JPH06213387A - Polyolefin pipe joint method and metal in-core for use in it - Google Patents

Polyolefin pipe joint method and metal in-core for use in it

Info

Publication number
JPH06213387A
JPH06213387A JP4317346A JP31734692A JPH06213387A JP H06213387 A JPH06213387 A JP H06213387A JP 4317346 A JP4317346 A JP 4317346A JP 31734692 A JP31734692 A JP 31734692A JP H06213387 A JPH06213387 A JP H06213387A
Authority
JP
Japan
Prior art keywords
pipe
joined
joint
incore
core
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP4317346A
Other languages
Japanese (ja)
Inventor
Shoji Suzuki
昭司 鈴木
Yasushi Tanaka
靖司 田中
Tetsuo Monma
哲夫 門馬
Tsuneo Aoi
恒夫 青井
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Furukawa Electric Co Ltd
Zeon Corp
Original Assignee
Furukawa Electric Co Ltd
Nippon Zeon Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Furukawa Electric Co Ltd, Nippon Zeon Co Ltd filed Critical Furukawa Electric Co Ltd
Priority to JP4317346A priority Critical patent/JPH06213387A/en
Publication of JPH06213387A publication Critical patent/JPH06213387A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/34Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement"
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/66Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by liberation of internal stresses, e.g. shrinking of one of the parts to be joined
    • B29C65/68Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by liberation of internal stresses, e.g. shrinking of one of the parts to be joined using auxiliary shrinkable elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/112Single lapped joints
    • B29C66/1122Single lap to lap joints, i.e. overlap joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/12Joint cross-sections combining only two joint-segments; Tongue and groove joints; Tenon and mortise joints; Stepped joint cross-sections
    • B29C66/122Joint cross-sections combining only two joint-segments, i.e. one of the parts to be joined comprising only two joint-segments in the joint cross-section
    • B29C66/1222Joint cross-sections combining only two joint-segments, i.e. one of the parts to be joined comprising only two joint-segments in the joint cross-section comprising at least a lapped joint-segment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/12Joint cross-sections combining only two joint-segments; Tongue and groove joints; Tenon and mortise joints; Stepped joint cross-sections
    • B29C66/122Joint cross-sections combining only two joint-segments, i.e. one of the parts to be joined comprising only two joint-segments in the joint cross-section
    • B29C66/1224Joint cross-sections combining only two joint-segments, i.e. one of the parts to be joined comprising only two joint-segments in the joint cross-section comprising at least a butt joint-segment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/52Joining tubular articles, bars or profiled elements
    • B29C66/522Joining tubular articles
    • B29C66/5221Joining tubular articles for forming coaxial connections, i.e. the tubular articles to be joined forming a zero angle relative to each other
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/52Joining tubular articles, bars or profiled elements
    • B29C66/522Joining tubular articles
    • B29C66/5229Joining tubular articles involving the use of a socket
    • B29C66/52291Joining tubular articles involving the use of a socket said socket comprising a stop
    • B29C66/52292Joining tubular articles involving the use of a socket said socket comprising a stop said stop being internal
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/52Joining tubular articles, bars or profiled elements
    • B29C66/522Joining tubular articles
    • B29C66/5229Joining tubular articles involving the use of a socket
    • B29C66/52291Joining tubular articles involving the use of a socket said socket comprising a stop
    • B29C66/52293Joining tubular articles involving the use of a socket said socket comprising a stop said stop being external
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/52Joining tubular articles, bars or profiled elements
    • B29C66/522Joining tubular articles
    • B29C66/5229Joining tubular articles involving the use of a socket
    • B29C66/52298Joining tubular articles involving the use of a socket said socket being composed by several elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/63Internally supporting the article during joining
    • B29C66/636Internally supporting the article during joining using a support which remains in the joined object
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/71General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Branch Pipes, Bends, And The Like (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)

Abstract

PURPOSE:To establish a joining method for polyolefin pipe and provide an in-core of metal suitable for application of this method wherein the use of in-core (inner cylinder) is set as the condition due to the electrofusion pipe fitting, with which mounting of the pipe fitting to a pipe to be joined can be done easily, which is after joining free from undulation of the pipe inner surface, sagging of the molten substance of a fusion attachment layer into the pipe, etc., and which can present easily a flat and smooth inner surface of pipe joined. CONSTITUTION:An electrofusion pipe fitting 1 is equipped with a fusion attachment layer 2 made of thermoplastic polymers and including a heat emitting means and a base layer 3 which is made of a shape memory recovering resin having a shape holding property at the melting point of the thermoplastic polymer and which is formed in a single piece on the outside of the fusion attachment layer 2. The inside diameter of this electrofusion pipe fitting 1 is enlarged to over the outside diameter of a pipe to be joined 4 made of polyolefin, and an in-core 5 is installed in such a position as enclosing the gap in the joint part from the inside of the pipe joined 4. The in-core 5 for use with the joining method for polyolefin pipe 4 has a locating projection 6 in a flange form.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、エレクトロフュージョ
ン管継手によるポリオレフィンパイプの接合方法および
これに用いる金属製インコアに関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for joining a polyolefin pipe by an electrofusion pipe joint and a metal incore used for the method.

【0002】[0002]

【従来の技術】ポリエチレンに代表されるポリオレフィ
ン製パイプの接合方法として、発熱手段を含む融着層を
備えたエレクトロフュージョン管継手による方法が知ら
れている。この方法は、継手の両側から被接合パイプを
挿入し、発熱手段により継手の融着層と共にパイプの端
部を溶融させて、これらを一体に融着するものである。
2. Description of the Related Art As a method for joining polyolefin pipes typified by polyethylene, there is known a method using an electrofusion pipe joint provided with a fusion layer including a heating means. In this method, the pipes to be joined are inserted from both sides of the joint, the end portions of the pipes are melted together with the fusion layer of the joint by heat generating means, and these are fused together.

【0003】しかし、一般にエレクトロフュージョン管
継手により薄肉のポリオレフィンパイプを接合しようと
すると、パイプ内面の波打ちや盛り上がり、融着層溶融
物のパイプ内への垂れ込み等により流路が狹くなり、そ
こへ異物が詰まって配管が閉塞し易くなるという問題点
があり、従来、この問題点を解決するために各種の提案
がなされている。
However, in general, when an attempt is made to join a thin-walled polyolefin pipe by an electrofusion pipe fitting, the inner surface of the pipe is corrugated or swelled, and the melted layer melts droop into the pipe, resulting in a narrow flow path. There is a problem that foreign matter is clogged and the pipe is likely to be blocked, and various proposals have been conventionally made to solve this problem.

【0004】例えば、エレクトロフュージョン管継手の
端部に、開口とは別に、被接合パイプ受入れ用の深溝を
設けることにより、被接合パイプの加熱軟化時の形状を
規制しようとする提案がある(特開平2−253091
号)。
For example, there is a proposal to regulate the shape of the pipe to be welded during heating and softening by providing a deep groove for receiving the pipe to be joined in addition to the opening at the end of the electrofusion pipe joint (special feature). Kaihei 2-253091
issue).

