JPH06185705A - Fluidized-bed furnace - Google Patents

Fluidized-bed furnace

Info

Publication number
JPH06185705A
JPH06185705A JP4334609A JP33460992A JPH06185705A JP H06185705 A JPH06185705 A JP H06185705A JP 4334609 A JP4334609 A JP 4334609A JP 33460992 A JP33460992 A JP 33460992A JP H06185705 A JPH06185705 A JP H06185705A
Authority
JP
Japan
Prior art keywords
furnace
zone
firing
furnace chamber
raw material
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP4334609A
Other languages
Japanese (ja)
Other versions
JP3022907B2 (en
Inventor
Tatsumi Tano
龍海 田野
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ube Corp
Original Assignee
Ube Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ube Industries Ltd filed Critical Ube Industries Ltd
Priority to JP4334609A priority Critical patent/JP3022907B2/en
Publication of JPH06185705A publication Critical patent/JPH06185705A/en
Application granted granted Critical
Publication of JP3022907B2 publication Critical patent/JP3022907B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/30Fuel from waste, e.g. synthetic alcohol or diesel

Landscapes

  • Devices And Processes Conducted In The Presence Of Fluids And Solid Particles (AREA)
  • Crucibles And Fluidized-Bed Furnaces (AREA)
  • Fluidized-Bed Combustion And Resonant Combustion (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

PURPOSE:To execute an efficient baking of a raw material continuously by executing a circulation baking of the raw material between a baking zone and an overflowing zone through forming a furnace chamber of a space as the baking zone and the overflowing zone and setting a supplying opening for the raw material and the fuel which fronts the baking zone. CONSTITUTION:A fluidized-bed furnace 1 executes a baking by giving a fluidized condition to a raw material through usage of a gas in a furnace chamber 2 in a furnace body 1a. In this case, at an under portion of a furnace body 1a a product extracting opening 3 is arranged. Besides, in the furnace chamber 2 a bridgewall 7 is arranged, and between an under edge of this and a furnace chamber bottom face 5 a clearance 7a is made to stand. Further, on the furnace chamber bottom face 5 an inclination face 5a is formed which becomes higher as it executes more access to a side wall side. On the other hand, on the furnace chamber bottom face 5 which fronts a space between a bridgewall 7 and the inclination face 5a, a great number of openings 8a of a dispersing nozzle 8 are formed. And, the furnace chamber 2 of a space is formed as a baking zone A and an overflowing zone B, and a supplying opening for the raw material and the fuel which fronts the baking zone A is formed on a furnace body 1a.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は流動床焼成炉に係り、詳
しくは原料や燃料として例えば産業廃棄物を有効に使用
することができ、軽量骨材等の製品を連続して効率良く
焼成することができるようにした流動床焼成炉に関する
ものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a fluidized bed firing furnace, and more specifically, it can effectively use, for example, industrial waste as a raw material or a fuel, and fires products such as lightweight aggregate continuously and efficiently. The present invention relates to a fluidized bed calcining furnace capable of being manufactured.

【0002】[0002]

【従来の技術】近年、ビルの高層化が進んだため、鉄骨
の軽量化を目的として建築資材の軽量化が求められてい
る。そこで、従来の骨材に替えて人造の軽量骨材が製造
利用されて来ている。その利用量は年々増えて来てい
る。また、ビルの屋上、屋内の庭園用人工土壌としても
軽量骨材が利用され始めている。一方、上・下水道汚泥
や、石炭ボイラから排出されるフライアッシュ、廃プラ
スチック等の産業廃棄物の発生量は年々増え、その処分
方法が社会的な問題となっておりこれら廃棄物の有効利
用を実用化することが急務の課題となっている。
2. Description of the Related Art In recent years, as buildings have become taller, there has been a demand for weight reduction of building materials for the purpose of weight reduction of steel frames. Therefore, artificial lightweight aggregates have been manufactured and used in place of conventional aggregates. The usage amount is increasing year by year. In addition, lightweight aggregates are starting to be used as artificial soil for rooftops of buildings and indoor gardens. On the other hand, the amount of industrial waste such as water and sewer sludge, fly ash discharged from coal boilers, waste plastics, etc. is increasing year by year, and the disposal method is becoming a social problem, and effective use of these wastes is being made. Practical application is an urgent task.

【0003】従って、軽量骨材の製造に当たって、原料
及び燃料に全てこれらの産業廃棄物を利用することので
きる装置の開発を行うことは社会的に有益である。従来
より軽量骨材の製造は発泡性の頁岩を粉砕後、ロータリ
キルンで焼成する方法が行われており、現在も主流であ
る。また、近年、石炭火力発電所から発生するフライア
ッシュと粘土を混合造粒し、石炭を燃料として移動グレ
ート方式で焼成する方法が実用化されている。
Therefore, in the production of lightweight aggregate, it is socially beneficial to develop an apparatus capable of utilizing all of these industrial wastes as raw materials and fuels. Conventionally, a method of crushing an effervescent shale and firing it in a rotary kiln has been used to manufacture a lightweight aggregate, which is still the mainstream. In recent years, a method has been put into practical use in which fly ash and clay generated from a coal-fired power plant are mixed and granulated, and the coal is burned in a moving-grate method as a fuel.

【0004】[0004]

【発明が解決しようとする課題】上記ロータリキルンや
移動グレートによる焼成方式では、設備面積を大きく占
め、燃料・電力原単位が大きい。また、燃料の廃棄物を
利用すると、未燃分が製品中に多く混入し軽量骨材とし
ての品質を保ち難い。一方、流動床による焼成方式を用
いれば、設備面積を小さくすることができ、廃棄物を燃
料として利用することが可能であるが、連続焼成を行う
と製品中に未焼成品が混入する。そのため、バッチ運転
を行う必要があるが、その場合、流動床の昇温、冷却の
繰り返しによる熱ロスが多く、燃料・電力原単位が著し
く悪くなるという問題がある。
In the firing method using the rotary kiln or the moving grate, the equipment area occupies a large amount and the fuel / electric power consumption rate is large. In addition, when waste fuel is used, it is difficult to maintain the quality as a lightweight aggregate because a large amount of unburned matter is mixed in the product. On the other hand, if a calcination system using a fluidized bed is used, the equipment area can be reduced and waste can be used as fuel. However, continuous calcination mixes uncalcined products into the product. Therefore, it is necessary to perform batch operation, but in that case, there is a problem that heat loss due to repeated temperature rising and cooling of the fluidized bed is large, and the fuel / electric power consumption rate is significantly deteriorated.

【0005】本発明は以上のような事情に鑑みて成され
たものであり、原料や燃料として例えば産業廃棄物を有
効に使用することができ軽量骨材等の製品を連続して効
率良く焼成することができるようにした流動床焼成炉を
得ることを目的としている。
The present invention has been made in view of the above circumstances, and it is possible to effectively use, for example, industrial waste as a raw material and a fuel, and to burn products such as lightweight aggregate continuously and efficiently. The purpose of the present invention is to obtain a fluidized bed calcining furnace capable of performing the above.

【0006】[0006]

【課題を解決するための手段】上記の目的を達成するた
めに、本発明の流動床焼成炉は、炉本体内の炉室でガス
で原料を流動化させて焼成する流動床焼成炉であって、
炉本体の下部に炉室底面に開口する製品抜出口を設け、
炉室に下端を炉室底面と隙間を開けられ該製品抜出口よ
りも炉本体側壁側へ寄せて位置された仕切壁を設け、炉
本体側壁側の炉室底面に炉本体の側壁側に行くほど高く
なる傾斜面を形成し、該仕切壁と該炉室底面の傾斜面と
の間の空間に臨む炉室底面に流動化ガスが該空間に供給
されるように多数の分散ノズルを設け、該空間の炉室を
焼成ゾーンとして形成すると共に該仕切壁によって画成
され該製品抜出口の開口の上方に臨む空間の炉室を溢流
ゾーンとして形成し、炉本体に原料と燃料の供給口を該
焼成ゾーンに臨ませて設けた構成にした。
In order to achieve the above object, the fluidized bed calcining furnace of the present invention is a fluidized bed calcining furnace in which a raw material is fluidized with a gas in a furnace chamber in a furnace body and calcined. hand,
A product outlet that opens to the bottom of the furnace chamber is provided at the bottom of the furnace body,
The furnace chamber is provided with a partition wall whose lower end is spaced from the bottom of the furnace chamber and is located closer to the side wall of the furnace body than the product outlet, and goes to the side wall of the furnace body at the bottom of the furnace chamber on the side wall of the furnace body. Forming a sloping surface which becomes higher, and providing a number of dispersion nozzles on the bottom surface of the furnace chamber facing the space between the partition wall and the sloping surface of the bottom surface of the furnace chamber so that fluidized gas is supplied to the space, The furnace chamber of the space is formed as a firing zone, and the furnace chamber of the space which is defined by the partition wall and faces above the opening of the product outlet is formed as an overflow zone. Was provided so as to face the firing zone.

