JPH06233987A - Treatment of waste dye liquid - Google Patents
Treatment of waste dye liquidInfo
- Publication number
- JPH06233987A JPH06233987A JP2257993A JP2257993A JPH06233987A JP H06233987 A JPH06233987 A JP H06233987A JP 2257993 A JP2257993 A JP 2257993A JP 2257993 A JP2257993 A JP 2257993A JP H06233987 A JPH06233987 A JP H06233987A
- Authority
- JP
- Japan
- Prior art keywords
- reactive dye
- aqueous solution
- removal rate
- earth metal
- alkaline earth
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Landscapes
- Removal Of Specific Substances (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明は反応性染料を含有する水
溶液より、反応性染料を除去する染料廃液の処理法に関
する。より詳しくは、セルロース系繊維を含む布帛を、
コールド・パッド・バッチ法、パッド・スチーム法等の
染色方法、又は、多種の繊維の他の染色方法において使
用した、又は未使用の反応性染料を含有する廃液の処理
法に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for treating a dye waste solution for removing a reactive dye from an aqueous solution containing the reactive dye. More specifically, a cloth containing cellulosic fibers,
The present invention relates to a method for treating a waste liquid containing a reactive dye that has been used or has been used in a dyeing method such as a cold pad batch method, a pad steam method, or another dyeing method for various fibers.
【0002】[0002]
【従来の技術】廃水の処理法として凝集沈澱剤による方
法がある。この方法は硫酸バンド、ポリ塩化アルミニウ
ム、硫酸第2鉄、塩化第1鉄等の無機凝集沈澱剤の単独
の使用、又は併用、カチオン系、アニオン系、比イオン
系、両性系の有機高分子凝集沈澱剤の単独の使用、又は
併用、あるいは無機凝集沈澱剤と有機高分子凝集沈澱剤
の併用で、廃水に添加され、凝集物を沈降、加圧浮上、
ろ過等の方法により、廃水中の汚濁物質を分離除去する
方法である。しかし、硫酸バンド、ポリ塩化アルミニウ
ムは強酸性物質であり、廃水中の汚濁物質の濃度が高い
場合は多量に使用する必要があり、汚濁物質の変動が激
しい廃水の処理においては、処理水の汚濁物質濃度と、
処理水のPHの管理・制御が容易でない。鉄塩の使用
は、鉄塩による黄褐色の色度が残るのが難点であり、
(発行、産業用水調査会、用水ハンドブック(2)第3
版、P864(昭56))、水質汚濁防止法で規制され
ている溶存鉄の除去を行わなければならない難点があ
る。有機高分子凝集沈澱剤の使用もまた適正使用量以下
の場合は効果が少なく、適正使用量以上の場合は処理水
の生物化学的酸素要求量(BOD)、又は化学的酸素要
求量(COD)の増加、及び凝集沈澱物の増加に繋がる
のが難点である。2. Description of the Related Art As a method for treating wastewater, there is a method using a coagulating sedimentation agent. This method includes the use of an inorganic flocculating precipitant such as a sulfuric acid band, polyaluminum chloride, ferric sulfate, and ferrous chloride alone or in combination, cationic, anionic, specific ion, amphoteric organic polymer flocculation. The precipitating agent is used alone or in combination, or the inorganic flocculating precipitating agent and the organic polymer flocculating precipitating agent are added together, and the flocculate is sedimented and floated under pressure.
This is a method of separating and removing pollutants in wastewater by a method such as filtration. However, the sulfuric acid band and polyaluminum chloride are strongly acidic substances, and it is necessary to use a large amount when the concentration of pollutants in wastewater is high. Substance concentration,
It is not easy to manage and control the pH of treated water. The use of iron salt is a problem that the yellowish brown chromaticity due to the iron salt remains,
(Issue, Industrial Water Survey, Water Handbook (2) No. 3
Pp. 864 (Sho 56)), there is a difficulty in removing dissolved iron regulated by the Water Pollution Control Law. The use of organic polymer flocculant-precipitating agent is also less effective when the amount is less than the proper amount, and biochemical oxygen demand (BOD) or chemical oxygen demand (COD) when the treated amount is more than the proper amount. The problem is that it leads to an increase in the number of particles and an increase in aggregated precipitates.
