JPH06182430A - Disconnection detector for wire drawing mill - Google Patents

Disconnection detector for wire drawing mill

Info

Publication number
JPH06182430A
JPH06182430A JP4339337A JP33933792A JPH06182430A JP H06182430 A JPH06182430 A JP H06182430A JP 4339337 A JP4339337 A JP 4339337A JP 33933792 A JP33933792 A JP 33933792A JP H06182430 A JPH06182430 A JP H06182430A
Authority
JP
Japan
Prior art keywords
wire
copper alloy
wire rod
disconnection
conductor
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP4339337A
Other languages
Japanese (ja)
Other versions
JP2943545B2 (en
Inventor
Masahiro Nakajima
雅博 中島
和一 ▲濱▼田
Kazuichi Hamada
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Materials Corp
Original Assignee
Mitsubishi Materials Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Materials Corp filed Critical Mitsubishi Materials Corp
Priority to JP4339337A priority Critical patent/JP2943545B2/en
Publication of JPH06182430A publication Critical patent/JPH06182430A/en
Application granted granted Critical
Publication of JP2943545B2 publication Critical patent/JP2943545B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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  • Testing Of Short-Circuits, Discontinuities, Leakage, Or Incorrect Line Connections (AREA)
  • Metal Extraction Processes (AREA)

Abstract

PURPOSE:To provide a disconnection detector for a wire drawing mill which can surely detect the breaking of a wire rod when a wire rod such as a copper wire is drawn by a wire drawing mill. CONSTITUTION:In the disconnection detectors 5a, 5b, 5c, 5d, of the wire drawing mill wherein a conductor is arranged so as to bring the disconnection part of the wire rod 1, when the wire rod 1 is disconnected, into contact with the conductor in the wire drawing machine in which the wire rod 1 supplied from a wire rod supplying device 2 is drawn by dies 3a, 3b, 3c, 3d and the disconnection of the wire rod 1 is detected by the electric conduction state between the wire rod 1 and the conductor, the conductor of a disconnection detector 5 is formed to a cylindrical body arranged so as to guide the wire rod 1 therein.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、銅線等の線材を伸線す
る伸線機に具備される断線検出器に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a wire breakage detector provided in a wire drawing machine for drawing a wire such as a copper wire.

【0002】[0002]

【従来の技術】銅線等の線材の製造ラインは、通常伸線
工程と仕上げ工程とからなっており、大径の線材を伸線
工程で伸線して所定の小径の線材とした後、仕上げ工程
で研磨等を行って所望の線材が得られる。そして、伸線
工程と仕上げ工程とにおいて、線材は挿通状態になって
いる。伸線工程において使用される伸線機は、大径の線
材を小径の線材に伸線する径の異なる複数種類のダイス
と、これらダイス間に配設して線材が巻回されて、線材
に張力を付与する複数のドラムとから構成される。伸線
機で線材を伸線する際には、線材が断線することがあ
り、線材が断線するとその部分を溶接して再び伸線機に
より伸線する。しかし、線材が断線したまま伸線機を運
転した場合には、仕上げ工程後の線材を巻き取る巻き取
り装置により線材が引き抜かれてしまう。すなわち、線
材は、伸線工程から仕上げ工程まで1本の連続した線と
して各工程を通過して巻き取り装置に巻き取られるの
で、この間において線材が断線した場合に、線材を挿通
して前述の引き抜かれた線材につなぐという作業は極め
て煩雑である。そのため、伸線機には、線材の断線を検
出する断線検出器が備えられている。従来、伸線機の断
線検出器は、各ダイス間に配設される各ドラムの近傍に
金属板を配置して、この金属板と線材とで電気回路の一
部を構成させて、断線した線材がドラムの回転によって
振り回されて前記金属板に接触したときの導通状態を検
出することによって断線を検知し、この検知に基づいて
伸線機が停止するようになっている。
2. Description of the Related Art A production line for a wire such as a copper wire usually comprises a wire drawing process and a finishing process. After drawing a large diameter wire in a wire drawing process to obtain a wire having a predetermined small diameter, Polishing or the like is performed in the finishing step to obtain a desired wire rod. The wire rod is inserted in the wire drawing process and the finishing process. The wire-drawing machine used in the wire-drawing process includes a plurality of dies of different diameters for drawing a large-diameter wire rod into a small-diameter wire rod, and the wire rod is placed between these dies to wind the wire rod into a wire rod. It is composed of a plurality of drums for applying tension. When the wire is drawn by the wire drawing machine, the wire may be broken, and when the wire is broken, the portion is welded and drawn again by the wire drawing machine. However, when the wire drawing machine is operated while the wire rod is broken, the wire rod is pulled out by the winding device that winds up the wire rod after the finishing process. That is, since the wire rod passes through each process as one continuous wire from the wire drawing process to the finishing process and is wound up by the winding device, if the wire rod is broken during this time, the wire rod is inserted and the aforementioned The work of connecting to the drawn wire is extremely complicated. Therefore, the wire drawing machine is provided with a wire breakage detector that detects wire breakage in the wire rod. Conventionally, a wire breakage detector of a wire drawing machine arranges a metal plate in the vicinity of each drum arranged between respective dies, forms a part of an electric circuit with the metal plate and the wire material, and breaks the wire. A wire breakage is detected by detecting the conduction state when the wire rod is swung by the rotation of the drum and comes into contact with the metal plate, and the wire drawing machine is stopped based on this detection.

