JPH06173760A - Oil pan for internal combustion engine - Google Patents

Oil pan for internal combustion engine

Info

Publication number
JPH06173760A
JPH06173760A JP32658492A JP32658492A JPH06173760A JP H06173760 A JPH06173760 A JP H06173760A JP 32658492 A JP32658492 A JP 32658492A JP 32658492 A JP32658492 A JP 32658492A JP H06173760 A JPH06173760 A JP H06173760A
Authority
JP
Japan
Prior art keywords
oil pan
steel plate
resin
internal combustion
steel sheet
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP32658492A
Other languages
Japanese (ja)
Inventor
Akitoshi Kato
昭年 加藤
Junichi Morita
順一 森田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel Corp
Original Assignee
Nippon Steel Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Steel Corp filed Critical Nippon Steel Corp
Priority to JP32658492A priority Critical patent/JPH06173760A/en
Publication of JPH06173760A publication Critical patent/JPH06173760A/en
Pending legal-status Critical Current

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  • Vibration Prevention Devices (AREA)
  • Lubrication Details And Ventilation Of Internal Combustion Engines (AREA)
  • Cylinder Crankcases Of Internal Combustion Engines (AREA)

Abstract

(57)【要約】 【目的】 ナゲット中の空隙の発生がなくオイル漏れの
ない耐食性および耐久性に優れている安価な内燃機関用
オイルパンを提供すること。 【構成】 冷延鋼板よりなる内側表皮2と樹脂中間層3
と亜鉛系合金めっき鋼板よりなる外側表皮4との樹脂サ
ンドイッチ型制振鋼板によりオイルパン主体1を構成し
てあるもの。
(57) [Abstract] [Purpose] To provide an inexpensive oil pan for an internal combustion engine, which is free from voids in the nugget, has no oil leakage, and is excellent in corrosion resistance and durability. [Constitution] Inner skin 2 made of cold-rolled steel sheet and resin intermediate layer 3
The oil pan main body 1 is made of a resin sandwich type vibration damping steel plate of a resin and a outer skin 4 made of a zinc alloy plated steel plate.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は自動車や屋外発電機など
のガソリンエンジン、ヂーゼルエンジンその他内燃機関
に使用される内燃機関用オイルパンに関するものであ
る。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an oil pan for internal combustion engines used in gasoline engines such as automobiles and outdoor generators, diesel engines and other internal combustion engines.

【0002】[0002]

【従来の技術】自動車や屋外発電機などのガソリンエン
ジン、ヂーゼルエンジンその他内燃機関の騒音発生源は
主としてオイルパンとされている。このため、騒音対策
型の内燃機関のオイルパンには、樹脂中間層を表皮鋼板
間に介在一体化させて制振効果を高めた樹脂サンドイッ
チ型の制振鋼板でオイルパン主体を成形してその内側に
配置される鋼製の補強材の連結片部とオイルパン主体と
をスポット溶接したものが使用されているが、従来のこ
の種オイルパンにおいてはオイルパン主体は耐食性を考
慮して両面の表皮鋼板が共に亜鉛ー鉄合金めっき鋼板で
ある樹脂サンドイッチ型制振鋼板を使用しているため、
オイルパン主体内の連結片部との溶接部分からオイル漏
れが起こり耐食性に問題がある。
2. Description of the Related Art Noise sources of gasoline engines such as automobiles and outdoor generators, diesel engines and other internal combustion engines are mainly oil pans. For this reason, in an oil pan of a noise-reduction type internal combustion engine, a resin sandwich type damping steel plate with a resin intermediate layer interposed between the skin steel plates to enhance the damping effect is used to form the oil pan main body. Spot welding is used between the connecting piece of the steel reinforcing material placed inside and the oil pan main body.However, in this type of conventional oil pan, the oil pan main body is composed of both sides in consideration of corrosion resistance. Since the skin steel plates are both resin sandwich type vibration damping steel plates that are zinc-iron alloy plated steel plates,
There is a problem in corrosion resistance due to oil leakage from the welded portion of the main body of the oil pan with the connecting piece.