【0005】しかしながらこの方法では、継手の構造が
複雑で製造工程が煩雑になり、被接合パイプに対する継
手装着のための工数も無視し得ないものと思われる。し
かもこの提案は、パイプ内流路の挾搾を回避することを
目的としているにも拘らず、継手の端部に被接合パイプ
受入れ用の深溝を設けたため、継手自体の開口面積がパ
イプのそれに比して溝と開口間の肉厚に相当する面積だ
け狭くなり、また、その肉厚部分がパイプ内面と継手内
面の間の段差として働くという結果になっている。
However, in this method, the structure of the joint is complicated and the manufacturing process is complicated, and the man-hours for mounting the joint on the pipes to be joined cannot be ignored. Moreover, although this proposal aims at avoiding the squeezing of the flow path in the pipe, since the deep groove for receiving the welded pipe is provided at the end of the joint, the opening area of the joint itself is smaller than that of the pipe. In comparison, the area corresponding to the wall thickness between the groove and the opening is narrowed, and the thick portion serves as a step between the pipe inner surface and the joint inner surface.

【0006】従って、上記の提案によって、確かにパイ
プの加熱軟化時の変形は避けられるにしても、流路挾
搾、配管閉塞の回避という究極目的を満足に達成できる
か否かについては疑問なしとしない。
Therefore, there is no doubt as to whether or not the above-mentioned proposal can satisfactorily achieve the ultimate purpose of avoiding the squeezing of the flow path and the blockage of the pipe, even though the deformation of the pipe during heating and softening can be avoided. Not.

【0007】また、接合時の被接合パイプの変形を防止
する方法として、パイプの内面形状に略一致する二次形
状を記憶させた形状記憶合金部材をパイプの内部に設置
し、パイプの加熱軟化時にはこの部材の二次形状を利用
してパイプの変形を防止し、接合終了後に、前記部材の
形状を一次形状に復帰させてこの部材をパイプから撤去
するようにした提案がある(特開昭59−176018
号)。
As a method of preventing deformation of the pipes to be joined at the time of joining, a shape memory alloy member that stores a secondary shape that substantially matches the inner shape of the pipe is installed inside the pipe to heat and soften the pipe. There is a proposal that sometimes the secondary shape of this member is used to prevent the deformation of the pipe, and after the joining is completed, the shape of the member is restored to the primary shape and the member is removed from the pipe (Japanese Patent Laid-Open No. Sho 6-96). 59-176018
issue).

【0008】しかしながら、形状記憶合金部材が元の形
状に復元するにはこれを変態温度以上に加熱する必要が
あるため、プラスチック製パイプの耐熱性を考慮する
と、実用化は困難といえる。また、この方法では、パイ
プの接合終了後、形状記憶合金部材を紐で引っ張って取
り出さなければならない。従って、屈曲箇所がある長尺
配管等において、この取り出しを果たして円滑に行い得
るかどうか疑問である。
However, in order to restore the shape-memory alloy member to its original shape, it is necessary to heat the shape-memory alloy member to a temperature higher than the transformation temperature. Therefore, it is difficult to put it into practical use in consideration of the heat resistance of the plastic pipe. Further, in this method, after the joining of the pipes is completed, the shape memory alloy member must be pulled out with a string and taken out. Therefore, it is doubtful whether or not this can be taken out smoothly in a long pipe or the like having a bent portion.

【0009】これらの従来技術を概観するに、いずれも
一長一短であり、上で述べた問題点を完全に克服した技
術は未だ出現していないと考えられる。
An overview of these conventional techniques has advantages and disadvantages, and it is considered that a technique that completely overcomes the problems described above has not yet appeared.

【0010】[0010]

【発明が解決しようとする課題】上述の従来技術の問題
点に鑑み、本発明は、エレクトロフュージョン管継手を
用いるポリオレフィンパイプの接合方法において、接合
前に被接合パイプに対する継手の装着が容易であり、か
つ、接合後にパイプ内面の波打ちや融着層溶融物のパイ
プ内への垂れ込み等がなく、平滑な接合パイプ内面を容
易に得られるような、インコアの使用を前提とするポリ
オレフィンパイプの接合方法およびこれに用いる金属製
インコアを提供することを目的とする。
In view of the above-mentioned problems of the prior art, the present invention is a method for joining a polyolefin pipe using an electrofusion pipe joint, in which the joint can be easily attached to the pipes to be joined before joining. In addition, there is no waviness on the inner surface of the pipe after welding and no fusion layer melt drips into the pipe, and it is possible to easily obtain a smooth joined pipe inner surface. It is an object to provide a method and a metal incore used for the method.

【0011】[0011]

【課題を解決するための手段】上記の目的を達成するた
めに、本発明に係るポリオレフィンパイプの接合方法に
おいては、熱可塑性ポリマーからなり発熱手段を含む融
着層と、該熱可塑性ポリマーの融点において形状保持性
を有する形状記憶回復性樹脂からなり該融着層の外側に
一体に成形された基体層とを備えるエレクトロフュージ
ョン管継手を用い、この管継手の内径を被接合パイプの
外径以上に拡径し、被接合パイプの内側から接合部の間
隙を覆う位置に金属製インコアを配置する各工程を含む
ことを特徴とする。
In order to achieve the above object, in the method for joining polyolefin pipes according to the present invention, a fusion layer made of a thermoplastic polymer and including a heat generating means, and a melting point of the thermoplastic polymer are provided. In the electrofusion pipe joint provided with a shape memory recoverable resin having shape retention property and integrally formed on the outside of the fusion layer, the inner diameter of the pipe joint is equal to or larger than the outer diameter of the pipe to be joined. It is characterized by including each step of expanding the diameter and arranging the metal incore at a position covering the gap of the joint from the inside of the pipe to be joined.

【0012】また、上記の方法に用いる金属製インコア
は、鍔状の位置決め突起を有することを特徴とする。
The metal incore used in the above method is characterized in that it has a collar-shaped positioning protrusion.

【0013】この金属製インコアは、金属板を円筒形に
巻いて一部が開いた筒状体とし、被接合パイプよりも易
溶融性の熱可塑性ポリマーで形成された鍔状体を、該筒
状体を縮径しつつその外周にはめ込み固定して位置決め
突起としたものであっても良い。
This metal incore is formed by winding a metal plate in a cylindrical shape to form a partially opened tubular body, and a collar-shaped body formed of a thermoplastic polymer that is more easily melted than the pipes to be joined is used. It is also possible to reduce the diameter of the shape body and fit it into the outer periphery of the shape body and fix it to form a positioning projection.

【0014】[0014]

【作用】[Action]

(管継手)本発明に係るポリオレフィンパイプの接合方
法における被接合パイプは、ポリエチレン、ポリプロピ
レン、ポリブテン等のポリオレフィンからなるパイプを
主たる対象とするが、熱可塑性を有し継手の融着層と融
着可能な材質のものであれば、特に限定されない。
(Pipe Joint) Pipes to be joined in the method for joining polyolefin pipes according to the present invention are mainly made of polyolefin such as polyethylene, polypropylene and polybutene, but have a thermoplastic property and are fused with the fusion layer of the joint. The material is not particularly limited as long as it is possible.

【0015】本発明の接合方法に用いるエレクトロフュ
ージョン管継手の融着層は、融点を合致させる観点か
ら、被接合パイプと同一の熱可塑性ポリマーからなるこ
とが望ましい。しかし、融着可能ならば、異なる種類の
熱可塑性ポリマーであっても差し支えない。
The fusion layer of the electrofusion pipe joint used in the joining method of the present invention is preferably made of the same thermoplastic polymer as the pipes to be joined from the viewpoint of matching the melting points. However, different types of thermoplastic polymers can be used if they can be fused.

