JPH062796A - Thermally fused coupling - Google Patents

Thermally fused coupling

Info

Publication number
JPH062796A
JPH062796A JP4161103A JP16110392A JPH062796A JP H062796 A JPH062796 A JP H062796A JP 4161103 A JP4161103 A JP 4161103A JP 16110392 A JP16110392 A JP 16110392A JP H062796 A JPH062796 A JP H062796A
Authority
JP
Japan
Prior art keywords
heat
fusion
joint
heat insulating
insulating layer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP4161103A
Other languages
Japanese (ja)
Inventor
Akihiko Sato
明彦 佐藤
Shigeru Ando
茂 安藤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sekisui Chemical Co Ltd
Original Assignee
Sekisui Chemical Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sekisui Chemical Co Ltd filed Critical Sekisui Chemical Co Ltd
Priority to JP4161103A priority Critical patent/JPH062796A/en
Publication of JPH062796A publication Critical patent/JPH062796A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/34Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement"
    • B29C65/3404Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the type of heated elements which remain in the joint
    • B29C65/342Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the type of heated elements which remain in the joint comprising at least a single wire, e.g. in the form of a winding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/12Joint cross-sections combining only two joint-segments; Tongue and groove joints; Tenon and mortise joints; Stepped joint cross-sections
    • B29C66/122Joint cross-sections combining only two joint-segments, i.e. one of the parts to be joined comprising only two joint-segments in the joint cross-section
    • B29C66/1222Joint cross-sections combining only two joint-segments, i.e. one of the parts to be joined comprising only two joint-segments in the joint cross-section comprising at least a lapped joint-segment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/12Joint cross-sections combining only two joint-segments; Tongue and groove joints; Tenon and mortise joints; Stepped joint cross-sections
    • B29C66/122Joint cross-sections combining only two joint-segments, i.e. one of the parts to be joined comprising only two joint-segments in the joint cross-section
    • B29C66/1224Joint cross-sections combining only two joint-segments, i.e. one of the parts to be joined comprising only two joint-segments in the joint cross-section comprising at least a butt joint-segment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/52Joining tubular articles, bars or profiled elements
    • B29C66/522Joining tubular articles
    • B29C66/5221Joining tubular articles for forming coaxial connections, i.e. the tubular articles to be joined forming a zero angle relative to each other
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/52Joining tubular articles, bars or profiled elements
    • B29C66/522Joining tubular articles
    • B29C66/5229Joining tubular articles involving the use of a socket
    • B29C66/52291Joining tubular articles involving the use of a socket said socket comprising a stop
    • B29C66/52292Joining tubular articles involving the use of a socket said socket comprising a stop said stop being internal

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Branch Pipes, Bends, And The Like (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)

Abstract

PURPOSE:To provide a thermally fused coupling which can carry out fusion work efficiently and does not require heat insulating work. CONSTITUTION:A thermally fused coupling 1 is constituted so that a fused part 20 in which a heating coil 21 is embedded is formed on the inner peripheral surface of a coupling body 2 and a resin pipe 4 can be inserted into the fused part 20, and a heat shielding layer 3 which surrounds the outer peripheral surface of the fused part 20 is formed on the inside or outside of the coupling body 2.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、熱融着継手に関するも
のである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a heat fusion joint.

【0002】[0002]

【従来の技術】従来より、樹脂管の端部同士を接続する
ための継手として、電気融着継手が知られている。すな
わち、この電気融着継手は、樹脂管の端部を継手本体に
挿入した後、通電によってコイルを発熱させ、樹脂管と
継手本体との嵌合部分を溶融させて、この両者を接続す
るようになされている。
2. Description of the Related Art Conventionally, an electric fusion splicing joint has been known as a joint for connecting end portions of resin pipes. That is, in this electric fusion joint, after inserting the end portion of the resin pipe into the joint body, the coil is heated by energization to melt the fitting portion between the resin pipe and the joint body and connect the both. Has been done.

【0003】[0003]

【発明が解決しようとする課題】しかし、上記従来の電
気融着継手の場合、通電によってコイルを発熱させて
も、継手本体から熱が逃げやすく、融着時のエネルギー
ロスを生じる。特に、低温で融着するような場合には、
熱が逃げやすく、加熱時間を長くしなければならないな
どの不都合を生じる。
However, in the case of the above-mentioned conventional electric fusion joint, even if the coil is heated by energization, heat easily escapes from the joint body, resulting in energy loss during fusion. Especially when fusion occurs at low temperature,
Heat easily escapes, which causes inconvenience such as long heating time.

