JPH06253753A - Production of dry kaki-age - Google Patents

Production of dry kaki-age

Info

Publication number
JPH06253753A
JPH06253753A JP5075333A JP7533393A JPH06253753A JP H06253753 A JPH06253753 A JP H06253753A JP 5075333 A JP5075333 A JP 5075333A JP 7533393 A JP7533393 A JP 7533393A JP H06253753 A JPH06253753 A JP H06253753A
Authority
JP
Japan
Prior art keywords
fried
water
kaki
age
reduced pressure
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP5075333A
Other languages
Japanese (ja)
Inventor
Tadao Iwase
忠男 岩瀬
Katsumasa Iwase
克正 岩瀬
Nobuo Iwase
伸夫 岩瀬
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
IWASE SANGYO KK
Original Assignee
IWASE SANGYO KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by IWASE SANGYO KK filed Critical IWASE SANGYO KK
Priority to JP5075333A priority Critical patent/JPH06253753A/en
Publication of JPH06253753A publication Critical patent/JPH06253753A/en
Pending legal-status Critical Current

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  • Freezing, Cooling And Drying Of Foods (AREA)
  • General Preparation And Processing Of Foods (AREA)

Abstract

PURPOSE:To produce dry KAKI-AGE (deep-fried small pieces of vegetables and small shrimps in a batter) having texture or appearance hardly changed from that before the heat treatment in reconstitution with hot water by treating the KAKI-AGE without carrying out high-temperature treatment, sufficiently removing water in an ingredient material and enabling the preservation for a long period. CONSTITUTION:A material for KAKI-AGE previously fried under ordinary pressure is further fried at a lower temperature under reduced pressure. In the low-temperature treatment under the reduced pressure in the latter stage, water is readily removed due to the state under reduced pressure. Thereby, the treating time can be shortened and the reduction in water in the ingredient material enabling the preservation for a long period of the dry KAKI-AGE can be accomplished without causing scorch in the surface. When the KAKI-AGE is returned to the original state by reconstitution with hot water, etc., the tasty KAKI-AGE rich in flavor before removing the moisture can be provided.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、水にといた小麦粉等の
ベースに細かく切った肉、野菜や魚類等の具材を混ぜて
フライすることにより製造されるかき揚げをその表面を
褐変させることなく内部の水分も所定以上に除去された
乾燥かき揚げの製造方法に関する。
BACKGROUND OF THE INVENTION The present invention relates to browning the surface of a fried squid produced by mixing ingredients such as meat, vegetables and fish finely chopped with a base of water-flour. The present invention also relates to a method for producing a dried fried fried food in which moisture inside is removed more than a predetermined amount.

【0002】[0002]

【従来技術とその問題点】肉や野菜等の具にパン粉等の
衣を付けて食用油で揚げて製造される天ぷら、あるいは
餡又は挽肉や玉葱等の具を小麦粉やふくらし粉等から成
る皮で包んだ饅頭類、ロース肉等を衣で包み食用油で揚
げて製造されるカツ類、及び水にといた小麦粉等のベー
スに細かく切った肉、野菜や魚類等の具材を混ぜてフラ
イすることにより製造されるかき揚げ等の性質の異なる
2種類以上の素材から成る食品が広く食卓に供せられて
いる。
[Prior art and its problems] Tempura produced by attaching bread crumbs and other ingredients to meat and vegetables and fried with edible oil, or fillings such as bean paste, minced meat and onions with skins made of flour and puffer flour. Wrap wrapped buns, loin, etc. in a batter and fried in edible oil, and mix with ingredients such as minced meat, vegetables and fish in a base of flour etc. Foods made of two or more kinds of materials with different properties such as kakiage are widely used on the table.

【0003】これらの食品は最終製品として市場に出回
り、消費者が購買後直ちに食用とする形態以外に、消費
者が簡単な調理を施して例えば加熱し或いは蒸して水分
を与えた後に、食用とするいわゆるインスタント食品の
形態としても市場に出回っている。このインスタント食
品は購買後直ちに食用とするのではなく、一定期間保存
した後に食用とする場合に便利であり、保存に冷凍を必
要としないため、幅広く利用されている。
[0003] These foods are put on the market as final products, and in addition to the form in which they are edible immediately after purchase by consumers, they are simply cooked and then hydrated by heating or steaming, and then edible. It is also on the market as a so-called instant food form. This instant food is convenient when it is not edible immediately after purchase but is edible after being stored for a certain period of time, and since it does not require freezing for storage, it is widely used.

