JPH06303897A - Production of integrally packaged product of pickling bed and pickling raw material and its integrally packaged product - Google Patents

Abstract

PURPOSE:To obtain a method for producing a compact integrated packaged product of a pickling bed and a pickling raw material, stable and strong to impact and capable of viewing the contents through the packaging and covering material from the outside, carrying out stable and good pickling and automatically removing the pasty pickling bed by peeling a packaging and covering material in unsealing the packaged product. CONSTITUTION:The method for producing an integrated packaged product of a pickling bed and a pickling raw material is characterized by superposing the central surface zone (3a) of a liquid-permeable sheet 3 on the outer surface of the pickling raw material 2 superposed in the central surface zone (1a) of a boxlike covering material 1, simultaneously superposing the peripheral surface zone (3b) thereof on the peripheral surface zone (1b) of the covering material 1, placing a desired amount of a pasty pickling bed 4 on the central surface zone (2a) of the sheet 3, superposing the central surface zone (6a) of a sheetlike close contact vacuum packaging covering material 6 through or not through an interposing sheet member having a smaller area than that of the liquid-permeable sheet 3 on the outer surface of the pasty pickling bed 4, simultaneously superposing the peripheral surface zone (6b) on the peripheral surface zone (1b) of the boxlike covering material 1, forming a laminate, subjecting the resultant laminate to close contact packaging treatment and thermally binding the peripheral surface zone (6b) of the covering material 6 to the peripheral surface zone of the boxlike covering material 1 and the peripheral surface zone of the liquid-permeable sheet.

Description

Detailed Description of the Invention

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for producing an integrated package of a pickled floor and a pickled raw material, and an integrated package thereof.

[0002]

2. Description of the Related Art In the conventional method for producing pickles, it is common to pickle the pickles directly into the pickles in a pickle container. However, when pickles are picked, the hands are dirty or the pickles adhere to the pickles. Had to be washed away.

[0003]

In order to improve such a conventional method for producing pickles, a liquid-penetrable pickling mat made by filling separately prepared paste-like pickling beds in a container and a pickling raw material are alternated. A method for producing a pickle is known in which the pickling liquid in the pickling mat is soaked into the pickling raw material, but there is a large space between the container and the laminated body.
Poor transport efficiency, misalignment due to rattling, transportation vibrations and shocks, and inclining of the stacking state, making it impossible to obtain stable pickles. Since it is hidden in the mat and cannot be confirmed from the outside, there is an inconvenience that the customer cannot recognize the kind of the pickles and select the desired one at the store.

[0004]

DISCLOSURE OF THE INVENTION The present invention solves the above-mentioned conventional inconveniences, is compact and earthquake-resistant, is stable in transporting, and is capable of stable and stable dipping. In addition to investing and observing, the method of manufacturing an integrated package of pickled floor and pickled raw material that is easy to open and pickle pickles, one side of the pickled raw material is superposed on the central surface area of a transparent or opaque casing covering material. , A liquid-permeable sheet on the other side of which the central surface area is superposed on the surface of the pickled raw material, and the peripheral surface area is overlapped with the peripheral surface area of the coating material, and further, the outer surface of the central surface area of the sheet. A desired amount of the paste-like pickling bed is polymerized, and the outer surface of the paste-like pickling bed is further covered with a transparent contact vacuum packaging material with or without interposing a sheet non-woven fabric of an interposing sheet member having a smaller area than the liquid-permeable sheet. With that close contact The peripheral surface area of the packaging covering material is polymerized with the peripheral surface area of the casing-like covering material to form a laminated body, and the laminated body is subjected to vacuum packaging processing by a vacuum packaging machine, and at the same time, the adhesion vacuum packaging covering material The peripheral surface area is heat-bonded to the peripheral surface area of the casing-shaped covering material and the peripheral surface area of the liquid-permeable sheet, whereby the paste-like pickled bed is packed.

[0005]

According to the above manufacturing method, at least one of the coating materials is transparent, and as described above, the coating material, the pickled raw material, the liquid-permeable sheet, the paste-like pickling bed, Since the coating materials are laminated, it is possible to perform a close packaging of the whole laminated body with the coating material above and below the paste-like pickling bed and the pickling raw material by simply applying the coating material on a vacuum vacuum packaging machine, which is compact and stable. At the same time as an integrated package is obtained,
An integrated packaged product can be obtained which can be opened together with a pickling-bed pack in which the paste-like pickling floor is bound together in the peripheral surface area and the liquid-permeable sheet.