【0003】[0003]

【発明が解決しようとする課題】しかしながら、上記の
断線検知手段では、線材径が大きい場合には線材が剛性
を有するため、断線時に線材がドラムの回転により振り
回されドラムから離れて金属板に接触するが、線材径が
小さい場合にはドラムに巻き付いてしまって金属板には
接触せずに断線が検出できないことがあるという不都合
がある。本発明は、上記事情に鑑みてなされたものであ
り、線材を伸線機で伸線する際に、確実に線材の断線を
検知することができる伸線機の断線検出器を提供するこ
とを目的とする。
However, in the above wire breakage detecting means, since the wire rod has rigidity when the wire rod diameter is large, the wire rod is swung by the rotation of the drum at the time of wire breakage and separated from the drum to contact the metal plate. However, when the wire diameter is small, there is a disadvantage that the wire may be wound around the drum, may not contact the metal plate, and may not be detected. The present invention has been made in view of the above circumstances, and provides a wire breaker detector of a wire drawing machine that can reliably detect wire breakage of a wire material when drawing the wire material with a wire drawing machine. To aim.

【0004】[0004]

【課題を解決するための手段】前記の課題を解決するた
めの本発明の伸線機の断線検出器は、線材供給装置から
供給された線材を、ダイスにより伸線する伸線機に、前
記線材の断線時に、該線材の断線端部が接触するように
導体を配設し、該線材と導体との電気的導通状態により
該線材の断線を検出するようにした伸線機の断線検出器
において、前記導体が、前記線材が中を通るように配置
された筒状体である。
The wire breakage detector of the wire drawing machine of the present invention for solving the above-mentioned problems is a wire drawing machine for drawing a wire supplied from a wire supplying device with a die. A wire breakage detector for a wire drawing machine, in which a conductor is arranged so that the wire breakage ends of the wire material come into contact with each other when the wire material breaks, and the wire material breakage is detected by the electrical continuity between the wire material and the conductor. In, the conductor is a tubular body arranged so that the wire rod passes therethrough.

【0005】[0005]

【作用】本発明の伸線機の断線検出器においては、導体
が、線材が中を通るように配置された筒状体である。そ
のため、線材が断線したときには、断線した線材端部が
筒状体の中の何れかの部分に必ず接触する。
In the wire breakage detector of the wire drawing machine of the present invention, the conductor is a tubular body arranged such that the wire rod passes through it. Therefore, when the wire is broken, the broken wire end portion always contacts with any part of the tubular body.

【0006】[0006]