【0016】このような熱可塑性ポリマーとしては、例
えば、高密度ポリエチレン(PE)、中密度PE、低密
度PE、超高分子量PE、エチレン−プロピレン共重合
体、エチレン−ブテン−1共重合体、ポリプロピレン
(PP)、ポリブテン−1、ポリペンテン−1、ポリ4
−メチルペンテン−1、エチレン−プロピレンゴム(E
PR)、エチレン−プロピレン−ジエン三元共重合体
(EPDM)、エチレン−酢酸ビニル共重合体、エチレ
ン−アクリル酸エステル共重合体、エチレン−塩化ビニ
ル共重合体などのオレフィン系モノマーを主成分とする
オレフィン系ポリマー;ポリ塩化ビニル(PVC)など
のハロゲン化ビニル系ポリマー;ポリスチレンなどの芳
香族ビニル系ポリマー;これらのポリマーの塩素化物;
スチレンに代表される芳香族ビニル化合物と、イソプレ
ンやブタジエンなどの共役ジエンから構成される各種ブ
ロック共重合体、具体的には、S−I型、S−I−S
型、S−B−S型、S−I−S−I−S型などのブロッ
ク共重合体、これらの水素化物、これらの混合物などの
炭化水素系熱可塑性エラストマー;ポリブタジエン、ポ
リイソプレン、スチレン−ブタジエン共重合体、クロロ
プレンゴム、ブチルゴムなどの未加硫ゴムが挙げられ
る。
Examples of such a thermoplastic polymer include high density polyethylene (PE), medium density PE, low density PE, ultra high molecular weight PE, ethylene-propylene copolymer, ethylene-butene-1 copolymer, Polypropylene (PP), polybutene-1, polypentene-1, poly4
-Methylpentene-1, ethylene-propylene rubber (E
PR), ethylene-propylene-diene terpolymer (EPDM), ethylene-vinyl acetate copolymer, ethylene-acrylic ester copolymer, ethylene-vinyl chloride copolymer, etc. as the main component Olefin-based polymer; vinyl halide-based polymer such as polyvinyl chloride (PVC); aromatic vinyl-based polymer such as polystyrene; chlorinated products of these polymers;
Various block copolymers composed of an aromatic vinyl compound typified by styrene and a conjugated diene such as isoprene or butadiene, specifically, S-I type, S-I-S
Type, S-B-S type, S-I-S-I-S type block copolymers, hydrides of these, hydrocarbon-based thermoplastic elastomers such as mixtures thereof; polybutadiene, polyisoprene, styrene- Examples include unvulcanized rubber such as butadiene copolymer, chloroprene rubber, and butyl rubber.

【0017】これらの熱可塑性ポリマー、熱可塑性エラ
ストマーや未加硫ゴムは、上記オレフィン系ポリマーな
どと任意の割合で混合して使用することができるが、こ
れらの中でも、ポリオレフィン製パイプとの融着性の観
点からは、オレフィン系ポリマーが好ましく、特にオレ
フィン系モノマーのみで構成されるポリオレフィンが好
ましい。
These thermoplastic polymers, thermoplastic elastomers and unvulcanized rubbers can be used by mixing them with the above-mentioned olefinic polymers at an arbitrary ratio. Among them, fusion with a polyolefin pipe is possible. From the viewpoint of properties, an olefin polymer is preferable, and a polyolefin composed of only an olefin monomer is particularly preferable.

【0018】融着層に含まれる発熱手段は、融着層に電
熱線を埋め込んだもの、あるいは、融着層にカーボンブ
ラック等の導電性粒子を配合したもののいずれでも良
い。後述する管継手の拡径の便宜を考慮すると、融着層
に導電性粒子を配合した発熱手段が好適であるが、融着
層に電熱線を埋め込んだ形式の発熱手段であっても、そ
の電熱線が継手の長手方向に往復する形で配置されてお
り、継手を円周方向に拘束しない形式のものであれば使
用できる。
The heat generating means included in the fusion layer may be either one in which a heating wire is embedded in the fusion layer or one in which conductive particles such as carbon black are mixed in the fusion layer. Considering the convenience of expanding the diameter of the pipe joint to be described later, a heating means in which conductive particles are mixed in the fusion layer is preferable, but even in the case of a heating means of a type in which a heating wire is embedded in the fusion layer, The heating wire is arranged so as to reciprocate in the longitudinal direction of the joint, and any type that does not constrain the joint in the circumferential direction can be used.

【0019】融着層に配合する導電性粒子としては、例
えば、カーボンブラック、黒鉛粒子、金属粒子(銅、
鉄、ニッケルなどの粉末)、これらの混合物などを挙げ
ることができるが、なかでも、導電性に優れるケッチェ
ンブラック(Ketjen Black)が好ましい。
The conductive particles to be mixed in the fusion layer include, for example, carbon black, graphite particles, metal particles (copper,
Powders of iron, nickel, etc.), mixtures thereof, and the like can be mentioned. Among them, Ketjen Black, which has excellent conductivity, is preferable.

【0020】これら導電性粒子の配合量は、通電により
発熱体の均一な発熱が生じる範囲内で適宜選択すれば良
いが、通常は、熱可塑性樹脂に対して5〜35重量%、
好ましくは10〜30重量%含有せしめる。
The content of these conductive particles may be appropriately selected within a range where uniform heating of the heating element is generated by energization, but usually 5 to 35% by weight based on the thermoplastic resin,
Preferably, the content is 10 to 30% by weight.

【0021】一般に管継手は、被接合パイプを継手に挿
入する作業の容易性の観点から被接合パイプとの間に適
当なクリアランスを確保する必要があり、継手の成形時
の内径を被接合パイプの外径より若干大きくするのが通
常である。しかし、本発明の接合方法では、継手の成形
時の内径を被接合パイプの外径に事実上一致させてお
き、使用前に強制的拡径を行うことにより、このクリア
ランスを確保する。
In general, a pipe joint needs to secure an appropriate clearance between the pipe to be joined and the pipe to be joined from the viewpoint of easiness of inserting the pipe to be joined into the joint. It is usually slightly larger than the outer diameter of. However, in the joining method of the present invention, this clearance is ensured by making the inner diameter of the joint during molding practically equal to the outer diameter of the pipes to be joined and forcibly expanding the diameter before use.

【0022】この場合、拡径前の継手の内径が過小であ
ると、後述する基体層の形状記憶回復性を利用した被接
合パイプの締め付け効果が過大に現れ、パイプ内面とイ
ンコアとの平坦な接続が却って損なわれる場合がある。
このような不具合が生じない範囲ならば、拡径前の継手
の内径を被接合パイプの外径より小さくすることもでき
るが、通常は、拡径前の継手の内径を被接合パイプの外
径より0.5mm程度、好ましくは0.3mm程度大き
くするのが良い。
In this case, if the inner diameter of the joint before expansion is too small, the effect of tightening the pipes to be joined utilizing the shape memory recoverability of the base layer, which will be described later, becomes excessive, resulting in a flat inner surface of the pipe and the inner core. The connection may be compromised.
It is possible to make the inner diameter of the joint before expansion larger than the outer diameter of the pipe to be joined as long as such a problem does not occur, but normally the inner diameter of the joint before expansion is the outer diameter of the pipe to be joined. It is better to increase it by about 0.5 mm, preferably about 0.3 mm.

