JPH0632809A - Three-dimensional polymer fine particle, its production, shrink-controlling agent and unsaturated polyester resin composition - Google Patents

Three-dimensional polymer fine particle, its production, shrink-controlling agent and unsaturated polyester resin composition

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Publication number
JPH0632809A
JPH0632809A JP11121893A JP11121893A JPH0632809A JP H0632809 A JPH0632809 A JP H0632809A JP 11121893 A JP11121893 A JP 11121893A JP 11121893 A JP11121893 A JP 11121893A JP H0632809 A JPH0632809 A JP H0632809A
Authority
JP
Japan
Prior art keywords
fine particles
polymer fine
dimensional polymer
weight
parts
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP11121893A
Other languages
Japanese (ja)
Inventor
Takeo Kudo
武男 工藤
Masayoshi Yoshikubo
正儀 吉久保
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Resonac Corp
Original Assignee
Hitachi Chemical Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hitachi Chemical Co Ltd filed Critical Hitachi Chemical Co Ltd
Priority to JP11121893A priority Critical patent/JPH0632809A/en
Publication of JPH0632809A publication Critical patent/JPH0632809A/en
Pending legal-status Critical Current

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  • Polymerisation Methods In General (AREA)
  • Macromonomer-Based Addition Polymer (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

PURPOSE:To produce fine particles having extremely sharp particle size distribution and giving a product having high colorability and gloss by continuously polymerizing an aqueous suspension of a monomer containing styrene-type and/or acrylate-type vinyl group in a reactor having a shearing agitation mechanism at the lower part. CONSTITUTION:A mixture of 100 pts.wt. of a monomer having one styrene-type and/or acrylate-type vinyl group, 0.02-5 pts.wt. of a crosslinking agent, 0.05-10 pts.wt. of a polymerization initiator, 80-400 pts.wt. of an aqueous medium and 0.1-20 pts.wt. of a suspension agent is continuously introduced into a cylindrical vessel having a shearing agitation mechanism and connected to the lower part of a reactor. The mixture is subjected to high-speed shearing and agitation while keeping the inside of the vessel to a pressurized state of >=0.2kg/cm<2>G to get oil droplets having an average particle diameter of 1-100mum and continuously produce a dispersed emulsion liquid. The liquid is continuously returned to the reactor to perform continuous polymerization. The suspension agent is hydroxyapatite, tricalcium phosphate, etc.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は硬化性不飽和ポリエステ
ル樹脂の低収縮剤として有用な3次元重合体微粒子、そ
の製造法、低収縮剤及び不飽和ポリエステル樹脂組成物
に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to three-dimensional polymer fine particles useful as a low-shrinking agent for curable unsaturated polyester resin, a process for producing the same, a low-shrinking agent and an unsaturated polyester resin composition.

【0002】[0002]

【従来の技術】硬化性不飽和ポリエステル樹脂組成物は
成形品、例えばSMC、BMC、RIM法等に用いるコ
ンパウンドとして種々の成形品等に利用されている。こ
の硬化性不飽和ポリエステル樹脂組成物は不飽和ポリエ
ステル樹脂にスチレンなどの重合性単量体を添加したも
のであり、必要に応じて重合開始剤、低収縮剤、補強
剤、離型剤、充填剤、増粘剤、着色剤等の添加剤を含
み、それ自体成形材料に用いられている。
2. Description of the Related Art Curable unsaturated polyester resin compositions are used in various molded products such as molded products such as SMC, BMC and RIM. This curable unsaturated polyester resin composition is obtained by adding a polymerizable monomer such as styrene to an unsaturated polyester resin, and if necessary, a polymerization initiator, a low shrinkage agent, a reinforcing agent, a release agent, and a filling agent. It contains additives such as agents, thickeners and colorants, and is itself used as a molding material.

【0003】硬化性不飽和ポリエステル樹脂に添加され
る低収縮剤は、成形時の収縮防止または補強剤の成形品
表面への浮き上り防止を目的とするものであり、例えば
アクリル系及びスチレン系樹脂の重合性単量体溶液、熱
可塑性のナイロン、ポリエチレン等の樹脂粉末、ポリ塩
化ビニル樹脂粉末、3次元化したアクリル系及びスチレ
ン系樹脂粉末などがある。
The low-shrinking agent added to the curable unsaturated polyester resin is for the purpose of preventing shrinkage during molding or preventing the reinforcing agent from floating on the surface of the molded product. For example, acrylic and styrene resins. Polymerizable monomer solution, resin powder such as thermoplastic nylon and polyethylene, polyvinyl chloride resin powder, three-dimensional acrylic resin and styrene resin powder.

【0004】ところが従来の低収縮剤は種々の問題点を
かかえている。例えばアクリル系、スチレン系、酢酸ビ
ニル系樹脂の重合性単量体溶液を用いた場合、またはこ
れらの樹脂粉末を用いた場合は、低収縮効果は充分得ら
れるものの、分散性およびその安定性が悪くて組成物が
不均一となる。さらに混合時に低収縮剤が重合性単量体
に溶解して増粘し作業性が落ちる等の問題が起きる。
However, conventional low-shrinkage agents have various problems. For example, when a polymerizable monomer solution of an acrylic resin, a styrene resin, or a vinyl acetate resin is used, or when these resin powders are used, the low shrinkage effect is sufficiently obtained, but the dispersibility and stability thereof are improved. Poorly, the composition becomes non-uniform. Further, when mixed, the low-shrinking agent is dissolved in the polymerizable monomer to increase the viscosity, which causes a problem that workability is deteriorated.

【0005】また低収縮剤としてナイロン、ポリエチレ
ン系、ポリ塩化ビニルなどの熱可塑性の樹脂粉末を用い
た場合、組成物の均一着色性には優れるものの重合性単
量体との相溶性が低いことから低収縮効果は充分でない
等の問題点がある。更に、3次元化したアクリル系、ス
チレン系樹脂粉末を用いた場合(特公昭51−1276
号公報など)、架橋密度が0.5%未満では、樹脂粉末
が急速に重合性単量体を吸収し、膨潤、増粘、凝集し均
一なコンパウンドが得られず、他方架橋密度が0.5%
以上では均一なコンパウンドは得られるが、十分な低収
縮効果が得られない等の問題点がある。
When a thermoplastic resin powder such as nylon, polyethylene, or polyvinyl chloride is used as the low-shrinking agent, the composition is excellent in uniform coloring but has low compatibility with the polymerizable monomer. Therefore, there is a problem that the low shrinkage effect is not sufficient. Furthermore, when three-dimensional acrylic and styrene resin powders are used (Japanese Patent Publication No. 51-1276).
If the crosslink density is less than 0.5%, the resin powder rapidly absorbs the polymerizable monomer and swells, thickens, or aggregates, and a uniform compound cannot be obtained. 5%
In the above case, a uniform compound can be obtained, but there is a problem that a sufficient low shrinkage effect cannot be obtained.