【0004】前記インスタント食品は主として一旦製品
として製造した後に水分を除去することにより製造さ
れ、この水分除去により長期間の保存を可能にしてい
る。そしてこのインスタント食品が1種類の素材から成
っている場合にはその素材に適した処理条件で水分除去
を行いかつ食べる直前にその素材に適した処理条件で水
分を与えて元の状態に戻すことにより、風味を殆ど損な
うことなく目的の食品を提供することができることが多
い。
[0004] The instant food is mainly produced by once producing it as a product and then removing water, and by removing this water, it can be stored for a long period of time. If this instant food is made of one type of material, remove the water under the processing conditions suitable for the material and immediately return to the original state by giving water under the processing conditions suitable for the material immediately before eating. In many cases, the intended food product can be provided with almost no loss of flavor.

【0005】前記水分除去は油の沸点である180 ℃以上
で行うことが多く、素材の種類によっては熱変性を起こ
し食べる直前に水で元の状態に戻そうとしても戻らず、
通常味の落ちた食品が供せられることがある。前述の通
り2種類以上の素材から成る食品の場合には更に水分除
去の際の処理条件の設定が困難であり、例えば天ぷらの
場合、具に衣を付した水分除去前の製品を100 ℃以上通
常180 ℃程度の食用油中で長く揚げると衣が焦げて水で
戻しても焦げ目が付いて風味が落ち、又揚げる時間が短
いと具の中の水分が十分に除去できず、不完全なインス
タント食品となってしまう。又水分除去を迅速に行うた
め減圧状態で水分除去を行う真空乾燥法も提案されてい
るが、この真空乾燥法は水分除去を迅速に行う目的で使
用されその温度は通常90℃以上とされている。
The removal of water is often performed at 180 ° C. or higher, which is the boiling point of oil, and depending on the type of material, heat denaturation may occur and even if an attempt is made to return to the original state with water immediately before eating,
Foods that are usually spoiled may be served. As mentioned above, it is more difficult to set the processing conditions for removing moisture in the case of foods consisting of two or more types of materials. For example, in the case of tempura, the product before removal of moisture with a batter on the ingredient is 100 ° C or more. Usually, when deep-fried in edible oil at about 180 ° C for a long time, the batter burns, and even if it is reconstituted with water, it becomes brown and loses its flavor. It becomes an instant food. A vacuum drying method has also been proposed in which water is removed under reduced pressure in order to remove water quickly.However, this vacuum drying method is used for the purpose of removing water quickly, and the temperature is usually 90 ° C or higher. There is.

【0006】前述の食品のうち通常のかき揚げを製造す
るには、ベース中に具材を混ぜた原料を常圧下180 ℃前
後の食用油中でフライしているが、かき揚げ全体として
約30%以上の水分を含有し、具材のみの水分含有量はフ
ライ前と殆ど変化していない。乾燥かき揚げを製造する
ためには換言すれば長期保存が可能な乾燥かき揚げを製
造するためには具材中の水分量を減少させなければなら
ないが、そのためにフライ時間を長くすると確かに具材
中の水分量は減少するがそれに伴ってかき揚げ表面が褐
変して風味が落ち、更に褐変が進行して黒変すると食用
に適さなくなる。このようなフライ法による欠点を解消
するために現在ではかき揚げ原料を真空乾燥法、マイク
ロウェーブ法又は温風乾燥法等によりかき揚げ中に具材
水分を減少させて乾燥かき揚げを製造している。現在乾
燥かき揚げの主要な利用法はインスタントラーメンの具
であり、乾燥かき揚げを湯戻しして食されるが、前述の
真空乾燥法で製造された乾燥かき揚げは湯戻ししても具
材内部が部分的に湯戻しされず、固い食感があったり褪
色したりして本来のかき揚げの有する食感が得られない
という欠点がある。
In order to produce a normal fried fried food among the above-mentioned foods, the raw material in which the ingredients are mixed in the base is fried in cooking oil at about 180 ° C. under normal pressure, but the total fried food is about 30% or more. The water content of the ingredients is almost unchanged from that before frying. In order to produce dry fried fried foods, in other words, to produce dry fried foods that can be stored for a long period of time, it is necessary to reduce the water content in the ingredients. Although the amount of water in the fried chicken will decrease, the fried surface will turn brown and the flavor will deteriorate, and if the browning progresses further and turns black, it will not be edible. In order to eliminate such drawbacks caused by the frying method, at present, the dry fried food is manufactured by reducing the water content of the ingredients during the fried food using a vacuum drying method, a microwave method or a warm air drying method. Currently, the main usage of dried fried fried food is instant noodles, which is eaten by returning dried fried food to hot water, but the dried fried food produced by the above-mentioned vacuum drying method has internal parts even when returned to hot water. However, there is a drawback in that it cannot be reconstituted with hot water and has a hard texture or is discolored so that the original texture of kakiage cannot be obtained.