In this case, when a transparent sheet-like close contact vacuum packaging covering material is used instead of the casing covering material, a product which is thinner and more compact and whose contents are more easily seen from the outside can be obtained.

In the above manufacturing method, when the interposing sheet member is interposed, a separation gap is formed between the interposing sheet member and the central surface area of the liquid-permeable sheet, and the contact vacuum packaging process is performed. After that, when the paste-like pickling bed is expanded into the separation gap around it to form an extended paste-like pickling bed facing substantially the entire surface of the pickling raw material, the pickling raw material is spread over the entire surface by the extension paste-like pickling bed. It is possible to carry out uniform dipping throughout, and when the above-mentioned laminated body is constructed, simply by placing a predetermined amount on the upper surface of the liquid-permeable sheet without spreading a predetermined amount of the paste-like dipping bed, a contact vacuum is immediately obtained. Can be packaged.

In the above manufacturing method, when the interposing sheet member is not interposed, the paste-like pickling bed is expanded before the contact vacuum packaging process so that the paste-like pickling raw material faces almost the entire surface of the spread paste-like paste. By forming a pickled bed,
The spread paste-like pickling bed allows the pickling raw material to be uniformly dipped, and the work of spreading the paste-like pickling bed after the contact vacuum packaging can be omitted.

Further, the present invention provides an integrated package of pickled floor and pickled raw material which solves the above-mentioned conventional inconvenience.
A laminate formed by polymerizing a pickled raw material and a paste-like pickled bed via a liquid-permeable sheet, and vacuum-packed at least one of them with transparent upper and lower covering materials, and the peripheral surface regions are connected to each other. It is provided with a pasty pickling bed pack formed by wearing. Thus, the integrally packaged product of the present invention is compact and stable and stable against vibration and shock during transportation. In addition, during the storage, or at the store after shipping, the pickling liquid in the paste-like pickling bed permeates the central surface area of the liquid-permeable sheet and penetrates into the pickling raw material at all times with a good stability. Immersion is performed. On the other hand, since at least one of the upper and lower coating materials is transparent (including translucent), it is possible to observe the type of pickling raw material, the type of paste-like pickling bed, the pickling state, etc. from the outside, which is convenient for users. To serve. Thus, in order to take out the pickles at an appropriate time, if the peeling is performed from the end of the peripheral surface area of the covering material, the pickling can be removed together with the peeling, and the pickles can be immediately taken out. .

[0010]

EXAMPLES Next, examples of the present invention will be described. 1 to 4 show an example of a method for producing an integrated package of a pickled bed and a pickled raw material according to the present invention, in which 1 denotes a transparent or opaque casing-shaped synthetic resin coating material. Generally, a dish-shaped covering material, which is a so-called tray, made of a light-weight and inexpensive Styrofoam molded product is used. In the central surface area 1a of this shallow casing-shaped covering material 1, that is, in the center of the bottom surface, an appropriate kind of pickle raw material 2 such as livestock meat, seafood, poultry, vegetables, etc. to be soaked in an appropriate size. Place an appropriate amount of cut material. The pickled raw material 2 is, in the illustrated example, a flat meat of a desired thickness with pork. Next, the liquid-permeable sheet 3 is placed on the upper surface of the pickled raw material 2. The permeation sheet 3 is appropriately selected from papermaking made of only pulp, Japanese paper, mixed paper made of pulp and synthetic fibers, non-woven fabric made only of synthetic fibers, and the like. The example shown is made of a non-woven fabric 3 of polyethylene / polyester synthetic fiber, which has a heat-sealing property, is permeable to liquid, and is transparent in its wet state. As shown in FIGS. 1 and 2, the non-woven fabric 3 has a central surface area 3a superposed on the upper surface of the pickled raw material 2, and a peripheral surface area 3b of the pickled raw material 2 to the lateral sides of four circumferences. The extended peripheral surface area is placed so as to overlap the peripheral surface area 1b of the casing-shaped covering material 1. The liquid-permeable sheet 3 is generally a rectangular sheet.

