JPH06278249A - Laminate and manufacture thereof - Google Patents

Laminate and manufacture thereof

Info

Publication number
JPH06278249A
JPH06278249A JP5067776A JP6777693A JPH06278249A JP H06278249 A JPH06278249 A JP H06278249A JP 5067776 A JP5067776 A JP 5067776A JP 6777693 A JP6777693 A JP 6777693A JP H06278249 A JPH06278249 A JP H06278249A
Authority
JP
Japan
Prior art keywords
resin
laminated
molding compound
layer
sheet molding
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP5067776A
Other languages
Japanese (ja)
Other versions
JP2825406B2 (en
Inventor
Yosuke Obata
洋介 小畑
Susumu Hayashi
進 林
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Panasonic Electric Works Co Ltd
Howa Co Ltd
Original Assignee
Howa Textile Industry Co Ltd
Matsushita Electric Works Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Howa Textile Industry Co Ltd, Matsushita Electric Works Ltd filed Critical Howa Textile Industry Co Ltd
Priority to JP5067776A priority Critical patent/JP2825406B2/en
Publication of JPH06278249A publication Critical patent/JPH06278249A/en
Application granted granted Critical
Publication of JP2825406B2 publication Critical patent/JP2825406B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Abstract

PURPOSE:To provide a laminate and the manufacture thereof that has high strength and rigidity, light weight and, moreover, fine dimensional stability, and that can be deep-molded. CONSTITUTION:A sheet molding compound 2 Is put on the surface of a resin felt 1 that is prepared by dispersion-blending fiber and resin, and then this is subjected to compression molding. In this manner, a laminate can be manufactured which has the layer 2a of a sheet molding compound 2 laminated on the surface of a layer 1a of the resin felt 1.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、自動車の内装材等に用
いられる積層体及びその製造方法に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a laminate used for interior materials of automobiles and a method for producing the same.

【0002】[0002]

【従来の技術】自動車の内装材は、自動車のボディの内
面に沿う曲面形状に形成する必要がある。そこで従来か
ら、繊維と樹脂を分散混合してシート状に調製したレジ
ンフェルトを芯材とし、ガラスクロスにフェノール樹脂
等を含浸・乾燥して作製したプリプレグをこのレジンフ
ェルトの両表面に重ね、そしてこれを加熱加圧して圧縮
成形することによって製造したものが提供されている。
2. Description of the Related Art Interior materials for automobiles must be formed in a curved shape along the inner surface of the body of the automobile. Therefore, conventionally, a resin felt prepared by dispersing and mixing fibers and resin into a sheet shape is used as a core material, glass cloth is impregnated with phenolic resin and the like, and prepregs prepared by drying are overlaid on both surfaces of the resin felt, and There is provided a product manufactured by heating and pressurizing this and compression molding.

【0003】このように圧縮成形する際に絞り加工する
ことによって自動車のボディの内面に沿う曲面形状に形
成することが可能になるものであり、またこの成形品の
表面に不織布等で作成される表皮を接着剤によって接着
することによって、内装材として仕上げるものである。
As described above, it is possible to form a curved surface shape along the inner surface of the body of an automobile by performing a drawing process during the compression molding, and the surface of this molded product is made of non-woven fabric or the like. It is finished as an interior material by adhering the epidermis with an adhesive.

【0004】[0004]

【発明が解決しようとする課題】しかし上記のようにガ
ラスクロスにフェノール樹脂等を含浸・乾燥して作製し
たプリプレグをレジンフェルトの表面に重ねて圧縮成形
するにあたって、ガラスクロスを基材とするプリプレグ
は成形の際の伸びが小さいために曲面加工するにも限度
があり、深絞り形状に成形することはできないという問
題があった。また、強度剛性を十分に得ることが難し
く、強度剛性を高めるためには芯材となるレジンフェル
トとして樹脂リッチなものを用いる必要があって、重量
が重くなるという問題もあった。
However, when the prepreg made by impregnating and drying the glass cloth with the phenol resin or the like as described above is laminated on the surface of the resin felt and compression-molded, the prepreg using the glass cloth as the base material. Since the elongation at the time of molding is small, there is a limit to curved surface processing, and there is a problem that it cannot be molded into a deep drawing shape. Further, it is difficult to obtain sufficient strength and rigidity, and in order to increase the strength and rigidity, it is necessary to use resin-rich resin felt as a core material, which causes a problem that the weight becomes heavy.

