備工程11にワークが投入されると、ワークに対応す
る初期ワーク別製造情報(機種,製造シリアル番号,品
名,オーダー,ロットNo.,投入年月日,規格値,部品
データ等)を装置2〜5のいずれかからICカード7に
書き込む。When a work is input to the preparation process 11, initial work-specific manufacturing information (model, manufacturing serial number, product name, order, lot No., input date, standard value, part data, etc.) corresponding to the work is stored in the device 2 Write to the IC card 7 from any one of 5 to 5.
次にワークは前記ワーク別製造情報が格納されたICカ
ード7と供に工程12に投入される。工程12では、装
置のICカード読み書き器6にICカード7をセットし
格納されているワーク別製造情報を引き出した後これを
基にしてワーク31の加工及び検査を行う。Next, the work is put in step 12 together with the IC card 7 in which the work-specific manufacturing information is stored. In step 12, the IC card 7 is set in the IC card reader / writer 6 of the apparatus, the stored manufacturing information for each work is extracted, and then the work 31 is processed and inspected based on this.
検査の結果規格に合格したワークは工程検査データをI
Cカード7に書き込むとともに生産制御コンピュータ1
に送信した後、ICカード7と供に工程13に送られ
る。検査の結果規格を満足しなかったワークは再生可と
判断された場合は工程前バッファ21に戻される。再生
不可と判断されたワークは廃棄されると同時にその情報
が生産制御用コンピュータ1に送信され該当ワークワー
ク別製造情報の該当エリアに書き込まれる。The work which passed the standard as a result of the inspection has the process inspection data I
Write on C card 7 and production control computer 1
Then, it is sent to the step 13 together with the IC card 7. If it is determined that the work that does not satisfy the standard as a result of the inspection can be regenerated, it is returned to the pre-process buffer 21. The work judged to be unreproducible is discarded, and at the same time, the information is transmitted to the production control computer 1 and written in the corresponding area of the manufacturing information for each work.
工程13に送られて最終検査に合格したワークはショッ
プから出荷され、その工程情報が生産制御用コンピュー
タ1に送信される。The work sent to the process 13 and passed the final inspection is shipped from the shop, and the process information is transmitted to the production control computer 1.
第4図はワーク別製造情報フォーマットの一実施例で、
ワーク別製造情報各項目を1項目10バイト固定長のマ
トリックス形式で格納し、1列目には製品種別,2列目
には規格値,3列目には部品データ,4列目には工程1
2の検査データ,5列目には工程13の検査データを格
納する。8行目は合否判定フラグとなっており、部品及
び各工程での検査合否結果が再工事結果を含めて10回
まで記録可となっている。FIG. 4 shows an example of the manufacturing information format for each work.
Manufacturing information for each workpiece Each item is stored in a matrix format with a fixed length of 10 bytes. The first column is the product type, the second column is the standard value, the third column is the part data, and the fourth column is the process. 1
The inspection data of step 2 and the inspection data of step 13 are stored in the fifth column. The 8th line is a pass / fail judgment flag, and the inspection pass / fail results of parts and each process can be recorded up to 10 times including the result of rework.
本発明のワーク別製造情報管理方式は以上説明したよう
にワーク1つずつに固有なワーク別製造情報をICカー
ドと生産制御用コンピュータという複数の登録媒体を有
しているため、ワーク別製造情報が参照したい場合はI
Cカードから読み込みが可能であり、万が一ICカード
が破損した場合にも生産制御用コンピュータに問い合わ
せることができる。また生産制御用コンピュータとの通
信が不能な状況でもICカードのみで生産を続行し、通
信復旧時にまとめてICカードのデータを生産制御用コ
ンピュータに送ることができる。さらに生産制御用コン
ピュータで各ワークのワーク別製造情報を集中管理して
いるため品質保証データの統計解析処理等を容易に行え
るという効果がある。As described above, the work-specific manufacturing information management system of the present invention has a plurality of registration media, which are IC cards and a production control computer, for storing work-specific manufacturing information unique to each work. I want to refer to
It is possible to read from the C card, and it is possible to inquire the production control computer even if the IC card is damaged. Further, even when the communication with the production control computer is impossible, the production can be continued only by the IC card, and the data of the IC card can be collectively sent to the production control computer when the communication is restored. Further, since the production control computer centrally manages the work-specific manufacturing information of each work, there is an effect that the statistical analysis processing of the quality assurance data can be easily performed.
第1図は本発明の一実施例を示すシステム構成図、第2
図は第1図に示すワーク別製造情報管理方式の工程ブロ
ック図、第3図はデータ処理方式フローチャート、第4
図はワーク別製造情報フォーマットである。 1……生産制御用コンピュータ、2〜5……装置、6…
…ICカード読み書き器、7……ICカード、8……ロ
ーカルエリアネットワーク、11……準備工程、12〜
13……工程、21〜22……工程前バッファ、31…
…ワーク、32〜33……ワーク、41……生産ショッ
プ。FIG. 1 is a system configuration diagram showing an embodiment of the present invention, and FIG.