【0006】これらの問題点を解決する手段として、特
開昭62−148558号公報には、重合性単量体に対
し、易溶性でない物質を表面に有する低収縮剤で、かつ
重合性単量体に対し膨潤度が2〜40の3次元化された
アクリル系、スチレン系、酢酸ビニル系などの樹脂粉末
を用いることにより、硬化性不飽和ポリエステル樹脂に
対し、十分な低収縮性を有し、成形品の均一着色性、分
散性、光沢性を発揮するものとして効果的である旨が開
示されている。しかしながら、その効果は充分なものと
は言い難く、特に、開示される低収縮剤の製法によって
は、シャープな粒度分布のものが得られないため、成形
品の均一分散性、均一着色性、光沢性等の特性が不充分
であった。
As a means for solving these problems, Japanese Patent Laid-Open No. 148558/1987 discloses a low-shrinking agent having a substance which is not readily soluble in a polymerizable monomer on the surface thereof, and a polymerizable monomer. By using a three-dimensional acrylic-based, styrene-based, vinyl acetate-based resin powder having a swelling degree of 2 to 40 with respect to the body, it has a sufficiently low shrinkage property with respect to the curable unsaturated polyester resin. It is disclosed that it is effective as a material exhibiting uniform colorability, dispersibility, and gloss of a molded article. However, it is difficult to say that the effect is sufficient, and in particular, according to the disclosed method for producing a low-shrinking agent, it is not possible to obtain a sharp particle size distribution. The characteristics such as sex were insufficient.

【0007】[0007]

【発明が解決しようとする課題】本発明は、特にその低
収縮剤として用いる樹脂微粒子の粒度分布を非常にシャ
ープにすることにより、それらの特性、即ち、成形品の
均一分散性、均一着色性、光沢性、透明性等の特性の向
上を目的とするものであり、更には高収率でこの重合体
微粒子を製造する方法を提供するものである。
The present invention, in particular, makes the particle size distribution of the resin fine particles used as the low-shrinking agent very sharp so that those characteristics, that is, the uniform dispersibility and the uniform colorability of the molded product can be obtained. The present invention aims to improve properties such as gloss and transparency, and further provides a method for producing the polymer fine particles in high yield.

【0008】[0008]

【課題を解決するための手段】即ち本発明は、スチレン
系及び/又はアクリル系のビニル基を1個有する単量体
100重量部、架橋剤0.02〜5重量部、重合開始剤
0.05〜10重量部、水性媒体80〜400重量部及
び懸濁剤0.1〜20重量部を含む混合物を反応釜に仕
込み、これを該反応釜の下部に接続される剪断撹拌機構
を備えた円筒状容器内に連続的に供給し、該容器内を
0.2kg/cm2G以上の加圧状態に維持しながら油滴粒子
の平均粒子径が1〜100μmになるように高速剪断撹
拌を行って、連続的に分散乳化液を製造し、これを連続
的に前記反応釜に戻しながら、連続的に重合することを
特徴とする3次元重合体微粒子の製造法、該製造法によ
り得られる3次元重合体微粒子、これよりなる低収縮剤
並びに不飽和ポリエステル樹脂と該低収縮剤とを含有し
てなる不飽和ポリエステル樹脂組成物に関する。
That is, according to the present invention, 100 parts by weight of a monomer having one styrene and / or acrylic vinyl group, 0.02 to 5 parts by weight of a crosslinking agent, and a polymerization initiator of 0.1. A mixture containing 05 to 10 parts by weight, 80 to 400 parts by weight of an aqueous medium, and 0.1 to 20 parts by weight of a suspending agent was charged into a reaction kettle, which was equipped with a shear stirring mechanism connected to the lower part of the reaction kettle. It is continuously fed into a cylindrical container, and high-speed shear stirring is performed so that the average particle size of the oil droplet particles becomes 1 to 100 μm while maintaining a pressurized state of 0.2 kg / cm 2 G or more inside the container. A method for producing three-dimensional polymer fine particles, characterized by carrying out continuously to produce a dispersion emulsion and continuously polymerizing it while returning it to the reaction vessel, which is obtained by the production method. Three-dimensional polymer fine particles, low-shrinking agent made of the same, and unsaturated polyester The present invention relates to an unsaturated polyester resin composition containing a telluric resin and the low-shrinking agent.

【0009】本発明で用いるスチレン系及び/又はアク
リル系のビニル基を1個有する単量体としては、次のも
のが挙げられる。スチレン系単量体としては、スチレン
の他、α−メチルスチレン、ビニルトルエン、p−t−
ブチルスチレン等のスチレン誘導体がある。
Examples of the monomer having one styrene type and / or acrylic type vinyl group used in the present invention include the following. As the styrene-based monomer, besides styrene, α-methylstyrene, vinyltoluene, pt-
There are styrene derivatives such as butyl styrene.