【0005】さらに、内装材に仕上げるには、レジンフ
ェルトにプリプレグを積層する圧縮成形をおこなった後
に、この成形品の表面に表皮を接着する必要があり、製
造工数が増加して作業性に問題が生じるものであった。
また、自動車用内装材として自動車のボディに装着した
り固定したりするにあたって、自動車内装材は高温多湿
という苛酷な環境条件下に長時間曝されることになり、
特に湿熱条件での寸法安定性が問題になる。例えばスラ
イドタイプのサンシェードのようにその両側端のみがレ
ールに支持されているものでは、湿熱条件で伸びが大き
く発生すると垂れ下がるように変形が発生し、開閉する
ことができなくなるので著しい不具合が生じるものであ
った。
Further, in order to finish the interior material, it is necessary to carry out compression molding in which a prepreg is laminated on a resin felt and then to adhere a skin to the surface of this molded product, which increases the number of manufacturing steps and causes a problem in workability. Was caused.
In addition, when mounting or fixing to an automobile body as an automobile interior material, the automobile interior material is exposed to a harsh environmental condition of high temperature and high humidity for a long time,
In particular, dimensional stability under moist heat conditions becomes a problem. For example, in a slide type sunshade where only both ends are supported by rails, when the elongation is large under wet heat conditions, it deforms so as to hang down, and it becomes impossible to open and close, causing a serious problem. there were.

【0006】本発明は上記の点に鑑みてなされたもので
あり、深絞り形状に成形することができると共に、強度
剛性が高くかつ軽量に形成することができ、また作業性
良く製造することができ、さらに寸法安定性にも優れた
積層体及びその製造方法を提供することを目的とするも
のである。
The present invention has been made in view of the above points, and can be formed into a deep-drawn shape, can be formed with high strength and rigidity and is lightweight, and can be manufactured with good workability. It is an object of the present invention to provide a laminate which can be manufactured and is also excellent in dimensional stability, and a method for producing the same.

【0007】[0007]

【課題を解決するための手段】本発明に係る積層体は、
繊維と樹脂を分散混合して調製されたレジンフェルト1
の層1aの表面にシートモールディングコンパウンド2
の層2aが積層されていることを特徴とするものであ
る。本発明にあって上記積層体は、繊維と樹脂を分散混
合して調製したレジンフェルト1の表面にシートモール
ディングコンパウンド2を重ね、これを圧縮成形するこ
とによって製造することができる。
The laminate according to the present invention is
Resin felt 1 prepared by dispersing and mixing fibers and resin
Sheet molding compound 2 on the surface of layer 1a
Layer 2a is laminated. In the present invention, the above-mentioned laminated body can be manufactured by stacking the sheet molding compound 2 on the surface of the resin felt 1 prepared by dispersing and mixing the fibers and the resin, and compression-molding the sheet molding compound 2.