【0007】[0007]

【作用】焼成を被る原料としての例えば汚泥等の廃棄物
は例えば造粒されて所定の粒径の大きさにされた後、流
動床焼成炉の焼成ゾーンに供給される。また、燃料とし
て例えばコーヒー粕等の廃棄物も該焼成ゾーンに供給さ
れる。焼成ゾーンでは焼成ゾーンに臨む炉室底面のガス
分散ノズルから流動化ガスとしての高温ガスが吹き上げ
られて供給され、該燃料と該焼成を被る原料とが激しく
混合・流動化されて流動床が形成され、燃料が燃焼さ
れ、この高熱によって焼成を被る原料が焼成される。
The waste such as sludge as a raw material to be fired is, for example, granulated to have a predetermined particle size, and then supplied to the firing zone of the fluidized bed firing furnace. Waste materials such as coffee grounds are also supplied to the firing zone as fuel. In the firing zone, a high temperature gas as a fluidizing gas is blown up and supplied from a gas dispersion nozzle on the bottom of the furnace chamber facing the firing zone, and the fuel and the raw material to be fired are vigorously mixed and fluidized to form a fluidized bed. The fuel is burned, and the high heat burns the raw material to be burned.

【0008】しかして、該焼成ゾーンにおいて原料が焼
成されて膨張発泡させられ見掛け比重が小さくなった
(例えば原料の0.6倍以下)製品は流動床の表層に集
まる。そして、炉側壁側の炉室底面には炉側壁側に行く
ほど高くなる傾斜面が形成されていることにより焼成ゾ
ーンにおける断面積は上方に行くほど大きくなり、焼成
ゾーンの下部と上部において流動床を通過するガス流速
の差が生じ、流動床上部に行く程ガス流速は小さくな
り、流動床の表層部分では流速が例えば下部の1/2と
いうように小さくなる。従って、焼成ゾーンの流動床内
では前記の通り見掛け比重の小さくなった焼成品である
製品と見掛け比重の大きい原料又は未焼成品(半焼成
品)とが分離され、見掛け比重の大きい原料又は未焼成
品はこの焼成ゾーンに残り、更に流動床で焼成される。
[0008] Thus, the raw material is fired in the firing zone to expand and foam and the apparent specific gravity is reduced (for example, 0.6 times or less of the raw material), and the products gather on the surface layer of the fluidized bed. Since the bottom surface of the furnace chamber on the side wall of the furnace is formed with an inclined surface that is higher toward the side wall of the furnace, the cross-sectional area in the firing zone becomes larger as it goes upward, and the fluidized bed is formed in the lower and upper parts of the firing zone. There is a difference in the flow velocity of the gas passing through, and the flow velocity of the gas becomes smaller toward the upper part of the fluidized bed, and the flow velocity at the surface layer part of the fluidized bed becomes, for example, 1/2 of the lower part. Therefore, in the fluidized bed of the calcination zone, the product which is a calcined product having a smaller apparent specific gravity as described above is separated from the raw material having a large apparent specific gravity or the unsintered product (semi-sintered product), and the raw material having a large apparent specific gravity or the unsintered product The product remains in this firing zone and is further fired in the fluidized bed.

【0009】一方、焼成ゾーンの流動床の表層部におい
ては流速が小さくなっているとは言え、製品は見掛け比
重が小さくなっているため飛散し一部の未焼成品を混入
して仕切壁を飛び越えて隣接する溢流ゾーンへ流入す
る。このとき、未焼成品粒子は製品粒子に比して見掛け
比重が大きく飛び上がり高さが小さいため溢流ゾーンの
仕切壁の近傍に流入し該仕切壁の近傍を流下する。ま
た、製品粒子は見掛け比重が小さく飛び上がり高さが大
きいためより遠くに飛んで溢流ゾーンの中央部分に流入
して流下し溢流ゾーンの下方に位置する製品抜出口の開
口へ流入し該製品抜出口から炉外へ抜き出される。
On the other hand, although the flow velocity is low in the surface layer portion of the fluidized bed in the firing zone, the apparent specific gravity of the product is low, so that the product scatters and part of the unfired product is mixed into the partition wall. It jumps over and flows into the adjacent overflow zone. At this time, the unfired product particles have a larger apparent specific gravity and a smaller height than the product particles, so that they flow into the overflow zone in the vicinity of the partition wall and flow down in the vicinity of the partition wall. Further, since the product particles have a small apparent specific gravity and a large flying height, they fly further and flow into the central portion of the overflow zone to flow down to flow into the opening of the product outlet located below the overflow zone. It is extracted from the furnace through the outlet.

【0010】一方、焼成ゾーンにおける原料、未焼成
品、製品及び燃料からなる流動床は流動化されて空気を
含んでいるため見掛け比重が小さく、一方、溢流ゾーン
は下降する移動層であり空気(ガス)は殆ど流れないた
め見掛け比重は大きい。このため、仕切壁下端と炉室底
面との間の隙間を通して見掛け比重の大きい溢流ゾーン
から見掛け比重の小さい焼成ゾーンへと粒子の循環が行
われるようになる。
On the other hand, the fluidized bed of raw materials, unsintered products, products and fuel in the calcination zone has a low apparent specific gravity because it is fluidized and contains air. On the other hand, the overflow zone is a moving bed that descends and the air. Since (gas) hardly flows, the apparent specific gravity is large. Therefore, particles are circulated from the overflow zone having a large apparent specific gravity to the firing zone having a small apparent specific gravity through the gap between the lower end of the partition wall and the bottom surface of the furnace chamber.

【0011】しかして、この循環は、仕切壁は製品抜出
口よりも炉の側壁側へ寄せられて設置されていることに
より溢流ゾーンで製品抜出口と仕切壁との間の部分に存
在する粒子、即ち、前記溢流ゾーン内の仕切壁の近傍を
流下する未焼成品粒子が、該隙間部分で焼成ゾーンの激
しく流動化している流動床に接してその流動床に巻き込
まれて焼成ゾーンに流入することにより行われる。そし
て、焼成ゾーンに流入した未焼成品粒子はここで更に焼
成に供される。このようにして、未焼成品は焼成ゾーン
と溢流ゾーンの間で循環されて焼成され焼成作用が連続
して行われる。
However, this circulation exists in the overflow zone between the product outlet and the partition wall because the partition wall is installed closer to the side wall of the furnace than the product outlet. Particles, that is, the unburned product particles flowing down near the partition wall in the overflow zone, come into contact with the violently fluidized fluidized bed of the firing zone in the gap portion and are entrained in the fluidized bed to the firing zone. It is done by inflow. The unfired product particles that have flowed into the firing zone are then subjected to further firing. In this way, the unfired product is circulated and fired between the firing zone and the overflow zone to continuously perform the firing action.

【0012】なお、焼成ゾーンでは傾斜面によって前記
の循環作用がより円滑に行われる。また、傾斜面を原料
の安息角以上に傾斜した斜面とすれば流動床中の原料が
該斜面に滞留することがなく、流動焼成が効率良く行わ
れる。
In the firing zone, the above-mentioned circulation action is performed more smoothly by the inclined surface. Further, if the inclined surface is an inclined surface that is inclined at an angle of repose or more of the raw material, the raw material in the fluidized bed will not stay on the inclined surface, and the fluidized firing will be performed efficiently.