【0007】[0007]

【発明の目的】本発明は、その表面に褐変を生じさせる
ことなく具材中の水分も除去して長期保存に適する乾燥
かき揚げの製造方法を提供することを目的とする。
OBJECT OF THE INVENTION It is an object of the present invention to provide a method for producing dried fried tofu which is suitable for long-term storage by removing water in ingredients without causing browning on the surface.

【0008】[0008]

【問題点を解決するための手段】本発明は、常圧下で予
備フライしたかき揚げ材料を、更に減圧下より低温でフ
ライすることにより表面を褐変することなく前記材料中
の具材の水分を除去し乾燥かき揚げを製造することを特
徴とする方法である。
[Means for Solving the Problems] According to the present invention, a fried material pre-fried under normal pressure is fried at a temperature lower than that under reduced pressure to remove the water content of ingredients in the material without browning the surface. It is a method characterized by producing dried squid.

【0009】以下本発明を詳細に説明する。本発明方法
の対象であるかき揚げは、水分でといた小麦粉等のベー
スとこれに具材である細かく切った肉類、野菜類及び魚
類等を混ぜた後、フライすることにより製造される。本
発明方法ではまず、従来法とほぼ同様の条件つまり常圧
下150 〜200 ℃好ましくは170 〜180 ℃の油中で前記か
き揚げ材料を予備フライしてベースの水分量を減少させ
て成形し、具材の水分量が殆ど減少していないかき揚げ
を製造する。この予備フライはこの温度領域で減少可能
な水分量に達するまで行っても良いが、引き続く減圧乾
燥時に水分は更に容易に除去されるため、水分が完全に
は除去されていない状態で予備フライを終了し処理時間
の短縮を図ることが望ましい。
The present invention will be described in detail below. Kakiage, which is the object of the method of the present invention, is produced by mixing a base such as moisture-free wheat flour and the finely chopped meat, vegetables, fish and the like as ingredients, and then frying. In the method of the present invention, first, the fried material is pre-fried in oil at 150 to 200 ° C., preferably 170 to 180 ° C. under normal pressure to reduce the water content of the base, and then mold. Kakiage is produced with almost no decrease in water content. This preliminary fry may be performed until the amount of water that can be reduced in this temperature range is reached, but since the water is more easily removed during the subsequent vacuum drying, the preliminary fry can be performed in a state where the water is not completely removed. It is desirable to end the processing and shorten the processing time.

【0010】次いでこの予備フライしたかき揚げを、減
圧下例えば10〜30torrで比較的低温例えば70〜 110℃程
度の食用油中で好ましくは5〜30分間程度より好ましく
は15〜20分間処理する。減圧下であるため水分の蒸発が
促進され前述の比較的低温下でも具材中の水分蒸発が進
行し、表面の褐変を生じさせることなく具材の水分が所
定量以下となった乾燥かき揚げを製造することができ
る。この温度範囲では肉や野菜等の熱変性が生ずる可能
性は零に等しく、又この温度及び処理時間ではベース衣
に味に影響する程度の焦げが生ずることも殆どない。し
かも減圧下であるため前記温度及び処理時間範囲で水分
除去を十分に行うことができ、具材中の水分量を5%以
下、条件を選択すれば3%以下にすることが可能にな
る。
The pre-fried fried fried food is then treated under reduced pressure, for example, in edible oil at a relatively low temperature, for example, about 70 to 110 ° C. at 10 to 30 torr, preferably for about 5 to 30 minutes, more preferably for 15 to 20 minutes. Since it is under reduced pressure, the evaporation of water is promoted, and the evaporation of water in the ingredients progresses even at the above-mentioned relatively low temperature. It can be manufactured. In this temperature range, the possibility of heat denaturation of meat, vegetables, etc. is equal to zero, and at this temperature and treatment time, the base garment is hardly burnt to the extent that it affects the taste. Moreover, since it is under reduced pressure, it is possible to sufficiently remove water within the above temperature and treatment time range, and it is possible to reduce the amount of water in the ingredients to 5% or less, and to 3% or less by selecting the conditions.