【0003】特に、セルロース系繊維を含む布帛を、コ
ールド・パッド・バッチ法、パッド・スチーム法等で、
反応性染料を使用した染色後の廃液、余剰に溶解した未
使用の廃液等の各色毎の染料濃度の異なる高濃度の廃液
の処理では、前記の難点が顕著になってくる。In particular, a cloth containing cellulosic fibers is treated by a cold pad batch method, a pad steam method, etc.
The above-mentioned difficulties become remarkable in the treatment of high-concentration waste liquids having different dye concentrations for each color, such as waste liquids after dyeing using a reactive dye and unused waste liquids that are excessively dissolved.
【0004】[0004]
【発明が解決しようとする課題】本発明の目的は反応性
染料を含有する水溶液より染料を除去する際の、上記の
難点、即ち、硫酸バンド、ポリ塩化アルミニウムの如き
強酸性物質の使用による処理水のPH管理・制御と汚濁
物質の濃度管理・制御の困難性、鉄塩使用による処理水
の溶存鉄の問題、有機高分子凝集沈澱剤の使用による適
正使用量の管理と制御の困難性、及び、BOD・COD
増加の危険性等の難点を解消する処理法を提供する事に
ある。The object of the present invention is to remove the dye from an aqueous solution containing a reactive dye by the above-mentioned difficulty, namely, treatment by using a strongly acidic substance such as a sulfuric acid band or polyaluminum chloride. Difficulties in controlling and controlling pH of water and controlling and controlling concentrations of pollutants, problems of dissolved iron in treated water due to the use of iron salts, and difficulty in managing and controlling the proper amount of use due to the use of organic polymer flocculants. And BOD / COD
It is to provide a processing method that solves difficulties such as the risk of increase.
【0005】[0005]
【課題を解決するための手段】本発明は、反応性染料を
含有するPH9以上の水溶液に、アルカリ土類金属塩を
添加し、析出物質を分離する事を特徴とする反応性染料
を含有する水溶液より、反応性染料を除去する染料廃液
の処理法である。本発明において、反応性染料を含む水
溶液のPHが9未満の場合は、アルカリを添加してPH
9以上とすることが必要である。The present invention contains a reactive dye which is characterized in that an alkaline earth metal salt is added to an aqueous solution containing a reactive dye and having a pH of 9 or more to separate a precipitated substance. This is a method for treating a dye waste liquid, which removes a reactive dye from an aqueous solution. In the present invention, when the pH of the aqueous solution containing the reactive dye is less than 9, the pH is adjusted by adding an alkali.
It is necessary to be 9 or more.
【0006】本発明で使用される苛性アルカリとして
は、苛性ソーダ、苛性カリ等のアルカリ金属の水酸化物
がある。これらの苛性アルカリは単独又は2種以上混合
して使用しうる。セルロース系繊維を含む布帛を、2浴
コールド・パッド・バッチ法、2浴パッド・スチーム法
等で染色する際、1浴目は苛性アルカリを含有しない。
1浴目の反応性染料を含有する廃液は、2浴目の浴中に
脱落した反応性染料で汚染された苛性アルカリの廃液で
PH9以上に調整するのが効率的である。PHは9以
上、好ましくは10以上13以下である。PH13以上
では単に苛性アルカリの使用量を増加させるのみであ
る。1浴コールド・パッド・バッチ法、1浴パッド・ス
チーム法による反応性染料を含有する廃液は苛性アルカ
リを含有し、PH9以上であるため苛性アルカリの追加
は必要でない。反応性染料をセルロース系繊維に固着
後、未固着の反応性染料をセルロース系繊維より除去洗
浄した洗浄液がPH9以下であれば上記同様、苛性アル
カリを添加しPH9以上とする。Examples of the caustic alkali used in the present invention include hydroxides of alkali metals such as caustic soda and caustic potash. These caustic alkalis may be used alone or in combination of two or more. When a cloth containing cellulosic fibers is dyed by a two-bath cold pad batch method, a two-bath pad steam method, etc., the first bath contains no caustic.