【0010】アクリル系単量体としては、アクリル酸、
アクリル酸の誘導体、例えばアクリル酸メチル、アクリ
ル酸エチル、アクリル酸プロピル、アクリル酸ブチル、
アクリル酸ペンチル、アクリル酸ヘキシル、アクリル酸
ヘプチル、アクリル酸オクチル、アクリル酸ノニル、ア
クリル酸デシル、アクリル酸ウンデシル、アクリル酸ド
デシル、アクリル酸グリシジル、アクリル酸メトキシエ
チル、アクリル酸プロポキシエチル、アクリル酸ブトキ
シエチル、アクリル酸メトキシジエチレングリコール、
アクリル酸エトキシジエチレングリコール、アクリル酸
メトキシエチレングリコール、アクリル酸ブトキシトリ
エチレングリコール、アクリル酸メトキシジプロピレン
グリコール、アクリル酸フェノキシエチル、アクリル酸
フェノキシジエチレングリコール、アクリル酸フェノキ
シテトラエチレングリコール、アクリル酸ヘンジル、ア
クリル酸シクロヘキシル、アクリル酸テトラヒドロフル
フリル、アクリル酸ジシクロペンテニル、アクリル酸ジ
シクロペンテニルオキシエチル、アクリル酸N−ビニル
−2−ピロリドン、アクリル酸ヒドロキシエチル、アク
リル酸ヒドロキシプロピル、アクリル酸ヒドロキシブチ
ル、アクリル酸2−ヒドロキシ−3−フェニルオキシプ
ロピル、アクリル酸グリシジル、アクリロニトリル、ア
クリルアミド、N−メチロールアクリルアミド、ジアセ
トンアクリルアミド、あるいはメタクリル酸、メタクリ
ル酸の誘導体、例えばメタクリル酸メチル、メタクリル
酸エチル、メタクリル酸プロピル、メタクリル酸ブチ
ル、メタクリル酸ペンチル、メタクリル酸ヘキシル、メ
タクリル酸ヘプチル、メタクリル酸オクチル、メタクリ
ル酸ノニル、メタクリル酸デシル、メタクリル酸ウンデ
シル、メタクリル酸ドデシル、メタクリル酸グリシジ
ル、メタクリル酸メトキシエチル、メタクリル酸プロポ
キシエチル、メタクリル酸ブトキシエチル、メタクリル
酸メトキシジエチレングリコール、メタクリル酸エトキ
シジエチレングリコール、メタクリル酸メトキシエチレ
ングリコール、メタクリル酸ブトキシトリエチレングリ
コール、メタクリル酸メトキシジプロピレングリコー
ル、メタクリル酸フェノキシエチル、メタクリル酸フェ
ノキシジエチレングリコール、メタクリル酸フェノキシ
テトラエチレングリコール、メタクリル酸ベンジル、メ
タクリル酸シクロヘキシル、メタクリル酸テトラヒドロ
フルフリル、メタクリル酸ジシクロペンテニル、メタク
リル酸ジシクロペンテニルオキシエチル、メタクリル酸
N−ビニル−2−ピロリドン、メタクリロニトリル、メ
タクリルアミド、N−メチロールメタクリルアミド、メ
タクリル酸2−ヒドロキシエチル、メタクリル酸ヒドロ
キシプロピル、メタクリル酸ヒドロキシブチル、メタク
リル酸2−ヒドロキシ−3−フェニルオキシプロピル、
ビニルピリジン等の1分子中に1個のビニル基を有する
ビニル系単量体が挙げられる。これらは1種又は2種以
上を組合せて使用することができる。本発明において、
この単量体の使用量を他の添加剤の基本数量とするため
に100重量部とする。
As the acrylic monomer, acrylic acid,
Derivatives of acrylic acid, such as methyl acrylate, ethyl acrylate, propyl acrylate, butyl acrylate,
Pentyl acrylate, hexyl acrylate, heptyl acrylate, octyl acrylate, nonyl acrylate, decyl acrylate, undecyl acrylate, dodecyl acrylate, glycidyl acrylate, methoxyethyl acrylate, propoxyethyl acrylate, butoxyethyl acrylate , Methoxydiethylene glycol acrylate,
Ethoxydiethylene glycol acrylate, methoxyethylene glycol acrylate, butoxytriethylene glycol acrylate, methoxydipropylene glycol acrylate, phenoxyethyl acrylate, phenoxydiethylene glycol acrylate, phenoxytetraethylene glycol acrylate, henzyl acrylate, cyclohexyl acrylate, Tetrahydrofurfuryl acrylate, dicyclopentenyl acrylate, dicyclopentenyl oxyethyl acrylate, N-vinyl-2-pyrrolidone acrylate, hydroxyethyl acrylate, hydroxypropyl acrylate, hydroxybutyl acrylate, 2-hydroxy acrylate -3-Phenyloxypropyl, glycidyl acrylate, acrylonitrile, acrylamide, N Methylol acrylamide, diacetone acrylamide, or derivatives of methacrylic acid or methacrylic acid, such as methyl methacrylate, ethyl methacrylate, propyl methacrylate, butyl methacrylate, pentyl methacrylate, hexyl methacrylate, heptyl methacrylate, octyl methacrylate, methacrylic acid. Nonyl acid, decyl methacrylate, undecyl methacrylate, dodecyl methacrylate, glycidyl methacrylate, methoxyethyl methacrylate, propoxyethyl methacrylate, butoxyethyl methacrylate, methoxydiethylene glycol methacrylate, ethoxydiethylene glycol methacrylate, methoxyethylene glycol methacrylate, Butoxytriethylene glycol methacrylate, methoxydipropymethacrylate Glycol, phenoxyethyl methacrylate, phenoxydiethylene glycol methacrylate, phenoxytetraethylene glycol methacrylate, benzyl methacrylate, cyclohexyl methacrylate, tetrahydrofurfuryl methacrylate, dicyclopentenyl methacrylate, dicyclopentenyloxyethyl methacrylate, methacrylic acid N-vinyl-2-pyrrolidone, methacrylonitrile, methacrylamide, N-methylolmethacrylamide, 2-hydroxyethyl methacrylate, hydroxypropyl methacrylate, hydroxybutyl methacrylate, 2-hydroxy-3-phenyloxypropyl methacrylate,
A vinyl-based monomer having one vinyl group in one molecule, such as vinylpyridine, may be mentioned. These can be used alone or in combination of two or more. In the present invention,
The amount of this monomer used is 100 parts by weight in order to make it the basic amount of other additives.

【0011】本発明に使用される架橋剤としては1分子
中に2個以上のビニル基を有する単量体であればいずれ
でもよいが、1分子中に2個のビニル基を有するものが
好ましい。その好ましい単量体としては例えば、ジビニ
ルベンゼン、グリコールとメタクリル酸あるいはアクリ
ル酸との反応生成物、例えばエチレングリコールジメタ
クリレート、1,3−ブチレングリコールジメタクリレ
ート、1,4−ブタンジオールジメタクリレート、1,
5−ペンタンジオールメタクリレート、1,6−ヘキサ
ンジオールジメタクリレート、ネオペンチルグリコール
ジメタクリレート、ジエチレングリコールジメタクリレ
ート、トリエチレングリコールジメタクリレート、ポリ
エチレングリコールジメタクリレート、トリプロピレン
グリコールジメタクリレート等があるが、これらに限定
されるものではない。その添加量は、ビニル基を1個有
する単量体100重量部に対して0.02〜5重量部で
ある。添加量が0.02重量部より少ない場合は、得ら
れる重合体微粒子の重合性単量体に対する膨潤度が40
を越えるものとなり低収縮効果が少なくなる。一方、5
重量部を越えると、得られる重合体微粒子の重合性単量
体に対する膨潤度が2未満となり、低収縮効果がなくな
る。なお、架橋剤は、その種類により添加量と架橋密度
に差が生じるため、その目安として、得られる重合体微
粒子の重合性単量体に対する膨潤度を2〜40、特に5
〜20になる様に架橋剤の添加量を調整することが好ま
しい。
The crosslinking agent used in the present invention may be any monomer having two or more vinyl groups in one molecule, but one having two vinyl groups in one molecule is preferable. . Examples of the preferable monomer include divinylbenzene, a reaction product of glycol and methacrylic acid or acrylic acid, such as ethylene glycol dimethacrylate, 1,3-butylene glycol dimethacrylate, 1,4-butanediol dimethacrylate, and 1 ,
Examples include, but are not limited to, 5-pentanediol methacrylate, 1,6-hexanediol dimethacrylate, neopentyl glycol dimethacrylate, diethylene glycol dimethacrylate, triethylene glycol dimethacrylate, polyethylene glycol dimethacrylate, and tripropylene glycol dimethacrylate. Not something. The addition amount thereof is 0.02 to 5 parts by weight with respect to 100 parts by weight of the monomer having one vinyl group. When the addition amount is less than 0.02 part by weight, the degree of swelling of the obtained polymer fine particles with respect to the polymerizable monomer is 40.
And the effect of low shrinkage is reduced. Meanwhile, 5
If the amount is more than parts by weight, the degree of swelling of the resulting polymer fine particles with respect to the polymerizable monomer will be less than 2, and the low shrinkage effect will be lost. Since the amount of the cross-linking agent added and the cross-linking density differ depending on the type, the swelling degree of the obtained polymer fine particles with respect to the polymerizable monomer is 2 to 40, particularly 5 as a guide.
It is preferable to adjust the addition amount of the cross-linking agent so as to be ˜20.