Further, according to the present invention, a predetermined amount of the paste-like dipping bed 4 is placed on the central surface area 3a of the liquid-permeable sheet 3. The paste-like pickling floor 4 is selected from miso, sake lees, rice meal, and other appropriate paste-like synthetic seasonings,
The illustrated example is an example of producing miso pickles of pork,
Miso was used.

Further, according to the present invention, a rectangular interposition sheet member 5 smaller in size than the liquid-permeable sheet 3 is used.
Is placed on the upper surface of the paste-like pickling floor 4. The size thereof is preferably at least approximately the same as the upper surface of the pickled raw material. The interposition sheet member 5 is generally made of the same material as the liquid-permeable sheet 3 but is not limited to this.

Further, according to the present invention, next, a transparent contact vacuum packaging coating material 6, generally a commercially available contact vacuum packaging film, is used, which is used in the central surface area 6a of the interposing sheet member 5. Of the liquid-permeable sheet 3 and the peripheral surface area 6b of the liquid-permeable sheet 3 extends above the peripheral surface area 6b of the casing-shaped covering material 1, and its peripheral portion is surrounded by the peripheral surface of the covering material 1. Area 1b
Place it on the rim of.

After the laminated body is constructed in this manner, it is subjected to contact vacuum packaging. That is, this is accommodated in the chamber of the vacuum packaging machine. The vacuum packaging machine is equipped with a heat-sealing heater that can be adjusted to an appropriate temperature. Next, the vacuum wrapping machine is operated, the inside of the chamber is evacuated by suction and deaeration, and the peripheral surface area of the laminated body to be polymerized is heat-sealed at an appropriate temperature. In the close contact vacuum packaging process, the flexible close contact vacuum packaging covering material 6 has a central surface area 6a closely adhered to the upper surface of the laminated body to be packaged along the peripheral side surface shape, and a peripheral surface area 6b thereof is the casing covering material. Peripheral area 1
It adheres along the shape b and is heated to a desired heat-sealing temperature, for example, heated to about 140 ° C. to heat-seal the upper and lower coating materials 1 and 6 to each other. In this case, the peripheral surface area 3b of the liquid-permeable sheet 3
Is interposed between the peripheral surface area 1b of the casing-shaped covering material 1 and the bent peripheral surface area 6b of the sheet-like close contact vacuum packaging covering material 6 and thermally bonded to the peripheral surface area 6b of the covering material 6. . Thus, the encapsulant in which the paste-like pickling floor 4 and the pickled raw material 2 are laminated via the liquid-permeable sheet 3 is tightly vacuum-packed by the upper and lower coating materials 1 and 6, and is tightly and integrally tightly packed. At the same time, the packaged product A shown in FIG. 3 is obtained, in which the paste-like pickling floor 4 is integrally provided with the coating material 6 on the upper surface and the dipping floor pack whose periphery is sealed by the liquid-permeable sheet 3 on the lower surface.

In this case, the interposing sheet member 5 on the upper surface of the paste-like pickling bed 4 and the liquid-permeable sheet 3 superposed on the lower surface thereof are not heat-bonded to each other in the heat-sealing, so that between them, A separation gap 7 is secured around the paste-like pickling bed 4.

After the above-mentioned close contact vacuum packaging processing is completed, the integrated package A taken out from the chamber is
When pressing the paste-like pickling floor 4 with your hand or pressure plate,
The pickled bed 4 penetrates into the separation gap 7 around the pickled bed 4, and an extended paste-like pickled bed 4 having a uniform thickness is formed on the surface corresponding to substantially the entire upper surface of the pickled raw material 2, as shown in FIG. The integrated package A is obtained, and the manufacturing work is completed. Therefore, in the above embodiment, in the step of placing the paste-like pickling bed 4,
It is sufficient to place a predetermined amount on the upper surface of the liquid-permeable sheet 3, and the vacuum packaging process can be performed immediately without the need for a step of spreading the liquid-permeable sheet 3.

The intervening sheet member 5 does not necessarily have to be interposed. In this case, when the above-mentioned laminated product is formed, a predetermined amount of the paste-like pickling bed 4 is placed on the central surface area 3a of the liquid-permeable sheet 3 and immediately after that, the paste-like pickling material 4 and the top surface of the pickling raw material 2 are substantially separated. By expanding the paste-like pickling bed 4 to the same area, an extended paste-like pickling bed having a uniform thickness is formed as shown in FIG. 4, and then the coating material 6 is provided on the upper surface thereof.
Then, the obtained laminated body is subjected to close vacuum packaging processing and mutual bonding of the peripheral surface areas by heat sealing in the same manner as described above to obtain an integrated package A.