FIG. 4 is a process block diagram of the manufacturing information management system for each work shown in FIG. 1, FIG. 3 is a data processing system flowchart, and FIG.
The figure shows the manufacturing information format for each workpiece. 1 ... Production control computer, 2-5 ... Device, 6 ...
IC card reader / writer, 7 IC card, 8 local area network, 11 preparation process, 12-
13 ... Process, 21-22 ... Pre-process buffer, 31 ...
… Work, 32-33 …… Work, 41 …… Production shop.
Claims (1)
からなるワーク基準情報と製造検査工程で追加更新され
るワーク固有情報とからなるワーク別製造情報を製造検
査または品質保証上必要とする生産ショップにおいて、
準備工程及び製造検査工程に生産制御用コンピュータと
通信可能で且つICカード読み書き部を備えた端末装置
を設置し、準備工程においてワーク基準情報を前記端末
装置から入力しワークに対応するICカードに書き込む
段階と、準備工程においてワーク基準情報を前記端末装
置から前記生産制御用コンピュータに送信し格納する段
階と、製造検査工程において前記端末装置からワークに
対応するICカード内のワーク別製造情報を参照する段
階と、製造検査工程において前記生産制御用コンピュー
タに格納されたワーク別製造情報を通信により前記端末
装置から参照する段階と、製造検査工程において生ずる
ワーク固有情報を前記端末装置に入力しワークに対応す
るICカードに書き込む段階と、製造検査工程において
生ずるワーク固有情報を前記端末装置に入力し前記生産
制御用コンピュータに送信し格納する段階と、製造検査
工程においてワークに対応するICカードに格納された
ワーク別製造情報を前記端末から読み込んで前記生産制
御用コンピュータに送信し格納する段階と、製造検査工
程において前記生産制御用コンピュータに格納されたワ
ーク別製造情報を前記端末装置に送信しICカードに書
き込む段階とを含むことを特徴とするワーク別製造情報
管理方式。[Claim 1] Work-specific manufacturing information including work standard information including product name, lot number, serial number, and standard value, and work-specific information additionally updated in the manufacturing inspection process is required for manufacturing inspection or quality assurance. In the production shop
In the preparation process and the manufacturing inspection process, a terminal device that can communicate with the production control computer and has an IC card read / write unit is installed, and in the preparation process, work reference information is input from the terminal device and written in the IC card corresponding to the work. In the preparatory step, the work reference information is transmitted from the terminal device to the production control computer and stored therein; and in the manufacturing inspection process, the terminal device refers to the work-specific manufacturing information in the IC card corresponding to the work. Corresponding to a work by inputting work-specific information generated in the manufacturing inspection process to the terminal device, and a step of referring to the work-specific manufacturing information stored in the production control computer from the terminal device through communication in the manufacturing inspection process Specific to the work that occurs during the manufacturing inspection process Information is input to the terminal device and transmitted to and stored in the production control computer; and the production control computer reads the work-specific manufacturing information stored in the IC card corresponding to the work in the manufacturing inspection process from the terminal. And storing the manufacturing-specific manufacturing information stored in the production control computer in the manufacturing inspection process to the terminal device and writing the manufacturing information to the IC card. method.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP578288A JPH0641089B2 (en) | 1988-01-13 | 1988-01-13 | Manufacturing information management system by work |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP578288A JPH0641089B2 (en) | 1988-01-13 | 1988-01-13 | Manufacturing information management system by work |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH01183341A JPH01183341A (en) | 1989-07-21 |
JPH0641089B2 true JPH0641089B2 (en) | 1994-06-01 |
Family
ID=11620680
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP578288A Expired - Lifetime JPH0641089B2 (en) | 1988-01-13 | 1988-01-13 | Manufacturing information management system by work |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH0641089B2 (en) |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1992005012A1 (en) * | 1990-09-17 | 1992-04-02 | Honda Giken Kogyo Kabushiki Kaisha | Method and system of production control |
JPH04236661A (en) * | 1991-01-21 | 1992-08-25 | Nec Corp | Management device for work-classified production information |
JP4132187B2 (en) * | 1998-03-11 | 2008-08-13 | 株式会社ガスター | Manufacturing information management system and manufacturing information management method |
JP4501454B2 (en) * | 2003-03-11 | 2010-07-14 | 株式会社デンソー | Method for manufacturing electric motor rotor |
JP4954669B2 (en) * | 2006-10-31 | 2012-06-20 | 富士通株式会社 | System, apparatus, method, program for controlling communication between RF-ID tag and network, and manufacturing method for manufacturing product using the control method |
JP5375337B2 (en) * | 2009-05-28 | 2013-12-25 | 新日鐵住金株式会社 | Stainless steel seamless pipe manufacturing method |
-
1988
- 1988-01-13 JP JP578288A patent/JPH0641089B2/en not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
JPH01183341A (en) | 1989-07-21 |
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