JPH06188034A - Sector type conductor connecting sleeve and sector type conductor connecting method thereof - Google Patents
Sector type conductor connecting sleeve and sector type conductor connecting method thereofInfo
- Publication number
- JPH06188034A JPH06188034A JP8449192A JP8449192A JPH06188034A JP H06188034 A JPH06188034 A JP H06188034A JP 8449192 A JP8449192 A JP 8449192A JP 8449192 A JP8449192 A JP 8449192A JP H06188034 A JPH06188034 A JP H06188034A
- Authority
- JP
- Japan
- Prior art keywords
- fan
- sleeve
- connecting sleeve
- conductor
- outer peripheral
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Landscapes
- Manufacturing Of Electrical Connectors (AREA)
- Connections Effected By Soldering, Adhesion, Or Permanent Deformation (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】この発明は、断面形状が扇形をな
す導体、すなわち扇形導体を用いた電力ケーブル同士を
接続するための接続用スリーブ、およびその接続用スリ
ーブを用いて扇形導体同士を接続する方法に関するもの
である。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a conductor having a fan-shaped cross section, that is, a connecting sleeve for connecting electric power cables using the fan conductor, and connecting the fan conductors using the connecting sleeve. It is about how to do it.
【0002】[0002]
【従来の技術】最近に至り、架橋ポリエチレン電力ケー
ブル(CVケーブル)などのゴム・プラスチック電力ケ
ーブルとして、主としてコンパクト化を図る目的から、
66kVクラスの高圧ケーブルとしても、断面形状が扇形
をなす扇形導体を用いたケーブルが実用化されようとし
ている。このような扇形導体を用いた3芯CVケーブル
の一例を図11に示す。2. Description of the Related Art Recently, mainly for the purpose of compacting rubber / plastic power cables such as cross-linked polyethylene power cables (CV cables),
As a high voltage cable of 66 kV class, a cable using a fan-shaped conductor having a fan-shaped cross section is about to be put into practical use. An example of a 3-core CV cable using such a fan-shaped conductor is shown in FIG.
【0003】図11において、3本の扇形導体1は、そ
れぞれ複数本の銅線材等の良導電線材が撚合わされると
ともに全体の断面が扇形をなすように成形されたもので
ある。各扇形導体1のそれぞれは、外周上に内部半導電
層2、絶縁体層3、外部半導電層4、遮蔽層5が内側か
らその順に設けられており、さらにこれらの3本が全体
として円形をなすように集合されて、その全体の外周上
に防食層6が設けられている。In FIG. 11, each of the three fan-shaped conductors 1 is formed by twisting a plurality of good-conductivity wire rods such as copper wire rods and forming a fan-shaped cross section. Each fan-shaped conductor 1 is provided with an inner semiconductive layer 2, an insulator layer 3, an outer semiconductive layer 4, and a shielding layer 5 in that order from the inside on the outer periphery, and these three are circular as a whole. The anticorrosion layer 6 is provided on the outer circumference of the entire structure.
【0004】ところで従来は、扇形導体を用いたケーブ
ルはもっぱら22kV〜33kV以下の低圧用にのみ使用さ
れており、このような低圧用のケーブルとしては、導体
同士の接続には一般にはんだ付スリーブが用いられてい
た。一方、通常の円形導体を用いた66kVクラス以上の
高圧用ケーブルにおいては、導体接続のために従来から
スリーブ圧縮接続方式が採用されている。このスリーブ
圧縮接続方式は、はんだ付スリーブによる接続方式とは
異なって火気を使用しないこと、またその他の性能の点
でもはんだ付スリーブを用いた接続方式とは差がないこ
となどから、扇形導体を用いたケーブルを66kVクラス
以上で実用化するにあたっても、スリーブ圧縮接続方式
を適用することが考えられている。By the way, conventionally, a cable using a fan-shaped conductor is exclusively used only for a low voltage of 22 kV to 33 kV or less. As a cable for such a low voltage, a soldering sleeve is generally used for connecting conductors. Was used. On the other hand, in a high-voltage cable of 66 kV class or higher using an ordinary circular conductor, a sleeve compression connection method has been conventionally used for connecting conductors. This sleeve compression connection method does not use fire unlike the connection method using the soldering sleeve, and there is no difference in other performance from the connection method using the soldering sleeve. Even when the used cable is put to practical use in the 66 kV class or more, it is considered to apply the sleeve compression connection method.
【0005】スリーブ圧縮接続方式は、一般に各ケーブ
ル端部の絶縁体層等を除去してそれぞれ導体を露出さ
せ、各導体の露出端部を接続用スリーブにその両側から
挿入し、その後スリーブを圧縮して導体同士を接続する
方式であり、このようなスリーブ圧縮接続方式を前述の
ような扇形導体の接続に適用するにあたっては、一般に
は図12、図13に示すような接続用スリーブ20を用
いることが考えられている。この接続用スリーブ20
は、両端のテーパー部20Aを除き、全体的に実質的に
同一外径となるように円筒状に作られ、かつその両端側
から軸線方向に沿って断面が扇形の導体挿入孔10,1
1が形成されたものである。In the sleeve compression connection system, generally, the conductor layers are exposed by removing the insulating layer or the like at each cable end, the exposed ends of each conductor are inserted into the connecting sleeve from both sides thereof, and then the sleeve is compressed. And connecting the conductors to each other. When applying such a sleeve compression connection method to the connection of the fan-shaped conductors as described above, a connecting sleeve 20 as shown in FIGS. 12 and 13 is generally used. Is being considered. This connecting sleeve 20
Except for the tapered portions 20A at both ends, is formed into a cylindrical shape so as to have substantially the same outer diameter as a whole, and the conductor insertion holes 10, 1 having a sectoral cross section along the axial direction from both end sides thereof.
1 is formed.
【0006】[0006]
【発明が解決しようとする課題】前述のような接続用ス
リーブを用いてスリーブ圧縮接続方式により扇形導体同
士を接続する場合には次のような問題がある。When the fan-shaped conductors are connected to each other by the sleeve compression connection method using the connecting sleeve as described above, there are the following problems.