【0023】拡径方法としては、継手両端から夫々一定
寸法の間を拡径し中央部分を成形時の内径寸法のまま残
す方法、および継手全体の長さにわたり一様に拡径する
方法の2法があるが、いずれも可能である(図1および
図2参照)。拡径時に継手を常温以上の適当な温度に加
温すると、拡径加工が容易になる。
As the diameter expanding method, there are two methods of expanding the diameter from the both ends of the joint to a certain size and leaving the center portion as the inner diameter at the time of molding, and a method of uniformly expanding the diameter of the entire joint. There are methods, but both are possible (see FIGS. 1 and 2). If the joint is heated to an appropriate temperature above room temperature during diameter expansion, diameter expansion processing becomes easier.

【0024】また拡径量は、その後縮径が行われるの
で、被接合パイプを継手に容易に挿入することができる
ように十分に大きく取ることができる。ただし実用上
は、被接合パイプの外面と拡径後の継手の内面との間
に、3mm乃至5mm程度の直径差を設ければ十分であ
る。
Further, since the diameter expansion amount is thereafter reduced, it is possible to take a sufficiently large amount so that the pipes to be joined can be easily inserted into the joint. However, practically, it is sufficient to provide a diameter difference of about 3 mm to 5 mm between the outer surface of the pipe to be joined and the inner surface of the joint after the diameter expansion.

【0025】本発明の接合方法では、基体層を構成する
合成樹脂が有する形状記憶回復性を利用する。ここにい
う形状記憶回復性とは、継手加熱前に行われる拡径にも
拘らず、融着層と被接合パイプとを融着させるための発
熱手段の発熱により基体層がその形状記憶回復温度に達
すると、拡径前の形状、寸法を回復することを指す。こ
の形状記憶回復温度は、融着層の融点以上の温度に設定
される。
The bonding method of the present invention utilizes the shape memory recoverability of the synthetic resin forming the base layer. The shape-memory recoverability here means that the base layer has its shape-memory recovery temperature due to the heat generated by the heat-generating means for fusing the fusion layer and the pipe to be joined, regardless of the diameter expansion performed before heating the joint. When it reaches, it means to recover the shape and size before the diameter expansion. The shape memory recovery temperature is set to a temperature equal to or higher than the melting point of the fusion layer.

【0026】このような形状記憶回復性を有する合成樹
脂の例としては、ポリノルボルネン系樹脂、ポリウレタ
ン樹脂、エポキシ樹脂、ポリエステル樹脂などの熱硬化
性樹脂を挙げることができる。
Examples of such a synthetic resin having shape memory recovery include thermosetting resins such as polynorbornene resins, polyurethane resins, epoxy resins and polyester resins.

【0027】熱硬化性樹脂は、互いに反応して速やかに
ポリマーを形成する2種以上の低粘度原料を混合し、次
いで金型内に供給し、金型内で硬化させる反応射出成形
(RIM)法などの反応成形法により製造することがで
きる。例えば、ノルボルネン系モノマーと活性剤を含む
反応液と、ノルボルネン系モノマーとメタセシス触媒を
含む反応液を混合して金型内に供給し塊状開環重合させ
ると、ポリノルボルネン系樹脂成形品が得られる。ま
た、ポリオールとイソシアネートを含む反応液をRIM
法により金型内で硬化させると、ポリウレタン樹脂成形
品が得られる。これらの中で、反応成形法によるポリノ
ルボルネン系樹脂の成形は、通常の熱可塑性樹脂の射出
成形に比べて射出圧力が著しく低いため、軽量で安価な
金型を使用できる利点がある。
The thermosetting resin is a reaction injection molding (RIM) in which two or more kinds of low-viscosity raw materials that react with each other to form a polymer rapidly are mixed and then supplied into a mold and cured in the mold. It can be manufactured by a reaction molding method such as a method. For example, a reaction solution containing a norbornene-based monomer and an activator and a reaction solution containing a norbornene-based monomer and a metathesis catalyst are mixed and supplied into a mold to perform bulk ring-opening polymerization to obtain a polynorbornene-based resin molded product. . In addition, a reaction liquid containing a polyol and an isocyanate is added to the RIM.
A polyurethane resin molded product is obtained by curing in a mold by the method. Among them, the molding of the polynorbornene-based resin by the reaction molding method has a remarkably low injection pressure as compared with the injection molding of the usual thermoplastic resin, so that there is an advantage that a lightweight and inexpensive mold can be used.

【0028】このようにして実現される基体層の形状記
憶回復性により、融着層の溶融時に継手の内径が拡径前
の寸法にまで縮径され、その結果、溶融時の熱膨張に抗
して融着層内面が被接合パイプの外面を圧迫し、両者間
の密着が図られる。 (インコア)上記のように、本発明に係るポリオレフィ
ンパイプの接合方法においては、基体層の形状記憶回復
性を利用して、融着層内面と被接合パイプ外面との密着
を図るのであるが、その反面、もし被接合パイプの接合
部分に関して何ら形状規制を行わないならば、融着層お
よびパイプの溶融時の熱膨張が共にパイプ内部に向かう
ため、パイプ内面の盛り上がりや、凹凸の波打ちを生じ
易い。
Due to the shape memory recoverability of the base layer thus realized, the inner diameter of the joint is reduced to the dimension before the expansion when the fusion layer is melted, and as a result, the thermal expansion during fusion is prevented. Then, the inner surface of the fusion layer presses the outer surface of the pipes to be joined, so that a close contact therebetween is achieved. (Incore) As described above, in the method for joining a polyolefin pipe according to the present invention, the shape memory recoverability of the base layer is used to achieve close contact between the inner surface of the fusion layer and the outer surface of the pipe to be joined. On the other hand, if no shape control is applied to the joints of the pipes to be joined, the thermal expansion of the fusion layer and the pipes at the time of melting both go to the inside of the pipes, causing swelling of the inner surface of the pipes and waviness of irregularities. easy.

【0029】またそれ以外にも、融着層がオーバーヒー
トした場合は、溶融物がパイプ接合部の隙間から垂れ下
がるという現象も生じ得る。これらはいずれも、接合後
のパイプの流路抵抗増加や異物の引っ掛かりによる管路
閉塞の原因となるから好ましくない。
In addition to this, when the fusion layer is overheated, a phenomenon may occur in which the melt hangs down from the gap at the pipe joint. All of these are not preferable because they cause an increase in the flow path resistance of the pipe after joining and blockage of the pipe line due to catching of foreign matter.

【0030】このようなパイプ内面に現れる好ましくな
い現象を回避するために、本発明の方法では、被接合パ
イプの内側から接合部の間隙を覆う位置に金属製インコ
ア、すなわち筒状体を配置する。金属製インコアは一般
に薄くても十分な剛性を有し、さらに熱伝導が良好であ
るためインコアを施した接合部分の温度を均一に保つこ
とができ、融着不良を防止できるところから好ましい。
樹脂製のインコアは肉厚が厚くなり、パイプ内面と段差
を生じるので好ましくない。
In order to avoid such an unfavorable phenomenon appearing on the inner surface of the pipe, in the method of the present invention, a metal incore, that is, a tubular body is arranged at a position covering the gap between the inside of the pipe to be joined and the joint. . The metal incore is generally preferable because it has sufficient rigidity even if it is thin, and since it has good heat conduction, it can keep the temperature at the joint portion where the incore is applied uniformly and prevent fusion defects.
The resin-made incore is not preferable because it has a large wall thickness and forms a step with the inner surface of the pipe.