【0012】本発明に用いられる重合開始剤としては、
過酸化物系ラジカル開始剤が好ましく、例えば、過酸化
ベンゾイル、過安息香酸2−エチルヘキシル、過酸化ア
セチル、過酸化イソブチリル、過酸化オクタノイル、過
酸化ラウロイル、過酸化ジ−tert−ブチル、クメンヒド
ロペルオキシド、メチルエチルケトンペルオキシド、
4,4,6−トリメチルシクロヘキサノンジ−tert−ブ
チルペルオキシケタール、シクロヘキサノンペルオキシ
ド、メチルシクロヘキサノンペルオキシド、アセチルア
セトンペルオキシド、シクロヘキサノンジ−tert−
ブチルペルオキシケタール、アセトンジ−tert−ブ
チルペルオキシケタール、ジイソプロピルヒドロペルオ
キシド等の過酸化物系ラジカル重合開始剤が挙げられ
る。ラジカル重合開始剤は、ビニル基を1個有する単量
体100重量部に対して0.05〜10重量部使用され
る。使用量が0.05重量部未満では重合時間が長くな
り、重合体微粒子の粒度分布が広くなる欠点がある。一
方、使用量が10重量部を越える場合は重合開始剤が無
駄であるばかりでなく、架橋密度が上がりにくい等の問
題が発生する。
The polymerization initiator used in the present invention includes
Peroxide radical initiators are preferred, for example benzoyl peroxide, 2-ethylhexyl perbenzoate, acetyl peroxide, isobutyryl peroxide, octanoyl peroxide, lauroyl peroxide, di-tert-butyl peroxide, cumene hydroperoxide. , Methyl ethyl ketone peroxide,
4,4,6-Trimethylcyclohexanone di-tert-butylperoxyketal, cyclohexanone peroxide, methylcyclohexanone peroxide, acetylacetone peroxide, cyclohexanone di-tert-
Examples thereof include peroxide radical polymerization initiators such as butyl peroxyketal, acetone di-tert-butyl peroxyketal, and diisopropyl hydroperoxide. The radical polymerization initiator is used in an amount of 0.05 to 10 parts by weight based on 100 parts by weight of the monomer having one vinyl group. If the amount used is less than 0.05 parts by weight, the polymerization time will be long and the particle size distribution of the polymer particles will be broad. On the other hand, when the amount used exceeds 10 parts by weight, not only the polymerization initiator is wasted but also the crosslinking density is difficult to increase.

【0013】重合に際し、連鎖移動剤を適宜添加するこ
とができる。連鎖移動剤としては、t−ドデシルメルカ
プタン等のアルキルメルカプタン、ジイソプロピルキサ
ントゲン等の低級アルキルキサントゲン類、四塩化炭
素、四臭化炭素等があり、これらを用いる場合、ビニル
基を1個有する単量体100重量部に対し、0.1重量
部以下で添加するのが好ましい。これらの添加量は膨潤
度とのかね合いで調整することが好ましい。
At the time of polymerization, a chain transfer agent can be added appropriately. Examples of the chain transfer agent include alkyl mercaptans such as t-dodecyl mercaptan, lower alkyl xanthogens such as diisopropyl xanthogen, carbon tetrachloride, carbon tetrabromide and the like. When these are used, a monomer having one vinyl group is used. It is preferable to add 0.1 part by weight or less to 100 parts by weight. It is preferable to adjust the addition amount of these in consideration of the degree of swelling.

【0014】本発明に用いられる水性媒体の量は、基本
的には油滴を所望の大きさに乳化分散するために、ビニ
ル基を1個有する単量体100重量部に対して80〜4
00重量部である。80重量部未満では乳化分散液の粘
度が上り、所望の油滴を調整しにくく、また400重量
部を越えると、生産性が劣る等の問題がある。
The amount of the aqueous medium used in the present invention is basically 80 to 4 with respect to 100 parts by weight of a monomer having one vinyl group in order to emulsify and disperse oil droplets to a desired size.
It is 00 parts by weight. If the amount is less than 80 parts by weight, the viscosity of the emulsified dispersion liquid increases and it is difficult to adjust desired oil droplets, and if it exceeds 400 parts by weight, there is a problem that productivity is deteriorated.

【0015】本発明に用いられる懸濁剤としては、重合
性単量体に対して易溶性でない物質であることが好まし
く、その例として、ヒドロキシアパタイト、リン酸三カ
ルシウム、酸化チタン、水酸化カルシウム、炭酸カルシ
ウム及びシリカが好ましく、その他、ベンガラ、カーボ
ングラック、ガラス、金属粉、デンプン粉、セルロース
粉、ポリアクリロニトリル、ポリアクリル酸の金属塩、
ポリメタクリル酸の金属塩、ポリアクリルアミド等も使
用することができる。この中で特に好ましい懸濁剤はヒ
ドロキシアパタイト、リン酸三カルシウムであり、油滴
の安定性、微粒子粉末の粒度分布がシャープである等の
点で優れている。
The suspending agent used in the present invention is preferably a substance which is not readily soluble in the polymerizable monomer, and examples thereof include hydroxyapatite, tricalcium phosphate, titanium oxide and calcium hydroxide. , Calcium carbonate and silica are preferable, and others, red iron oxide, carbon black, glass, metal powder, starch powder, cellulose powder, polyacrylonitrile, metal salt of polyacrylic acid,
A metal salt of polymethacrylic acid, polyacrylamide and the like can also be used. Of these, particularly preferred suspending agents are hydroxyapatite and tricalcium phosphate, which are excellent in terms of stability of oil droplets and sharp particle size distribution of fine particle powder.

【0016】懸濁剤の使用量は、具体的には目的とする
3次元重合体微粒子の平均粒子径に応じて決定されるも
のであり、ビニル基を1個有する単量体100重量部に
対して0.1〜20重量部である。0.1重量部未満で
は目的とする重合体微粒子は得られにくく、一方20重
量部を越えると懸濁剤が無駄になる。
The amount of the suspending agent used is specifically determined according to the average particle diameter of the desired three-dimensional polymer fine particles, and is based on 100 parts by weight of the monomer having one vinyl group. On the other hand, it is 0.1 to 20 parts by weight. If the amount is less than 0.1 part by weight, the desired polymer fine particles cannot be obtained, whereas if the amount exceeds 20 parts by weight, the suspending agent is wasted.

