JPH06210717A - Molding equipment for resin molded product - Google Patents
Molding equipment for resin molded productInfo
- Publication number
- JPH06210717A JPH06210717A JP2204193A JP2204193A JPH06210717A JP H06210717 A JPH06210717 A JP H06210717A JP 2204193 A JP2204193 A JP 2204193A JP 2204193 A JP2204193 A JP 2204193A JP H06210717 A JPH06210717 A JP H06210717A
- Authority
- JP
- Japan
- Prior art keywords
- molding machine
- base material
- resin sheet
- molded product
- molding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Landscapes
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
- Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明は、所定大きさの基材およ
び樹脂シートを一体的に成形するのに好適な設備に関す
る。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to equipment suitable for integrally molding a base material and a resin sheet having a predetermined size.
【0002】[0002]
【従来の技術】従来のこの種の設備は、一般に、基材・
樹脂シート供給ステーション、加熱装置、成形機および
成形品取り出しステーションを直線状に並べて配設し、
適宜の搬送装置をもって基材および樹脂シートを順次移
送して、それらを加熱軟化させ、続いて成形し、その後
成形品を取り出すようにしている。2. Description of the Related Art Conventional equipment of this type is generally used as a base material.
A resin sheet supply station, a heating device, a molding machine, and a molded product take-out station are arranged side by side in a straight line,
The substrate and the resin sheet are sequentially transferred with an appropriate conveying device to heat and soften them, followed by molding, and then the molded product is taken out.
【0003】[0003]
【発明が解決しようとする課題】しかし、このように構
成された従来の設備では、設備を設置するための広い空
間が必要であるなどの問題があった。本発明は、上記の
問題を解消するためになされたもので、設備を設置する
空間を狭くすることが可能な樹脂成形品の成形設備を提
供することを目的とする。However, the conventional equipment having such a structure has a problem that a wide space for installing the equipment is required. The present invention has been made in order to solve the above problems, and an object of the present invention is to provide a molding facility for resin-molded articles that can reduce the space for installing the facility.
【0004】[0004]
【課題を解決するための手段】上記の目的を達成するた
めに本発明における樹脂成形品の成形設備は、基材と樹
脂シートとを一体的に成形する成形機と、この成形機に
隣接して配置され成形機に基材および樹脂シートを供給
しかつ成形機からの成形品を取り出す供給・取り出しス
テーションと、前記成形機と前記供給・取り出しステー
ションとの間を往復動可能に配設され上部に基材および
樹脂シートを載せる載置機構をまた下部に成形品を吸着
する吸着機構をそれぞれ備えた搬入・搬出装置と、前記
成形機に隣接して配置され基材および樹脂シートを加熱
する加熱装置と、前記成形機と前記加熱装置との間に配
設され基材および樹脂シートの搬送治具を2個以上備え
た搬送装置と、を具備してある。In order to achieve the above object, a molding facility for a resin molded article according to the present invention comprises a molding machine for integrally molding a base material and a resin sheet, and a molding machine adjacent to the molding machine. And a supply / removal station that supplies the base material and the resin sheet to the molding machine and takes out a molded product from the molding machine, and a reciprocatingly disposed upper part between the molding machine and the supply / removal station. A loading / unloading device equipped with a mounting mechanism for mounting the base material and the resin sheet on the bottom and a suction mechanism for adsorbing the molded product at the bottom, and heating for heating the base material and the resin sheet, which are arranged adjacent to the molding machine. The apparatus includes a device and a carrying device provided between the molding machine and the heating device and provided with two or more jigs for carrying the base material and the resin sheet.
【0005】[0005]
【作用】このように構成した設備の動作について説明す
ると、まず、供給・取り出しステーションにおいて搬入
・搬出装置上に基材および樹脂シートを載せる。次い
で、基材等を搬入・搬出装置をもって成形機に搬入し、
続いて、搬入・搬出装置上の基材および樹脂シートを搬
送装置をもって加熱装置に移送し、基材等を適宜加熱軟
化させた後再び成形機に移送する。次いで、加熱軟化し
た基材等を成形し、続いて、成形した成形品を搬入・搬
出装置をもって供給・取り出しステーションに搬送し、
成形品を取り出して一サイクルを終了する。The operation of the equipment thus constructed will be described. First, the base material and the resin sheet are placed on the loading / unloading device at the feeding / unloading station. Next, bring the base material etc. into the molding machine with the loading / unloading device,
Then, the base material and the resin sheet on the carry-in / carry-out device are transferred to the heating device by the transfer device, the base material and the like are appropriately heated and softened, and then transferred to the molding machine again. Next, heat-softened base material and the like are molded, and subsequently, the molded molded product is conveyed to a supply / removal station with a load / unload device.