【0031】金属製インコアは、パイプ内の流体に触れ
ても錆等を発生しないものが好ましい。インコアの材質
としては、ステンレス、アルミニウム、銅、真鍮、炭素
鋼等の合金やブリキ、トタン等が挙げられるが、なかで
もステンレスは、防錆性はいうまでもなく、後述する金
属板を巻いて作成するインコアの場合に必要な復元力に
優れる点から、特に好ましい。
The metal incore is preferably one that does not generate rust or the like even when it comes into contact with the fluid in the pipe. Examples of the material for the in-core include stainless steel, aluminum, copper, brass, alloys such as carbon steel, tin plate, etc. Among them, stainless steel is, of course, rust-proof, and a metal plate to be described later is wound. It is particularly preferable because it is excellent in restoring force required in the case of incore to be prepared.

【0032】また、腐食性流体に接触する金属製インコ
アの表面を、パイプと同材質のポリオレフィン等の熱可
塑性樹脂、あるいはこれらを主成分とするホットメルト
接着剤などでコーティングすると、防錆効果とともにパ
イプとの融着による漏れ防止効果も期待できるので好ま
しい。コーティングの膜厚には最適の範囲があり、5μ
m乃至50μmが好ましい。あまり厚いとパイプの融着
時の熱で凹凸を生じ易く、薄いと金属が露出し易いから
である。
Further, when the surface of the metal incore which comes into contact with the corrosive fluid is coated with a thermoplastic resin such as polyolefin of the same material as the pipe or a hot-melt adhesive containing these as the main components, the anticorrosive effect is obtained. It is preferable because the effect of preventing leakage due to fusion with the pipe can be expected. There is an optimum range for the coating thickness, which is 5μ
m to 50 μm is preferable. This is because if it is too thick, the heat during fusion bonding of the pipes tends to cause unevenness, and if it is thin, the metal is likely to be exposed.

【0033】パイプへのインコアの挿入を容易にするた
め、パイプ内面とインコア外面との間にクリアランスを
設ける必要があるが、そのクリアランスは直径相当で
0.3mm以下、好ましくは0.1mm以下に留めるこ
とが望ましい。このクリアランスが大き過ぎると、また
インコアの肉厚が厚過ぎると、パイプ内面とインコア内
面との間に段差を生じる原因となるので、避けなければ
ならない。
In order to facilitate the insertion of the in-core into the pipe, it is necessary to provide a clearance between the inner surface of the pipe and the outer surface of the in-core. The clearance is equivalent to the diameter of 0.3 mm or less, preferably 0.1 mm or less. It is desirable to stop. If this clearance is too large, or if the thickness of the incore is too thick, it may cause a step between the inner surface of the pipe and the inner surface of the incore, and must be avoided.

【0034】その意味でインコアの肉厚は薄い方が好ま
しいが、あまり薄くするとパイプ内面の膨出圧力に耐え
られず、インコアを使用する目的を達成できなくなる。
多用される直径60mm程度のパイプに使用する鋼製イ
ンコアの場合で、0.5mm程度の肉厚が必要である。
In that sense, it is preferable that the thickness of the incore is thin, but if it is too thin, it cannot withstand the bulging pressure of the inner surface of the pipe and the purpose of using the incore cannot be achieved.
In the case of a steel in-core used for a pipe with a diameter of about 60 mm, which is frequently used, a wall thickness of about 0.5 mm is required.

【0035】インコアの管軸方向の長さは、肉厚0.5
mmのインコアの場合で、継手の融着層の長さより20
mm以内、好ましくは10mm程度、短いことが望まし
い。あまり短いと、パイプ内面の膨出抑制効果が減殺さ
れるためインコアを挿入する目的を達成できなくなり、
またあまり長過ぎると、インコアの端部がパイプ内面と
馴染まないまま段差として残るからである。この長さが
適正な場合は、インコアの先端近傍のパイプ内面が僅か
に膨出して、インコアがパイプ内面に段差なく平滑に喰
い込む形になり、その位置にしっかりと固定される(図
3参照)。
The length of the in-core in the pipe axis direction is 0.5
20 mm from the length of the fusion layer of the joint in the case of mm in-core
It is desirable that the length is within mm, preferably about 10 mm and short. If it is too short, the effect of suppressing bulging on the inner surface of the pipe will be diminished, and the purpose of inserting the incore cannot be achieved.
Also, if it is too long, the end of the incore remains as a step without conforming to the inner surface of the pipe. When this length is appropriate, the inner surface of the pipe near the tip of the incore slightly bulges out, and the incore smoothly digs into the inner surface of the pipe without any steps, and is firmly fixed at that position (see Fig. 3). ).

【0036】なお、このようにインコアの内面とパイプ
内面とが段差なく滑らかに接続されかつインコアが固定
される効果は、インコアの適正な肉厚および長さと相ま
って、上で述べた基体層の形状記憶回復性による被接合
パイプの圧迫効果からもたらされるものである。継手が
形状記憶回復性を利用することなく、被接合パイプに対
して元々緩く作られている場合には、このような圧迫効
果を期待することはできず、従って、上記のようなイン
コアとパイプ内面の滑らかな接続および固定化を実現す
ることはできない。
The effect that the inner surface of the in-core and the inner surface of the pipe are smoothly connected without any step and the in-core is fixed in this manner, in combination with the proper thickness and length of the in-core, is the shape of the base layer described above. It is brought about by the compression effect of the joined pipe due to the memory recovery property. If the joint was originally made loosely to the pipes to be joined without taking advantage of shape memory recoverability, such a compression effect could not be expected and therefore the incore and pipe as described above would not be expected. A smooth connection and immobilization of the inner surface cannot be achieved.

【0037】ところで、パイプの内面とインコアの内面
とが、上で述べたような理想的な状態で接続されるため
には、融着層とインコアの相対的位置関係が重要であ
り、パイプの接合部分を挟んでインコアが対称的に位置
するようにパイプに挿入されていなければならない。し
かし不透明なパイプの場合、正しい位置にインコアが挿
入されたかどうかを確認することは、はなはだ困難であ
る。
By the way, in order for the inner surface of the pipe and the inner surface of the incore to be connected in the ideal state as described above, the relative positional relationship between the fusion layer and the incore is important, and It must be inserted in the pipe so that the incores are symmetrically positioned with the joint part in between. However, in the case of an opaque pipe, it is very difficult to confirm whether the incore is inserted in the correct position.

【0038】この点を解決するため、図4に示すよう
に、インコアの中央部円周上に鍔状の位置決め用突起を
設けておくと便利である。この突起が被接合パイプの端
部に突き当たるまでインコアをパイプに押し込めば、自
ずと正しい位置への挿入が実現されるからである。
In order to solve this point, it is convenient to provide a flange-shaped positioning protrusion on the circumference of the central portion of the incore, as shown in FIG. This is because if the incore is pushed into the pipe until the projection hits the end of the pipe to be joined, the pipe is automatically inserted in the correct position.