【0003】すなわち、樹脂サンドイッチ型の制振鋼板
よりなるオイルパン主体と補強材とのスポット溶接は図
2に示すように、樹脂中間層13を表皮鋼板12、14
間に介在一体化させた樹脂サンドイッチ型制振鋼板より
なるオイルパン主体11の内部に、連結片部16が底部
および両側部にそれぞれ形成された鋼板製の補強材15
を配置し、各連結片部16とオイルパン主体11とを複
数の溶接スポット17、17において行われるのが普通
であるが、表皮鋼板12、14が共に亜鉛ー鉄合金めっ
き鋼板である樹脂サンドイッチ型の制振鋼板を用いた従
来のオイルパンの溶接部分の断面を見ると、図3に示す
ようにナゲット18内に空隙19が発生しており、この
ため、長期間にわたりオイルパン内をエンジンオイルが
高温、高圧で循環され続けるとエンジンオイルが前記空
隙19内に入り外部へ流れだすことがある。
That is, as shown in FIG. 2, spot welding of an oil pan main body made of a resin sandwich type damping steel plate and a reinforcing material is carried out by forming a resin intermediate layer 13 on a skin steel plate 12, 14.
A reinforcing member 15 made of a steel plate, in which a connecting piece part 16 is formed in the bottom part and both side parts inside an oil pan main body 11 made of a resin sandwich type damping steel plate integrally interposed between them.
It is usual that each connecting piece portion 16 and the oil pan main body 11 are arranged at a plurality of welding spots 17 and 17, but the skin steel plates 12 and 14 are both zinc-iron alloy plated steel plate resin sandwiches. Looking at the cross section of the welded portion of the conventional oil pan using the vibration damping steel plate of the mold, a void 19 is generated in the nugget 18 as shown in FIG. If the oil continues to be circulated at high temperature and high pressure, engine oil may enter the space 19 and flow out.

【0004】このように溶接スポット17のナゲット1
8内に空隙19が発生する理由は、下記のように考えら
れる。即ち、表皮鋼板12、14である亜鉛ー鉄合金め
っき鋼板のうちオイルパン主体11の内面となる内側の
表皮鋼板12のめっき層中の亜鉛がスポット溶接時にそ
の大部分は電極直下で1300℃以上に達する溶融金属
の外部に排出されるが一部がこの高温の溶融金属中に残
る。そして、この高温の溶融金属中に残された亜鉛は融
点が426℃、蒸発温度が900℃であるためにガス状
となり、これが冷却過程で溶融金属の冷却の遅い中央部
分に集まり、凝固時に熱収縮でナゲット18内に空隙1
9を発生させるからである。
Thus, the nugget 1 of the welding spot 17
The reason why the voids 19 are generated inside 8 is considered as follows. That is, of the zinc-iron alloy plated steel sheets that are the skin steel sheets 12 and 14, most of the zinc in the plating layer of the inner skin steel sheet 12 that is the inner surface of the oil pan main body 11 is 1300 ° C. or more immediately below the electrode during spot welding. Is discharged to the outside of the molten metal, but a part remains in this high temperature molten metal. Then, the zinc left in the high temperature molten metal becomes a gas because the melting point is 426 ° C. and the evaporation temperature is 900 ° C., which is gathered in the central part where the molten metal is slow to cool during the cooling process and heats up during solidification. Space 1 in the nugget 18 due to contraction
This is because 9 is generated.

【0005】[0005]

【発明が解決しようとする課題】本発明が解決しようと
するところは、前記したような従来の亜鉛ー鉄合金めっ
き鋼板を両表皮鋼板とした樹脂サンドイッチ型の制振鋼
板よりなるオイルパン主体を用いたオイルパンの欠点で
ある永年使用によるオイル漏れをなくし、耐食性のみな
らず耐久性にも優れているうえに安価な内燃機関用オイ
ルパンを提供しようとすることにある。
SUMMARY OF THE INVENTION An object of the present invention is to provide an oil pan mainly composed of a resin sandwich type vibration damping steel plate having the above-mentioned conventional zinc-iron alloy plated steel plate as both skin steel plates. It is an object of the present invention to provide an oil pan for an internal combustion engine that eliminates oil leakage due to long-term use, which is a drawback of the used oil pan, and has excellent durability as well as corrosion resistance.