【0008】また本発明に係る積層体は、繊維と樹脂を
分散混合して調製されたレジンフェルト1の層1aの表
面にシートモールディングコンパウンド2の層2aが積
層されていると共にシートモールディングコンパウンド
2の層2aの表面に不織布3の層が積層されていること
を特徴とするものである。本発明にあって上記積層体
は、繊維と樹脂を分散混合して調製したレジンフェルト
1の表面にシートモールディングコンパウンド2を重ね
ると共に、シートモールディングコンパウンド2の表面
に不織布3を重ね、これを圧縮成形することによって製
造することができる。
The laminated body according to the present invention has the layer 2a of the sheet molding compound 2 laminated on the surface of the layer 1a of the resin felt 1 prepared by dispersing and mixing the fiber and the resin, and the sheet molding compound 2 The nonwoven fabric layer 3 is laminated on the surface of the layer 2a. In the present invention, the above-mentioned laminated body is obtained by superposing the sheet molding compound 2 on the surface of the resin felt 1 prepared by dispersing and mixing the fibers and the resin, and superposing the non-woven fabric 3 on the surface of the sheet molding compound 2 and compression-molding the non-woven fabric. Can be manufactured.

【0009】以下、本発明を詳細に説明する。レジンフ
ェルト1は、綿やアクリル繊維、ポリエステル繊維、レ
ーヨンなどの有機繊維の繊維にノボラック型あるいはレ
ゾール型のフェノール樹脂等の熱硬化性樹脂を分散混合
し、必要に応じてBステージ状態に乾燥することによっ
てシート状に成形して調製されるものであり、繊維とし
ては例えば端布を解砕して得られるものを用いることが
できる。このレジンフェルト1において樹脂含有率は5
〜70重量%の範囲が好ましく、またレジンフェルト1
の目付け量は50〜5000g/m2 の範囲が好まし
い。
The present invention will be described in detail below. The resin felt 1 is obtained by dispersing and mixing thermosetting resin such as novolac type or resol type phenolic resin into organic fiber such as cotton, acrylic fiber, polyester fiber, rayon, etc. Thus, it is prepared by molding into a sheet, and as the fiber, for example, a fiber obtained by crushing end cloth can be used. The resin content of this resin felt 1 is 5
The range of up to 70% by weight is preferable, and resin felt 1
The basis weight is preferably in the range of 50 to 5000 g / m 2 .

【0010】シートモールディングコンパウンド2(以
下SMCと略称)は、ガラス繊維のチョップトストラン
ドに樹脂を均一な厚みに供給してシート状に作成したも
のであり、ガラス繊維としては繊維長が0.5〜300
mm程度のものを用いるのが好ましい。また樹脂として
はレゾール型あるいはノボラック型のフェノール樹脂を
用いることができ、SMC2の繊維比率は5〜80重量
%の範囲に設定するのが好ましい(従って樹脂比率は2
0〜95重量%になる)。このSMC2の目付け量は5
0〜2000g/m2 の範囲が好ましい。
The sheet molding compound 2 (hereinafter abbreviated as SMC) is made into a sheet by supplying resin to chopped strands of glass fiber to a uniform thickness, and the glass fiber has a fiber length of 0.5. ~ 300
It is preferable to use one having a size of about mm. As the resin, a resol type or novolac type phenol resin can be used, and the fiber ratio of SMC2 is preferably set in the range of 5 to 80% by weight (the resin ratio is therefore 2).
0 to 95% by weight). The weight of this SMC2 is 5
The range of 0 to 2000 g / m 2 is preferable.