【0039】上述のように、金属製インコアは金属板を
巻いて一部が開いた筒状体とし、被接合パイプよりも易
溶融性の熱可塑性ポリマーで形成された鍔状体を、該筒
状体を縮径しつつその外周にはめ込み固定して位置決め
突起としたものであっても良い(図5参照)。
As described above, the metal incore is formed by winding a metal plate to form a tubular body, and a flange-shaped body formed of a thermoplastic polymer that is more easily melted than the pipes to be joined is used. It is also possible to reduce the diameter of the shape body and fit it into the outer periphery of the shape body and fix it to form a positioning protrusion (see FIG. 5).

【0040】すなわち、継手の融着層の長さより20m
m以内、好ましくは10mm程度短い1辺(A辺)と、
被接合パイプの内周と略同一長さの他の1辺(B辺)を
有する金属板(例えば、厚さ1mm程度のステンレス
板)を用意する。この金属板をB辺の方向に巻いて、被
接合パイプの内径の1倍を超えて1.2倍程度の外径を
有する筒状体を作成する。一方、内径が被接合パイプの
内径より小さく、外径が被接合パイプの内径より大きく
かつパイプの外径よりは小さい樹脂製の鍔状体を作成す
る。鍔状体の材料には被接合パイプよりも易溶融性の樹
脂を用いる。筒状体を巻縮めて被接合パイプの内径より
小さい外径になるように縮径しつつ鍔状体に通し、鍔状
体が筒状体の軸方向中央部に位置するように配置してイ
ンコアとする。
That is, 20 m from the length of the fusion layer of the joint.
One side (A side) shorter than m, preferably about 10 mm,
A metal plate (for example, a stainless steel plate having a thickness of about 1 mm) having another side (B side) having substantially the same length as the inner circumference of the pipes to be joined is prepared. This metal plate is wound in the direction of side B to form a tubular body having an outer diameter of about 1.2 times the inner diameter of the pipes to be joined. On the other hand, a resin collar-shaped body having an inner diameter smaller than the inner diameter of the pipe to be joined and an outer diameter larger than the inner diameter of the pipe to be joined and smaller than the outer diameter of the pipe is produced. As a material for the collar body, a resin that is more easily melted than the pipes to be joined is used. The tubular body is wound and contracted so that the outer diameter is smaller than the inner diameter of the pipe to be joined, and the tubular body is passed through the collar body, and the collar body is arranged so as to be located in the axial central portion of the tubular body. Incore

【0041】このように構成されるインコアは、被接合
パイプの内径より小さい外径を有するのでこれを被接合
パイプに挿入することは極めて容易であり、従って作業
性が良好である。
Since the in-core thus constructed has an outer diameter smaller than the inner diameter of the pipes to be joined, it is extremely easy to insert it into the pipes to be joined, and therefore the workability is good.

【0042】また、継手の融着層が溶融温度にまで熱せ
られる過程で鍔状体が溶融して筒状体が拘束を解かれ、
当初与えられた外径に復元しようとするので、筒状体は
被接合パイプの内面に密着する。筒状体の肉厚は薄いの
で、パイプ内面との段差を生じないことは、上述した金
属製インコアの場合と同様である。
Further, in the process in which the fusion layer of the joint is heated to the melting temperature, the collar body is melted and the cylindrical body is unconstrained,
Since the outer diameter is to be restored to the initially given outer diameter, the tubular body adheres to the inner surface of the pipe to be joined. Since the thickness of the tubular body is thin, no step is formed between the tubular body and the inner surface of the pipe, as in the case of the metal incore described above.

【0043】[0043]

【実施例】【Example】

実施例1 (継手) 融着層2は、ポリエチレン(密度0.92、
MFI5.0)に導電性カーボンブラック30重量%を
混合したコンパウンドを、内径60mmφ、外径64m
mφに押し出し成形し、これを長さ120mmに切断し
て作成した。この発熱体を兼ねる融着層2の外側縦方向
に等間隔かつ平行に、2本の編組線からなる通電電極を
加熱融着し、編組線が融着層2からはみ出した部分を端
子とした。
Example 1 (joint) The fusion bonding layer 2 was made of polyethylene (density 0.92,
MFI 5.0) compounded with 30% by weight of conductive carbon black, inner diameter 60 mmφ, outer diameter 64 m
It was formed by extrusion molding into mφ and cutting this into a length of 120 mm. A current-carrying electrode consisting of two braided wires was heat-fused at equal intervals in parallel to the outer longitudinal direction of the fusion layer 2 also serving as a heating element, and the portion where the braided wire protruded from the fusion layer 2 was used as a terminal. .

【0044】基体層3は、この融着層2を中子として、
その外周に厚さ5mmの熱硬化性ノルボルネン樹脂をR
IM成形し、融着層2と一体化したエレクトロフュージ
ョン管継手1を作成した。この管継手1を80℃に加熱
して、その内側に外径65mmφの金属製の棒を圧入し
た後これを引き抜き、その結果、継手1の内径は約65
mmφに拡径された。 (インコア) 外径53mmφ、厚さ1mmのステンレ
ス製のパイプを長さ100mmに切り出してインコア5
を作成し、その中央円周上に、約1mmφの棒状に押し
出したPEをリング状に巻きつけ、その端部を熱溶融し
て固定し、鍔状の位置決め用突起6とした。 (被接合パイプ) 外径60mmφ、内径53mmφ
の、発熱体と同質の低密度PEを溶着して被覆した外層
を有する架橋PEパイプを被接合パイプ4とした。この
パイプ4を約50cmの長さに切断したものを2本を用
意し、この各々をインコア5の両端から中央の突起6に
突き当たるまで嵌め込み、その外側に、センターライン
を合わせて継手1を装着した。 (加熱融着) 継手1の端子から、60Vの交流電圧を
印加すると、約70秒後に融着層2の温度は約220℃
に上昇し、継手1の縮径が開始された。ここで電圧を3
0Vに落として融着層2を約200℃に保ち、この状態
を5分間維持した後、通電を止めた。継手1は完全に縮
径し、パイプ4と継手1は溶融接合していた。 (結果) パイプ接続部分を含む継手1を放置して冷却
すると、継手1は収縮しパイプ4を外側から締め付ける
のが観察された。接続したパイプ4の両端を封じ、20
kgf/cm2 の水圧を掛けて24時間放置した。その
間、水漏れ、インコア5の移行等の異常は無かった。
The base layer 3 has the fusion layer 2 as a core.
A thermosetting norbornene resin with a thickness of 5 mm is applied to the outer circumference of the resin.
IM molding was performed to prepare an electrofusion pipe joint 1 integrated with the fusion layer 2. The pipe joint 1 was heated to 80 ° C., a metal rod having an outer diameter of 65 mmφ was press-fitted inside the pipe joint, and then the pipe was pulled out. As a result, the inner diameter of the joint 1 was about 65 mm.
The diameter was expanded to mmφ. (Incore) A stainless steel pipe having an outer diameter of 53 mmφ and a thickness of 1 mm is cut into a length of 100 mm, and the incore 5 is cut.
PE was extruded into a rod shape having a diameter of about 1 mm on the center circumference thereof, and the PE was wound in a ring shape and the end portion was heat-melted and fixed to form a flange-shaped positioning projection 6. (Pipe to be joined) Outside diameter 60mmφ, Inside diameter 53mmφ
The cross-linked PE pipe having the outer layer coated with the low-density PE having the same quality as that of the heating element by welding was used as the pipe 4 to be joined. Prepare two pieces of this pipe 4 cut into a length of about 50 cm, fit each of them until they hit the central protrusion 6 from both ends of the in-core 5, and fit the center line to the outside to attach the joint 1. did. (Heat fusion) When an AC voltage of 60 V is applied from the terminal of the joint 1, the temperature of the fusion layer 2 is about 220 ° C. after about 70 seconds.
And the diameter reduction of the joint 1 was started. Where the voltage is 3
After the voltage was dropped to 0 V to maintain the fusion layer 2 at about 200 ° C. and this state was maintained for 5 minutes, the power supply was stopped. The diameter of the joint 1 was completely reduced, and the pipe 4 and the joint 1 were fusion-bonded. (Results) When the joint 1 including the pipe connecting portion was left to cool, the joint 1 was observed to contract and tighten the pipe 4 from the outside. Seal both ends of the connected pipe 4, 20
A water pressure of kgf / cm 2 was applied and the mixture was allowed to stand for 24 hours. During that time, there were no abnormalities such as water leakage and migration of the incore 5.