【0013】[0013]

【実施例】次に、図面に示した実施例により本発明を詳
細に説明する。図1は本発明の流動床焼成炉の全体概略
構造を示す縦断正面図、図2は図1の炉本体の要部拡大
縦断正面図、図3は図2のIII 〜III 線矢視縦断側面
図、図4は本発明の焼成炉を用いて軽量骨材を製造する
装置の系統図である。
The present invention will now be described in detail with reference to the embodiments shown in the drawings. FIG. 1 is a vertical sectional front view showing an overall schematic structure of a fluidized bed firing furnace of the present invention, FIG. 2 is an enlarged vertical sectional front view of a main part of the furnace main body of FIG. 1, and FIG. 3 is a vertical sectional side view taken along line III-III of FIG. FIG. 4 is a system diagram of an apparatus for manufacturing a lightweight aggregate using the firing furnace of the present invention.

【0014】まず、図1から図3により流動床焼成炉の
説明をする。この実施例は炉本体の横断面を矩形形状と
し焼成ゾーンを溢流ゾーンの両側に設けたものである。
1は流動床焼成炉、1aは炉本体、2は炉室、5は炉室
底面を示す。図1又は図2に示すように炉本体1aの下
部の中央部には炉室底面5の後述する水平面5b部分に
開口された製品抜出口3が上下方向に貫通されて設けら
れており、この製品抜出口3は図3に示すように側面視
では炉室2の全幅に亘って形成されている。そして、製
品抜出口3の内壁面3a側の開口上端縁3bは水平面5
bから所要量盛り上げられている。また、炉本体1aの
最下部には炉室底面5を形成する炉体を介してこの製品
抜出口3の両側に空気室4が設けられている。空気室4
には空気供給口4aが形成されている。
First, the fluidized bed firing furnace will be described with reference to FIGS. In this embodiment, the cross section of the furnace body is rectangular and the firing zones are provided on both sides of the overflow zone.
Reference numeral 1 is a fluidized bed firing furnace, 1a is a furnace body, 2 is a furnace chamber, and 5 is a bottom surface of the furnace chamber. As shown in FIG. 1 or FIG. 2, at the center of the lower portion of the furnace main body 1a, a product outlet 3 is provided which is opened in a horizontal plane 5b portion of the furnace chamber bottom surface 5 which will be described later. The product outlet 3 is formed over the entire width of the furnace chamber 2 in a side view as shown in FIG. Further, the upper end edge 3b of the opening of the product outlet 3 on the inner wall surface 3a side is a horizontal surface 5
The required amount has been raised from b. Further, air chambers 4 are provided on both sides of the product outlet 3 through a furnace body forming a furnace chamber bottom surface 5 at the bottom of the furnace body 1a. Air chamber 4
An air supply port 4a is formed in the.

【0015】炉室底面5は正面視で製品抜出口3の左右
両側に設けられており、それぞれの炉室底面5は製品抜
出口3側に位置する水平面5bと、この水平面5bに連
続されて形成され炉本体1aの側壁側に行くほど高くな
る傾斜面5aとで形成されている。即ち傾斜面5aは正
面視で炉本体1aの両側の側壁側に形成されている。炉
室2の前記製品抜出口3の左右両側対称位置にはそれぞ
れ仕切壁7、7が設けられており、仕切壁7、7はそれ
ぞれ製品抜出口3よりも炉本体1aの側壁側、即ち、製
品抜出口3の図2に示す正面視で内壁面3aよりも炉本
体1aの側壁側に所定距離寄せて、かつ、下端を前記炉
室底面5の水平面5bと隙間7aを形成させて設けられ
ている。仕切壁7、7の上端部分はそれぞれが位置する
側の炉本体1a側壁側に折曲されている。
The bottom surfaces 5 of the furnace chamber are provided on the left and right sides of the product outlet 3 in a front view, and each bottom surface 5 of the furnace chamber is a horizontal surface 5b located on the side of the product outlet 3 and is continuous with the horizontal surface 5b. The inclined surface 5a is formed so that it becomes higher toward the side wall of the furnace body 1a. That is, the inclined surfaces 5a are formed on both side walls of the furnace body 1a in a front view. Partition walls 7, 7 are provided at symmetrical positions on the left and right sides of the product outlet 3 in the furnace chamber 2, respectively, and the partition walls 7, 7 are respectively closer to the side wall of the furnace body 1 a than the product outlet 3, that is, In a front view of the product outlet 3 shown in FIG. 2, the product outlet 3 is provided closer to the side wall of the furnace body 1a than the inner wall surface 3a by a predetermined distance, and the lower end of the product outlet 3 is provided with a horizontal surface 5b of the furnace chamber bottom surface 5 and a gap 7a. ing. The upper ends of the partition walls 7, 7 are bent toward the side wall of the furnace body 1a on the side where they are located.

【0016】そして、それぞれ製品抜出口3の左右両側
の、炉室底面5の傾斜面5aと水平面5b及び該仕切壁
7で囲まれる炉室2の空間に臨む炉室底面5には、該炉
室底面5を形成する炉体に上下方向に貫通して穿設され
た多数の分散ノズル8の先端開口8aが設けられてお
り、空気室4の空気がそれぞれの該空間に供給されるよ
うに構成されている。なお、左右それぞれの水平面5b
において仕切板7よりも製品抜出口3側に寄せた位置に
も分散ノズル8bが位置されており、この上端開口部に
はここから空気が該空間に向けて噴出されるようにキャ
ップが取付けられている。
The furnace chamber bottom surface 5 facing the space of the furnace chamber 2 surrounded by the inclined surface 5a of the furnace chamber bottom surface 5 and the horizontal surface 5b and the partition wall 7 on the left and right sides of the product outlet 3 is the furnace chamber bottom surface 5. The furnace body forming the chamber bottom surface 5 is provided with the tip openings 8a of a large number of dispersion nozzles 8 penetrating vertically so that the air in the air chamber 4 is supplied to each of the spaces. It is configured. In addition, left and right horizontal planes 5b
At the position closer to the product outlet 3 side than the partition plate 7, the dispersion nozzle 8b is also located, and a cap is attached to this upper end opening so that air is ejected toward the space. ing.

【0017】しかして、炉室2の下部は以上のように構
成されることにより、炉の正面視で製品抜出口3を中心
として左右対称位置のそれぞれの、炉室底面5の傾斜面
5aと水平面5b及び該仕切壁7で囲まれる炉室2の空
間は、焼成ゾーンAとして形成される。また、炉の中央
部の製品抜出口3の上方に臨んで位置し仕切壁7、7に
より挟まれた炉室2の空間は溢流ゾーンBとして形成さ
れる。即ち、溢流ゾーンBの両側に焼成ゾーンAが形成
される。
With the lower part of the furnace chamber 2 constructed as above, the inclined surfaces 5a of the bottom surface 5 of the furnace chamber at the symmetrical positions with respect to the product outlet 3 as viewed from the front of the furnace. The space of the furnace chamber 2 surrounded by the horizontal surface 5b and the partition wall 7 is formed as a firing zone A. The space of the furnace chamber 2 located above the product outlet 3 in the center of the furnace and sandwiched by the partition walls 7 is formed as an overflow zone B. That is, the firing zones A are formed on both sides of the overflow zone B.

【0018】炉本体1aの側壁には原料及び燃料の供給
口9が焼成ゾーンAに臨まされて取付けられている。ま
た、炉本体1aの上端には焼成ゾーンAおよび溢流ゾー
ンBの上方の空塔部Fを介して排ガス排出口10が設け
られている。
A raw material and fuel supply port 9 is attached to the side wall of the furnace body 1a so as to face the firing zone A. Further, an exhaust gas discharge port 10 is provided at the upper end of the furnace main body 1a via an empty column portion F above the firing zone A and the overflow zone B.