【0011】そして図1(a)のように、上記レジンフ
ェルト1の上下の表面にSMC2を重ね、これをプレス
装置によって加熱加圧して圧縮成形することによって、
図1(b)のような、レジンフェルト1の樹脂が硬化し
た層1aを芯材とし、その上下の表面にSMC2の樹脂
が硬化した層2aを積層した積層体Aを製造することが
できるものである。このように圧縮成形をおこなうにあ
たって、SMC2は短繊維のガラス繊維を含有して調製
されており、従来例のプリプレグのようなガラスクロス
を基材とするものに比べて成形の際の伸び変形は著しく
大きいものであり、従って深絞りで曲面形状に成形する
ことが容易になるものである。図1のものでは、図1
(b)のように成形した積層体Aの表面に不織布3等を
表皮として接着剤で貼ったり、熱圧着したりすることに
よって、自動車等の内装材として仕上げることができる
ものである。
Then, as shown in FIG. 1 (a), SMCs 2 are superposed on the upper and lower surfaces of the resin felt 1, and the SMCs 2 are heated and pressed by a press machine to be compression molded.
As shown in FIG. 1 (b), it is possible to manufacture a laminate A in which a resin-cured layer 1a of a resin felt 1 is used as a core material and SMC2 resin-cured layer 2a is laminated on upper and lower surfaces thereof. Is. In performing compression molding in this way, SMC2 is prepared by containing short glass fibers, and elongation deformation during molding is less than that of a prepreg of a conventional example having a glass cloth as a base material. Since it is extremely large, it is easy to form a curved surface by deep drawing. In FIG. 1, in FIG.
By laminating the nonwoven fabric 3 or the like on the surface of the laminated body A molded as shown in (b) with an adhesive or by thermocompression bonding, it can be finished as an interior material for automobiles or the like.

【0012】図2は不織布3を成形の際に貼り付けるよ
うにしたものである。不織布3としてはポリエステル繊
維やポリアミド繊維、ポリアラミド繊維、ポリイミド繊
維、綿などを材料として作成したものを用いることがで
き、目付け量は5〜200g/m2 の範囲のものが好ま
しい。不織布3が内装材の表皮となるものであり、色は
黒色系が一般的であるが、勿論これに限定されるもので
なく任意である。
FIG. 2 shows the non-woven fabric 3 attached at the time of molding. The non-woven fabric 3 may be made of polyester fiber, polyamide fiber, polyaramid fiber, polyimide fiber, cotton or the like, and the basis weight is preferably 5 to 200 g / m 2 . The non-woven fabric 3 is the skin of the interior material, and the color is generally black, but it is not limited to this and is optional.

【0013】そして、図2(a)のように、上記レジン
フェルト1の上下の表面にSMC2を重ね、さらに各S
MC2の表面に不織布3を重ね、これをプレス装置によ
って加熱加圧して圧縮成形することによって、図2
(b)のような、レジンフェルト1の樹脂が硬化した層
1aを芯材とし、その上下の表面にSMC2の樹脂が硬
化した層2aを積層すると共にさらにその表面に不織布
3を積層一体化した積層体Bを製造することができるも
のである。この積層体Bでは成形する際に同時に不織布
3を貼り付けることができるために、不織布3を貼るた
めの作業が不要になって作業性が高まるものであり、積
層体Bはこの不織布3が表皮となってそのまま自動車等
の内装材として使用することができるものである。
Then, as shown in FIG. 2 (a), SMCs 2 are superposed on the upper and lower surfaces of the resin felt 1 and each S
The non-woven fabric 3 is superposed on the surface of the MC 2 and is heated and pressed by a press machine to be compression-molded.
As shown in (b), the resin-cured layer 1a of the resin felt 1 is used as a core material, the SMC2 resin-cured layer 2a is laminated on the upper and lower surfaces thereof, and the nonwoven fabric 3 is further laminated and integrated on the surface thereof. The laminate B can be manufactured. In this laminated body B, the nonwoven fabric 3 can be attached at the same time when molding, so that the work for attaching the nonwoven fabric 3 is not required and the workability is improved. Thus, it can be used as it is as an interior material for automobiles and the like.

【0014】尚、本発明に係る上記積層体A,Bは自動
車の内装材の他に、建材等にも使用することができるも
のである。
The laminates A and B according to the present invention can be used not only as interior materials for automobiles but also as building materials.