Take out the molded product and complete one cycle.
【0006】[0006]
【実施例】本発明の一実施例について図1および図2に
基づき詳細に説明する。正面図である図1に示すよう
に、基材と樹脂シートを一体的に圧縮成形する成形機1
が中央位置に設置してある。成形機1においては、定盤
状の基礎フレーム2の四隅にガイドロッド3、3が立設
してあり、ガイドロッド3、3の上端間には天井フレー
ム4が架設してある。また、前記基礎フレーム2の中央
部には上向きの第1シリンダ5が設置してあり、第1シ
リンダ5のピストンロッドの上端には、前記ガイドロッ
ド3、3に上下摺動可能に装架した下昇降フレーム6が
連結してあり、下昇降フレーム6上には下型7が取り付
けてある。また、前記天井フレーム4の中央部には下向
きの第2シリンダ8が装着してあり、第2シリンダ8の
ピストンロッドの下端には、前記ガイドロッド3、3に
上下摺動可能に装架した上昇降フレーム9が連結してあ
り、上昇降フレーム9の下面には上型10が取り付けて
ある。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS An embodiment of the present invention will be described in detail with reference to FIGS. As shown in FIG. 1 which is a front view, a molding machine 1 for integrally compression-molding a base material and a resin sheet.
Is installed in the central position. In the molding machine 1, guide rods 3, 3 are provided upright at four corners of a base plate-shaped base frame 2, and a ceiling frame 4 is provided between upper ends of the guide rods 3, 3. Further, a first cylinder 5 facing upward is installed at the center of the base frame 2, and the upper end of the piston rod of the first cylinder 5 is vertically slidably mounted on the guide rods 3 and 3. A lower elevating frame 6 is connected, and a lower mold 7 is mounted on the lower elevating frame 6. Further, a downwardly facing second cylinder 8 is attached to the central portion of the ceiling frame 4, and a lower end of a piston rod of the second cylinder 8 is vertically slidably mounted on the guide rods 3 and 3. The upper elevating frame 9 is connected, and the upper die 10 is attached to the lower surface of the upper elevating frame 9.
【0007】また、前記成形機1の右側には成形機1ま
で延びる架台11が設けてあって基材および樹脂シート
を成形機1に供給しかつ成形機1からの成形品を取り出
す供給・取り出しステーション12が構成してある。そ
して、架台11には搬入・搬出装置13が成形機1に対
し入出可能にして配設してあり、搬入・搬出装置13は
別途固定配設した横向きのシリンダ31の伸縮作動によ
り移動するようになっている。この搬入・搬出装置13
においては、図1のA部拡大詳細図である図2に示すよ
うに、架台11に設けたレール14に走行台15が移動
可能に装着してあり、走行台15には基材および樹脂シ
ートを載せる載置機構16が装着してある。載置機構1
6は2本の上向きの第3シリンダ17、17と、第3シ
リンダ17、17のピストンロッドの上端間に固着され
た板部材18とで構成されている。また、前記走行台1
5には成形品を吸着する吸着機構19が装着してあり、
吸着機構19は前記第3シリンダ17、17の間位置に
設けられた下向きの第4シリンダ20と、第4シリンダ
20のピストンロッドの下端に支持部材21を介して装
着された吸引パッド22、22とで構成されている。On the right side of the molding machine 1, there is provided a gantry 11 extending to the molding machine 1 for supplying the base material and the resin sheet to the molding machine 1 and taking out the molded product from the molding machine 1. A station 12 is constructed. A loading / unloading device 13 is arranged on the gantry 11 so that it can be loaded / unloaded to / from the molding machine 1, and the loading / unloading device 13 is moved by the expansion / contraction operation of the horizontally oriented cylinder 31 which is separately fixed. Has become. This loading / unloading device 13
2, a traveling base 15 is movably mounted on a rail 14 provided on a pedestal 11, and the traveling base 15 has a base material and a resin sheet. A mounting mechanism 16 for mounting is mounted. Mounting mechanism 1
6 is composed of two upwardly facing third cylinders 17, 17 and a plate member 18 fixed between the upper ends of the piston rods of the third cylinders 17, 17. Also, the traveling platform 1
5 is equipped with a suction mechanism 19 for sucking a molded product,
The suction mechanism 19 includes a downwardly directed fourth cylinder 20 provided between the third cylinders 17 and 17, and suction pads 22 and 22 attached to the lower end of the piston rod of the fourth cylinder 20 via a support member 21. It consists of and.