【0011】このように製造された乾燥かき揚げは遠心
分離等の適宜の方法で食用油を除去した後、単品として
あるいはインスタントラーメン等の具として出荷され市
場に供給される。単品の乾燥かき揚げを購入した消費者
は、湯で戻ことにより、前記乾燥かき揚げを減圧乾燥前
のの風味の優れたかき揚げとほぼ等しい状態に戻すこと
ができ、風味を落とす焦げや熱変性のないかき揚げを食
卓に提供することが可能になる。
The dried fried tofu thus produced is removed from the edible oil by an appropriate method such as centrifugation and then shipped as a single product or as an ingredient such as instant noodles and supplied to the market. A consumer who purchases a single dry fried fried food can return the dried fried fried food to a state almost equal to the excellent fried fried food before decompression drying by returning with hot water, and there is no burning or heat denaturation that reduces the flavor. It becomes possible to provide fried oysters to the table.

【0012】[0012]

【実施例】以下に本発明方法による乾燥かき揚げの製造
方法の実施例を記載するが該実施例は本発明を限定する
ものではない。
EXAMPLES Examples of a method for producing dried fried chicken according to the method of the present invention will be described below, but the examples do not limit the present invention.

【実施例1】水50重量%と小麦粉50重量%のペースト状
ベースに、刻んだ玉葱15重量%、人参8%及び海老5重
量%を混ぜてかき揚げ原料とし、この原料を直径7cm
厚さ1cmの円盤状に成形し、この成形品を170 ℃の食
用油中で2分間予備フライしてベース中の水分を除去し
た。この具材中の水分量を測定したところ、具材に対す
る水分量は約50%であった。
Example 1 A paste base of 50% by weight of water and 50% by weight of flour was mixed with 15% by weight of chopped onion, 8% of carrot and 5% by weight of shrimp to make a fried raw material, and this raw material had a diameter of 7 cm.
A disc having a thickness of 1 cm was formed, and the formed product was pre-fried in edible oil at 170 ° C. for 2 minutes to remove water in the base. When the water content in this ingredient was measured, it was about 50%.

【0013】次いで20torrの減圧下で80〜100 ℃程度の
温度に維持された食用油中で23分間前記予備フライした
かき揚げをフライして乾燥かき揚げ製品とした。この製
品の具材中の水分量は具材に対し3%に減少していた。
減圧下で食用油中から取り出し余分な食用油を除去した
後、前記乾燥かき揚げ沸騰している湯に入れ湯戻した
後、取り出した。このかき揚げの水分含有量は約50%で
あった。このように製造されたかき揚げを予備フライ直
後のかき揚げと比較したところ元のかき揚げと同様に熱
変性がなく又表面にも焦げが見られなかった。
Then, the pre-fried fried fried food was fried in a cooking oil maintained at a temperature of about 80 to 100 ° C. under a reduced pressure of 20 torr for 23 minutes to obtain a dried fried food. The water content in the ingredients of this product was reduced to 3% of the ingredients.
After removing the cooking oil from the cooking oil under reduced pressure to remove excess cooking oil, the mixture was put into the dry fried and boiling water and returned to the hot water, and then taken out. The water content of this fried oyster was about 50%. When the thus-prepared fried oyster was compared with the fried fried just after the preliminary frying, there was no heat denaturation like the original fried fried and no charring was observed on the surface.

【0014】[0014]

【比較例1】実施例1と同様にして予備フライにより前
記したかき揚げ材料を常圧下の180〜200 ℃程度の温度
の食用油中で揚げて水分を除去した。4分経過後の水分
量は12%で水分除去が十分でなく、又更に4分経過後の
水分量は5%で水分除去は十分であった。後者のかき揚
げを常圧に戻し食用油中から取り出し余分な食用油を除
去した後、湯に5分間入れた後、取り出した。このかき
揚げの水分含有量は約50%であり元のかき揚げの水分含
有量とほぼ同じであったが、衣に焦げが生じ、又中の海
老に熱変性が生じ、変色していた。
Comparative Example 1 In the same manner as in Example 1, the above-mentioned fried material was fried in a cooking oil at a temperature of about 180 to 200 ° C. under normal pressure to remove water. After 4 minutes, the water content was 12% and the water removal was not sufficient, and after 4 minutes, the water content was 5% and the water removal was sufficient. The latter kakiage was returned to normal pressure and taken out from the cooking oil to remove excess cooking oil, then put in hot water for 5 minutes and then taken out. The water content of this fried oyster was about 50%, which was almost the same as the water content of the original fried oyster, but the batter was charred and the shrimp inside was heat-denatured and discolored.