【0019】一方、焼成炉本体1aの製品抜出口3には
その下端3cに接続されて製品抜出管11が垂下されて
取付けられており、さらにその下端には製品抜出弁15
が取付けられている。製品抜出管11の外壁面の周囲に
は水ジャケット13が設けられている。また、製品抜出
管11の内部には下部に冷空気供給用ノズルを周囲に配
設したリングパイプ14が設けられその上部に伝熱管1
2が設置されている。
On the other hand, a product withdrawal pipe 11 is attached to the product withdrawal outlet 3 of the firing furnace body 1a so as to be connected to the lower end 3c thereof, and the product withdrawal valve 15 is attached to the lower end thereof.
Is installed. A water jacket 13 is provided around the outer wall surface of the product discharge pipe 11. Further, inside the product withdrawal pipe 11, a ring pipe 14 around which a cold air supply nozzle is arranged is provided in the lower part, and the heat transfer pipe 1 is provided above the ring pipe 14.
2 are installed.

【0020】次に、以上のように構成された流動床焼成
炉1を用いた軽量骨材製造装置を図4に基づいて説明す
る。図4において、焼成炉1の原料及び燃料の供給口9
には焼成作用を被る原料の供給路Mおよび燃料の供給路
Lが接続されている。原料供給路Mには上流側から順
に、原料槽20、混合機21、造粒機22、乾燥機23
が介装されて設けられている。燃料供給路Lには上流側
から燃料槽24、乾燥機25が介装されて設けられてい
る。また、流動床焼成炉1の空気室4の空気供給口4a
には始動時に流動床を予熱する予熱炉40が接続されて
いる。予熱炉40には燃料として廃油が用いられる。ま
た、製品抜出管11のリングパイプ14には空気供給ブ
ロワ33が接続されている。
Next, a lightweight aggregate manufacturing apparatus using the fluidized bed firing furnace 1 configured as described above will be described with reference to FIG. In FIG. 4, the raw material and fuel supply ports 9 of the firing furnace 1
A feed passage M for the raw material and a feed passage L for the fuel that are subjected to the firing action are connected to the. A raw material tank 20, a mixer 21, a granulator 22, and a dryer 23 are arranged in this order from the upstream side in the raw material supply path M.
Is installed. A fuel tank 24 and a dryer 25 are provided on the fuel supply path L from the upstream side. Further, the air supply port 4a of the air chamber 4 of the fluidized bed firing furnace 1
A preheating furnace 40 for preheating the fluidized bed at the time of starting is connected to the. Waste oil is used as fuel in the preheating furnace 40. An air supply blower 33 is connected to the ring pipe 14 of the product withdrawal pipe 11.

【0021】流動床焼成炉1の排ガス排出口10に接続
された排ガス排出管には空気予熱器30が介装されてお
り、ここに前記空気供給ブロワ33の空気の一部が管路
31により供給されて予熱され、予熱された高温空気が
管路32により前記空気室4に供給されるように構成さ
れている。空気予熱器30を出た排ガスはさらに原料乾
燥機23および燃料乾燥機25に供給され、これらから
排出された後、バグフィルタ34に導入されて集塵され
誘引ファン35を通って煙突36から排気されるように
構成されている。なお、図1における熱回収部Cは空気
予熱器30および乾燥機23、25に相当し、集塵部D
はバグフィルタ34に相当する。
An air preheater 30 is provided in the exhaust gas exhaust pipe connected to the exhaust gas exhaust port 10 of the fluidized bed firing furnace 1, and a part of the air of the air supply blower 33 is provided in the exhaust gas exhaust pipe by a conduit 31. The high-temperature air that has been supplied and preheated and that has been preheated is supplied to the air chamber 4 through the conduit 32. The exhaust gas discharged from the air preheater 30 is further supplied to the raw material dryer 23 and the fuel dryer 25, and after being discharged from these, is introduced into the bag filter 34 to collect dust, and is exhausted from the chimney 36 through the induction fan 35. It is configured to be. The heat recovery unit C in FIG. 1 corresponds to the air preheater 30 and the dryers 23 and 25, and the dust collection unit D
Corresponds to the bag filter 34.

【0022】次に、以上のように構成された流動床焼成
炉1の作用を説明する。本実施例では、焼成を被る原料
として、産業廃棄物としての浄水場汚泥、酸化マグネシ
ウム粉、廃ケイ砂、フライアッシュが使用され、これら
は原料槽20に貯蔵されている。一方、焼成用の燃料と
してはやはり産業廃棄物であるコーヒー粕や廃プラスチ
ックが使用され、これは燃料槽24に蓄えられている。
Next, the operation of the fluidized bed firing furnace 1 configured as described above will be described. In this embodiment, water purification sludge as industrial waste, magnesium oxide powder, waste silica sand, and fly ash are used as raw materials to be burned, and these are stored in the raw material tank 20. On the other hand, as the fuel for firing, coffee grounds and waste plastic, which are also industrial wastes, are used, which are stored in the fuel tank 24.

【0023】原料としての前記浄水場汚泥、酸化マグネ
シウム粉、廃ケイ砂、フライアッシュは原料槽20から
混合機21に導入されて混合された後、造粒機22に導
入されここで所定の粒径(例えば10〜 20mm)に造粒され
る。造粒された原料は乾燥機23に導入され焼成炉1の
排ガスで乾燥されて水分を所定量除去され後、焼成炉1
の小ホッパ26へ搬送されて原料・燃料供給口9のから
焼成炉本体1aの炉室2の焼成ゾーンAに投入される。
一方、燃料としてのコーヒー粕や廃プラスチックは燃料
槽24から乾燥機25に導入されて焼成炉1の排ガスで
乾燥され水分を所定量除去された後、前記原料と同様に
は小ホッパ26へ搬送されて原料供給口9のから焼成炉
本体1aの炉室2の焼成ゾーンAに投入される。
The water treatment plant sludge, magnesium oxide powder, waste silica sand, and fly ash as raw materials are introduced into the mixer 21 from the raw material tank 20 and mixed, and then introduced into the granulator 22 where predetermined particles are introduced. Granulate to a diameter (for example, 10 to 20 mm). The granulated raw material is introduced into the dryer 23, dried with the exhaust gas of the firing furnace 1 to remove a predetermined amount of water, and then the firing furnace 1
Is conveyed to the small hopper 26 and is fed into the firing zone A of the furnace chamber 2 of the firing furnace main body 1a from the raw material / fuel supply port 9.
On the other hand, coffee grounds and waste plastics as fuel are introduced from the fuel tank 24 into the dryer 25, dried by the exhaust gas of the baking furnace 1 to remove a predetermined amount of water, and then transferred to the small hopper 26 in the same manner as the above-mentioned raw material. Then, the material is introduced into the firing zone A of the furnace chamber 2 of the firing furnace main body 1a from the raw material supply port 9.

【0024】しかして、流動床焼成炉1の焼成ゾーンA
ではその下部の空気室4から炉室底面5に設けられた多
数の分散ノズル8、8bの上端開口8aを通して高温空
気が焼成ゾーンAに供給、噴出されて前記の原料および
燃料が流動化されて流動床が形成され、この流動床中で
原料と燃料は激しく掻き混ぜられ燃料は高温空気によっ
て燃焼されて該流動床は高温の焼成温度(例えば1100〜
1200℃) に保たれる。これにより原料としての汚泥や酸
化マグネシウム粉、廃ケイ砂、フライアッシュが焼成さ
れ、即ち、これらの原料に含まれるFe2O3 、炭酸塩、硫
化物、硫酸塩等が、例えば、式〔3Fe2O3 → 2Fe3O4
(1/2)O2↑〕で示されるように熱によって分解され、
O2、CO2 、SO2 、SO3 等のガスが発生されると共に高温
でガラス化され、発生されたガスが内部に閉じ込められ
ることにより膨張発泡させられ、軽量骨材である製品が
製造される。
Thus, the firing zone A of the fluidized bed firing furnace 1
Then, high temperature air is supplied to the firing zone A from the lower air chamber 4 through the upper end openings 8a of a large number of dispersing nozzles 8 and 8b provided on the bottom surface 5 of the furnace chamber, and is jetted to fluidize the raw material and fuel. A fluidized bed is formed, in which the raw material and the fuel are vigorously agitated and the fuel is burned by the hot air so that the fluidized bed has a high calcination temperature (e.g.
It is kept at 1200 ℃. As a result, sludge and magnesium oxide powder as raw materials, waste sand, and fly ash are fired, that is, Fe 2 O 3 , carbonates, sulfides, sulfates and the like contained in these raw materials are represented by, for example, the formula [3Fe 2 O 3 → 2Fe 3 O 4 +
(1/2) O 2 ↑] decomposes by heat,
With O 2, CO 2, SO 2 , SO 3 , etc. of the gas is produced is vitrified at high temperature, the generated gas is expanded foamed by being confined inside, the product is produced is lightweight aggregate It