【0008】また、図1に示すように、前記成形機1の
左側には加熱装置23が配置してあり、加熱装置23に
おいては、成形機1に隣接して設けた門型フレーム24
に2組の電気ヒータユニット25、26が上下に所要の
間隔をおいて装着してある。また、成形機1と加熱装置
23との間には搬送装置27が前記電気ヒータユニット
25、26間に位置して装着してあり、搬送装置27に
おいては、成形機1と加熱装置23との間に架設した枠
状の搬送フレーム28に2台の搬送治具29、30が走
行自在に装着してあり、搬送治具29、30は2本のロ
ーラチェン(図示せず)を介して環状に連結されてい
る。一方のローラチェンは搬送フレーム28の供給・取
り出しステーション12側に軸着した鎖車(図示せず)
に、また他方のローラチェンは搬送フレーム28の加熱
装置23側に軸着した鎖車(図示せず)にそれぞれ掛け
回され、前記一方の鎖車は別途固定配設した減速機付き
モータ(図示せず)の出力軸に嵌着されている。Further, as shown in FIG. 1, a heating device 23 is arranged on the left side of the molding machine 1, and in the heating device 23, a gate frame 24 provided adjacent to the molding machine 1 is provided.
Two sets of electric heater units 25 and 26 are mounted on the upper and lower sides with a required interval. Further, a transfer device 27 is installed between the molding machine 1 and the heating device 23 so as to be located between the electric heater units 25 and 26. In the transfer device 27, the transfer device 27 connects the molding device 1 and the heating device 23. Two transfer jigs 29 and 30 are movably mounted on a frame-shaped transfer frame 28 that is installed between them, and the transfer jigs 29 and 30 are annular via two roller chains (not shown). Are linked to. One roller chain is a chain wheel (not shown) axially attached to the supply / removal station 12 side of the transport frame 28.
And the other roller chain is respectively wound around a chain wheel (not shown) axially attached to the heating device 23 side of the transport frame 28, and the one chain wheel is separately provided with a reduction gear motor (see FIG. It is fitted to the output shaft (not shown).
【0009】なお、一方の搬送治具29は、搬送フレー
ム28の内面に刻設した2対のガイド溝(図示せず)に
四隅でカムローラ(図示せず)を介して係合され、また
他方の搬送治具30は、搬送フレーム28の外面に刻設
した2対のガイド溝(図示せず)に四隅でカムローラ
(図示せず)を介して係合されていて、搬送治具29、
30の各々は、減速機付きモータの正逆回転により成形
機1と加熱装置23にそれぞれ交互に入出し、かつ前記
ガイド溝により離されて移動途中で相互に衝突すること
がないようになっている。One of the carrying jigs 29 is engaged with two pairs of guide grooves (not shown) formed on the inner surface of the carrying frame 28 at four corners via cam rollers (not shown), and the other one. The transport jig 30 is engaged with two pairs of guide grooves (not shown) formed on the outer surface of the transport frame 28 at four corners via cam rollers (not shown).
Each of the reference numerals 30 alternately enters and leaves the molding machine 1 and the heating device 23 by the forward and reverse rotations of the motor with a reduction gear, and is separated by the guide groove so that they do not collide with each other during the movement. There is.
【0010】次にこのように構成した設備の動作につい
て説明すると、まず、供給・取り出しステーション12
において搬入・搬出装置13の載置機構16上に基材b
および樹脂シートsを載せる。次いで、シリンダ31を
伸長作動して搬入・搬出装置13を成形機1方向へ移動
させ、基材b等を搬入・搬出装置13をもって成形機1
に搬入し、続いて、載置機構16の第3シリンダ17、
17を伸長作動して板部材18をもって基材b等を上昇
させる。次いで、上昇した基材b等を搬送装置27の一
方の搬送治具30で把持し、基材b等の把持後、第3シ
リンダ17、17を収縮作動して板部材18を下降させ
る。次いで、基材b等を搬送治具30をもって加熱装置
23に移送して加熱軟化させ、これと同時に、同様にし
て先行して他方の搬送治具29をもって把持され加熱装
置23によって加熱軟化された基材b等を搬送治具29
をもって成形機1に搬入する。Next, the operation of the equipment constructed as described above will be described. First, the supply / removal station 12
In the loading / unloading device 13, the substrate b is placed on the loading mechanism 16.
And the resin sheet s is placed. Next, the cylinder 31 is extended to move the loading / unloading device 13 toward the molding machine 1, and the loading / unloading device 13 for the substrate b and the like is held by the molding machine 1.