【0015】[0015]

【実施例2】実施例1で製造した湯戻し前の乾燥かき揚
げをそのまま室内に3ヶ月間放置後、内部状態を調べた
が海老や玉葱の変質は見られなかった。一方比較例1で
8分処理したかき揚げを3ヶ月間室内に放置後、内部状
態を調べたところ、具材の海老と玉葱に黴の発生が見ら
れた。
Example 2 The dried fried tofu prepared in Example 1 before returning to hot water was allowed to stand in a room for 3 months, and then the internal condition was examined, but no alteration of shrimp or onion was observed. On the other hand, when the fried oysters treated in Comparative Example 1 for 8 minutes were left in the room for 3 months and the internal condition was examined, the formation of mold on the shrimp and onion of the ingredients was found.

【0016】[0016]

【発明の効果】本発明は、常圧下で予備フライしたかき
揚げ材料を、更に減圧下より低温でフライすることによ
り表面を褐変することなく前記材料中の具材の水分を除
去し乾燥かき揚げを製造することを特徴とする方法であ
る。
INDUSTRIAL APPLICABILITY According to the present invention, a fried fried food preliminarily fried under normal pressure is further fried at a temperature lower than that under reduced pressure to remove the water content of the ingredients in the material without browning the surface to produce a dried fried fried food. The method is characterized by

【0017】本発明は、2種類以上の素材から成るかき
揚げを対象とし該かき揚げを熱処理して水分除去を行う
が、このような素材には長時間の加熱で焦げを生じた
り、高温加熱で熱変性を生ずるものがある。つまり具材
の海老や肉類の常圧における水分除去のために必要な時
間加熱処理を行うとかき揚げ表面に焦げが生じ、元の状
態に戻したときに当初のかき揚げの有する風味が失われ
る。又焦げをなくすために高温処理を行い処理時間を短
くすると、具材に熱変性が生じて焦げの生成以上に風味
が損なわれることになる。
The present invention is intended for fried fried foods made of two or more kinds of materials, and heats the fried foods to remove water. Such materials are burned by heating for a long time or heated by heating at a high temperature. Some cause denaturation. That is, when the heat treatment is carried out for a time necessary for removing water of shrimp and meat at atmospheric pressure, charcoal is burnt on the surface of the fried food and the original flavor of the fried food is lost when the food is returned to its original state. Further, if a high temperature treatment is performed to eliminate charring and the treatment time is shortened, the ingredients are thermally denatured and the flavor is deteriorated more than the charring.

【0018】本発明によりこれらの食品を減圧状態の油
中で低温処理して水分を除去して乾燥かき揚げを製造す
ると、減圧状態で水分が容易に除去されるため処理時間
が短くなりかき揚げ表面に焦げを生じさせることが殆ど
ない。しかも低温処理で水分が除去できるため、具材の
熱変性が生ずる恐れも殆どなくなり、水分添加等により
元の状態に戻したときに水分除去以前の風味に富んだ美
味しいかき揚げを提供することができる。
According to the present invention, when these foods are subjected to low temperature treatment in oil under reduced pressure to remove water and produce dry fried food, water is easily removed under reduced pressure, so that the processing time is shortened and the fried food surface is removed. It rarely causes charring. Moreover, since moisture can be removed by low-temperature treatment, there is almost no risk of heat denaturation of ingredients, and when the product is returned to its original state by adding moisture, etc., it is possible to provide delicious fried fried food with a rich flavor before removal of moisture. .

Claims (1)

【特許請求の範囲】[Claims] 【請求項1】 常圧下で予備フライしたかき揚げ材料
を、更に減圧下より低温でフライすることにより表面を
褐変することなく前記材料中の具材の水分を除去し乾燥
かき揚げを製造することを特徴とする方法。
1. A fried fried material preliminarily fried under normal pressure is further fried at a temperature lower than that under reduced pressure to remove the water content of the ingredients in the material to produce a dry fried food without browning the surface. And how to.
JP5075333A 1993-03-09 1993-03-09 Production of dry kaki-age Pending JPH06253753A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP5075333A JPH06253753A (en) 1993-03-09 1993-03-09 Production of dry kaki-age

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP5075333A JPH06253753A (en) 1993-03-09 1993-03-09 Production of dry kaki-age

Publications (1)

Publication Number Publication Date
JPH06253753A true JPH06253753A (en) 1994-09-13

Family

ID=13573231

Family Applications (1)

Application Number Title Priority Date Filing Date
JP5075333A Pending JPH06253753A (en) 1993-03-09 1993-03-09 Production of dry kaki-age

Country Status (1)

Country Link
JP (1) JPH06253753A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2021153398A (en) * 2020-03-25 2021-10-07 日清食品ホールディングス株式会社 Dried kakiage, and production method of dried kakiage

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2021153398A (en) * 2020-03-25 2021-10-07 日清食品ホールディングス株式会社 Dried kakiage, and production method of dried kakiage

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