【0025】なお、本実施例では、焼成ゾーンAの傾斜
面5aは原料の安息角以上に傾斜した斜面とされてお
り、流動床中の原料が該斜面に滞留することがなく流動
焼成が効率良く行われるように成されている。また、該
傾斜面5aに設けた分散ノズル8の開口8aからはこの
傾斜面5aに原料がより溜まらない程度の少量の空気を
供給するようにされている。なお、空気室4には空気予
熱器30で予熱された高温空気(例えば600 ℃) が管路
32から供給される。また、炉の始動時には予熱炉40
から高温空気が供給され流動床が予熱される。
In the present embodiment, the inclined surface 5a of the firing zone A is a slope inclined above the repose angle of the raw material, so that the raw material in the fluidized bed does not stay on the slope and the fluidized firing is efficient. It is done well. Further, a small amount of air is supplied from the opening 8a of the dispersion nozzle 8 provided on the inclined surface 5a to the extent that the raw material is not accumulated on the inclined surface 5a. The air chamber 4 is supplied with high-temperature air (for example, 600 ° C.) preheated by the air preheater 30 from the pipe 32. Further, at the time of starting the furnace, the preheating furnace 40
To supply hot air to preheat the fluidized bed.

【0026】そして、該焼成ゾーンAにおいて該焼成さ
れた製品は膨張発泡させられているため見掛け比重が小
さく(例えば原料の0.6倍以下)なっており流動床の
表層に集まる。また、炉本体1aの側壁側の炉室底面5
には該側壁側に行くほど高くなる傾斜面5aが形成され
ていることにより焼成ゾーンAにおける断面積は上方に
行くほど大きくなっており、焼成ゾーンAの下部と上部
において流動床を通過するガス流速の差が生じ、流動床
上部に行く程ガス流速は小さくなり、流動床の表層部分
では流速が例えば下部の1/2というように小さくな
る。従って、焼成ゾーンAの流動床内では前記の通り見
掛け比重の小さくなった焼成品である製品と見掛け比重
の大きい原料又は未焼成品(半焼成品)とが分離され、
見掛け比重の大きい原料又は未焼成品はこの焼成ゾーン
Aに残り更に流動床で焼成される。
Since the product baked in the baking zone A is expanded and foamed, it has a small apparent specific gravity (for example, 0.6 times or less of the raw material) and collects on the surface layer of the fluidized bed. Further, the bottom surface 5 of the furnace chamber on the side wall side of the furnace body 1a
The cross-sectional area in the firing zone A becomes larger as it goes upward due to the formation of the inclined surface 5a which becomes higher toward the side wall side, and the gas passing through the fluidized bed in the lower portion and the upper portion of the firing zone A is increased. Due to the difference in the flow velocity, the gas flow velocity becomes smaller toward the upper part of the fluidized bed, and the flow velocity at the surface layer part of the fluidized bed becomes smaller, for example, 1/2 of the lower part. Therefore, in the fluidized bed of the calcination zone A, a product which is a calcined product having a small apparent specific gravity as described above and a raw material or an unsintered product (semi-sintered product) having a large apparent specific gravity are separated,
The raw material or unfired product having a large apparent specific gravity remains in the firing zone A and is further fired in the fluidized bed.

【0027】一方、焼成ゾーンAの流動床の表層部に集
まる製品は、該表層部でのガス流速が小さくなっている
とは言え、製品は見掛け比重が小さくなっており、か
つ、表層部では激しい波打ち現象を呈しているため、飛
散し一部の未焼成品を混入して仕切壁7、7の上端を飛
び越えて隣接する溢流ゾーンBへ流入する。なお、この
飛散、流入に際しては、仕切壁7、7の上端部が焼成ゾ
ーンA側に折曲されていることにより、製品に比べて見
掛け比重の大きい未焼成品粒子は該折曲部で極力堰き止
められ、焼成ゾーンAでの未焼成品粒子の滞留を助長
し、焼成作用を促進する。
On the other hand, although the product gathered in the surface layer of the fluidized bed in the firing zone A has a small gas flow velocity in the surface layer, the product has a small apparent specific gravity and the surface layer has a small specific gravity. Since it exhibits a severe undulation phenomenon, it scatters and mixes a part of the unfired product, jumps over the upper ends of the partition walls 7 and flows into the adjacent overflow zone B. During the scattering and inflow, since the upper ends of the partition walls 7 and 7 are bent toward the firing zone A, unfired product particles having an apparent specific gravity larger than that of the product are as much as possible at the bends. It is blocked and promotes the retention of unfired product particles in the firing zone A and promotes the firing action.

【0028】しかして、前記の溢流ゾーンBへの流入
は、未焼成品粒子Eは製品粒子に比して見掛け比重が大
きく飛び上がり高さが小さいため溢流ゾーンBの仕切壁
7、7の近傍に流入し、ここを流下する。また、製品粒
子Pは見掛け比重が小さく飛び上がり高さが大きいため
より遠くに飛んで溢流ゾーンBの中央部分に流入して流
下し溢流ゾーンBの下方に位置する製品抜出口3の開口
へ流入し該製品抜出口3を下降して製品抜出管11へ流
入する。
As for the inflow into the overflow zone B, however, the unfired product particles E have a larger apparent specific gravity and a smaller jump height than the product particles, so that the partition walls 7 and 7 of the overflow zone B have a small height. It flows into the vicinity and flows down here. Further, since the product particles P have a small apparent specific gravity and a large jump height, they fly further and flow into the central portion of the overflow zone B to flow down to the opening of the product outlet 3 located below the overflow zone B. It flows in, descends the product outlet 3, and flows into the product outlet pipe 11.

【0029】一方、焼成ゾーンAにおける原料、未焼成
品、製品及び燃料からなる流動床は流動化されて空気を
含んでいるため見掛け比重が小さく、一方、溢流ゾーン
Bは下降する移動層であり空気(ガス)は殆ど流れない
ため見掛け比重は大きい。このため、図中に矢印で示す
ように、仕切壁7、7下端と炉室底面5との間の隙間7
aを通して見掛け比重の大きい溢流ゾーンAから見掛け
比重の小さい焼成ゾーンBへと粒子の循環が行われる。
この循環は、仕切壁7、7は製品抜出口3の内壁面3a
よりも炉本体1aの側壁側へ寄せられて設置されている
ことにより溢流ゾーンBで製品抜出口3の内壁面3aと
仕切壁7との間の部分に存在する粒子、即ち、前記溢流
ゾーンB内の仕切壁7の近傍を流下する未焼成品粒子E
が、該隙間7a部分で焼成ゾーンAの激しく流動化して
いる流動床に接してその流動床に巻き込まれて焼成ゾー
ンAに流入することにより行われる。
On the other hand, the fluidized bed of raw materials, unsintered products, products and fuel in the calcination zone A has a small apparent specific gravity because it is fluidized and contains air, while the overflow zone B is a moving bed that descends. There is almost no air (gas) flowing, so the apparent specific gravity is large. Therefore, as indicated by the arrow in the figure, the gap 7 between the lower ends of the partition walls 7 and 7 and the furnace chamber bottom surface 5 is
Particles are circulated from the overflow zone A having a large apparent specific gravity to the firing zone B having a small apparent specific gravity through a.
In this circulation, the partition walls 7, 7 are the inner wall surface 3a of the product outlet 3.
The particles existing in the overflow zone B between the inner wall surface 3a of the product outlet 3 and the partition wall 7, that is, the overflow, by being installed closer to the side wall of the furnace body 1a than Unfired product particles E flowing down in the vicinity of the partition wall 7 in the zone B
Is brought into contact with the fluidized bed in the firing zone A which is vigorously fluidized in the gap 7a, is caught in the fluidized bed and flows into the firing zone A.