To the third cylinder 17 of the mounting mechanism 16,
17 is extended to raise the base material b and the like with the plate member 18. Next, the raised base material b or the like is gripped by one of the transport jigs 30 of the transport device 27, and after gripping the base material b or the like, the third cylinders 17 and 17 are contracted to lower the plate member 18. Next, the base material b and the like are transferred to the heating device 23 by the carrying jig 30 to be heated and softened, and at the same time, similarly, the other carrying jig 29 is previously grasped and heated and softened by the heating device 23. The base material b and the like are transferred to the jig 29.
Is carried into the molding machine 1.
【0011】次いで、シリンダ31を収縮作動して搬入
・搬出装置13を成形機1から供給・取り出しステーシ
ョン12に戻し、続いて、成形機1の第1シリンダ5を
伸長作動して下型7等を上昇させる。次いで、搬送治具
29の把持状態を解いて軟化した基材b等を下型7上に
載せ、続いて、成形機1の第2シリンダ8を伸長作動し
て上型10等を下降させて軟化した基材b等を圧縮成形
する。基材b等の成形完了後、第2シリンダ8を収縮作
動して上型10等を上昇させ、続いて、第1シリンダ5
を収縮作動して下型7等を下降させる。次いで、シリン
ダ31を伸長作動して再び搬入・搬出装置13を成形機
1に移動させ、続いて、搬入・搬出装置13の第4シリ
ンダ20を伸長作動して吸引パッド22、22を成形品
に当接させる。次いで、吸引パッド22、22内を吸引
して成形品を吸着し、続いて、シリンダ31を収縮作動
して成形品を搬入・搬出装置13をもって供給・取り出
しステーション12に移送する。次いで、吸引パッド2
2、22の吸引をやめて成形品を吸引パッド22、22
から取り外して一サイクルを終了する。Next, the cylinder 31 is contracted to return the carry-in / carry-out device 13 from the molding machine 1 to the supply / unload station 12, and then the first cylinder 5 of the molding machine 1 is expanded to operate the lower mold 7 and the like. Raise. Next, the grasped state of the transfer jig 29 is released and the softened base material b or the like is placed on the lower mold 7, and then the second cylinder 8 of the molding machine 1 is extended to lower the upper mold 10 and the like. The softened base material b and the like are compression molded. After the molding of the base material b etc. is completed, the second cylinder 8 is contracted to raise the upper mold 10 etc., and then the first cylinder 5
Is contracted to lower the lower mold 7 and the like. Next, the cylinder 31 is extended to move the loading / unloading device 13 to the molding machine 1 again, and then the fourth cylinder 20 of the loading / unloading device 13 is extended to form the suction pads 22 and 22 into molded products. Abut. Next, the suction pads 22 and 22 are suctioned to adsorb the molded product, and then the cylinder 31 is contracted to transfer the molded product to the supply / removal station 12 with the loading / unloading device 13. Then, the suction pad 2
The suction pad 22, 22
To complete one cycle.
【0012】なお、以上の成形工程において、搬入・搬
出装置13を供給・取り出しステーション12と成形機
1との間を往復移動させる際に、それらの動作と並行し
て適宜基材b等が、供給・取り出しステーション12か
ら成形機1に送り込まれるとともに、成形品が成形機1
から供給・搬出ステーション12に移送されることにな
る。なお、上記の実施例では成形機1は、圧縮式のもの
を用いたが、いわゆる真空式等の慣用の成形機でもよい
のはもちろんである。In the molding process described above, when the loading / unloading device 13 is reciprocally moved between the feeding / unloading station 12 and the molding machine 1, the base material b and the like are appropriately moved in parallel with the operations thereof. While being sent from the supply / removal station 12 to the molding machine 1, the molded product is
Will be transferred to the supply / unload station 12. Although the molding machine 1 used in the above embodiment is a compression type, it is needless to say that a conventional molding machine such as a so-called vacuum type may be used.