【0006】[0006]

【課題を解決するための手段】前記のような課題を解決
した本発明に係る内燃機関用オイルパンは、冷延鋼板よ
りなる内側表皮と樹脂中間層と亜鉛系合金めっき鋼板よ
りなる外側表皮との樹脂サンドイッチ型制振鋼板により
オイルパン主体を構成してあることを特徴とし、特に、
冷延鋼板よりなる内側表皮と樹脂中間層と亜鉛系合金め
っき鋼板よりなる外側表皮との樹脂サンドイッチ型制振
鋼板よりなりオイルパン主体内に補強材をその底部およ
び両側部の連結片部を前記内側表皮に当接させてスポッ
ト溶接してあることを特徴とするものである。
An oil pan for an internal combustion engine according to the present invention, which has solved the above problems, includes an inner skin made of a cold rolled steel plate, a resin intermediate layer, and an outer skin made of a zinc alloy plated steel plate. It is characterized in that the main component of the oil pan is composed of the resin sandwich type damping steel plate of
A resin sandwich type damping steel plate consisting of an inner skin made of cold-rolled steel plate, a resin intermediate layer and an outer skin made of a zinc-based alloy-plated steel plate, and a reinforcing material in the oil pan main body with its bottom portion and connecting piece portions on both sides described above. It is characterized in that it is brought into contact with the inner skin and spot-welded.

【0007】本発明において樹脂中間層に用いられる樹
脂の種類は特に限定されることはなく、例えば、ポリエ
ステル系樹脂などの熱硬化性樹脂の外、ポリアミド系樹
脂、ポリオレフィン系樹脂その他の熱可塑性樹脂でも一
般の樹脂サンドイッチ型のオイルパン用制振鋼板の樹脂
中間層に用いられるものでよく、また、その厚みも40
〜80μm程度と従来のこの種オイルパン用制振鋼板の
場合と特別変わることはない。なお、この樹脂中間層に
Ni、Fe、SUSなどの導電性フィラーを5〜30重
量%入れてスポット溶接性を高めておく場合もある。
The type of resin used for the resin intermediate layer in the present invention is not particularly limited, and examples thereof include thermosetting resins such as polyester resins, polyamide resins, polyolefin resins and other thermoplastic resins. However, it may be used for the resin intermediate layer of a general resin sandwich type vibration damping steel plate for an oil pan, and the thickness thereof is 40
It is about 80 μm, which is not particularly different from the conventional vibration-damping steel plate for oil pans of this type. In some cases, 5 to 30% by weight of a conductive filler such as Ni, Fe or SUS is added to the resin intermediate layer to enhance the spot weldability.

【0008】また、オイルパン主体の外面は従来のオイ
ルパン用制振鋼板を用いた場合と同様の鉄量5〜20
%、付着量20〜60g/m2の耐食性に優れた亜鉛ー鉄合
金めっき鋼板を用いる他、ニッケル5〜20%又はクロ
ム5〜20%、残りが亜鉛からなる、めっき付着量20
〜50g/m2の亜鉛系めっき鋼板を用いることができる。
このようにオイルパン主体の内面側となる面の表皮鋼板
として亜鉛系のメッキ処理が施されていない冷延鋼板を
用い、外面を亜鉛系合金めっき鋼板とすることが本発明
の必須の要件である。
Further, the outer surface mainly composed of the oil pan has the same iron content of 5 to 20 as in the case of using the conventional damping steel plate for oil pan.
%, A coating amount of 20 to 60 g / m 2 which is excellent in corrosion resistance and is used in addition to a zinc-iron alloy plated steel sheet, nickel 5 to 20% or chromium 5 to 20%, and the balance zinc
A zinc-based plated steel sheet of up to 50 g / m 2 can be used.
In this way, it is an essential requirement of the present invention to use a cold-rolled steel sheet that has not been subjected to a zinc-based plating treatment as the surface steel sheet on the inner surface side of the oil pan, and to use a zinc-based alloy plated steel sheet on the outer surface. is there.