【0007】すなわち、接続用スリーブを用いて導体同
士を接続するにあたって、接続強度すなわち導体に対す
る引張方向の力に対して接続部分が耐えることができる
限界強度を充分に高めるためには、導体挿入孔の長さを
長くして導体表面と導体挿入孔内面との接触面積を大き
くする必要があるが、この場合必然的に接続用スリーブ
の長さも長くなり、接続用スリーブの材料コスト、加工
コストが増し、また導体端部を導体挿入孔に挿入した後
のスリーブ圧縮作業にも問題が生じる。そこで接続用ス
リーブの長さを長くすることなく、接続強度を高め得る
ような手法の開発が望まれていた。That is, when the conductors are connected to each other using the connecting sleeve, in order to sufficiently increase the connecting strength, that is, the limit strength that the connecting portion can withstand the force in the pulling direction with respect to the conductor, the conductor insertion hole is required. It is necessary to increase the contact area between the conductor surface and the inner surface of the conductor insertion hole by increasing the length of the connection sleeve, but in this case the length of the connection sleeve will inevitably become longer, and the material cost and processing cost of the connection sleeve will increase. In addition, there is a problem in the sleeve compression work after inserting the conductor end into the conductor insertion hole. Therefore, it has been desired to develop a method capable of increasing the connection strength without increasing the length of the connecting sleeve.
【0008】この発明は以上の事情を背景としてなされ
たもので、スリーブ圧縮接続方式によって扇形導体を接
続するにあたって、接続用スリーブの長さを長くするこ
となく充分に高い接続強度が得られるような扇形導体接
続用のスリーブおよびそれを用いた扇形導体接続方法を
提供することを目的とするものである。The present invention has been made in view of the above circumstances, and when connecting the fan-shaped conductors by the sleeve compression connection method, a sufficiently high connection strength can be obtained without increasing the length of the connection sleeve. An object of the present invention is to provide a sleeve for connecting a fan-shaped conductor and a method for connecting a fan-shaped conductor using the sleeve.
【0009】[0009]
【課題を解決するための手段】前述のような課題を解決
するため、この発明では、接続用スリーブの形状、特に
その外周面形状を、従来は考えられなかったような形状
とすることとした。In order to solve the above-mentioned problems, in the present invention, the shape of the connecting sleeve, especially the outer peripheral surface thereof, is made to be a shape that has not been considered in the past. .
【0010】すなわち、請求項1の発明の扇形導体接続
用スリーブは、両端から軸線方向に沿って断面が扇形を
なす導体挿入孔が形成されており、かつ軸線方向の中央
部分の外周面は小径円筒面とされ、その中央部分に隣り
合う両端部分の外周面は大径円筒面とされていることを
特徴とするものである。That is, in the fan-shaped conductor connecting sleeve of the first aspect of the present invention, conductor insertion holes having a fan-shaped cross section are formed from both ends along the axial direction, and the outer peripheral surface of the central portion in the axial direction has a small diameter. It is characterized in that it is a cylindrical surface, and the outer peripheral surfaces of both end portions adjacent to the central portion are large diameter cylindrical surfaces.
【0011】また請求項2、請求項3の発明は、前述の
ようなスリーブを用いて扇形導体を接続する方法につい
てのものである。The inventions of claims 2 and 3 relate to a method of connecting the fan-shaped conductors using the sleeve as described above.
【0012】具体的には、請求項2の発明は、断面形状
が扇形をなす扇形導体の端部同士を接続するにあたっ
て、両端側から導体挿入孔が形成された接続用スリーブ
の導体挿入孔に、扇形導体の端部を挿入して、スリーブ
をその外周側から圧縮することにより扇形導体を接続す
る扇形導体のスリーブ接続方法において、前記接続用ス
リーブとして、導体挿入孔の断面が扇形をなすととも
に、軸線方向の中央部分の外周面が小径円筒面とされか
つその中央部分に隣り合う両端部分の外周面が大径円筒
面とされたスリーブを用意しておき、扇形導体の端部を
前記導体挿入孔に挿入した後、接続用スリーブの両端部
分の大径円筒面を、その径が中央部分の小径円筒面の外
径と同径となるまで外周側から圧縮することを特徴とす
るものである。[0012] Specifically, in the invention of claim 2, in connecting the ends of the fan-shaped conductors having a fan-shaped cross section, the conductor insertion holes of the connecting sleeve are formed from both end sides thereof. A method of connecting a fan-shaped conductor by inserting the end of the fan-shaped conductor and compressing the sleeve from the outer peripheral side thereof, wherein the conductor insertion hole has a fan-shaped cross section as the connecting sleeve. , A sleeve is prepared in which the outer peripheral surface of the central portion in the axial direction is a small-diameter cylindrical surface, and the outer peripheral surfaces of both end portions adjacent to the central portion are large-diameter cylindrical surfaces. After being inserted into the insertion hole, the large-diameter cylindrical surface of both ends of the connecting sleeve is compressed from the outer peripheral side until the diameter becomes the same as the outer diameter of the small-diameter cylindrical surface of the central portion. is there.
【0013】また請求項3の発明は、断面形状が扇形を
なす扇形導体の端部同士を接続するにあたって、両端側
から導体挿入孔が形成された接続用スリーブの導体挿入
孔に、扇形導体の端部を挿入して、スリーブをその外周
側から圧縮することにより扇形導体を接続する扇形導体
のスリーブ接続方法において、前記接続用スリーブとし
て、導体挿入孔の断面が扇形をなすとともに、軸線方向
の中央部分の外周面が小径円筒面とされかつその中央部
分に隣り合う両端部分の外周面が大径円筒面とされたス
リーブを用意しておき、扇形導体の端部を前記導体挿入
孔に挿入した後、接続用スリーブの中央部分の小径円筒
面をその径が所定の仕上り径となるまで外周側から圧縮
し、その後接続用スリーブの両端部分の大径円筒面を、
その径が中央部分の前記仕上り径と同径となるまで外周
面側から圧縮することを特徴とするものである。According to a third aspect of the present invention, when connecting the ends of the fan-shaped conductor having a fan-shaped cross section, the fan-shaped conductor is inserted into the conductor insertion hole of the connecting sleeve in which the conductor insertion holes are formed from both ends. In the sleeve connecting method of the fan-shaped conductors, in which the fan-shaped conductors are connected by inserting the end portions and compressing the sleeve from the outer peripheral side thereof, as the connecting sleeve, the conductor insertion hole has a fan-shaped cross section, and an axial direction. Prepare a sleeve in which the outer peripheral surface of the central portion is a small-diameter cylindrical surface, and the outer peripheral surfaces of both end portions adjacent to the central portion are large-diameter cylindrical surfaces, and insert the end of the fan-shaped conductor into the conductor insertion hole. After that, the small-diameter cylindrical surface of the central portion of the connecting sleeve is compressed from the outer peripheral side until its diameter reaches a predetermined finished diameter, and then the large-diameter cylindrical surface of both end portions of the connecting sleeve is
It is characterized in that the outer peripheral surface side is compressed until the diameter becomes the same as the finished diameter of the central portion.