【0030】本実施例では、製品抜出口3の内壁面3a
側の開口上端縁3bが盛り上げられていることにより、
未焼成品粒子Eを隙間7a側に指向させ、焼成ゾーンA
への流入、循環がより活発に行われると共に、未焼成品
粒子Eの製品抜出口3への落ち込みが効果的に防止され
る。また、隙間7aの近傍で溢流ゾーンB側に寄せられ
て設けられた分散ノズル8bの上端開口8aからは空気
が溢流ゾーンB側から隙間7aを通して焼成ゾーンAへ
向けて吹き出されることにより未焼成品粒子Eの該隙間
7aから焼成ゾーンAへの流入が促進、助長される。
In this embodiment, the inner wall surface 3a of the product outlet 3 is
Since the upper edge 3b of the side opening is raised,
The unfired product particles E are directed to the gap 7a side, and the firing zone A
The inflow and circulation of the unburned product particles E into the product withdrawal port 3 are effectively prevented. Further, air is blown from the overflow zone B side toward the firing zone A through the gap 7a from the upper end opening 8a of the dispersion nozzle 8b provided near the gap 7a toward the overflow zone B side. The flow of the unfired product particles E into the firing zone A through the gap 7a is promoted and promoted.

【0031】そして、焼成ゾーンAに流入した未焼成品
粒子Eはここでさらに焼成に供される。このように、未
焼成品は焼成ゾーンAと溢流ゾーンBの間で循環されて
焼成され、焼成作用が連続して行われる。なお、焼成ゾ
ーンAでは傾斜面5aの作用によっても前記の循環作用
がより円滑に行われる。
The unfired product particles E flowing into the firing zone A are further subjected to firing here. Thus, the unfired product is circulated and fired between the firing zone A and the overflow zone B, and the firing action is continuously performed. In addition, in the firing zone A, the circulation action is more smoothly performed by the action of the inclined surface 5a.

【0032】一方、製品抜出口3から製品抜出管11へ
流入した製品は下端の製品排出弁15の作動により移動
層を形成して下降するが、製品は高温にされているた
め、空気供給ブロワ33で送給される冷空気がリングパ
イプ14の冷却空気供給ノズルから製品抜出管11内へ
供給されて該製品が冷却されると共に、伝熱管12を流
れる水によって熱を吸収されて冷却される。また、同時
に製品抜出管11の外部の水ジャケット13によって冷
却される。このように製品抜出管11は製品冷却装置と
しても作用される。また、製品は製品抜出管11の内部
で移動層伝熱により冷却される。
On the other hand, the product flowing from the product outlet 3 into the product outlet pipe 11 forms a moving layer by the operation of the product outlet valve 15 at the lower end and descends. However, since the product is heated to a high temperature, air is supplied. The cold air sent by the blower 33 is supplied from the cooling air supply nozzle of the ring pipe 14 into the product extraction pipe 11 to cool the product, and at the same time, the water flowing through the heat transfer pipe 12 absorbs heat to cool the product. To be done. At the same time, it is cooled by the water jacket 13 outside the product withdrawal pipe 11. In this way, the product withdrawal pipe 11 also functions as a product cooling device. Further, the product is cooled inside the product withdrawal pipe 11 by heat transfer in the moving bed.

【0033】上記のように、本実施例においては、製品
を焼成炉1の製品抜出口3から冷却装置を兼ねる製品抜
出管11へ重力により落下供給するので、製品を別途の
冷却装置へ移送させるためのコンベヤ等の装置が不要で
あると共に、冷却は移動層伝熱を利用しているために前
記の冷却用空気量も少量でよく伝熱面積も小さな冷却装
置で構成することができる。従って、焼成装置としての
設備面積を焼成方式を流動床方式としたことに加え、さ
らに小さいものとすることができる。
As described above, in the present embodiment, the product is dropped from the product withdrawal outlet 3 of the firing furnace 1 to the product withdrawal pipe 11 which also serves as a cooling device by gravity, so that the product is transferred to a separate cooling device. Since a device such as a conveyer is not required and cooling uses moving bed heat transfer, the cooling air amount can be small and the heat transfer area can be small. Therefore, the equipment area of the calcining device can be further reduced in addition to the fluidized bed system as the calcining method.

【0034】なお、焼成ゾーンAから排出された燃焼排
ガスは前記製品抜出管11内部で冷却に供された空気と
共に炉室2の空塔部(フリーボード)Fを上昇して排ガ
ス排出口10から炉外へ抜き出され、前記の通り、排熱
回収部C(空気予熱器30、原料、燃料乾燥機23、2
5)及び集塵部D(バグフィルタ34)を経て煙突36
から大気へ排出される。
The combustion exhaust gas discharged from the calcination zone A rises in the empty tower part (freeboard) F of the furnace chamber 2 together with the air used for cooling inside the product discharge pipe 11 and the exhaust gas discharge port 10 From the furnace to the outside of the furnace, and as described above, the exhaust heat recovery section C (air preheater 30, raw material, fuel dryers 23, 2
5) and the dust collecting part D (bug filter 34) and then the chimney 36
Emitted into the atmosphere.

【0035】次に、以上の図1から図4に示した実施例
装置を用いて実際に軽量骨材の焼成テストを行った結果
を説明する。原料として、産業廃棄物である浄水場汚
泥、酸化マグネシウム(MgO)粉、廃ケイ砂、フライアッ
シュを用い、これらを発泡性を示す割合の、例えば浄水
場汚泥40%、酸化マグネシウム(MgO)粉2%、廃ケイ
砂18%、フライアッシュ40%の割合で原料槽20か
ら切り出すことにより調合した。これを混合機21へ供
給して混合し、さらに造粒機22へ供給して粒径を10〜
20mにし、これを原料乾燥機23へ投入して流動床焼成
炉1の排ガスで乾燥し、流動床焼成炉1へ供給した。
Next, the results of the actual firing test of the lightweight aggregate using the apparatus of the embodiment shown in FIGS. 1 to 4 will be described. As raw materials, water purification plant sludge, magnesium oxide (MgO) powder, waste silica sand, and fly ash, which are industrial waste, are used. For example, 40% of water purification plant sludge and magnesium oxide (MgO) powder exhibiting foamability 2%, waste silica sand 18%, and fly ash 40% were cut out from the raw material tank 20 and mixed. This is supplied to the mixer 21 for mixing, and further supplied to the granulator 22 to adjust the particle size to 10 ~.
The length was set to 20 m, and this was put into the raw material dryer 23, dried with the exhaust gas of the fluidized bed firing furnace 1, and supplied to the fluidized bed firing furnace 1.

【0036】一方、燃料として産業廃棄物であるコーヒ
ー粕、廃プラスチック等を使用し、燃料槽24から燃料
乾燥機25へ供給して乾燥し、前記原料とともに流動床
焼成炉1へ連続供給して、流動床焼成炉1で該燃料を燃
焼させ、該原料を焼成した。このときの焼成温度は1100
〜1200℃で焼成時間は10〜30分であった。焼成された製
品は流動床焼成炉1下部の製品排出管11(冷却装置)
によって 100℃まで冷却した。そのときの伝熱管12お
よび水ジャケット13の冷却水は温水又はスチームで回
収した。得られた製品である軽量骨材の性状は、見掛け
比重0.7 、圧潰荷重50Kgf/cm2以上、24時間吸水率10.6
%であり、優れた品質の軽量骨材が得られた。
On the other hand, industrial waste such as coffee grounds and waste plastics are used as fuel, supplied from the fuel tank 24 to the fuel dryer 25 for drying, and continuously supplied to the fluidized bed firing furnace 1 together with the raw materials. The fuel was burned in the fluidized bed firing furnace 1 to burn the raw material. The firing temperature at this time is 1100
The firing time at ~ 1200 ° C was 10-30 minutes. The baked product is a product discharge pipe 11 (cooling device) under the fluidized bed baking furnace 1.
Cooled to 100 ° C. The cooling water of the heat transfer tube 12 and the water jacket 13 at that time was collected with hot water or steam. The resulting lightweight aggregate has the following properties: apparent specific gravity 0.7, crushing load 50Kgf / cm 2 or more, 24-hour water absorption 10.6.
%, And excellent quality lightweight aggregate was obtained.