【0017】上記懸濁剤の中には単独で懸濁剤の機能を
表わすものと表わさないものとがあり、表わさないもの
には懸濁助剤が必要である。その懸濁助剤としては一般
に知られている界面活性剤、陽イオン系、陰イオン系、
ノニオン系界面活性剤が使用されるが、その中で特に陰
イオン界面活性剤が好ましい。陰イオン界面活性剤とし
ては、例えばアルキルベンゼンスルホン酸ナトリウム、
α−オレフィンスルホン酸ナトリウム、アルキルスルホ
ン酸ナトリウム、あるいはこれらの金属塩等がある。陰
イオン界面活性剤は水性媒体に対し、1×10-4〜0.
1重量%添加されるのが好ましい。1×10-4重量%未
満では、懸濁助剤としての機能が出にくく、0.1重量
%を越えるとこれ自体懸濁剤または乳化剤として機能し
てしまい、良好な懸濁重合が行えなくなる傾向にある。
Some of the above-mentioned suspending agents exhibit the function of the suspending agent alone, and those that do not exhibit the function of the suspending agent. As the suspension aid, generally known surfactants, cationic, anionic,
Nonionic surfactants are used, of which anionic surfactants are particularly preferred. Examples of the anionic surfactant include sodium alkylbenzene sulfonate,
Examples include sodium α-olefin sulfonate, sodium alkyl sulfonate, and metal salts thereof. The anionic surfactant is 1 × 10 −4 to 0.
It is preferably added at 1% by weight. If it is less than 1 × 10 −4 % by weight, the function as a suspension aid is difficult to appear, and if it exceeds 0.1% by weight, it itself functions as a suspending agent or an emulsifying agent, and good suspension polymerization cannot be performed. There is a tendency.

【0018】上記の材料を含む混合物を反応釜にまず仕
込む。該反応釜の下部には剪断撹拌機構を備えた円筒状
容器を接続するとともに、該円筒状容器の排出口から排
出される液を前記反応釜へ戻すように環状に接続する。
反応釜に仕込まれた混合物は、連続的に円筒状容器に供
給する。本発明に用いられる該円筒状容器としては、高
速剪断撹拌機構を備えた円筒状容器、一般にはパイプラ
インホモミキサーまたはラインミキサーと言われるもの
が好ましく用いられる。パイプラインホモミキサーは、
一般に液体中にこれと混和しない他の物質を均一に分散
させて安定した懸濁液を調整する装置であり、被処理混
合液を剛体で精密に製作された狭い間隙を通じて強制的
に圧送し、次いで圧力を解放し、その際の激しい乱流に
よる液体摩擦、圧力の急激な減少、剪断、衝撃等により
微粒化して均一に分散させるものである。
A mixture containing the above materials is first charged to a reaction kettle. A cylindrical container equipped with a shear stirring mechanism is connected to the lower part of the reaction vessel, and a liquid is discharged from the discharge port of the cylindrical vessel so as to return to the reaction vessel in an annular shape.
The mixture charged in the reaction kettle is continuously supplied to the cylindrical container. As the cylindrical container used in the present invention, a cylindrical container provided with a high-speed shearing stirring mechanism, generally called a pipeline homomixer or a line mixer, is preferably used. Pipeline homo mixer
In general, it is a device that uniformly disperses other substances that are immiscible with this in a liquid to prepare a stable suspension, and forcibly pumps the liquid mixture to be processed through a narrow gap precisely manufactured by a rigid body, Next, the pressure is released, and liquid friction due to violent turbulence at that time, sharp decrease in pressure, shearing, impacting, etc. to atomize and uniformly disperse.

【0019】本発明の製造法において、該円筒状容器は
0.2kg/cm2G以上の比較的低い圧力に加圧する必要が
ある。好ましい圧力は0.3〜5kg/cm2Gである。0.
2kg/cm2G未満ではミキサー内で発泡現象が起き、最終
的に目標とする微粒子が得られない。一方、5kg/cm2
を超えると目標とする微粒子は十分得られるが、該ミキ
サーを耐圧構造とする必要があり高価となってしまう傾
向にある。該ミキサーの高速剪断撹拌機構については限
定はなく、該微粒子の平均粒子径が1〜100μmにで
きるものであれば全ての機構が採用できる。
In the production method of the present invention, the cylindrical container needs to be pressurized to a relatively low pressure of 0.2 kg / cm 2 G or more. The preferred pressure is 0.3-5 kg / cm 2 G. 0.
If it is less than 2 kg / cm 2 G, a foaming phenomenon occurs in the mixer, and finally the target fine particles cannot be obtained. On the other hand, 5 kg / cm 2 G
If it exceeds, the target fine particles can be sufficiently obtained, but the mixer needs to have a pressure resistant structure and tends to be expensive. The high-speed shear stirring mechanism of the mixer is not limited, and any mechanism can be adopted as long as the average particle size of the fine particles can be 1 to 100 μm.

【0020】高速剪断撹拌により得られる油滴粒子の平
均粒子径が1〜100μmの分散乳化液は連続的に前記
反応釜に戻される。そして、前記反応釜を、通常の懸濁
重合に従って70〜95℃の温度に昇温して重合反応を
連続的に行う。この重合において、低収縮剤としての特
性から、平均粒子径が1〜100μmの3次元重合体微
粒子を得るのが好ましい。このような、いわゆるループ
重合を行うことにより、非常にシャープな粒度分布の3
次元重合体微粒子が得られる。
The dispersion emulsion in which the average particle size of the oil droplet particles obtained by high-speed shear stirring is 1 to 100 μm is continuously returned to the reaction vessel. Then, the reaction vessel is heated to a temperature of 70 to 95 ° C. according to a usual suspension polymerization to continuously carry out the polymerization reaction. In this polymerization, it is preferable to obtain three-dimensional polymer fine particles having an average particle diameter of 1 to 100 μm from the characteristics as a low shrinkage agent. By carrying out such a so-called loop polymerization, a very sharp particle size distribution of 3
Three-dimensional polymer particles are obtained.

【0021】得られる3次元重合体微粒子は低収縮剤と
して、本発明における不飽和ポリエステル樹脂組成物に
含有される。不飽和ポリエステル樹脂としては、公知の
方法により製造される公知のものが使用できる。不飽和
ポリエステル樹脂の原料となる酸成分としては、マレイ
ン酸、フマル酸、イタコン酸、メサコン酸等の不飽和二
塩基酸またはその無水物のほか、イソフタル酸、テレフ
タル酸、無水フタル酸、コハク酸、アジピン酸、セバシ
ン酸等の多塩基酸も用いることができる。アルコール成
分としては、エチレングリコール、ジエチレングリコー
ル、プロピレングリコール、ジピロピレングリコール、
ブタンジオール、ネオペンチルグリコール等のジオー
ル、トリメチロールプロパン等のトリオールなどが用い
られる。酸成分とアルコール成分の反応条件は常法に従
い、適宜選択される。
The resulting three-dimensional polymer fine particles are contained in the unsaturated polyester resin composition of the present invention as a low-shrinking agent. As the unsaturated polyester resin, a known one produced by a known method can be used. Examples of the acid component used as the raw material of the unsaturated polyester resin include unsaturated dibasic acids such as maleic acid, fumaric acid, itaconic acid and mesaconic acid or their anhydrides, as well as isophthalic acid, terephthalic acid, phthalic anhydride and succinic acid. Further, polybasic acids such as adipic acid and sebacic acid can also be used. As the alcohol component, ethylene glycol, diethylene glycol, propylene glycol, dipyropyrene glycol,
A diol such as butanediol and neopentyl glycol and a triol such as trimethylolpropane are used. The reaction conditions of the acid component and the alcohol component are appropriately selected according to a conventional method.