【0014】[0014]
【作用】請求項1の発明の扇形導体接続用スリーブは、
その軸線方向の中央部分とその両側の部分(両端部分)
とで外径が異なっており、中央部分の外周面は相対的に
細い径の小径円筒面とされ、両端部分の外周面は相対的
に大きい径の大径円筒面とされている。このような接続
用スリーブを用いて扇形導体同士を接続するにあたって
は、接続すべき扇形導体の端部を、接続用スリーブの断
面扇形の導体挿入孔に挿入し、その後丸ダイスや六角ダ
イス等を用いて接続用スリーブをその外周面側から圧縮
し、導体挿入孔の内面と扇形導体外面とを圧着させるこ
とになる。ところで一般の電力ケーブルにおける導体の
接続においては、接続スリーブ外周上への絶縁テープ巻
等の観点から、導体接続後のスリーブの外径はその全長
にわたって実質的に均一であることが望まれる。したが
って前述のような中央部分と両端部分とで外径が異なる
接続用スリーブを用いた場合でも、接続用スリーブと扇
形導体との間の圧着のための圧縮時に、接続用スリーブ
の全長にわたって実質的に同径となるように変形させる
ことが望まれる。そしてこのように圧縮後に同径となる
ように圧縮変形させる場合において、当初の大径であっ
た両端部分と小径であった中央部分とでは変形量に差が
生じ、各部分の内部の扇形導体の変形量にも差が生じ
る。そのため圧縮後の扇形導体の断面寸法、断面形状
が、接続用スリーブ中央部分と両端部分で異なることに
なり、このような相違によって機械的なアンカー効果が
生じ、導体引張り方向の力に対して高い接続強度を示す
ことになる。The fan-shaped conductor connecting sleeve of the first aspect of the invention is
The axial center part and its both sides (both ends)
Have different outer diameters, the outer peripheral surface of the central portion is a small-diameter cylindrical surface having a relatively small diameter, and the outer peripheral surfaces of both end portions are large-diameter cylindrical surfaces having a relatively large diameter. When connecting fan-shaped conductors using such a connecting sleeve, insert the end of the fan-shaped conductor to be connected into the conductor insertion hole of the fan-shaped cross section of the connecting sleeve, and then use a round die or hexagonal die. By using the connecting sleeve, the connecting sleeve is compressed from the outer peripheral surface side, and the inner surface of the conductor insertion hole and the outer surface of the fan-shaped conductor are pressed against each other. By the way, in connection of a conductor in a general power cable, it is desired that the outer diameter of the sleeve after connection of the conductor is substantially uniform over the entire length from the viewpoint of winding an insulating tape on the outer circumference of the connection sleeve. Therefore, even when the connecting sleeves having different outer diameters at the central portion and the both end portions as described above are used, when the connecting sleeve and the fan-shaped conductor are compressed for crimping, the connecting sleeve is substantially provided over the entire length thereof. It is desirable to deform them so that they have the same diameter. In the case of compressive deformation so as to have the same diameter after compression as described above, a difference occurs in the amount of deformation between both end portions, which were initially large in diameter, and the central portion, which was small in diameter. There is also a difference in the amount of deformation. Therefore, the cross-sectional dimension and cross-sectional shape of the fan-shaped conductor after compression differ between the central portion and both end portions of the connecting sleeve, and such a difference causes a mechanical anchoring effect and is high against the force in the conductor pulling direction. It indicates the connection strength.
【0015】具体的に上述のような圧縮による作用を請
求項2の発明の方法について説明する。この請求項2の
発明の方法では、扇形導体の端部を導体挿入孔に挿入し
た後、接続用スリーブの全体のうち、両端部分すなわち
大径円筒面を有する部分のみを、その径が中央部分すな
わち小径円筒面の外径と相等しくなるまで圧縮する。こ
のようにすることによって、接続用スリーブの両端部分
のみが縮径されて、その部分で導体挿入孔の内面が内部
の扇形導体に圧着されるとともに、その両端部分の内部
に位置する扇形導体が圧縮変形される。このとき、接続
用スリーブの両端部分(大径円筒面の部分)の内側で
は、扇形導体は単に縮径されるのみならず、もともと扇
形の異形断面を有しているため均一には変形せず、異方
性をもって圧縮変形されて、当初の扇形とは異なった断
面形状(通常は圧縮前の扇形よりも円形に近い形状)と
なる。これに対し接続用スリーブの中央部分(小径円筒
面の部分)は圧縮されないから、その内側の扇形導体も
変形されず、当初の径、当初の扇形形状を保ったままと
なる。したがって接続用スリーブの導体挿入孔に挿入さ
れた扇形導体の各部分のうち、スリーブの大径の両端部
分の内部に位置する部分は、スリーブの小径の中央部分
の内部に位置する部分と比較して小径となるとともにそ
の断面形状も異なった形状となる。そのため扇形導体に
対し引張方向の力を与えた場合、上述のようなスリーブ
の中央部分に相当する部分とスリーブの両端部分に相当
する部分との境界部分が、両者間の断面寸法、断面形状
の差によってアンカーとして機能して、扇形導体がスリ
ーブから抜け出てしまうことを阻止する。したがって引
張り方向の力に対して大きな接続強度を示すことにな
る。The operation of the compression as described above will be concretely described with respect to the method of the invention of claim 2. According to the method of the invention of claim 2, after inserting the end portion of the fan-shaped conductor into the conductor insertion hole, only the end portions of the entire connecting sleeve, that is, the portion having the large-diameter cylindrical surface, has the diameter of the central portion. That is, the compression is performed until the outer diameter of the small diameter cylindrical surface becomes equal to the outer diameter. By doing so, only the both ends of the connecting sleeve are reduced in diameter, the inner surface of the conductor insertion hole is crimped to the internal fan-shaped conductor at that part, and the fan-shaped conductors located inside the both ends are It is compressed and deformed. At this time, inside the both ends of the connecting sleeve (the part of the large-diameter cylindrical surface), the fan-shaped conductor is not only reduced in diameter but also does not deform uniformly because it originally has a fan-shaped cross section. , Is anisotropically compressed and deformed to have a cross-sectional shape different from the original fan shape (usually a shape closer to a circle than the fan shape before compression). On the other hand, since the central portion (portion of the small diameter cylindrical surface) of the connecting sleeve is not compressed, the inner sectoral conductor is not deformed, and the initial diameter and the initial sectoral shape are maintained. Therefore, of the respective parts of the fan-shaped conductor inserted into the conductor insertion holes of the connecting sleeve, the parts located inside both ends of the large diameter of the sleeve are compared with the parts located inside the small central part of the sleeve. And the cross-sectional shape is also different. Therefore, when a tensile force is applied to the fan-shaped conductor, the boundary between the portion corresponding to the central portion of the sleeve and the portions corresponding to both end portions of the sleeve as described above is The difference acts as an anchor to prevent the sector conductor from slipping out of the sleeve. Therefore, a large connection strength is exhibited with respect to the force in the pulling direction.