It is efficient to adjust the waste liquid containing the reactive dye in the first bath to pH 9 or more with the waste liquid of caustic alkali contaminated with the reactive dye dropped in the second bath. PH is 9 or more, preferably 10 or more and 13 or less. When the pH is 13 or more, the amount of caustic used is simply increased. The waste liquid containing the reactive dye obtained by the one-bath cold pad batch method and the one-bath pad steam method contains caustic alkali, and since the pH is 9 or more, it is not necessary to add caustic alkali. After the reactive dye is fixed to the cellulosic fiber, the unfixed reactive dye is removed from the cellulosic fiber and washed. If the cleaning liquid is pH 9 or less, caustic alkali is added to adjust the pH to 9 or more.
【0007】本発明で使用されるアルカリ土類金属塩と
しては塩化カルシウム、硫酸マグネシウム等のアルカリ
土類金属の易水溶性中性塩がある。これらのアルカリ土
類金属塩は単独又は2種以上混合して使用しうる。反応
性染料を含有しPH9以上の廃液にアルカリ土類金属塩
を添加する際、アルカリ土類金属塩は水溶液状態でも、
固体状の儘でも良い。好ましくは、処理水量を増加させ
ない為に固体状の儘、廃液に添加攪拌するか、粒状、塊
状固体の場合は廃液中にて摩砕する方法が良い。本発明
において、アルカリ土類金属塩の添加量の限定はない
が、好ましくは無水物で5gr/l以上、より好ましく
は10gr/l以上、60gr/l以下である。5gr
/l以下では効果が少なく、60gr/l以上の使用量
は染料除去効果に対し、沈澱物の増加量が大きくなる場
合が多い。As the alkaline earth metal salt used in the present invention, there is a water-soluble neutral salt of an alkaline earth metal such as calcium chloride or magnesium sulfate. These alkaline earth metal salts may be used alone or in combination of two or more. When an alkaline earth metal salt is added to a waste liquid containing a reactive dye and having a pH of 9 or more, the alkaline earth metal salt is in an aqueous solution state,
It may be solid. Preferably, in order to prevent the treated water amount from increasing, a method of adding and stirring to a solid or waste liquid, or in the case of a granular or agglomerated solid, a method of grinding in the waste liquid is preferable. In the present invention, the addition amount of the alkaline earth metal salt is not limited, but it is preferably 5 gr / l or more as an anhydride, more preferably 10 gr / l or more and 60 gr / l or less. 5 gr
When the amount is less than 1 / l, the effect is small, and when the amount used is more than 60 gr / l, the amount of increase in the precipitate is often large with respect to the dye removing effect.
【0008】処理された廃液を最終的に適当なPHに制
御する為に、アルカリ土類金属塩の添加に先立ち、酸を
添加し、PHを適宜、制御してもよい。本発明におい
て、各処理工程の温度・時間の限定はないが、コールド
・パッド・バッチ法、パッド・スチーム法で染色処理さ
れるパッド浴温度は一般に20ないし25℃であり、本
発明は特に冷却・昇温の必要がないため、好ましくは2
0ないし25℃である。各処理工程の各処理時間は各廃
液の混合、PH調整、各薬剤の添加、混合、攪拌、溶
解、均一化等に必要な0.5時間ないし2時間でも、各
薬剤の添加、混合、攪拌、溶解後1昼夜放置してもよ
い。In order to finally control the treated waste liquid to have an appropriate pH, an acid may be added to control the pH as appropriate prior to the addition of the alkaline earth metal salt. In the present invention, the temperature and time of each treatment step are not limited, but the temperature of the pad bath dyed by the cold pad batch method or the pad steam method is generally 20 to 25 ° C., and the present invention is particularly cooled. -Preferably 2 because there is no need to raise the temperature
0 to 25 ° C. The processing time of each processing step is 0.5 hours to 2 hours required for mixing waste liquids, adjusting pH, adding each drug, mixing, stirring, dissolving, homogenizing, etc., but adding, mixing, stirring each drug. Alternatively, it may be left for one day after dissolution.