【実施例】以下、本発明の一実施例を図面により説明す
る。図1は、断線検出器を設置した伸線機を示し、符号
1は伸線機に供給される銅合金線(線材)であり、符号
2は銅合金線1を供給する銅合金線供給スタンド(線材
供給装置)である。この銅合金線供給スタンド2から供
給される銅合金線1は、この銅合金線1を伸線する伸線
工程、および研磨等が行われる仕上げ工程へと連続して
1本の状態で供給されるようになっている。この伸線機
は、図1に示すように、銅合金線1を供給する銅合金線
供給スタンド2と、銅合金線供給スタンド2から供給さ
れた銅合金線1を伸線する径の異なる複数のダイス3
a、3b、3c、3dと、これらダイス3a、3b、3
c、3dに隣接して配設され、各ダイス3a、3b、3
c、3dにより伸線された銅合金線1を巻回するととも
にこの銅合金線1に張力を付与する複数のドラム4a、
4b、4c、4dとから構成される。この場合、ダイス
3dによって伸線された銅合金線1は、ドラム4dに巻
回された後、このドラム4dから一定距離離間して配置
されたガイドプーリ8に巻回され、再度ドラム4dに巻
回されて仕上げ工程へ供給されるようになっている。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS An embodiment of the present invention will be described below with reference to the drawings. FIG. 1 shows a wire drawing machine in which a wire breakage detector is installed. Reference numeral 1 is a copper alloy wire (wire material) supplied to the wire drawing machine, and reference numeral 2 is a copper alloy wire supply stand for supplying the copper alloy wire 1. (Wire feed device). The copper alloy wire 1 supplied from the copper alloy wire supply stand 2 is continuously supplied in one state to a wire drawing step for drawing the copper alloy wire 1 and a finishing step in which polishing or the like is performed. It has become so. As shown in FIG. 1, this wire drawing machine includes a copper alloy wire supply stand 2 for supplying a copper alloy wire 1 and a plurality of different diameters for drawing the copper alloy wire 1 supplied from the copper alloy wire supply stand 2. Dice 3
a, 3b, 3c, 3d and these dice 3a, 3b, 3
The dies 3a, 3b, and 3 are arranged adjacent to c and 3d.
a plurality of drums 4a for winding the copper alloy wire 1 drawn by c and 3d and applying tension to the copper alloy wire 1.
4b, 4c, 4d. In this case, the copper alloy wire 1 drawn by the die 3d is wound around the drum 4d, then wound around the guide pulley 8 which is arranged at a certain distance from the drum 4d, and then wound around the drum 4d again. It is rotated and supplied to the finishing process.

【0007】前記ドラム4a、4b、4cの近傍にはそ
れぞれ断線検出器5a、5b、5cが配設され、ドラム
4dとガイドプーリ8との間には断線検出器5dが配設
されている。断線検出器5a、5b、5cは、銅合金線
1が断線したときに、断線端部が接触するように配置さ
れた金属板(導体)からなるものである。断線検出器5
dは、ドラム4dとガイドプーリ8との間の銅合金線1
の供給路近傍に配置され、図2に示すように、合成樹脂
製の支持ブロック7a、7bからなる支持部材7に支持
された金属製の円筒体6からなるものであり、ガイドプ
ーリ8からドラム4dへ向かう銅合金線1が円筒体6の
中心を通過するようになっている。断線検出器5a、5
b、5cの各金属板および断線検出器5dの円筒体6
は、銅合金線1とはリレー(図示略)の介装された電気
回路の一部を構成しており、これら各金属板および円筒
体6のいずれかと銅合金線1が接触したときに、電気的
導通状態が得られて、これによって前記リレーが駆動さ
れ、このリレーの駆動によって伸線機と巻き取り装置の
運転が停止されるようになっている。
Disconnection detectors 5a, 5b and 5c are provided near the drums 4a, 4b and 4c, respectively, and a disconnection detector 5d is provided between the drum 4d and the guide pulley 8. The disconnection detectors 5a, 5b, 5c are made of metal plates (conductors) arranged so that the disconnection ends contact each other when the copper alloy wire 1 is disconnected. Disconnection detector 5
d is a copper alloy wire 1 between the drum 4d and the guide pulley 8
2 is disposed in the vicinity of the supply path, and as shown in FIG. 2, it is composed of a metal cylindrical body 6 supported by a support member 7 composed of synthetic resin support blocks 7a and 7b. The copper alloy wire 1 directed to 4d passes through the center of the cylindrical body 6. Disconnection detectors 5a, 5
Each metal plate b, 5c and the cylindrical body 6 of the disconnection detector 5d
Is a part of an electric circuit in which a relay (not shown) is interposed with the copper alloy wire 1, and when the copper alloy wire 1 comes into contact with any of these metal plates and the cylindrical body 6, An electrical conduction state is obtained, which drives the relay, and the operation of the wire drawing machine and the winding device is stopped by driving the relay.