【0037】流動床焼成炉1の排ガスからの熱回収は、
空気予熱器30により流動・燃焼用空気を600 ℃まで予
熱すること、および、原料、燃料乾燥機23、25によ
る原料および燃料の乾燥に利用することにより行った。
また、スタートアップ時の装置の予熱は予熱炉40で廃
油を燃焼させ、その燃焼排ガスで行った。なお、本実施
例では用いていなが、排ガスからの熱回収は排熱ボイラ
によってさらにスチームを回収するようにしてもよい。
以上のように、本実施例の流動床焼成炉1は原料および
燃料として全て産業廃棄物を有効利用して有益な軽量骨
材を製造することができる装置として利用できることが
わかった。
Heat recovery from the exhaust gas of the fluidized bed firing furnace 1
This was carried out by preheating the flowing / combustion air to 600 ° C. by the air preheater 30 and utilizing it for drying the raw materials and fuel by the raw materials and the fuel dryers 23 and 25.
Further, preheating of the apparatus at the time of startup was performed by burning waste oil in the preheating furnace 40 and using the combustion exhaust gas. Although not used in this embodiment, heat may be further recovered from the exhaust gas by an exhaust heat boiler.
As described above, it was found that the fluidized bed firing furnace 1 of the present embodiment can be used as a device capable of effectively producing industrial waste as a raw material and a fuel to produce a useful lightweight aggregate.

【0038】次に、本発明の流動床焼成炉の他の実施例
を図5、図6により説明する。なお、図5は焼成炉本体
の要部拡大縦断正面図、図6は図5のVI〜VI線矢視縦断
側面図である。なお、前記図1〜図3と同一又は相当す
る個所には同一符号を用い、その説明は省略する。この
実施例の流動床焼成炉1Aでは、炉本体1aの横断面を
矩形形状とされ、仕切壁7は炉室2に1箇所(1枚)取
付けられ、仕切壁7の両側に焼成ゾーンAと溢流ゾーン
Bが一つずつ形成されている。製品抜出口3は図5のよ
うに正面視で一方の側壁側に沿って取付けられ、溢流ゾ
ーンBは仕切壁7で画成され製品抜出口3の開口の上方
に臨む炉室2の空間に形成されている。
Next, another embodiment of the fluidized bed firing furnace of the present invention will be described with reference to FIGS. 5 is an enlarged vertical sectional front view of the main part of the firing furnace main body, and FIG. 6 is a vertical sectional side view taken along the line VI-VI of FIG. The same reference numerals are used for the same or corresponding portions as those in FIGS. 1 to 3, and the description thereof will be omitted. In the fluidized bed firing furnace 1A of this embodiment, the cross section of the furnace body 1a is rectangular, the partition walls 7 are attached to the furnace chamber 2 at one location (one sheet), and the firing zones A are provided on both sides of the partition wall 7. Overflow zones B are formed one by one. The product outlet 3 is attached along one side wall side in a front view as shown in FIG. 5, and the overflow zone B is defined by the partition wall 7 and is a space of the furnace chamber 2 facing above the opening of the product outlet 3. Is formed in.

【0039】このように構成された流動床焼成炉1Aで
あっても前記図1〜図3に示した流動床焼成炉1と同様
に連続して効率の良い焼成作用を行わせることができ
る。なお、この実施例の焼成炉は前記図1〜図3に示し
た流動床焼成炉1に比べて焼成能力が小さい場合に好適
に用いられる。
Even in the fluidized bed firing furnace 1A having such a structure, it is possible to continuously and efficiently perform the firing operation as in the fluidized bed firing furnace 1 shown in FIGS. The firing furnace of this embodiment is preferably used when the firing capacity is smaller than that of the fluidized bed firing furnace 1 shown in FIGS.

【0040】次に、本発明の流動床焼成炉のさらに異な
る実施例を図7、図8により説明する。なお、図7は焼
成炉本体の要部拡大縦断正面図、図8は図7のVIII〜VI
II線矢視横断平面図である。なお、前記図1〜図3と同
一又は相当する個所には同一符号を用い、その説明は省
略する。この実施例の流動床焼成炉1Bでは、図8に示
すように炉本体1aの横断面を円形形状とされ、従っ
て、炉室2の横断面形状も円形とされている。製品抜出
口3は円形断面とされ炉本体1aの下部の中央部(中心
部)に炉本体1aと同心状に設けられている。炉室2に
は管状の仕切壁7が炉本体1aおよび製品抜出口3と同
心状に位置されて支持部材7bによって炉本体1aの側
壁に取付けられており、該管状の仕切壁7の内径は製品
抜出口3の内径(内壁面3a)よりも所定量大きくして
形成されている。
Next, still another embodiment of the fluidized bed firing furnace of the present invention will be described with reference to FIGS. 7 is an enlarged vertical sectional front view of the main part of the firing furnace main body, and FIG. 8 is VIII to VI of FIG.
It is a cross-sectional plan view taken along the line II. The same reference numerals are used for the same or corresponding portions as those in FIGS. 1 to 3, and the description thereof will be omitted. In the fluidized bed firing furnace 1B of this embodiment, as shown in FIG. 8, the furnace body 1a has a circular cross section, and therefore the furnace chamber 2 also has a circular cross section. The product outlet 3 has a circular cross section and is provided concentrically with the furnace body 1a at the center (center) of the lower part of the furnace body 1a. In the furnace chamber 2, a tubular partition wall 7 is positioned concentrically with the furnace main body 1a and the product outlet 3 and is attached to the side wall of the furnace main body 1a by a supporting member 7b. The inner diameter of the tubular partition wall 7 is It is formed to be larger than the inner diameter (inner wall surface 3a) of the product outlet 3 by a predetermined amount.

【0041】炉室底面5は製品抜出口3の周囲に環状底
面として形成されており、そこにはガス分散ノズル8の
開口8aが周囲に点在して設けられている。炉本体1a
の最下部には製品抜出口3の周囲に環状の空気室4が形
成されている。しかして、管状の仕切壁7の内部空間部
分の炉室2は円筒状の溢流ゾーンBとして形成され、溢
流ゾーンBの周囲の空間部分の炉室2は環状の流動焼成
ゾーンAとして形成される。このような構成の流動床焼
成炉1Bにおいても連続して効率の良い焼成作用を行わ
せることができる。
The bottom 5 of the furnace chamber is formed as an annular bottom around the product outlet 3, and the openings 8a of the gas dispersion nozzles 8 are scattered around the bottom. Furnace body 1a
An annular air chamber 4 is formed around the product outlet 3 at the lowermost part. Thus, the furnace chamber 2 in the internal space of the tubular partition wall 7 is formed as a cylindrical overflow zone B, and the furnace chamber 2 in the space around the overflow zone B is formed as an annular fluidized firing zone A. To be done. Even in the fluidized bed firing furnace 1B having such a configuration, it is possible to continuously and efficiently perform the firing operation.

【0042】なお、以上の実施例では、仕切壁7の上端
を折曲させているが、勿論、曲げないで真直のままでも
良い。また、原料と燃料は炉本体1aの供給口9から同
時に同一個所から炉室2内に供給するようにしている
が、原料と燃料は別々に、例えば、それぞれ焼成ゾーン
Aの流動床の上部と流動床の内部に供給してもよい。
In the above embodiment, the upper end of the partition wall 7 is bent, but of course, it may be straight without being bent. Further, the raw material and the fuel are simultaneously supplied into the furnace chamber 2 from the same location through the supply port 9 of the furnace main body 1a, but the raw material and the fuel are separately supplied, for example, in the upper part of the fluidized bed of the firing zone A, respectively. It may be supplied inside the fluidized bed.