【0015】[0015]

【実施例】次に、本発明を実施例によって例証する。 (実施例1)綿、アクリル、ポリエステルから成る繊維
にノボラック型フェノール樹脂を分散混合してシート化
することによって、樹脂含有率が25重量%で目付け量
が1800g/m2 のレジンフェルトを調製した。また
ガラス繊維長が平均25.4mmのガラス繊維を40重
量%、レゾール型液状フェノール樹脂を50重量%含有
し、目付け量が250g/m2 のSMCを作成した。そ
して図1(a)のようにレジンフェルトの上下両面にS
MCを重ね、これをプレス成形型にセットして200
℃、10kg/cm2 の加熱加圧条件で厚みが3mmに
なるまで50秒間圧縮成形することによって、図1
(b)のような積層体を得た。このとき、R=7mmの
曲率半径となる深絞り形状に成形をおこなった。このよ
うにして得た積層体の両面にそれぞれポリエチレンをラ
ミネートした目付け量が30g/m2 のポリエステル繊
維の不織布を重ね、積層体に加熱圧着することによって
積層体の両面に不織布を貼った内装材を得た。
The invention will now be illustrated by the examples. (Example 1) A resin felt having a resin content of 25% by weight and a basis weight of 1800 g / m 2 was prepared by dispersing and mixing a novolac type phenolic resin into fibers made of cotton, acrylic and polyester to form a sheet. . An SMC having a weight per unit area of 250 g / m 2 was prepared by containing 40% by weight of glass fibers having an average glass fiber length of 25.4 mm and 50% by weight of a resol-type liquid phenol resin. Then, as shown in Fig. 1 (a), the S
Overlay MC and set this in the press mold to 200
By performing compression molding for 50 seconds at a temperature of 10 ° C. and a pressure of 10 kg / cm 2 until the thickness becomes 3 mm, as shown in FIG.
A laminated body as shown in (b) was obtained. At this time, molding was performed in a deep drawing shape with a radius of curvature of R = 7 mm. An interior material obtained by laminating polyethylene on each surface of the laminate thus obtained, and laminating a nonwoven fabric of polyester fibers having a basis weight of 30 g / m 2 and thermocompression-bonding the nonwoven fabric on both sides of the laminate. Got

【0016】(実施例2)実施例1と同様にして得たレ
ジンフェルトの上下両面に、実施例1と同様にして得た
SMCを重ね、さらに目付け量が30g/m2 のポリエ
ステル繊維の不織布を図2(a)のようにSMCの表面
に重ね、次に実施例1と同じ成形条件で圧縮成形するこ
とによって、図2(b)のような表面に不織布を貼った
内装材を得た。
Example 2 A non-woven fabric of polyester fiber having a basis weight of 30 g / m 2 was laminated on the upper and lower surfaces of a resin felt obtained in the same manner as in Example 1 and SMC obtained in the same manner as in Example 1. 2A on the surface of the SMC as shown in FIG. 2A and then compression-molded under the same molding conditions as in Example 1 to obtain an interior material having a nonwoven fabric on the surface as shown in FIG. 2B. .

【0017】(実施例3)綿、アクリル、ポリエステル
から成る繊維にノボラック型フェノール樹脂を分散混合
してシート化することによって、樹脂含有率が25重量
%で目付け量が1000g/m2 のレジンフェルトを調
製した。このレジンフェルト及び目付け量が600g/
2 のSMCを用いるようにした他は、実施例2と同様
にして、図2(b)のような表面に不織布を貼った内装
材を得た。
(Example 3) A resin felt having a resin content of 25% by weight and a basis weight of 1000 g / m 2 was obtained by dispersing and mixing a novolac type phenolic resin into fibers made of cotton, acrylic and polyester to form a sheet. Was prepared. This resin felt and basis weight is 600 g /
An interior material having a non-woven fabric on the surface thereof as shown in FIG. 2B was obtained in the same manner as in Example 2 except that SMC of m 2 was used.