【0009】本発明の処理法により処理された廃液は、
廃液より析出した物質を公知の方法、即ち、静置沈降に
よる上澄液との分離除去、各種濾材によるろ過分離、各
種濾布による圧搾ろ過、遠心脱水機による固液分離等の
方法が有効である。The waste liquid treated by the treatment method of the present invention is
Known methods of the substance precipitated from the waste liquid, that is, separation and removal from the supernatant liquid by static sedimentation, filtration separation with various filter media, press filtration with various filter cloths, solid-liquid separation with a centrifugal dehydrator, etc. are effective. is there.
【0010】[0010]
【実施例】以下、本発明を実施例で説明するが、本発明
はこれらの実施例に限定されるものではない。尚、処理
温度は各薬剤の添加により、昇温するため一定していな
いが、20ないし25℃の範囲内である。実施例中の部
は重量部である。また、染料の除去率は染料水溶液の可
視光線波長域内の吸光度が最大の波長における吸光度の
変化により求めた。EXAMPLES The present invention will be described below with reference to examples, but the present invention is not limited to these examples. The treatment temperature is not constant because it increases with the addition of each chemical, but it is within the range of 20 to 25 ° C. Parts in the examples are parts by weight. The removal rate of the dye was determined by the change in the absorbance at the wavelength where the absorbance of the aqueous dye solution in the visible light wavelength region was the maximum.
【0011】[0011]
【実施例1】水50部に三菱化成ヘキスト(株)製の反
応染料であるレマゾール・ブリリアント・ブルーB
(C.I.No.B27と略記する。以下同じ。)2部
を溶解した水溶液と、水50部に苛性ソーダ1部を溶解
した水溶液とを混合した。混合した水溶液のPHは1
2.6である。当該水溶液を1時間放置後、塊状の無水
塩化カルシウム2部を添加、磨砕、攪拌し、1時間後、
東洋濾紙(株)製の定性濾紙No2でろ過した。除去率
は96%であった。比較例1として、苛性ソーダを添加
せず、塩化カルシウムを添加したものは除去率39%で
あり、比較例2として、苛性ソーダを添加した後、塩化
カルシウムを添加しなかったものは除去率0%であっ
た。Example 1 Remazol Brilliant Blue B, which is a reactive dye manufactured by Mitsubishi Kasei Hoechst Co., Ltd., in 50 parts of water
(Abbreviated as CI No. B27. The same applies hereinafter.) An aqueous solution in which 2 parts were dissolved and an aqueous solution in which 1 part of caustic soda was dissolved in 50 parts of water were mixed. PH of the mixed aqueous solution is 1
It is 2.6. After leaving the aqueous solution for 1 hour, 2 parts of lumpy anhydrous calcium chloride was added, ground and stirred, and after 1 hour,
It was filtered with qualitative filter paper No. 2 manufactured by Toyo Roshi Kaisha, Ltd. The removal rate was 96%. In Comparative Example 1, the removal rate was 39% when caustic soda was not added and calcium chloride was added, and in Comparative Example 2, the removal rate was 0% when caustic soda was added but no calcium chloride was added. there were.