【0022】また不飽和ポリエステル樹脂組成物の成分
として、スチレン、α−メチルスチレン、ビニルトルエ
ン、ジビニルベンゼン等のスチレン系単量体、アクリル
酸又はメタクリル酸の低級アルキルエステル、ジアリル
フタレート、ジアリルイソフタレートなどの重合性単量
体を通常用いられる量で用いることができる。その他、
必要に応じて、炭酸カルシウム、アルミナ等の充填剤、
酸化マグネシウム、水酸化マグネシウム、酸化カルシウ
ム等の増粘剤、各種有機過酸化物等の硬化触媒、各種染
料、顔料等の着色剤などの各種添加剤を用いることがで
きる。得られるポリエステル樹脂組成物は、SMC,B
MC,RIM法等により各種成形品に利用される。
As a component of the unsaturated polyester resin composition, styrene-based monomers such as styrene, α-methylstyrene, vinyltoluene and divinylbenzene, lower alkyl esters of acrylic acid or methacrylic acid, diallyl phthalate and diallyl isophthalate. A polymerizable monomer such as can be used in an amount usually used. Other,
If necessary, a filler such as calcium carbonate or alumina,
Various additives such as thickeners such as magnesium oxide, magnesium hydroxide and calcium oxide, curing catalysts such as various organic peroxides, colorants such as various dyes and pigments can be used. The resulting polyester resin composition is SMC, B
It is used for various molded products by the MC and RIM methods.

【0023】[0023]

【実施例】【Example】

実施例1 撹拌機、温度計、窒素導入管、還流冷却器を装備した5
0リットル反応釜を用意し、該50リットル反応釜の下
部に定量ポンプおよびパイプラインホモミキサー(特殊
機科工業(株)製、パイプラインホモミキサー、SL
型)を接続し、更にパイプラインホモミキサーの取り出
し口を、前記50リットル反応釜に接続した。50リッ
トル反応釜にメタクリル酸メチル18kg(100
部)、ジビニルベンゼン0.09kg(0.5部)、過酸
化ベンゾイル0.09kg(0.5部)、水9kg(50
部)、ヒドロキシアパタイト(スーパータイト10、日
本化学工業(株)製)18kg(固形分10部、水分90
部)およびドデシルベンゼンスルホン酸ナトリウム1%
水溶液を90g仕込み撹拌した。定量ポンプの吐出量を
約10kg/分に設定し、パイプラインホモミキサーに連
続的に混合液を送った。該ホモミキサーの内部圧力を
1.0kg/cm2G、回転数を9000rpmに設定し、混合
液を分散乳化液としつつ、連続的に前記50リットル反
応釜に戻した。この乳化液をサンプリングし、コールタ
ーカウンターで油滴粒子の平均粒子径を測定したとこ
ろ、10μmであった。この状態で50リットル反応釜
の温度を80℃に昇温し、80℃で8時間反応させた。
冷却後、遠心脱水機で脱水し、80℃の乾燥器で乾燥し
て、3次元ポリメタクリル酸メチル微粒子を得た。該微
粒子の収率は97%であり、高収率であった。また、該
微粒子の粒度分布を測定したところ、平均粒子径は13
μmであり、シャープ化度は0.45で、かなりシャー
プであることがわかった。また該微粒子の膨潤度を測定
したところ10であった。該微粒子をSMCの低収縮剤
として使用したところ、低収縮効果は十分であり、着色
光沢むらも良好であった。更に、該微粒子を添加したB
MC成形品は特に透明性が優れるものであった。以下表
1及び表2に示す条件に変更した以外は、同様な方法で
行った各実施例及び比較例の結果を表3及び表4に示し
た。なお、表2に示すスチレンを用いたものにおいて
は、過酸化ベンゾイルの量を0.18kgに変更した。但
し配合比については特別に指定がないものについては重
量部を表わすものとする。
Example 1 5 equipped with a stirrer, a thermometer, a nitrogen inlet tube, and a reflux condenser
A 0 liter reaction kettle was prepared, and a quantitative pump and a pipeline homomixer (manufactured by Tokushu Kika Kogyo Co., Ltd., pipeline homomixer, SL) were provided under the 50 liter reaction kettle.
Type), and the outlet of the pipeline homomixer was connected to the 50 liter reaction kettle. 18 kg of methyl methacrylate (100
Part), divinylbenzene 0.09 kg (0.5 part), benzoyl peroxide 0.09 kg (0.5 part), water 9 kg (50 parts)
Part), hydroxyapatite (Super Tight 10, manufactured by Nippon Kagaku Kogyo Co., Ltd.) 18 kg (solid content 10 parts, water content 90)
Part) and sodium dodecylbenzenesulfonate 1%
90 g of the aqueous solution was charged and stirred. The discharge rate of the metering pump was set to about 10 kg / min, and the mixed solution was continuously fed to the pipeline homomixer. The internal pressure of the homomixer was set to 1.0 kg / cm 2 G and the rotation speed was set to 9000 rpm, and the mixture was continuously returned to the 50-liter reaction kettle while using it as a dispersion emulsion. The emulsion was sampled, and the average particle diameter of the oil droplet particles was measured with a Coulter counter to find that it was 10 μm. In this state, the temperature of the 50 liter reaction kettle was raised to 80 ° C. and the reaction was carried out at 80 ° C. for 8 hours.
After cooling, it was dehydrated with a centrifugal dehydrator and dried with a dryer at 80 ° C. to obtain three-dimensional polymethylmethacrylate fine particles. The yield of the fine particles was 97%, which was a high yield. The average particle size was 13 when the particle size distribution of the fine particles was measured.
μm, and the sharpening degree was 0.45, which was found to be considerably sharp. The swelling degree of the fine particles was measured and found to be 10. When the fine particles were used as a low-shrinking agent for SMC, the low-shrinking effect was sufficient and the uneven coloring gloss was also good. Further, B containing the fine particles added
The MC molded product was particularly excellent in transparency. Tables 3 and 4 show the results of each Example and Comparative Example performed by the same method except that the conditions shown in Tables 1 and 2 were changed. In the case of using styrene shown in Table 2, the amount of benzoyl peroxide was changed to 0.18 kg. However, unless otherwise specified for the mixing ratio, parts by weight are shown.