【0013】[0013]
【発明の効果】以上の説明から明らかなように本発明
は、基材と樹脂シートとを一体的に成形する成形機と、
この成形機に隣接して配置され成形機に基材および樹脂
シートを供給しかつ成形機からの成形品を取り出す供給
・取り出しステーションと、前記成形機と前記供給・取
り出しステーションとの間を往復動可能に配設され上部
に基材および樹脂シートを載せる載置機構をまた下部に
成形品を吸着する吸着機構をそれぞれ備えた搬入・搬出
装置と、前記成形機に隣接して配置され基材および樹脂
シートを加熱する加熱装置と、前記成形機と前記加熱装
置との間に配設され基材および樹脂シートの搬送治具を
2個以上備えた搬送装置とを設けてから、基材等の供給
ステーションと、成形品取り出しステーションとを一体
化することができるため、従来のこの種の設備と比較し
て、設置のための空間を大幅に縮小することが可能にな
り、しかも成形時間を短縮することができるなどの優れ
た効果を奏する。As is apparent from the above description, the present invention provides a molding machine for integrally molding a base material and a resin sheet,
Reciprocating motion between the molding machine and the feeding / unloading station, which is arranged adjacent to this molding machine and supplies the base material and the resin sheet to the molding machine and takes out the molded product from the molding machine. A loading / unloading device, which is provided with a mounting mechanism for mounting a base material and a resin sheet on an upper part and a suction mechanism for sucking a molded product on a lower part, and a base material disposed adjacent to the molding machine. After providing a heating device for heating the resin sheet and a carrying device provided between the molding machine and the heating device and having two or more jigs for carrying the base material and the resin sheet, Since the supply station and the molded product take-out station can be integrated, it is possible to significantly reduce the space for installation compared to conventional equipment of this type, and at the time of molding An excellent effect such as can be shortened.
【図1】本発明の一実施例を示す正面図である。FIG. 1 is a front view showing an embodiment of the present invention.
【図2】図1のA部拡大詳細図である。FIG. 2 is an enlarged detailed view of a portion A of FIG.
1 成形機 12 供給・取り出しステーション 13 搬入・搬出装置 16 載置機構 19 吸着機構 23 加熱装置 27 搬送装置 DESCRIPTION OF SYMBOLS 1 Molding machine 12 Supply / unload station 13 Loading / unloading device 16 Placement mechanism 19 Adsorption mechanism 23 Heating device 27 Conveying device
Claims (1)
成形機1と、この成形機1に隣接して配置され成形機1
に基材および樹脂シートを供給しかつ成形機1からの成
形品を取り出す供給・取り出しステーション12と、前
記成形機1と前記供給・取り出しステーション12との
間を往復動可能に配設され上部に基材および樹脂シート
を載せる載置機構16をまた下部に成形品を吸着する吸
着機構19をそれぞれ備えた搬入・搬出装置13と、前
記成形機1に隣接して配置され基材および樹脂シートを
加熱する加熱装置23と、前記成形機1と前記加熱装置
23との間に配設され基材および樹脂シートの搬送治具
29、30を2個以上備えた搬送装置27と、を具備し
たことを特徴とする樹脂成形品の成形設備。1. A molding machine 1 for integrally molding a base material and a resin sheet, and a molding machine 1 disposed adjacent to the molding machine 1.
A supply / removal station 12 for supplying a base material and a resin sheet to and removing a molded product from the molding machine 1, and a reciprocatingly arranged portion between the molding machine 1 and the supply / removal station 12. A loading / unloading device 13 having a placing mechanism 16 for placing a base material and a resin sheet, and a suction mechanism 19 for adsorbing a molded product on a lower portion thereof, and a base material and a resin sheet arranged adjacent to the molding machine 1. A heating device 23 for heating and a transfer device 27 provided between the molding machine 1 and the heating device 23 and provided with two or more base material and resin sheet transfer jigs 29, 30. Molding equipment for resin molded products.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2204193A JP3228443B2 (en) | 1993-01-14 | 1993-01-14 | Molding equipment for resin molded products |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2204193A JP3228443B2 (en) | 1993-01-14 | 1993-01-14 | Molding equipment for resin molded products |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH06210717A true JPH06210717A (en) | 1994-08-02 |
JP3228443B2 JP3228443B2 (en) | 2001-11-12 |
Family
ID=12071860
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2204193A Expired - Fee Related JP3228443B2 (en) | 1993-01-14 | 1993-01-14 | Molding equipment for resin molded products |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP3228443B2 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2002240099A (en) * | 2001-02-16 | 2002-08-28 | Asano Laboratories Co Ltd | Molding apparatus, molding method, sheet frame and press frame |
CN110950040A (en) * | 2018-09-27 | 2020-04-03 | 天津滨海光热反射技术有限公司 | SMC raw material supply device and control method |
-
1993
- 1993-01-14 JP JP2204193A patent/JP3228443B2/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2002240099A (en) * | 2001-02-16 | 2002-08-28 | Asano Laboratories Co Ltd | Molding apparatus, molding method, sheet frame and press frame |
CN110950040A (en) * | 2018-09-27 | 2020-04-03 | 天津滨海光热反射技术有限公司 | SMC raw material supply device and control method |
Also Published As
Publication number | Publication date |
---|---|
JP3228443B2 (en) | 2001-11-12 |
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