【0012】[0012]
【実施例2】水50部にC.I.No.B27を2部溶
解した水溶液と、水50部に苛性ソーダ2部を溶解した
水溶液とを混合し、1時間放置後、硫酸マグネシウム7
水和物6部を添加、攪拌、溶解し、30分後、ポリエス
テル系合成繊維不織布からなる平均孔径67μmのフィ
ルター(旭化成工業(株)製の品名・アルタス、タイプ
・アイエル、品番・E1050)でろ過した。除去率は
92%であった。比較例3として、苛性ソーダを添加せ
ず、硫酸マグネシウムを添加したものは除去率0%であ
り、比較例4として、苛性ソーダを添加した後、硫酸マ
グネシウムを添加しなかったものは除去率0%であっ
た。Example 2 50 parts of water contained C.I. I. No. An aqueous solution prepared by dissolving 2 parts of B27 and an aqueous solution prepared by dissolving 2 parts of caustic soda in 50 parts of water were mixed and allowed to stand for 1 hour.
Add 6 parts of hydrate, stir and dissolve, and after 30 minutes, use a filter made of polyester-based synthetic fiber nonwoven fabric with an average pore size of 67 μm (Product name / ALTUS, Type / EYE, product number / E1050, manufactured by Asahi Kasei Corporation). Filtered. The removal rate was 92%. As Comparative Example 3, the one without caustic soda added with magnesium sulfate had a removal rate of 0%, and as Comparative Example 4 one with caustic soda added but without magnesium sulfate had a removal rate of 0%. there were.
【0013】[0013]
【実施例3】水100部に住友化学工業(株)製の反応
染料であるスミフイックス・レッド・B(C.I.N
o.R22)1部と、苛性ソーダ2部と、無水炭酸ソー
ダ2部と、尿素2部とを溶解し、1時間放置された水溶
液に、98%の硫酸を添加・攪拌し、PH11.0と
し、無水塩化カルシウム5部を添加、磨砕、攪拌し、3
0分後、実施例2と同様にろ過した。除去率は98%で
あった。比較例5として、苛性ソーダ、炭酸ソーダ、尿
素を含まない水溶液に、塩化カルシウムを添加したもの
は析出物がフイルターを通過し、除去分離は不可能であ
り、比較例6として、苛性ソーダを添加した後、塩化カ
ルシウムを添加しなかったものは除去率51%で不十分
であった。即ち、比較例6の処理後の水溶液中の染料濃
度は実施例3の処理後の水溶液中の染料濃度の24.5
倍であった。[Example 3] Sumifix Red B (CIN) which is a reactive dye manufactured by Sumitomo Chemical Co., Ltd. in 100 parts of water
o. R22) 1 part, caustic soda 2 parts, anhydrous sodium carbonate 2 parts, and urea 2 parts are dissolved, and 98% sulfuric acid is added to an aqueous solution left for 1 hour and stirred to adjust to PH 11.0, and anhydrous Add 5 parts of calcium chloride, grind, stir, and mix 3
After 0 minutes, it was filtered as in Example 2. The removal rate was 98%. In Comparative Example 5, an aqueous solution containing no caustic soda, sodium carbonate, and urea, to which calcium chloride was added, the precipitate passed through the filter and could not be removed and separated. In Comparative Example 6, after caustic soda was added, In the case where calcium chloride was not added, the removal rate was 51%, which was insufficient. That is, the dye concentration in the aqueous solution after the treatment of Comparative Example 6 was 24.5 times the dye concentration in the aqueous solution after the treatment of Example 3.
It was double.