【0004】また、給湯配管、冷暖房配管、その他寒冷
地における凍結防止配管などのように、その配管後の外
周面に保温のための保温材を被覆しなければならないよ
うな場所に、電気融着継手が用いられた場合、樹脂管に
比べて外径が大きいので、樹脂管と異なった保温材を用
意する必要がある。また、電気融着継手と樹脂管との外
径差の部分に隙間ができないように保温材を設けなけれ
ばならないなど保温作業が煩わしいといった不都合を生
じることとなる。
Further, such as hot water supply pipes, heating and cooling pipes, and other antifreezing pipes in cold regions, where electric insulation is applied to a place where the outer peripheral surface after the pipes must be covered with a heat insulating material. When the joint is used, the outer diameter is larger than that of the resin pipe, so it is necessary to prepare a heat insulating material different from that of the resin pipe. Further, there is a problem that the heat insulating work is troublesome, for example, a heat insulating material has to be provided so that a gap is not formed in a portion where an outer diameter difference between the electric fusion joint and the resin pipe.

【0005】本発明は、係る実情に鑑みてなされたもの
で、効率良く融着作業が行えるとともに、保温作業の必
要のない熱融着継手を提供することを目的としている。
The present invention has been made in view of the above circumstances, and an object of the present invention is to provide a heat-sealing joint that enables efficient welding work and does not require heat-retaining work.

【0006】[0006]

【課題を解決するための手段】上記課題を解決するため
の本発明の熱融着継手は、継手本体の内周面に、発熱す
るコイルが埋設されてなる融着部が形成されるととも
に、この融着部に樹脂管が挿入可能となされた熱融着継
手であって、継手本体の内部もしくは外側に、融着部の
外周面を囲繞するようになされた断熱層が形成されたも
のである。
A heat fusion-bonded joint of the present invention for solving the above-mentioned problems has a fusion-bonded portion in which a coil for generating heat is embedded in the inner peripheral surface of a joint body. A heat-sealing joint in which a resin pipe can be inserted into the fusion-bonding part, wherein a heat-insulating layer adapted to surround the outer peripheral surface of the fusion-bonding part is formed inside or outside the joint body. is there.

【0007】[0007]

【作用】本発明によると、継手本体の内部もしくは外側
に、融着部の外周面を囲繞するようになされた断熱層を
形成しているので、融着部のコイルを発熱させても、断
熱層によって外部への放熱が防止される。
According to the present invention, a heat insulating layer is formed inside or outside the joint body so as to surround the outer peripheral surface of the fusion-bonded portion. The layers prevent heat dissipation to the outside.

【0008】[0008]

【実施例】以下、本発明の一実施例を図面を参照して説
明する。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS An embodiment of the present invention will be described below with reference to the drawings.

【0009】図1は熱融着継手1の全体構成の概略を示
している。
FIG. 1 schematically shows the overall structure of the heat fusion joint 1.

【0010】すなわち、この熱融着継手1は、継手本体
2の内周面に融着部20が形成されてなり、継手本体2
の外周部に、融着部20の外周部を囲繞するようになさ
れた断熱層3が形成されたものである。
That is, the heat fusion-bonded joint 1 comprises a joint body 2 and a fusion-bonded portion 20 formed on the inner peripheral surface thereof.
The heat insulating layer 3 is formed on the outer peripheral portion of the so as to surround the outer peripheral portion of the fusion-bonded portion 20.

【0011】継手本体2は、円筒状に形成されてなり、
その両端部には、樹脂管4が嵌合可能となされた融着部
20が形成されている。また、中央部には、樹脂管4の
貫通を抑止するストッパ22が突設されている。
The joint body 2 is formed in a cylindrical shape,
At both ends thereof, fusion-bonded portions 20 to which the resin pipe 4 can be fitted are formed. Further, a stopper 22 is provided at the central portion so as to prevent the resin pipe 4 from penetrating therethrough.