【0018】(比較例)ガラスクロスにレゾール型フェ
ノール樹脂を含浸乾燥して樹脂含有率が38重量%のプ
リプレグを作成した。そして実施例1と同様にして得た
レジンフェルトの上下両面に、このプリプレグを重ね、
実施例1と同じ成形条件で圧縮成形することによって積
層体を得た。このようにして得た積層体の両面に実施例
1と同様にポリエチレンをラミネートした不織布を加熱
圧着することによって、積層体の両面に不織布を貼った
内装材を得た。
Comparative Example A glass cloth was impregnated with a resol type phenol resin and dried to prepare a prepreg having a resin content of 38% by weight. Then, this prepreg is laminated on the upper and lower surfaces of the resin felt obtained in the same manner as in Example 1,
A laminate was obtained by compression molding under the same molding conditions as in Example 1. The nonwoven fabric obtained by laminating polyethylene on both sides of the thus obtained laminate was thermocompression bonded in the same manner as in Example 1 to obtain an interior material in which the nonwoven fabric was stuck on both faces of the laminate.

【0019】上記実施例1〜3及び比較例で得た内装材
について、その重量を測定すると共に曲げ強度を測定し
た。また絞りのR部の箇所の形状を目視判定して評価し
た。さらに各内装材を23℃、65%RHの標準状態か
ら110℃で24時間加熱した後の寸法変化率を耐熱後
の伸び率として測定し、各内装材を23℃、65%RH
の標準状態から70℃、95%RHの湿熱状態で24時
間加熱した後の寸法変化率を耐湿熱後の伸び率として測
定した。これらの結果を次表に示す。
With respect to the interior materials obtained in Examples 1 to 3 and Comparative Example, their weights and flexural strengths were measured. Further, the shape of the R portion of the diaphragm was visually evaluated and evaluated. Furthermore, the dimensional change rate after heating each interior material from the standard state of 23 ° C and 65% RH at 110 ° C for 24 hours was measured as the elongation after heat resistance, and each interior material was measured at 23 ° C and 65% RH.
The dimensional change rate after heating for 24 hours in the wet state of 70 ° C. and 95% RH was measured as the elongation rate after resistance to wet heat. The results are shown in the table below.

【0020】[0020]

【表1】 [Table 1]

【0021】表の結果にみられるように、各実施例のも
のは絞りのR部の形状の判定が良好であって深絞り形状
に成形することが容易であることが確認される。また各
実施例ものもは比較例よりも高い強度を得ることができ
るものであった。次に、各実施例のものは比較例のもの
よりも耐熱後の伸び率や耐湿熱後の伸び率を半分以下に
なっており、寸法安定性が高いことが確認される。特に
積層体を自動車のスライドタイプのサンシェードに使用
した場合、基本性能の一つである開閉時の操作荷重が変
化することを防止できると共に、特に実施例のものでは
耐湿熱後の伸び率が小さいために、垂れ下がりによる変
形で開閉が不能になるようなことを防止できるものであ
った。また、作業性は、比較例のものに比べて実施例2
及び3のものは30%アップするものであった。
As can be seen from the results shown in the table, it is confirmed that in each of the examples, the shape of the R portion of the drawing is good, and it is easy to form the deep drawing shape. In addition, each of the examples was able to obtain higher strength than the comparative example. Next, in each of the examples, the elongation percentage after heat resistance and the elongation percentage after moist heat resistance are half or less than those of the comparative examples, and it is confirmed that the dimensional stability is high. Especially when the laminated body is used for a slide type sunshade of an automobile, it is possible to prevent a change in the operating load at the time of opening and closing, which is one of the basic performance, and in particular, in the example, the elongation after moisture heat resistance is small. In addition, it is possible to prevent the opening and closing of the door due to the deformation caused by the sagging. Moreover, the workability of Example 2 is higher than that of Comparative Example.
The samples Nos. 3 and 3 increased by 30%.