【0008】次に、上記構成の断線検出器5a、5b、
5c、5dを備えた伸線機の動作について説明する。銅
線の製造ラインは、銅合金線供給スタンド2に巻回され
た銅合金線1が伸線工程および仕上げ工程を経て、最後
に巻き取り装置(図示略)に巻き取られる。伸線工程で
は、図1に示すように、銅合金線供給スタンド2から供
給される銅合金線1がダイス3aで伸線され、伸線され
た銅合金線1がドラム4aの回転により引張られ該ドラ
ム4aに巻回され、ドラム4aから送給された銅合金線
1がダイス3bで伸線され、伸線された銅合金線1がド
ラム4bの回転により引張られ該ドラム4bに巻回さ
れ、ドラム4bから送給された銅合金線1がダイス3c
で伸線される。ダイス3dで伸線された銅合金線1は、
ドラム4dに案内され、ドラム4dとガイドプーリ8と
の間に張設され、仕上げ工程へと供給される。
Next, the disconnection detectors 5a, 5b having the above-mentioned configuration,
The operation of the wire drawing machine equipped with 5c and 5d will be described. In the copper wire production line, the copper alloy wire 1 wound around the copper alloy wire supply stand 2 undergoes a wire drawing step and a finishing step, and is finally wound up by a winding device (not shown). In the wire drawing step, as shown in FIG. 1, the copper alloy wire 1 supplied from the copper alloy wire supply stand 2 is drawn by the die 3a, and the drawn copper alloy wire 1 is pulled by the rotation of the drum 4a. The copper alloy wire 1 wound around the drum 4a and fed from the drum 4a is drawn by a die 3b, and the drawn copper alloy wire 1 is pulled by the rotation of the drum 4b and wound around the drum 4b. , Copper alloy wire 1 fed from drum 4b is die 3c
Is drawn. The copper alloy wire 1 drawn by the die 3d is
It is guided by the drum 4d, stretched between the drum 4d and the guide pulley 8, and supplied to the finishing process.

【0009】このような伸線工程において、ドラム4
a、4b、4cの近辺において銅合金線1が断線したと
きには、銅合金線1がドラム4a、4b、4cの回転に
よって振り回されて断線端部が断線検出器5a、5b、
5cの各金属板に接触して電気的導通状態となり、断線
が検出されて、この検出結果に基づいて伸線機の運転が
停止される。一方、ダイス3dによって細径に伸線され
た銅合金線1が、ダイス3dを通過した後、例えばドラ
ム4dとガイドプーリ8との間において断線した場合に
は、仕上げ工程側へ引張される銅合金線1の引張力が解
かれ、銅合金線1の断線端部が自重によって下方へ垂れ
下がる。この際、銅合金線1は断線検出器5dの円筒体
6の内部を通っているので、その断線端部が円筒体6の
内面に接触する。従って、このように銅合金線1が円筒
体6の内面に接触して電気的導通状態となり、断線が検
出されて、この検出結果に基づいて伸線機および巻き取
り装置の運転が停止される。
In such a wire drawing process, the drum 4
When the copper alloy wire 1 is broken near a, 4b, 4c, the copper alloy wire 1 is swung by the rotation of the drums 4a, 4b, 4c, and the broken wire ends are broken wire detectors 5a, 5b.
5c is brought into contact with each metal plate to be in an electrically conductive state, disconnection is detected, and the operation of the wire drawing machine is stopped based on the detection result. On the other hand, when the copper alloy wire 1 drawn in a small diameter by the die 3d is broken after passing through the die 3d, for example, between the drum 4d and the guide pulley 8, the copper drawn to the finishing process side is drawn. The tensile force of the alloy wire 1 is released, and the disconnection end of the copper alloy wire 1 hangs downward due to its own weight. At this time, since the copper alloy wire 1 passes through the inside of the cylindrical body 6 of the disconnection detector 5d, the disconnection end portion contacts the inner surface of the cylindrical body 6. Therefore, in this way, the copper alloy wire 1 comes into contact with the inner surface of the cylindrical body 6 and becomes electrically conductive, a wire break is detected, and the operation of the wire drawing machine and the winding device is stopped based on the detection result. .

【0010】上記構成の伸線機の断線検出器で断線を検
出すれば、ドラム4a、4b、4cの近辺においては、
伸線された銅合金線1の径が大きく剛性を有するため、
銅合金線1が断線したときは断線検出器5a、5b、5
cの各金属板にその断線端部が接触して断線が検出でき
る。また、ドラム4dの近辺においては、銅合金線1の
径が小さく剛性が小であっても、断線検出器5dの円筒
体6の内部に銅合金線1が通っているので、銅合金線1
が断線したときは円筒体6内部のいずれかの部分に断線
端部が必ず接触して断線が検出される。
When a wire breakage detector of the wire drawing machine having the above-mentioned structure detects a wire breakage, the drums 4a, 4b, and 4c have
Since the drawn copper alloy wire 1 has a large diameter and rigidity,
When the copper alloy wire 1 is disconnected, disconnection detectors 5a, 5b, 5
The disconnection ends can contact the respective metal plates of c to detect the disconnection. In the vicinity of the drum 4d, the copper alloy wire 1 passes through the inside of the cylindrical body 6 of the disconnection detector 5d even if the diameter of the copper alloy wire 1 is small and the rigidity thereof is small.
When the wire breaks, the wire break end is always in contact with any part inside the cylindrical body 6, and the wire break is detected.