【0016】また請求項3の発明の方法では、扇形導体
挿入後に、先ず接続用スリーブの中央部分すなわち小径
円筒面を有する部分をある程度(所定の仕上り径となる
まで)圧縮してから、接続用スリーブの両端部分すなわ
ち大径円筒面を有する部分を、その径が中央部の前記仕
上り径と同径となるまで圧縮する。この方法の場合に
は、接続用スリーブの中央部分も圧縮変形されるが、中
央部分の当初の径は両端部分よりも小さいから、中央部
分の圧縮の度合は両端部分よりも小さい。したがって接
続用スリーブの導体挿入孔に挿入された扇形導体の各部
分のうち、小径の中央部分の内部に位置していた扇形導
体の変形の度合も、大径の両端部分の内部に位置してい
た部分よりも小さくなる。すなわち、請求項2の発明の
方法の場合と同様に、扇形導体の各部分のうち、接続用
スリーブの大径な両端部分の内部に位置していた部分
は、接続用スリーブの小径な中央部分の内部に位置して
いた部分よりも小径となるとともにその断面形状も異な
った形状となる。したがって前記同様なアンカー効果に
よって、扇形導体がスリーブから抜け出てしまうことが
防止され、引張り方向の力に対して大きな接続強度を示
すことになる。なおこの請求項3の発明の方法の場合
は、接続用スリーブの両端部分のみならず中央部分にお
いても、導体挿入孔の内面と扇形導体の外周面とが圧着
されることになり、そのため両者間の電気的な導通が良
好となるとともに、接続強度も一層高くなる。According to the third aspect of the invention, after the fan-shaped conductor is inserted, first, the central portion of the connecting sleeve, that is, the portion having the small diameter cylindrical surface is compressed to some extent (until a predetermined finished diameter), and then the connecting sleeve is connected. Both end portions of the sleeve, that is, a portion having a large-diameter cylindrical surface is compressed until the diameter thereof becomes the same as the finished diameter of the central portion. In this method, the central portion of the connecting sleeve is also compressed and deformed, but since the initial diameter of the central portion is smaller than that of both end portions, the degree of compression of the central portion is smaller than that of both end portions. Therefore, the degree of deformation of the fan-shaped conductor, which was located inside the small-diameter central part among the parts of the fan-shaped conductor inserted into the conductor insertion hole of the connecting sleeve, was also located inside the large-diameter end parts. It becomes smaller than the part. That is, as in the case of the method of the second aspect of the present invention, among the respective portions of the fan-shaped conductor, the portions located inside the large-diameter end portions of the connecting sleeve are the small-diameter central portions of the connecting sleeve. The diameter is smaller than that of the portion that was located inside, and the cross-sectional shape is also different. Therefore, the same anchor effect as described above prevents the fan-shaped conductor from slipping out of the sleeve, and exhibits a large connection strength against a force in the pulling direction. In the case of the method of the third aspect of the present invention, the inner surface of the conductor insertion hole and the outer peripheral surface of the fan-shaped conductor are crimped not only at both end portions but also at the central portion of the connecting sleeve. The electrical continuity is improved and the connection strength is further increased.
【0017】[0017]
【実施例】図1〜図3に請求項1の発明の接続用スリー
ブの一例を示す。1 to 3 show an example of a connecting sleeve according to the first aspect of the invention.
【0018】図1〜図3において、接続用スリーブ20
は、基本的には、接続すべき扇形導体と同じ材質の良導
電材からなるものであり、扇形導体が銅からなる場合に
は接続用スリーブ20にも銅を、また扇形導体がアルミ
材からなる場合には接続用スリーブ20にもアルミニウ
ム合金を用いる。この接続用スリーブ20は、軸線方向
に沿って断面が扇形をなす導体挿入孔21が貫通形成さ
れて、全体として中空筒状をなすように作られている。
さらにこの接続用スリーブ20の全長のうち、長さL1
の中央部分22は、その外周面がR1の径の小径円筒面
22Aとされ、その中央部分22の両側に隣り合う長さ
L2,L3の部分(両端部分)23,24は、それぞれ
その外周面がR2(>R1)の大径円筒面23Aとされ
ている。1 to 3, a connecting sleeve 20 is provided.
Is basically made of a good conductive material of the same material as the fan-shaped conductor to be connected. When the fan-shaped conductor is made of copper, copper is also used for the connecting sleeve 20, and the fan-shaped conductor is made of aluminum. In that case, an aluminum alloy is also used for the connecting sleeve 20. The connecting sleeve 20 is formed to have a hollow tubular shape as a whole by penetrating a conductor insertion hole 21 having a fan-shaped cross section along the axial direction.