【0043】[0043]

【発明の効果】以上の説明から明らかなように、本発明
の流動床焼成炉によれば、焼成ゾーンと溢流ゾーンの間
で原料を循環させて焼成することができるので未焼成品
を無くして原料を連続して効率良く焼成することができ
る。加えて、流動床による燃焼および焼成であるため、
燃料の燃焼効率や焼成原料への熱伝達が良好であり、焼
成原料および焼成用燃料としてそれぞれ例えば汚泥およ
びコーヒー粕等の産業廃棄物を有効に利用して製品とし
て軽量骨材を有効に得ることができる。また、焼成炉の
設置面積も従来のロータリキルンや移動グレード方式に
比べて小さくすることができる。
As is clear from the above description, according to the fluidized bed firing furnace of the present invention, the raw material can be circulated between the firing zone and the overflow zone to be fired, so that an unfired product is eliminated. The raw material can be continuously and efficiently fired. In addition, because of the combustion and firing by the fluidized bed,
Fuel combustion efficiency and heat transfer to firing raw materials are good, and effective use of industrial waste such as sludge and coffee meal as firing raw materials and firing fuels, respectively, to effectively obtain lightweight aggregates as products. You can Further, the installation area of the firing furnace can be made smaller than that of the conventional rotary kiln or moving grade method.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明の流動床焼成炉の全体概略構造を示す縦
断正面図である。
FIG. 1 is a vertical sectional front view showing an overall schematic structure of a fluidized bed firing furnace of the present invention.

【図2】図1の焼成炉本体の要部拡大縦断正面図であ
る。
FIG. 2 is an enlarged vertical sectional front view of a main part of the firing furnace main body of FIG.

【図3】図2のIII 〜III 線矢視縦断側面図である。FIG. 3 is a vertical sectional side view taken along the line III-III of FIG.

【図4】本発明の流動床焼成炉を用いた軽量骨材製造装
置の系統図である。
FIG. 4 is a system diagram of a lightweight aggregate manufacturing apparatus using the fluidized bed firing furnace of the present invention.

【図5】本発明の他の実施例の焼成炉本体の要部拡大縦
断正面図である。
FIG. 5 is an enlarged vertical sectional front view of a main part of a firing furnace body according to another embodiment of the present invention.

【図6】図5のVI〜VI線矢視縦断側面図である。FIG. 6 is a vertical sectional side view taken along the line VI-VI of FIG.

【図7】本発明のさらに異なる実施例の焼成炉本体の要
部拡大縦断正面図である。
FIG. 7 is an enlarged vertical sectional front view of a main part of a firing furnace main body according to still another embodiment of the present invention.

【図8】図7のVIII〜VIII線矢視横断平面図である。8 is a cross-sectional plan view taken along the line VIII-VIII of FIG.

【符号の説明】[Explanation of symbols]

1、1A、1B 流動床焼成炉 1a 炉本体 2 炉室 3 製品抜出口 3a 内壁面(製品抜出口) 3b 開口上端縁(製品抜出口) 4 空気室 5 炉室底面 5a 傾斜面 5b 水平面 7 仕切壁 7a 隙間 8 分散ノズル 8a 分散ノズル開口 9 原料・燃料供給口 A 焼成ゾーン B 溢流ゾーン E 未焼成品粒子 P 製品粒子 1, 1A, 1B Fluidized bed firing furnace 1a Furnace body 2 Furnace chamber 3 Product outlet 3a Inner wall surface (product outlet) 3b Opening upper edge (product outlet) 4 Air chamber 5 Furnace chamber bottom 5a Inclined surface 5b Horizontal surface 7 Partition Wall 7a Gap 8 Dispersion nozzle 8a Dispersion nozzle opening 9 Raw material / fuel supply port A Firing zone B Overflow zone E Unfired product particle P Product particle

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.5 識別記号 庁内整理番号 FI 技術表示箇所 F23G 5/30 ZAB S 7815−3K F27B 15/00 7516−4K ─────────────────────────────────────────────────── ─── Continuation of the front page (51) Int.Cl. 5 Identification code Office reference number FI Technical display location F23G 5/30 ZAB S 7815-3K F27B 15/00 7516-4K

Claims (1)

【特許請求の範囲】[Claims] 【請求項1】 炉本体内の炉室でガスで原料を流動化さ
せて焼成する流動床焼成炉であって、炉本体の下部に炉
室底面に開口する製品抜出口を設け、炉室に下端を炉室
底面と隙間を開けられ該製品抜出口よりも炉本体側壁側
へ寄せて位置された仕切壁を設け、炉本体側壁側の炉室
底面に炉本体の側壁側に行くほど高くなる傾斜面を形成
し、該仕切壁と該炉室底面の傾斜面との間の空間に臨む
炉室底面に流動化ガスが該空間に供給されるように多数
の分散ノズルの開口を設け、該空間の炉室を焼成ゾーン
として形成すると共に該仕切壁によって画成され該製品
抜出口の開口の上方に臨む空間の炉室を溢流ゾーンとし
て形成し、炉本体に原料と燃料の供給口を該焼成ゾーン
に臨ませて設けたことを特徴とする流動床焼成炉。
1. A fluidized bed firing furnace in which a raw material is fluidized with a gas in a furnace chamber in a furnace body and fired, wherein a product outlet opening to the bottom of the furnace chamber is provided at the bottom of the furnace body, A partition wall is provided whose lower end is spaced from the bottom of the furnace chamber and is positioned closer to the side wall of the furnace body than the product outlet, and the bottom of the furnace chamber on the side wall of the furnace body becomes higher toward the side wall of the furnace body. An inclined surface is formed, and a large number of dispersion nozzle openings are provided on the bottom surface of the furnace chamber facing the space between the partition wall and the inclined surface of the bottom surface of the furnace chamber so that fluidized gas is supplied to the space. The furnace chamber of the space is formed as a firing zone, and the furnace chamber of the space which is defined by the partition wall and faces above the opening of the product outlet is formed as an overflow zone, and a feed port for the raw material and fuel is provided in the furnace body. A fluidized bed firing furnace provided so as to face the firing zone.
JP4334609A 1992-12-15 1992-12-15 Fluid bed firing furnace Expired - Lifetime JP3022907B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP4334609A JP3022907B2 (en) 1992-12-15 1992-12-15 Fluid bed firing furnace

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP4334609A JP3022907B2 (en) 1992-12-15 1992-12-15 Fluid bed firing furnace

Publications (2)

Publication Number Publication Date
JPH06185705A true JPH06185705A (en) 1994-07-08
JP3022907B2 JP3022907B2 (en) 2000-03-21

Family

ID=18279298

Family Applications (1)

Application Number Title Priority Date Filing Date
JP4334609A Expired - Lifetime JP3022907B2 (en) 1992-12-15 1992-12-15 Fluid bed firing furnace

Country Status (1)

Country Link
JP (1) JP3022907B2 (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102997230A (en) * 2012-12-17 2013-03-27 江联重工股份有限公司 Dense-phase region bottom slag balance and biomass fuel less oxygen ventilation structure applied in burning biologic material fluid bed boiler
KR20150029435A (en) * 2013-09-10 2015-03-18 한국전력공사 Circulating fluidized bed boiler equipped with heat exchanger
CN105509040A (en) * 2014-09-27 2016-04-20 华能泰安众泰发电有限公司 Anti-blocking transformation method of material returner fluidization wind pipe

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102997230A (en) * 2012-12-17 2013-03-27 江联重工股份有限公司 Dense-phase region bottom slag balance and biomass fuel less oxygen ventilation structure applied in burning biologic material fluid bed boiler
CN102997230B (en) * 2012-12-17 2015-04-29 江联重工股份有限公司 Dense-phase region bottom slag balance and biomass fuel less oxygen ventilation structure applied in burning biologic material fluid bed boiler
KR20150029435A (en) * 2013-09-10 2015-03-18 한국전력공사 Circulating fluidized bed boiler equipped with heat exchanger
CN105509040A (en) * 2014-09-27 2016-04-20 华能泰安众泰发电有限公司 Anti-blocking transformation method of material returner fluidization wind pipe

Also Published As

Publication number Publication date
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