Thus, the integrally packaged product A is compact and stable and stable against vibration and shock due to transportation, etc., and the transparent coating material 6 is seen through to make the paste-like pickling floor 4 and its wet transparent. Since the pickled raw material can be confirmed from the outside through the liquid-permeable sheet, and the paste-like pickling bed 4 is in a pressure laminated state on the upper surface of the pickled raw material 2 on the lower surface thereof,
The pickling liquid contained in the liquid-permeable sheet 3 is changed over time.
It penetrates evenly into the pickled raw material 2 on the lower surface thereof, and stable pickled vegetables can be obtained. Furthermore, the integrated package A of the present invention
Since a pickling-bed pack in which the paste-like pickling floor 4 is packed is formed inside, when opening the pickled pickling to take out the pickled vegetables, the peripheral edge of the sheet-shaped covering 6 is pinched and the casing-shaped covering 1 When it is peeled off from the peripheral portion, the pickled bed pack is peeled off accordingly, which brings about the convenience that the pickled vegetables 2 can be immediately taken out.

FIG. 5 shows an integrally packaged product A manufactured according to another embodiment of the present invention. In this example, instead of the lower casing-like covering material 1, a sheet-like covering material made of the same material as the upper-side covering material 6, for example, a transparent contact vacuum packaging film covering material was used. In this case, a desired amount of paste-like dipping bed 4 is appropriately spread over the central surface area 1a of the lower coating material 1 to form an extended paste-like dipping bed with a uniform thickness, and then the liquid-permeable sheet is placed on the upper surface thereof. 3 is placed in a state of being superposed on the central surface area 1b, then the pickled raw material 2 is placed on the central surface area 3a of the sheet 3, and the same size as the lower covering material 1 is placed from above. If a sheet-shaped covering material 6 having a sagittal shape, for example, a transparent close contact vacuum packaging film coating material 6 is polymerized and this laminated body is applied to a vacuum packaging machine as in the previous embodiment, the integrated packaging product shown in FIG. 5 is obtained. can get.

The integrally packaged product A of this embodiment is a thinner and more compact product compared to the case where the casing covering material is used, and the entire upper and lower surfaces are transparent, so that the contents can be easily confirmed. it can. In this case, it is preferable to carry out the dipping with the paste-like dipping bed 4 side being the upper layer at all times.

In the embodiment shown in FIG. 5, in order to easily and satisfactorily separate the pickled-bed pack, in the manufacturing process, the upper surface of the peripheral surface area 3b of the liquid-permeable sheet 3 and the upper covering material 6 are provided. It is preferable to interpose a non-heat-bondable window frame member 8 such as cellophane, which has no heat-bonding property with the covering material 6 on the upper surface thereof, with the peripheral surface region 6b. Further, the upper coating material 6 and the lower coating material 1 have different melting points, and at a predetermined heat-sealing temperature, the liquid-permeable sheet 3 and one of the coating materials are heat-sealed, but the other coating material. Is not heat sealed,
It may be separable. Also, as the interposing sheet member 5, a material that does not thermally bond at a predetermined heat sealing temperature may be selected and used.

[0022]

As described above, according to the present invention, at least one of the upper and lower covering materials is made of a transparent material, and the pickling raw material and the paste-like pickling bed are provided inside the central surface area of the liquid-permeable sheet. Since the peripheral surface area of the liquid-permeable sheet and the peripheral surface area of the laminate in a state of being superposed on at least one peripheral surface area of the upper and lower coating materials are mutually bound together, The upper and lower coating materials sandwich the paste-like raw material and the pickled raw material together through the peripheral surface area of the liquid-permeable sheet, and are stable and robust against conveyance, compact and externally. In addition to being see-through, the effect of obtaining an integrated package in which the pickling floor pack is integrally built in that the pickling progresses steadily and satisfactorily over time, and further, when removing the pickling, when peeling off one of the covering materials Along with this, paste-like pickling floor Tsu can be removed per click, results in the effect is easy to take out the pickles.