【0012】融着部20には、コイル21が埋設されて
いる。このコイル21は、発熱によって、該コイル21
周縁の樹脂を溶融させるようになされている。すなわ
ち、融着部20に樹脂管4を挿入してコイル21を発熱
させることで、融着部20の内周面と樹脂管4の外周面
とが溶融して融着することとなる。このコイル21の発
熱は、コイル21に通電することによって発熱させても
よいし、電磁誘導加熱によって発熱させてもよい。ただ
し、通電によって発熱させる場合には、継手本体2の外
部に通電のためのターミナル(図示省略)を導出させな
ければならない。
A coil 21 is embedded in the fused portion 20. The coil 21 is heated to generate heat.
The peripheral resin is melted. That is, by inserting the resin pipe 4 into the fusion-bonding portion 20 and causing the coil 21 to generate heat, the inner peripheral surface of the fusion-bonding portion 20 and the outer peripheral surface of the resin pipe 4 are melted and fused. The heat of the coil 21 may be generated by energizing the coil 21 or by electromagnetic induction heating. However, when heat is generated by energizing, a terminal (not shown) for energizing must be led out of the joint body 2.

【0013】断熱層3は、継手本体2の外周部全体を囲
繞するように設けられている。この断熱層3の厚みとし
ては、30mm程度、好ましくは5〜15mm程度の厚
みで全体を被覆するように設けられる。この断熱層3を
構成するものとしては、熱伝導率0.005〜0.1、
好ましくは0.03以下の材質のものを用いることが望
ましい。具体的には、発泡系のウレタン、ポリエチレン
や、グラスウールなどを用いることができる。このよう
な断熱層3を形成する方法としては、継手本体2の外周
部に断熱層3を構成する材料を手で巻き付けたり、円筒
状に形成した断熱層3の内部に継手本体2を嵌め込んだ
り、継手本体2の外周部に断熱層3を構成する材料を直
接射出成形したりして形成することができる。
The heat insulating layer 3 is provided so as to surround the entire outer peripheral portion of the joint body 2. The heat insulating layer 3 has a thickness of about 30 mm, preferably about 5 to 15 mm so as to cover the whole. The heat insulating layer 3 has a thermal conductivity of 0.005 to 0.1,
It is desirable to use a material of 0.03 or less. Specifically, foamed urethane, polyethylene, glass wool and the like can be used. As a method of forming such a heat insulating layer 3, the material forming the heat insulating layer 3 is manually wound around the outer peripheral portion of the joint body 2, or the joint body 2 is fitted inside the cylindrical heat insulating layer 3. Alternatively, the material forming the heat insulating layer 3 may be directly injection-molded on the outer peripheral portion of the joint body 2.

【0014】なお、断熱層3としては、このように、継
手本体2の外周部全体を被覆するようになものに限定さ
れるものではなく、例えば、図2に示すように、継手本
体2の内側に位置する融着部20と、該継手本体2の外
表面との間に介在するように、継手本体2の内部に円筒
状の中空部30を形成して断熱層3としたものであって
もよい。この場合は、継手本体2を成形する際に、該継
手本体2の内部に中空部30をインサート成形すること
によって形成することができる。
The heat insulating layer 3 is not limited to the one covering the entire outer peripheral portion of the joint body 2 as described above. For example, as shown in FIG. A heat insulating layer 3 is formed by forming a cylindrical hollow portion 30 inside the joint body 2 so as to be interposed between the fusion portion 20 located inside and the outer surface of the joint body 2. May be. In this case, when the joint body 2 is molded, the hollow portion 30 can be formed by insert molding inside the joint body 2.

【0015】このようになる熱融着継手1によると、融
着の際に融着部20のコイル21が発する熱を、断熱層
3によって外部に逃がさないようにすることができるの
で、効率良い発熱を行うことができる。
According to the heat-sealing joint 1 thus configured, the heat generated by the coil 21 of the fusion-bonding portion 20 at the time of fusion can be prevented from escaping to the outside by the heat insulating layer 3, so that it is efficient. Can generate fever.

【0016】また、施工後に断熱材(図示省略)の被覆
を必要とするような場所に用いた場合でも、この熱融着
継手1にはすでに断熱層3が形成されているので、該熱
融着継手1に接続した樹脂管4のみに断熱材を被覆すれ
ばよいこととなり、断熱材の被覆作業を容易に行うこと
ができる。
Further, even when it is used in a place where coating of a heat insulating material (not shown) is required after the construction, since the heat insulating layer 3 has already been formed in this heat fusion joint 1, Since only the resin pipe 4 connected to the dressing joint 1 needs to be covered with the heat insulating material, the work of covering the heat insulating material can be easily performed.