【0045】水圧テスト終了後、継手1およびパイプ4
を切り開いて内部を観察すると、インコア5はパイプ4
の内面にめり込んでおり、パイプ4内に段差は無かっ
た。 実施例2(比較例) インコア5を用いない点以外は実施例1と同じ条件で継
手1及びパイプ4を調製し、加熱、融着、接合を行っ
た。60Vの交流電圧を約6分間通電したところ、パイ
プ4の端部からの目視により、パイプ4の内面に凹凸が
生じるのが観察された。 実施例3 (インコア) 厚さ0.7mmのステンレス板から、約
16.5cm×約10cmの板を切り出し、16.5c
m側の辺を巻いて丸め、端部間に約2cmの隙間を有す
る外径約60mmの筒状体5を作った。一方、PE(密
度0.92、MF12.0)を3.5mm角の角柱状に
押し出し、約15cmの長さに切り出して両端を融着
し、内径約4.8cmの鍔状体6を作成した。
After completion of the water pressure test, the joint 1 and the pipe 4
When the inside is cut open and the inside is observed, the incore 5 shows the pipe 4
There was no step in the pipe 4 because it was embedded in the inner surface of the pipe. Example 2 (Comparative Example) The joint 1 and the pipe 4 were prepared under the same conditions as in Example 1 except that the incore 5 was not used, and heating, fusion bonding and joining were performed. When an alternating voltage of 60 V was applied for about 6 minutes, it was observed visually from the end of the pipe 4 that irregularities were formed on the inner surface of the pipe 4. Example 3 (in-core) From a stainless steel plate having a thickness of 0.7 mm, a plate of about 16.5 cm × about 10 cm was cut out, and 16.5 c was cut.
The side on the m side was rolled and rounded to form a tubular body 5 having an outer diameter of about 60 mm with a gap of about 2 cm between the ends. On the other hand, PE (density 0.92, MF12.0) is extruded into a 3.5 mm square prism, cut into a length of about 15 cm, and both ends are fused to form a collar-shaped body 6 with an inner diameter of about 4.8 cm. did.

【0046】上記の筒状体5を縮径して鍔状体6に通
し、筒状体5の中央に鍔状体6を留めてインコアとし
た。このインコアを用い、上記の実施例1と同一条件で
パイプ4の接合を行った。 (結果) 接合完了後、接合部分を観察したところ、イ
ンコアはパイプ4の内径と略同径に拡径され、継手加熱
前の筒状体5の端部重ね合わせ部分は消失していた。
The tubular body 5 was reduced in diameter and passed through the collar body 6, and the collar body 6 was fastened to the center of the tubular body 5 to form an in-core. Using this incore, the pipes 4 were joined under the same conditions as in Example 1 above. (Results) After the joining was completed, when the joined portion was observed, the in-core was expanded to a diameter substantially the same as the inner diameter of the pipe 4, and the end overlapped portion of the tubular body 5 before heating the joint disappeared.

【0047】[0047]

【発明の効果】本発明に係るポリオレフィンパイプの接
合方法によれば、エレクトロフージョン管継手の内径を
使用前に拡径することにより十分なクリアランスを確保
することができるので、管継手の成形時に高い内径寸法
精度を必要とせず、しかも被接合パイプを管継手に挿入
する作業において高い作業性を実現することができる。
According to the method for joining polyolefin pipes of the present invention, a sufficient clearance can be secured by expanding the inner diameter of the electrofusion pipe joint before use, which is high at the time of forming the pipe joint. It is possible to realize high workability in the work of inserting the pipe to be joined into the pipe joint without requiring accuracy of the inner diameter.

【0048】また、被接合パイプにインコアを挿入して
被接合パイプの溶融部分を内部から覆うので、加熱溶融
時のパイプ内面の盛り上がりや凹凸の発生、パイプ端部
の隙間からの溶融物の垂れ込みがなく、平滑な内面を得
ることができる。
Further, since the in-core is inserted into the pipes to be welded to cover the molten portion of the pipes to be welded from the inside, swelling and irregularities on the inner surface of the pipe during heating and melting, and the melt dripping from the gap at the end of the pipe. It is possible to obtain a smooth inner surface without any jamming.

【0049】しかも、基体層の形状記憶回復性を利用し
て、一旦拡径した管継手を融着層の溶融状態において縮
径させ、その効果によって被接合パイプを外部から締め
付けるので、管継手の内面と被接合パイプの外面が堅固
に密着して漏れの原因となる隙間を生じることがなく、
かつ、インコアがパイプ内面に段差なく平滑に喰い込
み、しっかりと固定される。
Moreover, the shape-memory recoverability of the base layer is used to reduce the diameter of the once expanded pipe joint in the molten state of the fusion layer, and the effect of this is to tighten the pipe to be joined from the outside. The inner surface and the outer surface of the pipe to be joined will not come into close contact with each other, creating a gap that may cause leakage,
Moreover, the incore bites smoothly into the inner surface of the pipe without any step and is firmly fixed.

【0050】その結果、加熱時の温度、時間の管理を従
来ほど厳しくしなくても、パイプ接合部における漏れ、
流路抵抗の増加、閉塞の危険性等を最小限に抑えること
ができ、常に高い接合品質が得られる。
As a result, even if the control of the temperature and time during heating is not made as strict as before, leakage at the pipe joint,
The increase in flow path resistance, the risk of blockage, etc. can be minimized, and consistently high bonding quality can be obtained.

【0051】また、本発明に係る鍔状突起を備えた金属
製インコアを用いることにより、被接合パイプへのイン
コアの挿入に際して、インコアを容易に正しい位置に定
位させることができるので、上記本発明に係る接合方法
の優れた効果を有効に発揮させることができる。
Further, by using the metal incore provided with the flange-shaped projection according to the present invention, the incore can be easily positioned at the correct position when the incore is inserted into the pipes to be joined. The excellent effect of the joining method according to the present invention can be effectively exhibited.

【0052】さらに、金属板を巻いて作るインコアは作
成が簡単で、丸めた金属板を現場でリングに通すだけで
でき上がる。しかもパイプへの挿入が容易なため作業性
が良好で、パイプの接合結果も通常の金属製インコアに
比較して遜色がない。
Furthermore, the in-core made by winding the metal plate is easy to make, and it is completed simply by passing the rolled metal plate through the ring on site. Moreover, since it is easy to insert into the pipe, workability is good, and the result of joining the pipes is comparable to that of a normal metal incore.