Further, of the total length of the connecting sleeve 20, the length L 1
The outer peripheral surface of the central portion 22 is a small-diameter cylindrical surface 22A having a diameter of R 1 , and portions (both end portions) 23 and 24 of lengths L 2 and L 3 that are adjacent to both sides of the central portion 22 are respectively The outer peripheral surface is a large-diameter cylindrical surface 23A of R 2 (> R 1 ).
【0019】このような接続用スリーブ20を用いて扇
形導体同士を接続するにあたっては、先ず接続すべき2
本の扇形導体1の各端部1Aを接続用スリーブ20の導
体挿入孔21にその両側から挿入する。そして請求項2
の発明の方法の場合は、両端部分23,24の大径円筒
面23A,24Aのみを丸ダイスや六角ダイス等により
その外周面側から圧縮する。この両端部分23,24の
圧縮は、その外径が中央部分22の小径円筒面22Aの
径R1と同じくなるまで行なう。このようにして両端部
分23,24のみに圧縮成形を施した後の状態を図4〜
図6に示す。When connecting the fan-shaped conductors using the connecting sleeve 20 as described above, first, the two should be connected.
Each end 1A of the fan-shaped conductor 1 is inserted into the conductor insertion hole 21 of the connecting sleeve 20 from both sides thereof. And claim 2
In the case of the method of the invention, only the large-diameter cylindrical surfaces 23A and 24A of both end portions 23 and 24 are compressed from the outer peripheral surface side by a round die, a hexagonal die or the like. The compression of the both end portions 23, 24 is performed until the outer diameter thereof becomes the same as the diameter R 1 of the small diameter cylindrical surface 22A of the central portion 22. In this way, the state after compression molding is applied only to both end portions 23 and 24 in FIG.
As shown in FIG.
【0020】図5に示されるように、中央部分22では
扇形導体1は圧縮されないため、その断面形状、断面寸
法は当初の状態(図2参照)と変わらない。これに対し
両端部分23,24では、図6に示されるように扇形導
体1が圧縮され、その断面寸法、形状が圧縮前の当初の
寸法、形状とは異なったものとなる。具体的には、扇形
導体1の断面の最大径が小さくなり、また断面形状が当
初の扇形よりも円形に近くなる。したがって接続用スリ
ーブ20の圧縮後の状態では、スリーブ中央部分22と
両端部分23,24とでその内部の扇形導体1の断面寸
法、断面形状が異なることになり、特に導体断面の最大
径の点では中央部分22に位置する部分の方が両端部分
23,24に位置する部分よりも大きいことになる。そ
のため、両者の境界付近では、扇形導体1の表面(接続
用スリーブ20の導体挿入孔21の内面に接している
面)に段差が存在し、その部分が導体引張り方向の力に
対して機械的なアンカーとして機能して、扇形導体1が
抜け出てしまうことを有効に阻止することができる。し
たがって、導体引張り方向の力に対して高い接続強度を
示すことになる。As shown in FIG. 5, since the fan-shaped conductor 1 is not compressed in the central portion 22, its cross-sectional shape and cross-sectional dimensions are the same as in the initial state (see FIG. 2). On the other hand, in the both end portions 23 and 24, the fan-shaped conductor 1 is compressed as shown in FIG. 6, and the sectional size and shape are different from the initial size and shape before compression. Specifically, the maximum diameter of the cross section of the fan-shaped conductor 1 becomes smaller, and the cross-sectional shape becomes closer to a circle than the original fan shape. Therefore, in the compressed state of the connecting sleeve 20, the cross-sectional dimension and cross-sectional shape of the fan-shaped conductor 1 inside the sleeve central portion 22 and the both end portions 23 and 24 are different, especially in terms of the maximum diameter of the conductor cross section. Then, the portion located at the central portion 22 is larger than the portions located at both end portions 23 and 24. Therefore, near the boundary between the two, there is a step on the surface of the fan-shaped conductor 1 (the surface that is in contact with the inner surface of the conductor insertion hole 21 of the connecting sleeve 20), and that portion is mechanical with respect to the force in the conductor pulling direction. Functioning as an anchor, the fan-shaped conductor 1 can be effectively prevented from coming off. Therefore, high connection strength is exhibited with respect to the force in the conductor pulling direction.
【0021】一方、請求項3の発明の方法の場合の一例
を図7に段階的に示す。この場合は、接続用スリーブ2
0の導体挿入孔21にその両側から接続すべき2本の導
体1の端部1Aを挿入した後、先ず接続用スリーブ20
の中央部分22の外径R1の小径円筒面22Aを丸ダイ
ス等により外周面側から圧縮して、その径を所定の仕上
り径R3にする。その後、両端部分23,24の外径R
2の大径円筒面23A,24Aを同じく丸ダイス等によ
り外周面側から圧縮して、その径を前述の中央部分22
の圧縮後の仕上り径R3と同じ径とする。On the other hand, an example of the method of the third aspect of the invention is shown stepwise in FIG. In this case, the connecting sleeve 2
After inserting the end portions 1A of the two conductors 1 to be connected from both sides into the conductor insertion hole 21 of 0, first, the connecting sleeve 20
The small-diameter cylindrical surface 22A having the outer diameter R 1 of the central portion 22 is compressed from the outer peripheral surface side by a round die or the like to have a predetermined finished diameter R 3 . After that, the outer diameter R of both end portions 23 and 24
The two large-diameter cylindrical surfaces 23A and 24A are similarly compressed from the outer peripheral surface side with a round die or the like, and the diameter thereof is set to the above-mentioned central portion
The finished diameter R 3 after compression is the same.
【0022】この場合の接続用スリーブ20の中央部分
22、両端部分23,24の圧縮後の状況を図8、図9
に示す。接続用スリーブ20の中央部分22では、図8
に示されるように内部の扇形導体1の断面形状は圧縮前
の当初の扇形から若干変形しており、その最大径も若干
小さくなっている。一方接続用スリーブ20の両端部分
23,24では、図9に示されるように内部の扇形導体
1の断面形状は、圧縮前の当初の扇形から大きく変形し
て円形に近い形状となり、かつその最大径も相当に小さ
くなっている。したがって接続用スリーブ20の中央部
分22と両端部分23,24とでその内部の扇形導体1
の断面形状、最大径が異なることになり、既に述べた例
と同様にアンカー効果によって扇形導体1が接続用スリ
ーブ20から抜け出ることが防止され、引張り方向への
高い接続強度を示すことになる。The situation after compression of the central portion 22 and both end portions 23, 24 of the connecting sleeve 20 in this case is shown in FIGS.