【0014】[0014]
【実施例4】水100部にレマゾール・イエロー・GR
(C.I.No.Y15)0.5部と、苛性ソーダ2部
と、無水炭酸ソーダ2部と、尿素2部とを溶解し、1時
間放置された水溶液に、無水塩化カルシウム5部を添
加、磨砕、攪拌し、30分後、実施例1と同様にろ過し
た。除去率は95%であった。比較例7として、苛性ソ
ーダ、炭酸ソーダ、尿素を含まない水溶液に、塩化カル
シウムを添加したものは除去率5%であり、比較例8と
して、苛性ソーダ、炭酸ソーダ、尿素を含む水溶液に、
塩化カルシウムを添加したものは除去率0%であった。[Example 4] Remazol / Yellow / GR in 100 parts of water
(CI No. Y15) 0.5 part, caustic soda 2 parts, anhydrous sodium carbonate 2 parts and urea 2 parts were dissolved, and 5 parts of anhydrous calcium chloride was added to an aqueous solution left for 1 hour. The mixture was ground, stirred, and after 30 minutes, filtered in the same manner as in Example 1. The removal rate was 95%. As Comparative Example 7, the removal rate of calcium chloride added to an aqueous solution containing no caustic soda, sodium carbonate, and urea was 5%. As Comparative Example 8, an aqueous solution containing caustic soda, sodium carbonate, and urea was added.
When calcium chloride was added, the removal rate was 0%.
【0015】以上の実施例・比較例の条件および結果を
表1に示す。Table 1 shows the conditions and results of the above Examples and Comparative Examples.
【0016】[0016]
【表1】 [Table 1]
【0017】[0017]
【発明の効果】本発明の処理法は、従来技術の廃水の汚
濁物質濃度の変動による有機高分子凝集沈澱剤の量不足
からの除去率の低下もしくは過剰からのBOD・COD
の増加、及び強酸性の無機凝集沈澱剤の使用による汚濁
物質の除去とその際のPH制御の困難性という問題点を
解決し、且つ、水質汚濁防止法施行令に定められた人の
健康及び生活環境に係わる物質を処理薬剤として使用せ
ず、反応性染料を含有する水溶液から容易に効率よく反
応性染料を分離除去できる。EFFECTS OF THE INVENTION The treatment method of the present invention reduces the removal rate of organic polymer coagulant / precipitant from insufficient amount due to fluctuations in the pollutant concentration of waste water of the prior art, or reduces BOD / COD from excess.
And the difficulty of pH control at the time of removal of pollutants by the use of strong acidic inorganic coagulant settling agent, and the health of human beings stipulated by the Ordinance for Enforcement of the Water Pollution Control Act. The reactive dye can be easily and efficiently separated and removed from the aqueous solution containing the reactive dye without using a substance related to the living environment as a treating agent.
Claims (1)
液に、アルカリ土類金属塩を添加し、析出物質を分離す
る事を特徴とする反応性染料を含有する水溶液より、反
応性染料を除去する染料廃液の処理法。1. A reactive dye is removed from an aqueous solution containing a reactive dye, characterized in that an alkaline earth metal salt is added to an aqueous solution containing a reactive dye and having a pH of 9 or more to separate a precipitated substance. Dye waste liquid treatment method.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2257993A JPH06233987A (en) | 1993-02-10 | 1993-02-10 | Treatment of waste dye liquid |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2257993A JPH06233987A (en) | 1993-02-10 | 1993-02-10 | Treatment of waste dye liquid |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH06233987A true JPH06233987A (en) | 1994-08-23 |
Family
ID=12086776
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2257993A Withdrawn JPH06233987A (en) | 1993-02-10 | 1993-02-10 | Treatment of waste dye liquid |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH06233987A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2012035183A (en) * | 2010-08-05 | 2012-02-23 | Ishii Shoji Kk | Method for decoloring and purifying water |
-
1993
- 1993-02-10 JP JP2257993A patent/JPH06233987A/en not_active Withdrawn
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2012035183A (en) * | 2010-08-05 | 2012-02-23 | Ishii Shoji Kk | Method for decoloring and purifying water |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
A300 | Withdrawal of application because of no request for examination |
Free format text: JAPANESE INTERMEDIATE CODE: A300 Effective date: 20000509 |