【0011】なお、上記の実施例においては、断線検出
器が断線を検出したときに、伸線機と巻き取り装置が停
止するように構成したが、この構成とともに、断線が検
出されたときに、これらを表示器に表示したり、または
ブザー等により警報音を発するようにしてもよい。
In the above embodiment, the wire drawing machine and the winding device are stopped when the wire breakage detector detects the wire breakage. With this structure, however, when the wire breakage is detected. Alternatively, these may be displayed on a display or an alarm sound may be emitted by a buzzer or the like.

【0012】[0012]

【発明の効果】本発明の伸線機の断線検出器は、導体
が、線材が中を通るように配置された筒状体である。従
って、線材が断線したときに断線端部が筒状体に必ず接
触して断線が検出でき、確実に断線を検出できる。ま
た、その構造が簡単であるので、装置の製作が容易であ
る。
The wire breakage detector of the wire drawing machine of the present invention is a tubular body in which the conductor is arranged so that the wire rod passes through. Therefore, when the wire is disconnected, the disconnection end portion always comes into contact with the cylindrical body and the disconnection can be detected, and the disconnection can be reliably detected. Further, since the structure is simple, the device can be easily manufactured.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明の一実施例を示す図であって、本発明に
よる断線検出器を備えた伸線機の模式図である。
FIG. 1 is a view showing an embodiment of the present invention and is a schematic view of a wire drawing machine equipped with a wire breakage detector according to the present invention.

【図2】同断線検出器の要部斜視図である。FIG. 2 is a perspective view of a main part of the disconnection detector.

【符号の説明】[Explanation of symbols]

1 銅合金線 2 銅合金線供給スタンド 3a、3b、3c、3d ダイス 4a、4b、4c、4d ドラム 5a、5b、5c、5d 断線検知器 6 円筒体 1 Copper alloy wire 2 Copper alloy wire supply stand 3a, 3b, 3c, 3d Dies 4a, 4b, 4c, 4d Drums 5a, 5b, 5c, 5d Disconnection detector 6 Cylindrical body

Claims (1)

【特許請求の範囲】[Claims] 【請求項1】 線材供給装置から供給された線材を、ダ
イスにより伸線する伸線機に、前記線材の断線時に、該
線材の断線端部が接触するように導体を配設し、該線材
と導体との電気的導通状態により該線材の断線を検出す
るようにした伸線機の断線検出器において、 前記導体が、前記線材が中を通るように配置された筒状
体であることを特徴とする伸線機の断線検出器。
1. A wire drawing machine for drawing a wire rod supplied from a wire rod supply device with a die, and a conductor is disposed so that the wire breakage end of the wire rod comes into contact with the wire drawer when the wire rod is broken. A wire breaker of a wire drawing machine for detecting a wire breakage of the wire by an electrical conduction state between the wire and the conductor, wherein the conductor is a tubular body arranged so that the wire passes through it. Characteristic wire breaker detector.
JP4339337A 1992-12-18 1992-12-18 Wire breaker wire break detector Expired - Lifetime JP2943545B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP4339337A JP2943545B2 (en) 1992-12-18 1992-12-18 Wire breaker wire break detector

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP4339337A JP2943545B2 (en) 1992-12-18 1992-12-18 Wire breaker wire break detector

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JPH06182430A true JPH06182430A (en) 1994-07-05
JP2943545B2 JP2943545B2 (en) 1999-08-30

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100332670B1 (en) * 1999-06-29 2002-04-17 정생규 Method and apparatus for a wire disconnection detector with self-check for steel cord twisters
JP2008229673A (en) * 2007-03-20 2008-10-02 Nippon Welding Rod Kk Manufacturing method and apparatus of welding wire

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100332670B1 (en) * 1999-06-29 2002-04-17 정생규 Method and apparatus for a wire disconnection detector with self-check for steel cord twisters
JP2008229673A (en) * 2007-03-20 2008-10-02 Nippon Welding Rod Kk Manufacturing method and apparatus of welding wire

Also Published As

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