Shown in. In the central part 22 of the connecting sleeve 20, FIG.
As shown in (1), the cross-sectional shape of the internal fan-shaped conductor 1 is slightly deformed from the original fan-shaped shape before compression, and its maximum diameter is also slightly smaller. On the other hand, at both end portions 23 and 24 of the connecting sleeve 20, as shown in FIG. 9, the cross-sectional shape of the internal fan-shaped conductor 1 is largely deformed from the original fan shape before compression to a shape close to a circle, and its maximum The diameter is also considerably smaller. Therefore, the central portion 22 and the end portions 23, 24 of the connecting sleeve 20 have the fan-shaped conductor 1 inside thereof.
Since the cross-sectional shape and the maximum diameter are different, the anchor-shaped conductor 1 is prevented from coming off from the connecting sleeve 20 by the anchor effect as in the above-described example, and a high connection strength in the pulling direction is exhibited.
【0023】なお以上の各実施例では、接続用スリーブ
20として、その一端から他端まで導体挿入孔21が一
連に貫通しているものを示しているが、図10に示すよ
うに、導体挿入孔をその中間で隔壁30によって仕切
り、一方の端部側の導体挿入孔21Aと他方の端部側の
導体挿入孔21Bとを隔離した構成としても良い。但し
この場合は、小径円筒面22Aを有する中央部分22の
長さL1は、隔壁30の厚みTよりも充分に長くする必
要がある。In each of the above embodiments, the connecting sleeve 20 has the conductor insertion hole 21 extending in series from one end to the other end, but as shown in FIG. The hole may be partitioned by the partition wall 30 in the middle, and the conductor insertion hole 21A on one end side and the conductor insertion hole 21B on the other end side may be separated. However, in this case, the length L 1 of the central portion 22 having the small diameter cylindrical surface 22A needs to be sufficiently longer than the thickness T of the partition wall 30.
【0024】[0024]
【発明の効果】請求項1の発明の接続用スリーブによれ
ば、接続すべき2本の扇形導体を両側から挿入するため
の断面線形状の導体挿入孔が形成された接続用スリーブ
の中央部分の外周面が小径円筒面とされる一方、その接
続用スリーブの両端部分の外周面が大径円筒面とされて
いて、両者間に外径差があるため、導体挿入孔に扇形導
体を挿入した後に中央部分と両端部分の外径が相等しく
なるように接続用スリーブをその外周面側から圧縮すれ
ば、接続用スリーブに挿入された扇形導体の各部分のう
ち、接続用スリーブの中央部分の内部に位置している部
分と接続用スリーブの両端部分の内部に位置している部
分とでは、その断面形状、断面寸法に相違が生じ、その
ためその両者間の境界部分でのアンカー効果によって扇
形導体が接続用スリーブから抜け出ることが確実かつ有
効に阻止され、引張り方向の力に対して高い接続強度を
示すことができる。そしてこのように高い接続強度が得
られるため、特に接続用スリーブの全長を長くする必要
がなく、そのため接続用スリーブの短縮による小型化を
図って、接続用スリーブの材料コストや加工コストを従
来よりも引下げることができる。According to the connecting sleeve of the first aspect of the present invention, the central portion of the connecting sleeve is provided with the conductor insertion holes having the line-shaped cross section for inserting the two fan-shaped conductors to be connected from both sides. The outer peripheral surface of is a small-diameter cylindrical surface, while the outer peripheral surfaces of both ends of the connecting sleeve are large-diameter cylindrical surfaces, and there is a difference in outer diameter between the two, so insert a fan-shaped conductor into the conductor insertion hole. Then, if the connecting sleeve is compressed from the outer peripheral surface side so that the outer diameters of the central portion and both end portions become equal, the central portion of the connecting sleeve among the respective portions of the fan-shaped conductor inserted in the connecting sleeve. The cross-sectional shape and cross-sectional dimensions differ between the part located inside the and the parts located inside both end parts of the connecting sleeve, and therefore, due to the anchor effect at the boundary between them, the fan-shaped The conductor is for connection It is reliably and effectively prevented from escaping from over blanking can exhibit high connection strength against tensile force. And since such a high connection strength can be obtained, it is not necessary to increase the total length of the connecting sleeve in particular, so that the connecting sleeve can be shortened for downsizing, and the material cost and processing cost of the connecting sleeve can be reduced as compared with the conventional one. Can also be lowered.
【0025】また請求項2の発明および請求項3の発明
のスリーブ接続方法によれば、前述のような接続用スリ
ーブを用いて実際に扇形導体同士を接続するにあたっ
て、特にスリーブの長さを長くすることなく、実際に高
い接続強度をもって扇形導体同士を接続することができ
る。According to the sleeve connecting method of the second aspect of the invention and the third aspect of the invention, when the sector-shaped conductors are actually connected to each other by using the connecting sleeve as described above, particularly the length of the sleeve is increased. Without doing so, the fan-shaped conductors can be actually connected to each other with high connection strength.
【図1】請求項1の発明の接続用スリーブの一例を示す
一部縦断側面図である。FIG. 1 is a partially longitudinal side view showing an example of a connecting sleeve of the invention of claim 1.
【図2】図1のA−A線における断面図である。FIG. 2 is a sectional view taken along line AA of FIG.
【図3】図1のB−B線もしくはC−C線における断面
図である。FIG. 3 is a cross-sectional view taken along the line BB or the line CC of FIG.
【図4】請求項2の発明のスリーブ接続方法において、
接続用スリーブを圧縮した後の状態の一例を示す縦断側
面図である。FIG. 4 is a method of connecting a sleeve according to the invention of claim 2,
It is a vertical side view which shows an example of the state after compressing the connection sleeve.
【図5】図4のD−D線における断面図である。5 is a cross-sectional view taken along the line DD of FIG.