【0022】[0022]

【発明の効果】上記のように本発明は、繊維に樹脂を分
散混合して調製したレジンフェルトの表面にシートモー
ルディングコンパウンドを重ね、これを圧縮成形するこ
とによって、レジンフェルトの層の表面にシートモール
ディングコンパウンドの層が積層された積層体を製造す
るようにしたので、シートモールディングコンパウンド
は短繊維のガラス繊維を含有して調製されていて成形の
際の伸び変形が容易であり、深絞りで曲面形状に成形す
ることが容易になると共に、またシートモールディング
コンパウンドは強度剛性を十分に得ることができ、重量
を軽量化することができ、また寸法安定性にも優れるも
のである。
INDUSTRIAL APPLICABILITY As described above, according to the present invention, a sheet molding compound is laminated on the surface of a resin felt prepared by dispersing and mixing a resin in a fiber, and this is compression-molded to form a sheet on the surface of the resin felt layer. Since it is designed to produce a laminate in which layers of molding compound are laminated, the sheet molding compound is prepared by containing glass fibers of short fibers, is easily stretchable and deformed during molding, and is curved by deep drawing. The sheet molding compound can be easily formed into a shape, and the sheet molding compound can obtain sufficient strength and rigidity, can be reduced in weight, and is excellent in dimensional stability.

【0023】また本発明は、レジンフェルトの表面にシ
ートモールディングコンパウンドを重ねると共に、シー
トモールディングコンパウンドの表面に不織布を重ね、
これを圧縮成形することによって、レジンフェルトの層
の表面にシートモールディングコンパウンドの層が積層
され且つシートモールディングコンパウンドの層の表面
に不織布の層が積層された積層体を製造するようにした
ので、深絞りの成形や、強度・軽量化・寸法安定性の面
で上記と同様な効果を得ることができるのは勿論のこ
と、圧縮成形の際に表皮となる不織布を同時に一体に積
層して貼り付けることができ、不織布を貼り付ける別途
の作業が不要になって製造の作業性を向上させることが
できるものである。
In the present invention, a sheet molding compound is layered on the surface of the resin felt, and a non-woven fabric is layered on the surface of the sheet molding compound.
By subjecting this to compression molding, a layered product in which the layer of the sheet molding compound is laminated on the surface of the layer of resin felt and the layer of the non-woven fabric is laminated on the surface of the layer of the sheet molding compound. In addition to being able to obtain the same effects as the above in terms of molding of the drawing, strength, weight reduction, and dimensional stability, non-woven fabric that becomes the skin at the time of compression molding is laminated and attached at the same time. Therefore, it is possible to improve the workability of the manufacturing by eliminating the need for a separate work for attaching the nonwoven fabric.

【図面の簡単な説明】[Brief description of drawings]

【図1】本願の第1の発明の一例を示すものであり、
(a)は圧縮成形の前の層構成を示す断面図、(b)は
圧縮成形の後の層構成を示す断面図である。
FIG. 1 shows an example of a first invention of the present application,
(A) is sectional drawing which shows the layer structure before compression molding, (b) is sectional drawing which shows the layer structure after compression molding.

【図2】本願の第2の発明の一例を示すものであり、
(a)は圧縮成形の前の層構成を示す断面図、(b)は
圧縮成形の後の層構成を示す断面図である。
FIG. 2 shows an example of a second invention of the present application,
(A) is sectional drawing which shows the layer structure before compression molding, (b) is sectional drawing which shows the layer structure after compression molding.

【符号の説明】[Explanation of symbols]

1 レジンフェルト 1a レジンフェルトの層 2 シートモールディングコンパウンド 2a シートモールディングコンパウンドの層 3 不織布 1 Resin felt 1a Resin felt layer 2 Sheet molding compound 2a Sheet molding compound layer 3 Non-woven fabric

Claims (4)