【0024】重合体微粒子の評価方法 (1) 重合体微粒子及び油滴微粒子の粒度分布の測定
法 測定機器はコールターカウンターを用いた。コールター
カウンターは日科機社製ZM型を使用した。電解液は日
科機社製、アイソトンIIを用いた。粒度分布の測定法
はマニュアルに従い測定した。 (2) 粒度分布におけるシャープ化度(Cv値)の求
め方 コールターカウンターで測定した粒度分布のデータをも
とに次の方法で求めた。
Evaluation Method of Polymer Fine Particles (1) Measuring Method of Particle Size Distribution of Polymer Fine Particles and Oil Droplet Fine Particles A Coulter counter was used as a measuring instrument. As the coulter counter, ZM type manufactured by Nikkaki Co., Ltd. was used. As the electrolytic solution, Isoton II manufactured by Nikkaki Co., Ltd. was used. The method of measuring the particle size distribution was measured according to the manual. (2) How to obtain the sharpening degree (Cv value) in the particle size distribution It was obtained by the following method based on the data of the particle size distribution measured with a Coulter counter.

【数1】 (3) 膨潤度の測定法 内径14mm、高さ135mm、目盛り刻み0.2ml、無色
ガラス製の20mlメスシリンダーに試料0.5gを精秤
し、数回タッピングする。その後、スチレンモノマを静
かに壁面を伝わらせて20mlの目盛まで入れる。室温で
16〜24時間静置し、膨潤したゲルの高さをml表示で
読み取り、
[Equation 1] (3) Method for measuring swelling degree 0.5 g of a sample is precisely weighed in a 20 ml measuring cylinder made of colorless glass, having an inner diameter of 14 mm, a height of 135 mm, graduation of 0.2 ml, and tapping several times. After that, gently put the styrene monomer on the wall and put it on the scale of 20 ml. Let stand for 16 to 24 hours at room temperature, read the height of swollen gel in ml,

【数2】 により膨潤度を算出する。[Equation 2] The swelling degree is calculated by.

【0025】ポリエステル樹脂組成物の製造並びにSM
C成形品及びBMC成形品の製造 (1)不飽和ポリエステル樹脂組成物の製造 撹拌機を備えた容器に表5に示した配合の不飽和ポリエ
ステル樹脂(ポリセットPS−9195,マレイン酸、
テレフタル酸、プロピレングリコールを原料とする不飽
和ポリエステル樹脂とスチレンモノマーの混合物、日立
化成工業(株)製)、顔料(東京インキ(株)製、アイ
ボリー)、硬化剤(パーブチルZ、日本油脂(株)製)
を配合し、均一に溶解する。その後、ステアリン酸亜
鉛、水酸化アルミニウム、本発明の実施例及び比較例の
重合体微粒子を加え、均一に分散した後、酸化マグネシ
ウムを添加する。酸化マグネシウムの粒々がなくなるま
で十分に分散し、不飽和ポリエステル樹脂組成物(A)
及び(B)を得た。 (2)SMC成形品の製造 不飽和ポリエステル樹脂組成物(A)をSMCマシンに
かけてガラス繊維含有量が25重量%になるように設定
してSMCシートを作成した。スチレンの飛散を防止す
るためにポリエステルフィルムで梱包し、40℃で2日
間、SMCを熟成させた。次に、寸法250×500×
3(mm)の金型に熟成したSMCを800gとり、成形
温度140℃、成形圧力130kgf/cm2、成形時間3分
の条件でSMC成形品を製造した。 (3)BMC成形品の製造 1.5mmガラス繊維の含有量が3重量%になるように不
飽和ポリエステル樹脂組成物(B)を配合し、ニーダで
10分間よく混練して、コンパウンドを作製した。つぎ
にスチレンの飛散を防止するためにポリエステルフィル
ムで梱包し、40℃で20時間、コンパウンドを熟成さ
せた。これを700g取り、寸法220×220(mm)
の金型内に入れ、成形温度140℃、成形圧力100kg
f/cm2、成形時間9分の条件で厚さ6mmのBMC成形品
を製造した。 (4)成形品の評価 ・低収縮性 得られたSMC成形品の金型長さ500mmに対応する辺
の長さを測定し、下記の基準で評価した。 良好:収縮率が0.02%以下のもの。 少々有り:収縮率が0.02%を越え、0.05%以下
のもの。 なし:収縮率が0.05%を越えるもの。 ・着色、光沢むら 得られたSMC成形品を目視判定した。 ・透明性 日本電色工業製濁度計の可視光を用いて、サンプルのな
い状態を透過率100%とし、サンプル部を遮閉した状
態を透過率0%とする。この補正をしたのちBMC成形
品をサンプル部に入れ、その成形品の透過率を測定す
る。
Production of polyester resin composition and SM
Manufacture of C molded product and BMC molded product (1) Manufacture of unsaturated polyester resin composition In a container equipped with a stirrer, an unsaturated polyester resin having the composition shown in Table 5 (Polyset PS-9195, maleic acid,
A mixture of terephthalic acid and unsaturated polyester resin made from propylene glycol and styrene monomer, manufactured by Hitachi Chemical Co., Ltd., pigment (Tokyo Ink Co., Ltd., ivory), curing agent (Perbutyl Z, NOF Corporation) ))
Are mixed and dissolved uniformly. Thereafter, zinc stearate, aluminum hydroxide and polymer fine particles of the examples and comparative examples of the present invention are added and uniformly dispersed, and then magnesium oxide is added. Unsaturated polyester resin composition (A) in which magnesium oxide particles are sufficiently dispersed until they disappear.
And (B) were obtained. (2) Manufacture of SMC molded product An unsaturated polyester resin composition (A) was set in an SMC machine so that the glass fiber content was 25% by weight to prepare an SMC sheet. In order to prevent the scattering of styrene, it was packed with a polyester film and the SMC was aged at 40 ° C. for 2 days. Next, size 250 x 500 x
800 g of SMC aged in a 3 mm mold was taken, and an SMC molded product was manufactured under the conditions of a molding temperature of 140 ° C., a molding pressure of 130 kgf / cm 2 , and a molding time of 3 minutes. (3) Production of BMC molded product The unsaturated polyester resin composition (B) was blended so that the content of the 1.5 mm glass fiber was 3% by weight, and kneaded well with a kneader for 10 minutes to prepare a compound. . Next, in order to prevent the scattering of styrene, it was packed with a polyester film, and the compound was aged at 40 ° C. for 20 hours. Take 700g of this and measure 220 x 220 (mm)
Put in the mold of molding, molding temperature 140 ℃, molding pressure 100kg
A BMC molded product having a thickness of 6 mm was manufactured under the conditions of f / cm 2 and molding time of 9 minutes. (4) Evaluation of Molded Product-Low Shrinkage The length of the side of the obtained SMC molded product corresponding to a mold length of 500 mm was measured and evaluated according to the following criteria. Good: Shrinkage rate is 0.02% or less. A little: Shrinkage exceeds 0.02% and 0.05% or less. None: Shrinkage rate exceeds 0.05%. -Coloring and uneven gloss The obtained SMC molded product was visually evaluated. -Transparency Using visible light from a turbidimeter manufactured by Nippon Denshoku Industries Co., Ltd., the sample-free state is set to 100% transmittance, and the sample part is blocked to set 0% transmittance. After this correction, the BMC molded product is put in the sample part, and the transmittance of the molded product is measured.