【0009】[0009]

【作用】このように構成されたものは、従来の内燃期間
用オイルパンと同様に使用した場合、図1に示すように
オイルパン主体1が冷延鋼板よりなる内側表皮2と樹脂
中間層3と亜鉛系合金めっき鋼板よりなる外側表皮4と
の樹脂サンドイッチ型制振鋼板により成形されたもので
あるから、従来の樹脂サンドイッチ型制振鋼板によりオ
イルパン主体が成形されたものと同様の制振効果がある
ことは勿論であるが、本発明においては鋼板製の補強材
6の連結片部5がオイルパン主体1の内面を形成してい
る内側表皮2に対するスポット溶接であって、スポット
溶接時に電極直下が1300℃以上に達した溶融金属と
なったのち冷却されても冷却の遅い中央部分にガスが集
まることがなく、このため、ナゲット8には空隙が形成
されることがない。
The above-mentioned structure is provided in the conventional internal combustion period.
When used in the same way as the oil pan for use,
Oil pan main body 1 is an inner skin 2 made of cold rolled steel and resin
An intermediate skin 3 and an outer skin 4 made of a zinc-based alloy plated steel sheet;
Molded from the resin sandwich type damping steel plate of
Therefore, conventional resin sandwich type damping steel plate
It has the same vibration damping effect as the one made mainly of ilpan.
Of course, in the present invention, a reinforcing material made of steel plate
The connecting piece 5 of 6 forms the inner surface of the oil pan main body 1.
Spot welding to the inner skin 2
With molten metal that has reached 1300 ° C or more just below the electrode during welding
Even if the gas cools after that, the gas collects in the central part where the cooling is slow.
It does not get rounded, so a void is formed in the nugget 8.
Never be done.

【0010】このようなオイルパンは、オイルパン主体
1の内部にエンジンオイルを入れて長期間使用した場合
でもナゲット8の一部よりオイル漏れが生じたり腐食が
生じたりすることはなく、また、冷延鋼板は亜鉛系合金
めっき鋼板に比べて耐食性に乏しいにもかかわらずこの
内側表皮2が冷延鋼板よりなるオイルパン主体1の内面
はエンジンオイルが入れられるため腐食はなくまた、腐
食しやすい外側表皮4は従来どおり耐食性に優れた亜鉛
ー鉄合金めっき鋼板となるものであるから長期耐用でき
ることとなる。
Such an oil pan does not cause oil leakage or corrosion from a part of the nugget 8 even when engine oil is put in the oil pan main body 1 and used for a long period of time. Although the cold-rolled steel sheet is poorer in corrosion resistance than the zinc-based alloy-plated steel sheet, the inner surface 2 of the oil pan main body 1 made of the cold-rolled steel sheet does not corrode and easily corrodes because engine oil is put therein. Since the outer skin 4 is a zinc-iron alloy plated steel sheet having excellent corrosion resistance as in the conventional case, it can be durable for a long period of time.

【0011】[0011]

【実施例】次に、本発明の実施例を比較例とともに表1
に示す。
EXAMPLES Next, Examples of the present invention and Comparative Examples are shown in Table 1.
Shown in.