【図6】図4のE−E線もしくはF−F線における断面
図である。6 is a cross-sectional view taken along the line EE or the line FF in FIG.
【図7】請求項3の発明のスリーブ接続方法の一例を段
階的に示す略解図である。FIG. 7 is a schematic diagram showing stepwise an example of the sleeve connecting method of the invention of claim 3;
【図8】図7のG−G線における断面図である。8 is a cross-sectional view taken along the line GG in FIG.
【図9】図7のH−H線もしくはI−I線における断面
図である。9 is a cross-sectional view taken along the line HH or the line II of FIG.
【10】請求項1の発明の接続用スリーブの他の例を示
す部分縦断側面図である。FIG. 10 is a partial vertical cross-sectional side view showing another example of the connecting sleeve of the first aspect of the invention.
【図11】扇形導体を用いた3芯CVケーブルの代表例
を示す断面図である。FIG. 11 is a cross-sectional view showing a typical example of a 3-core CV cable using a fan-shaped conductor.
【図12】従来、スリーブ圧縮接続方式により扇形導体
を接続するために用いることが考えられている接続用ス
リーブを示す一部縦断側面図である。FIG. 12 is a partially longitudinal side view showing a connecting sleeve which is conventionally considered to be used for connecting fan-shaped conductors by a sleeve compression connection method.
【図13】図12のJ−J線もしくはK−K線における
断面図である。13 is a cross-sectional view taken along line JJ or KK of FIG.
1 扇形導体 1A 端部 20 接続用スリーブ 21,21A,21B 導体挿入孔 22 中央部分 22A 小径円筒面 23,24 両端部分 23A,24A 大径円筒面 DESCRIPTION OF SYMBOLS 1 fan-shaped conductor 1A end part 20 connection sleeve 21, 21A, 21B conductor insertion hole 22 central part 22A small diameter cylindrical surface 23, 24 both ends 23A, 24A large diameter cylindrical surface
【手続補正書】[Procedure amendment]
【提出日】平成5年10月20日[Submission date] October 20, 1993
【手続補正1】[Procedure Amendment 1]
【補正対象書類名】明細書[Document name to be amended] Statement
【補正対象項目名】図面の簡単な説明[Name of item to be corrected] Brief description of the drawing
【補正方法】変更[Correction method] Change
【補正内容】[Correction content]
【図面の簡単な説明】[Brief description of drawings]
【図1】 請求項1の発明の接続用スリーブの一例を示
す一部縦断側面図である。FIG. 1 is a partially longitudinal side view showing an example of a connecting sleeve of the invention of claim 1.
【図2】 図1のA−A線における断面図である。FIG. 2 is a cross-sectional view taken along the line AA of FIG.
【図3】 図1のB−B線もしくはC−C線における断
面図である。FIG. 3 is a cross-sectional view taken along the line BB or the line CC of FIG.
【図4】 請求項2の発明のスリーブ接続方法におい
て、接続用スリーブを圧縮した後の状態の一例を示す縦
断側面図である。FIG. 4 is a vertical cross-sectional side view showing an example of a state after the connecting sleeve is compressed in the sleeve connecting method of the invention of claim 2;
【図5】 図4のD−D線における断面図である。5 is a cross-sectional view taken along the line DD of FIG.
【図6】 図4のE−E線もしくはF−F線における断
面図である。6 is a cross-sectional view taken along the line EE or the line FF in FIG.
【図7】 請求項3の発明のスリーブ接続方法の一例を
段階的に示す略解図である。FIG. 7 is a schematic diagram showing stepwise an example of the sleeve connecting method of the invention of claim 3;
【図8】 図7のG−G線における断面図である。8 is a cross-sectional view taken along the line GG in FIG.
【図9】 図7のH−H線もしくはI−I線における断
面図である。9 is a cross-sectional view taken along the line HH or I-I of FIG.
【図10】 請求項1の発明の接続用スリーブの他の例
を示す部分縦断側面図である。FIG. 10 is a partial vertical cross-sectional side view showing another example of the connecting sleeve of the invention of claim 1;
【図11】 扇形導体を用いた3芯CVケーブルの代表
例を示す断面図である。FIG. 11 is a cross-sectional view showing a typical example of a 3-core CV cable using a fan-shaped conductor.
【図12】 従来、スリーブ圧縮接続方式により扇形導
体を接続するために用いることが考えられている接続用
スリーブを示す一部縦断側面図である。FIG. 12 is a partially longitudinal side view showing a connecting sleeve which is conventionally considered to be used for connecting fan-shaped conductors by a sleeve compression connection method.
【図13】 図12のJ−J線もしくはK−K線におけ
る断面図である。13 is a cross-sectional view taken along line JJ or KK of FIG.
【符号の説明】 1 扇形導体 1A 端部 20 接続用スリーブ 21,21A,21B 導体挿入孔 22 中央部分 22A 小径円筒面 23,24 両端部分 23A,24A 大径円筒面[Explanation of reference numerals] 1 fan-shaped conductor 1A end portion 20 connecting sleeves 21, 21A, 21B conductor insertion hole 22 central portion 22A small diameter cylindrical surface 23, 24 both end portions 23A, 24A large diameter cylindrical surface
───────────────────────────────────────────────────── フロントページの続き (72)発明者 戸谷 敦 東京都千代田区内幸町1丁目1番3号 東 京電力株式会社内 (72)発明者 吉田 昭太郎 東京都江東区木場1丁目5番1号 藤倉電 線株式会社内 (72)発明者 丹 正之 東京都江東区木場1丁目5番1号 藤倉電 線株式会社内 (72)発明者 渡辺 明年 東京都江東区木場1丁目5番1号 藤倉電 線株式会社内 ─────────────────────────────────────────────────── ─── Continuation of front page (72) Inventor Atsushi Toya 1-3-1, Uchisaiwaicho, Chiyoda-ku, Tokyo Within Tokyo Electric Power Company (72) Inventor Shotaro Yoshida 1-1-5, Kiba, Koto-ku, Tokyo Fujikura (72) Inventor Masayuki Tan 1-5-1, Kiba, Koto-ku, Tokyo Fujikura Electric Line Co., Ltd. (72) Inventor Watanabe 1-5-1, Kiba, Koto-ku, Tokyo Fujikura Electric Line Within the corporation
Claims (3)
なす導体挿入孔が形成されており、かつ軸線方向の中央
部分の外周面は小径円筒面とされ、その中央部分に隣り
合う両端部分の外周面は大径円筒面とされていることを
特徴とする扇形導体接続用スリーブ。1. A conductor insertion hole having a fan-shaped cross section is formed from both ends along the axial direction, and an outer peripheral surface of a central portion in the axial direction is a small diameter cylindrical surface, and both end portions adjacent to the central portion. A fan-shaped conductor connecting sleeve, wherein the outer peripheral surface of is a large-diameter cylindrical surface.