【図面の簡単な説明】[Brief description of drawings]

【図1】両端から夫々一定寸法の間を拡径し、中央部分
を成形時の内径寸法のまま残したエレクトロフュージョ
ン管継手を示す部分断面図である。
FIG. 1 is a partial cross-sectional view showing an electrofusion pipe joint in which a diameter is expanded from both ends to a certain size, and a central portion is left as an inner diameter when molding.

【図2】全体の長さにわたり一様に拡径したエレクトロ
フュージョン管継手を示す部分断面図である。
FIG. 2 is a partial cross-sectional view showing an electrofusion pipe joint whose diameter is uniformly expanded over the entire length.

【図3】本発明に係るポリオレフィンパイプの接合方法
により、被接合パイプにインコアを挿入して接合を行っ
た状態のエレクトロフュージョン管継手、被接合パイプ
およびインコアを示す部分断面図である。
FIG. 3 is a partial cross-sectional view showing the electrofusion pipe joint, the pipe to be joined, and the incore in a state where the incore is inserted into the pipe to be joined and joined by the method for joining polyolefin pipes according to the present invention.

【図4】本発明に係る鍔状突起を備えたインコアを示す
斜視図である。
FIG. 4 is a perspective view showing an incore provided with a flange-like protrusion according to the present invention.

【図5】本発明に係る、金属板を巻いて作成したインコ
アを示す斜視図である。
FIG. 5 is a perspective view showing an incore formed by winding a metal plate according to the present invention.

【符号の説明】[Explanation of symbols]

1…エレクトロフュージョン管継手 2…発熱体を含む融着層 3…基体層 4…被接合パイプ 5…インコア(筒状体) 6…鍔状位置決め突起(鍔状体) DESCRIPTION OF SYMBOLS 1 ... Electrofusion pipe joint 2 ... Fusion layer including a heating element 3 ... Base layer 4 ... Pipe to be joined 5 ... In-core (cylindrical body) 6 ... Collar-shaped positioning protrusion (collar-shaped body)

───────────────────────────────────────────────────── フロントページの続き (72)発明者 門馬 哲夫 東京都千代田区丸の内二丁目6番1号 古 河電気工業株式会社内 (72)発明者 青井 恒夫 東京都千代田区丸の内二丁目6番1号 古 河電気工業株式会社内 ─────────────────────────────────────────────────── ─── Continuation of the front page (72) Inventor Tetsuo Kadoma 2-6-1 Marunouchi, Chiyoda-ku, Tokyo Furukawa Electric Co., Ltd. (72) In-house Tsuneo Aoi 2-6-1 Marunouchi, Chiyoda-ku, Tokyo Furukawa Electric Co., Ltd.

Claims (3)

【特許請求の範囲】[Claims] 【請求項1】ポリオレフィン製のパイプを溶融接合する
方法において、 熱可塑性ポリマーからなり発熱手段を含む融着層と、該
熱可塑性ポリマーの融点において形状保持性を有する形
状記憶回復性樹脂からなり該融着層の外側に一体に成形
された基体層とを備えるエレクトロフュージョン管継手
を用い、 該継手の内径を被接合パイプの外径以上に拡径し、 被接合パイプの内側から接合部の間隙を覆う位置に金属
製インコアを配置する各工程を含むことを特徴とするポ
リオレフィンパイプの接合方法。
1. A method for melt-bonding a pipe made of polyolefin, comprising a fusion layer made of a thermoplastic polymer and including heat generating means, and a shape memory recovering resin having shape retention at the melting point of the thermoplastic polymer. An electrofusion pipe joint including a base layer integrally formed on the outside of the fusion layer is used, the inner diameter of the joint is expanded to be equal to or larger than the outer diameter of the pipe to be joined, and the gap between the inside of the pipe to be joined and the joint is formed. A method for joining polyolefin pipes, comprising the steps of disposing a metal incore at a position covering the core.
【請求項2】鍔状の位置決め突起を有することを特徴と
するポリオレフィンパイプ接合用金属製インコア。
2. A metal incore for joining a polyolefin pipe, which has a collar-shaped positioning protrusion.
【請求項3】金属板を円筒形に巻いて一部が開いた筒状
体とし、被接合パイプよりも易溶融性の熱可塑性ポリマ
ーで形成された鍔状体を、該筒状体を縮径しつつその外
周にはめ込み固定して位置決め突起としたことを特徴と
するポリオレフィンパイプ接合用金属製インコア。
3. A cylindrical body in which a metal plate is rolled into a cylindrical shape and a part of which is opened, and a collar-shaped body formed of a thermoplastic polymer which is more easily melted than the pipes to be joined is compressed into the tubular body. A metal incore for joining polyolefin pipes, characterized in that it has a diameter and is fitted into and fixed to the outer periphery thereof to form a positioning protrusion.
JP4317346A 1992-11-26 1992-11-26 Polyolefin pipe joint method and metal in-core for use in it Pending JPH06213387A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP4317346A JPH06213387A (en) 1992-11-26 1992-11-26 Polyolefin pipe joint method and metal in-core for use in it

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP4317346A JPH06213387A (en) 1992-11-26 1992-11-26 Polyolefin pipe joint method and metal in-core for use in it

Publications (1)

Publication Number Publication Date
JPH06213387A true JPH06213387A (en) 1994-08-02

Family

ID=18087202

Family Applications (1)

Application Number Title Priority Date Filing Date
JP4317346A Pending JPH06213387A (en) 1992-11-26 1992-11-26 Polyolefin pipe joint method and metal in-core for use in it

Country Status (1)

Country Link
JP (1) JPH06213387A (en)

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Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002357293A (en) * 2001-06-01 2002-12-13 Keiyo Gas Kk Fusing structure and pipe end treating method of resinous tube
US7938923B2 (en) * 2004-06-04 2011-05-10 Cornerstone Research Group, Inc. Method of making and using shape memory polymer composite patches
US20110277914A1 (en) * 2004-06-04 2011-11-17 Cornerstone Research Group, Inc. Method of making and using shape memory polymer composite patches
US8721822B2 (en) * 2004-06-04 2014-05-13 Cornerstone Research Group, Inc. Method of making and using shape memory polymer composite patches
WO2010021255A1 (en) * 2008-08-21 2010-02-25 株式会社トヨックス Synthetic resin pipe, method of manufacturing the pipe, method of connecting the pipe, and pipe connecting structure
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KR101525564B1 (en) * 2012-12-04 2015-06-03 주식회사 로도에이치 Pipe connecting apparaus and pipe connecting method
CN107116803A (en) * 2017-04-28 2017-09-01 中国水利水电第七工程局有限公司 A kind of polyethylene plastic steel wound drain pipe composite joint construction technology
CN108253208A (en) * 2018-03-19 2018-07-06 苏州家隆净水科技有限公司 A kind of plastic-coated steel connector
CN114811257A (en) * 2022-02-28 2022-07-29 中核华辰建筑工程有限公司 Damaged external pipe fitting of PVC pipe reserved and exposed in component and manufacturing method
CN114811257B (en) * 2022-02-28 2024-04-19 中核华辰建筑工程有限公司 External pipe fitting with exposed PVC pipe reserved in component and damaged and manufacturing method

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