【0026】[0026]

【表1】 [Table 1]

【0027】[0027]

【表2】 [Table 2]

【0028】[0028]

【表3】 [Table 3]

【0029】[0029]

【表4】 [Table 4]

【0030】[0030]

【表5】 [Table 5]

【0031】[0031]

【発明の効果】本発明によれば、粒度分布は非常にシャ
ープで収率の高い3次元重合体微粒子を得ることがで
き、また、該3次元重合体微粒子を低収縮剤として用い
た不飽和ポリエステル樹脂組成物は、SMC成形品の着
色および光沢に均一性を確保することができると共に、
十分な低収縮性を発揮する。更には、BMC成形品とし
た場合、優れた透明性を有する。
EFFECTS OF THE INVENTION According to the present invention, it is possible to obtain three-dimensional polymer fine particles having a very sharp particle size distribution and a high yield, and to obtain unsaturated compounds using the three-dimensional polymer fine particles as a low-shrinking agent. The polyester resin composition can ensure uniformity in coloring and gloss of the SMC molded product, and
Exhibits sufficient low shrinkage. Furthermore, when used as a BMC molded product, it has excellent transparency.

Claims (8)

【特許請求の範囲】[Claims] 【請求項1】 スチレン系及び/又はアクリル系のビニ
ル基を1個有する単量体100重量部、架橋剤0.02
〜5重量部、重合開始剤0.05〜10重量部、水性媒
体80〜400重量部及び懸濁剤0.1〜20重量部を
含む混合物を反応釜に仕込み、これを、該反応釜の下部
に接続される剪断撹拌機構を備えた円筒状容器内に連続
的に供給し、該容器内を0.2kg/cm2G以上の加圧状態
に維持しながら油滴粒子の平均粒子径が1〜100μm
になるように高速剪断撹拌を行って、連続的に分散乳化
液を製造し、これを連続的に前記反応釜に戻しながら、
連続的に重合することを特徴とする3次元重合体微粒子
の製造法。
1. 100 parts by weight of a monomer having one styrene-based and / or acrylic vinyl group, and a crosslinking agent of 0.02
To 5 parts by weight, a polymerization initiator of 0.05 to 10 parts by weight, an aqueous medium of 80 to 400 parts by weight, and a suspending agent of 0.1 to 20 parts by weight are charged into a reaction kettle, which is added to the reaction kettle. It is continuously supplied into a cylindrical container equipped with a shear stirring mechanism connected to the lower part, and the average particle size of the oil droplet particles is maintained while maintaining a pressurized state of 0.2 kg / cm 2 G or more in the container. 1-100 μm
High-speed shearing and stirring to produce a dispersion emulsion continuously, while continuously returning it to the reaction kettle,
A method for producing three-dimensional polymer fine particles, which comprises continuously polymerizing.
【請求項2】 懸濁剤がヒドロキシアパタイト、リン酸
三カルシウム、酸化チタン、水酸化カルシウム、炭酸カ
ルシウム及びシリカから選択されるものである請求項1
記載の3次元重合体微粒子の製造法。
2. The suspending agent is selected from hydroxyapatite, tricalcium phosphate, titanium oxide, calcium hydroxide, calcium carbonate and silica.
A method for producing the three-dimensional polymer fine particles described.
【請求項3】 剪断撹拌機構を備えた円筒状容器がパイ
プラインホモミキサである請求項1又は2記載の3次元
重合体微粒子の製造法。
3. The method for producing three-dimensional polymer fine particles according to claim 1 or 2, wherein the cylindrical container equipped with the shear stirring mechanism is a pipeline homomixer.
【請求項4】 請求項1、2又は3記載の製造法により
得られる3次元重合体微粒子。
4. Three-dimensional polymer fine particles obtained by the production method according to claim 1, 2 or 3.
【請求項5】 膨潤度が2〜40である請求項4記載の
3次元重合体微粒子。
5. The three-dimensional polymer fine particles according to claim 4, wherein the degree of swelling is 2 to 40.
【請求項6】 平均粒子径が1〜100μmである請求
項4又は5記載の3次元重合体微粒子。
6. The three-dimensional polymer fine particles according to claim 4, which have an average particle diameter of 1 to 100 μm.
【請求項7】 請求項4、5又は6記載の3次元重合体
微粒子からなる低収縮剤。
7. A low-shrinkage agent comprising the three-dimensional polymer fine particles according to claim 4, 5 or 6.
【請求項8】 不飽和ポリエステル樹脂と請求項7記載
の低収縮剤とを含有してなる不飽和ポリエステル樹脂組
成物。
8. An unsaturated polyester resin composition containing an unsaturated polyester resin and the low-shrinking agent according to claim 7.
JP11121893A 1992-05-18 1993-05-13 Three-dimensional polymer fine particle, its production, shrink-controlling agent and unsaturated polyester resin composition Pending JPH0632809A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP11121893A JPH0632809A (en) 1992-05-18 1993-05-13 Three-dimensional polymer fine particle, its production, shrink-controlling agent and unsaturated polyester resin composition

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP4-124664 1992-05-18
JP12466492 1992-05-18
JP11121893A JPH0632809A (en) 1992-05-18 1993-05-13 Three-dimensional polymer fine particle, its production, shrink-controlling agent and unsaturated polyester resin composition

Publications (1)

Publication Number Publication Date
JPH0632809A true JPH0632809A (en) 1994-02-08

Family

ID=26450665

Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Status (1)

Country Link
JP (1) JPH0632809A (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0413033A4 (en) * 1989-02-10 1991-10-02 Nippon Shokubai Kagaku Kogyo Co. Ltd. Zirconia sol, preparation thereof, slurry for use in the production of porous ceramic, and porous ceramic produced from said slurry
DE102005021335A1 (en) * 2005-05-04 2006-11-09 Röhm Gmbh Process for the preparation of bead polymers having a mean particle size in the range of 1 .mu.m to 40 .mu.m, and molding compositions and moldings comprising bead polymer
US9482332B2 (en) 2009-07-17 2016-11-01 Ntn Corporation Cam follower and method for producing cam follower
CN109369842A (en) * 2018-09-30 2019-02-22 江苏师范大学 A kind of preparation method of compound acrylic ester lotion

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0413033A4 (en) * 1989-02-10 1991-10-02 Nippon Shokubai Kagaku Kogyo Co. Ltd. Zirconia sol, preparation thereof, slurry for use in the production of porous ceramic, and porous ceramic produced from said slurry
DE102005021335A1 (en) * 2005-05-04 2006-11-09 Röhm Gmbh Process for the preparation of bead polymers having a mean particle size in the range of 1 .mu.m to 40 .mu.m, and molding compositions and moldings comprising bead polymer
US9482332B2 (en) 2009-07-17 2016-11-01 Ntn Corporation Cam follower and method for producing cam follower
US9951855B2 (en) 2009-07-17 2018-04-24 Ntn Corporation Cam follower and method for producing cam follower
CN109369842A (en) * 2018-09-30 2019-02-22 江苏师范大学 A kind of preparation method of compound acrylic ester lotion

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