士を接続するにあたって、両端側から導体挿入孔が形成
された接続用スリーブの導体挿入孔に、扇形導体の端部
を挿入して、スリーブをその外周側から圧縮することに
より扇形導体を接続する扇形導体のスリーブ接続方法に
おいて、 前記接続用スリーブとして、導体挿入孔の断面が扇形を
なすとともに、軸線方向の中央部分の外周面が小径円筒
面とされかつその中央部分に隣り合う両端部分の外周面
が大径円筒面とされたスリーブを用意しておき、扇形導
体の端部を前記導体挿入孔に挿入した後、接続用スリー
ブの両端部分の大径円筒面を、その径が中央部分の小径
円筒面の外径と同径となるまで外周側から圧縮すること
を特徴とする扇形導体のスリーブ接続方法。2. When connecting ends of fan-shaped conductors having a fan-shaped cross-section, the ends of the fan-shaped conductors are inserted into the conductor insertion holes of the connecting sleeve in which conductor insertion holes are formed from both ends. In the method of connecting a fan-shaped conductor to a fan-shaped conductor by compressing the sleeve from its outer peripheral side, the connecting sleeve has a fan-shaped cross section of the conductor insertion hole, and the outer peripheral surface of the central portion in the axial direction is A sleeve having a small-diameter cylindrical surface and the outer peripheral surfaces of both end portions adjacent to the central portion being large-diameter cylindrical surfaces is prepared, and after inserting the end portion of the fan-shaped conductor into the conductor insertion hole, a connecting sleeve A method for connecting a sleeve of a fan-shaped conductor, characterized in that the large-diameter cylindrical surface at both ends is compressed from the outer peripheral side until the diameter becomes equal to the outer diameter of the small-diameter cylindrical surface in the central portion.
士を接続するにあたって、両端側から導体挿入孔が形成
された接続用スリーブの導体挿入孔に、扇形導体の端部
を挿入して、スリーブをその外周側から圧縮することに
より扇形導体を接続する扇形導体のスリーブ接続方法に
おいて、 前記接続用スリーブとして、導体挿入孔の断面が扇形を
なすとともに、軸線方向の中央部分の外周面が小径円筒
面とされかつその中央部分に隣り合う両端部分の外周面
が大径円筒面とされたスリーブを用意しておき、扇形導
体の端部を前記導体挿入孔に挿入した後、接続用スリー
ブの中央部分の小径円筒面をその径が所定の仕上り径と
なるまで外周側から圧縮し、その後接続用スリーブの両
端部分の大径円筒面を、その径が中央部分の前記仕上り
径と同径となるまで外周面側から圧縮することを特徴と
する扇形導体のスリーブ接続方法。3. When connecting the ends of fan-shaped conductors having a fan-shaped cross-section, the ends of the fan-shaped conductors are inserted into the conductor insertion holes of the connecting sleeve in which the conductor insertion holes are formed from both ends. In the method of connecting a fan-shaped conductor to a fan-shaped conductor by compressing the sleeve from its outer peripheral side, the connecting sleeve has a fan-shaped cross section of the conductor insertion hole, and the outer peripheral surface of the central portion in the axial direction is A sleeve having a small-diameter cylindrical surface and the outer peripheral surfaces of both end portions adjacent to the central portion being large-diameter cylindrical surfaces is prepared, and after inserting the end portion of the fan-shaped conductor into the conductor insertion hole, a connecting sleeve The small-diameter cylindrical surface of the central part is compressed from the outer peripheral side until the diameter reaches a predetermined finished diameter, and then the large-diameter cylindrical surfaces of both ends of the connecting sleeve are made to have the same diameter as the finished diameter of the central part. Sleeve connection sector conductors, which comprises compressing from the outer peripheral surface side until.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP8449192A JP2938265B2 (en) | 1992-03-06 | 1992-03-06 | Sleeve for connecting sector-shaped conductor and method for connecting sector-shaped conductor using the same |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP8449192A JP2938265B2 (en) | 1992-03-06 | 1992-03-06 | Sleeve for connecting sector-shaped conductor and method for connecting sector-shaped conductor using the same |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH06188034A true JPH06188034A (en) | 1994-07-08 |
JP2938265B2 JP2938265B2 (en) | 1999-08-23 |
Family
ID=13832124
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP8449192A Expired - Fee Related JP2938265B2 (en) | 1992-03-06 | 1992-03-06 | Sleeve for connecting sector-shaped conductor and method for connecting sector-shaped conductor using the same |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2938265B2 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2007027058A (en) * | 2005-07-21 | 2007-02-01 | Viscas Corp | Conductor-connecting tube and connecting method as well as connecting part of conductor using it |
JP2014180165A (en) * | 2013-03-15 | 2014-09-25 | Viscas Corp | Power cable connecting method and power cable connecting part |
-
1992
- 1992-03-06 JP JP8449192A patent/JP2938265B2/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2007027058A (en) * | 2005-07-21 | 2007-02-01 | Viscas Corp | Conductor-connecting tube and connecting method as well as connecting part of conductor using it |
JP2014180165A (en) * | 2013-03-15 | 2014-09-25 | Viscas Corp | Power cable connecting method and power cable connecting part |
Also Published As
Publication number | Publication date |
---|---|
JP2938265B2 (en) | 1999-08-23 |
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Legal Events
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A01 | Written decision to grant a patent or to grant a registration (utility model) |
Free format text: JAPANESE INTERMEDIATE CODE: A01 Effective date: 19990518 |
|
LAPS | Cancellation because of no payment of annual fees |