【特許請求の範囲】[Claims] 【請求項1】 繊維と樹脂を分散混合して調製されたレ
ジンフェルトの層の表面にシートモールディングコンパ
ウンドの層が積層されていることを特徴とする積層体。
1. A laminate, wherein a layer of sheet molding compound is laminated on the surface of a layer of resin felt prepared by dispersing and mixing fibers and resin.
【請求項2】 繊維と樹脂を分散混合して調製したレジ
ンフェルトの表面にシートモールディングコンパウンド
を重ね、これを圧縮成形することを特徴とする請求項1
に記載の積層体の製造方法。
2. A sheet molding compound is laminated on the surface of a resin felt prepared by dispersing and mixing fibers and a resin, and the sheet molding compound is compression-molded.
The method for producing a laminated body according to.
【請求項3】 繊維と樹脂を分散混合して調製されたレ
ジンフェルトの層の表面にシートモールディングコンパ
ウンドの層が積層されていると共にシートモールディン
グコンパウンドの層の表面に不織布の層が積層されてい
ることを特徴とする積層体。
3. A sheet molding compound layer is laminated on the surface of a resin felt layer prepared by dispersing and mixing fibers and a resin, and a non-woven fabric layer is laminated on the surface of the sheet molding compound layer. A laminated body characterized by the above.
【請求項4】 繊維と樹脂を分散混合して調製したレジ
ンフェルトの表面にシートモールディングコンパウンド
を重ねると共に、シートモールディングコンパウンドの
表面に不織布を重ね、これを圧縮成形することを特徴と
する請求項3に記載の積層体の製造方法。
4. A sheet molding compound is laminated on the surface of a resin felt prepared by dispersing and mixing fibers and a resin, and a non-woven fabric is laminated on the surface of the sheet molding compound, which is compression-molded. The method for producing a laminated body according to.
JP5067776A 1993-03-26 1993-03-26 Laminated body and method for producing the same Expired - Fee Related JP2825406B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP5067776A JP2825406B2 (en) 1993-03-26 1993-03-26 Laminated body and method for producing the same

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP5067776A JP2825406B2 (en) 1993-03-26 1993-03-26 Laminated body and method for producing the same

Publications (2)

Publication Number Publication Date
JPH06278249A true JPH06278249A (en) 1994-10-04
JP2825406B2 JP2825406B2 (en) 1998-11-18

Family

ID=13354698

Family Applications (1)

Application Number Title Priority Date Filing Date
JP5067776A Expired - Fee Related JP2825406B2 (en) 1993-03-26 1993-03-26 Laminated body and method for producing the same

Country Status (1)

Country Link
JP (1) JP2825406B2 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013216767A (en) * 2012-04-06 2013-10-24 Panasonic Corp Method of producing sheet molding compound, and sheet molding compound
CN114729481A (en) * 2019-11-22 2022-07-08 泽菲罗斯有限公司 Multi-layer fibrous structures for moderate temperature applications

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR102094826B1 (en) * 2018-06-15 2020-03-31 엔브이에이치코리아(주) Engine room separation wall for a vehicle with improved sound insulation and reduced weight
KR102094821B1 (en) * 2018-06-15 2020-04-01 엔브이에이치코리아(주) Engine room separation wall for a vehicle with improved sound insulation and reduced weight
KR102403536B1 (en) * 2018-06-15 2022-05-31 엔브이에이치코리아(주) Engine room separation wall for a vehicle with improved sound insulation and reduced weight

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0485012A (en) * 1990-07-27 1992-03-18 Ikeda Bussan Co Ltd Molding method for interior base

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0485012A (en) * 1990-07-27 1992-03-18 Ikeda Bussan Co Ltd Molding method for interior base

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013216767A (en) * 2012-04-06 2013-10-24 Panasonic Corp Method of producing sheet molding compound, and sheet molding compound
CN114729481A (en) * 2019-11-22 2022-07-08 泽菲罗斯有限公司 Multi-layer fibrous structures for moderate temperature applications
US11794445B2 (en) 2019-11-22 2023-10-24 Zephyros, Inc. Multi-layered fibrous structures for moderate temperature

Also Published As

Publication number Publication date
JP2825406B2 (en) 1998-11-18

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