【0017】なお、本実施例では、樹脂管4同士を同軸
上に接続するソケットタイプの熱融着継手1について述
べているが、このような熱融着継手1に限定されるもの
ではなく、エルボ継手、チーズ継手、ベンド継手、異径
継手、その他各種形状の熱融着継手についても同様に構
成することができる。
In this embodiment, the socket-type heat-sealing joint 1 for connecting the resin tubes 4 to each other on the same axis is described. However, the heat-sealing joint 1 is not limited to such a heat-sealing joint 1. Elbow joints, cheese joints, bend joints, different-diameter joints, and other heat-sealing joints of various shapes can be similarly configured.

【0018】また、熱融着継手1の内周部に、樹脂管4
の内周部を支持するコア(図示省略)などが形成された
熱融着継手1であってもよい。
Further, the resin pipe 4 is provided on the inner peripheral portion of the heat fusion joint 1.
The heat fusion-bonding joint 1 may be formed with a core (not shown) for supporting the inner peripheral portion of the above.

【0019】[0019]

【発明の効果】以上述べたように、本発明によると、融
着部のコイルを発熱させても、断熱層によって外部への
放熱を防止することができるので、エネルギーロスを生
じることなく、効率良い融着作業を行うことができる。
As described above, according to the present invention, even when the coil of the fusion-bonded portion is heated, the heat insulating layer can prevent the heat radiation to the outside, so that the energy loss is not generated and the efficiency is improved. Good fusion work can be done.

【0020】また、断熱層によって外部への放熱がを防
止できるので、施工後に断熱材を設ける場合でも、熱融
着継手に設ける必要がなく、樹脂管部分のみに断熱材を
設けることによって保温効果を得ることができる。
Further, since the heat insulating layer can prevent the heat radiation to the outside, even if the heat insulating material is provided after the construction, it is not necessary to provide it on the heat fusion joint, and the heat insulating effect is provided only by providing the resin pipe portion. Can be obtained.

【図面の簡単な説明】[Brief description of drawings]

【図1】熱融着継手の全体構成の概略を示す部分破断側
面図である。
FIG. 1 is a partially cutaway side view showing an outline of an overall configuration of a heat fusion joint.

【図2】熱融着継手の断熱層の他の実施例を示す部分破
断側面図である。
FIG. 2 is a partially cutaway side view showing another embodiment of the heat insulation layer of the heat fusion joint.

【符号の説明】[Explanation of symbols]

1 熱融着継手 2 継手本体 20 融着部 21 コイル 3 断熱層 4 樹脂管 DESCRIPTION OF SYMBOLS 1 Thermal fusion joint 2 Joint main body 20 Fusion part 21 Coil 3 Thermal insulation layer 4 Resin pipe

Claims (1)

【特許請求の範囲】[Claims] 【請求項1】 継手本体の内周面に、発熱するコイルが
埋設されてなる融着部が形成されるとともに、この融着
部に樹脂管が挿入可能となされた熱融着継手であって、 継手本体の内部もしくは外側に、融着部の外周面を囲繞
するようになされた断熱層が形成されたことを特徴とす
る熱融着継手。
1. A heat-fusion joint in which a fusion-bonding portion in which a coil that generates heat is embedded is formed on the inner peripheral surface of a joint body, and a resin pipe can be inserted into the fusion-bonding portion. A heat-sealing joint, characterized in that a heat-insulating layer is formed inside or outside the joint body so as to surround the outer peripheral surface of the fusion-bonding portion.
JP4161103A 1992-06-19 1992-06-19 Thermally fused coupling Pending JPH062796A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP4161103A JPH062796A (en) 1992-06-19 1992-06-19 Thermally fused coupling

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP4161103A JPH062796A (en) 1992-06-19 1992-06-19 Thermally fused coupling

Publications (1)

Publication Number Publication Date
JPH062796A true JPH062796A (en) 1994-01-11

Family

ID=15728667

Family Applications (1)

Application Number Title Priority Date Filing Date
JP4161103A Pending JPH062796A (en) 1992-06-19 1992-06-19 Thermally fused coupling

Country Status (1)

Country Link
JP (1) JPH062796A (en)

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