Further, according to the present invention, the interposition sheet member is interposed between the paste-like pickling bed and the covering material, and the interposition sheet member and the central surface area of the liquid-permeable sheet are polymerized. When manufacturing an integrated package, a separation gap is secured around the paste-like pickling bed, so that the paste-like pickling bed can be expanded thereafter, forming an extended paste pickling bed corresponding to the entire surface of the pickled raw material. It has the effect of being able to obtain evenly pickled pickles.

When the interposing sheet member is not interposed, the same amount can be obtained by forming a desired amount of the paste-like pickling bed on the upper surface of the liquid-permeable sheet so as to form an extended paste-like pickling bed corresponding to the surface of the pickled raw material. It has the effect of being able to obtain an integrated package product that is well immersed in.

[Brief description of drawings]

1 to

FIG. 4 shows a manufacturing process of an example of a method for manufacturing an integrated package of a pickled bed and a pickled raw material of the present invention.

FIG. 1 is a cross-sectional view showing a stacking step in a method of manufacturing the integrally packaged product.

FIG. 2 is a sectional view taken along line II-II of FIG.

FIG. 3 is a cross-sectional view of the integrally packaged product after the contact vacuum packaging process.

FIG. 4 is a cross-sectional view of an example of an integrated package product of the present invention.

FIG. 5 is a cross-sectional view of an integrated packaged product of pickled floor and pickled raw material according to another embodiment of the present invention.

[Explanation of reference numerals] 1 casing covering material 1a central surface area 1b peripheral surface area 2 pickling raw material 3 liquid permeable sheet 3a central surface area of the sheet 3b peripheral surface area of the sheet 4 paste-like pickling floor 5 interposing sheet member 6 Transparent close contact vacuum packaging coating material 6a Central surface area of the coating material 6b Peripheral surface area of the coating material 7 Separation gap 8 Window frame-shaped non-thermal binding member

Claims (5)

[Claims] 1. A pickling raw material is polymerized on one side with a central surface area of a transparent or opaque casing covering material, and on the other side a liquid-permeable sheet is polymerized with its central surface area on the surface of the pickled raw material. And the peripheral surface area is overlapped with the peripheral surface area of the coating material,
Further, a desired amount of paste-like dipping floor is polymerized on the outer surface of the central surface area of the sheet, and the outer surface of the paste-like dipping bed is transparent with or without intervening sheet member nonwoven fabric having a smaller area than the liquid-permeable sheet. Of the contact vacuum packaging covering material, and the peripheral surface area of the contact vacuum packaging covering material is superposed on the peripheral surface area of the casing covering material to form a laminated body, and the laminated body is vacuumed by a vacuum packaging machine. At the same time as the packaging process, the peripheral surface area of the close contact vacuum packaging covering material is thermally bonded to the peripheral surface area of the casing covering material and the peripheral surface area of the liquid-permeable sheet, whereby the paste form A method for manufacturing an integrated package of pickled floor and pickled raw material, which is characterized in that the pickled floor is packed. 2. The method for producing an integrated package of pickled floor and pickled raw material according to claim 1, wherein a transparent sheet-like close contact vacuum packaging covering is used instead of the casing covering. 3. When the interposing sheet member is interposed, a separation gap is formed between the interposing sheet member and the central surface area of the liquid-permeable sheet, and the paste is applied after the contact vacuum packaging process. 3. An integrated package of a pickling bed and a pickled raw material according to claim 1 or 2, characterized in that the pickled pickling bed is pushed into the separation gap around it to form an extended paste-like pickled bed facing substantially the entire surface of the pickled raw material. Manufacturing method. 4. When the interposing sheet member is not interposed, the paste-like pickling bed is expanded before the contact vacuum packaging process to form an extended paste-like pickling bed facing substantially the entire surface of the pickled raw material. The method for producing an integrated packaged product of pickled floor and pickled raw material according to claim 1 or 2. 5. A laminate formed by superposing a pickled raw material and a paste-like pickled bed through a liquid-permeable sheet, vacuum-sealed and packaged in at least one of transparent upper and lower covering materials, and having a peripheral surface. At least one of the peripheral surface areas of the upper and lower covering materials in which the areas are bound to each other has a paste-like pickling floor pack formed by being bonded to the peripheral surface area of the liquid-permeable sheet. An integrated package of pickled floor and pickled raw material.