【表1】 なお、表中において、「めっき鋼板A」とは鉄量10重
量%、付着量45g/m2のめっき層を有する亜鉛ー鉄合
金めっき鋼板、「めっき鋼板B」とはニッケル10%、
残りが亜鉛、付着量30g/m2の電気めっき鋼板、「め
っき鋼板C」とはクロム14%、残りが亜鉛、付着量2
5g/m2の電気めっき鋼板、「補強材」とは連結片部が
底部および両側部にそれぞれ形成された板厚が0.8mm
の冷延鋼板、「中間樹脂層」の樹脂はいずれも熱硬化性
のポリエステル樹脂である。また、「溶接性」の試験は
連結片部とオイルパン主体との各溶接をスポット溶接機
(ドーム型CuーCr電極を用い、加圧力200kg、
電流10Kg、14サイクル)により接合したときのナ
ゲット中の空隙の有無であらわした。
[Table 1] In the table, "plated steel sheet A" means 10% by weight of iron and zinc-iron alloy plated steel sheet having a coating layer having an adhesion amount of 45 g / m 2 , "plated steel sheet B" means 10% nickel,
The rest is zinc, the electroplated steel sheet with an adhesion amount of 30 g / m 2 , the “plated steel sheet C” is 14% chromium, the remainder is zinc, and the adhesion amount is 2
5g / m 2 electroplated steel plate, “reinforcing material” means that connecting pieces are formed on the bottom and both sides, and the plate thickness is 0.8mm.
The cold-rolled steel sheet and the resin of the "intermediate resin layer" are both thermosetting polyester resins. Further, in the "weldability" test, each welding of the connecting piece portion and the oil pan main body was performed by a spot welding machine (using a dome-shaped Cu-Cr electrode, a pressure of 200 kg,
It was indicated by the presence or absence of voids in the nugget when joined at a current of 10 kg for 14 cycles).

【0012】[0012]

【発明の効果】本発明は前記説明から明らかなように、
冷延鋼板よりなる内側表皮と樹脂中間層と亜鉛ー鉄合金
めっき鋼板よりなる外側表皮との樹脂サンドイッチ型制
振鋼板よりなるオイルパン主体内に補強材をその底部お
よび両側縁の連結片部を前記内側表皮に当接させてスポ
ット溶接してあるので、樹脂中間層の制振効果で騒音対
策上の効果があるうえに溶接スポットのナゲット部分に
空隙が生じることがなく、ナゲット部分からオイル漏れ
するおそれがなくなり耐久性に優れたものとなる。ま
た、内側表皮を安価な冷延鋼板とすることにより、両表
皮鋼板を亜鉛ー鉄合金めっき鋼板としている従来の樹脂
サンドイッチ型のオイルパン用制振鋼板に比べて安価に
提供できる利点もある。従って、本発明は従来の内燃機
関用オイルパンの問題点を解決したものとして業界に寄
与するところ極めて大きいものがある。
As is apparent from the above description, the present invention is as follows.
An oil pan mainly made of a resin sandwich type damping steel plate consisting of an inner skin made of cold-rolled steel sheet, a resin intermediate layer and an outer skin made of zinc-iron alloy plated steel sheet. Since it is spot welded against the inner skin, the damping effect of the resin intermediate layer has an effect on noise suppression, and there is no gap in the nugget part of the welding spot, and oil leaks from the nugget part. There is no danger of it becoming more durable. In addition, by using an inexpensive cold-rolled steel sheet for the inner skin, there is an advantage that it can be provided at a lower cost than a conventional resin sandwich type vibration-damping steel sheet for oil pans in which both skin steel sheets are zinc-iron alloy plated steel sheets. Therefore, the present invention contributes to the industry as a solution to the problems of the conventional oil pan for an internal combustion engine, and is extremely significant.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明の溶接部分の断面図である。FIG. 1 is a sectional view of a welded portion of the present invention.

【図2】従来の樹脂サンドイッチ型制振鋼板を用いたオ
イルパンの一部切欠斜視図である。
FIG. 2 is a partially cutaway perspective view of an oil pan using a conventional resin sandwich type vibration damping steel plate.

【図3】図2に示したオイルパンの溶接部分の断面図で
ある。
FIG. 3 is a cross-sectional view of a welded portion of the oil pan shown in FIG.

【符号の説明】[Explanation of symbols]

1 オイルパン主体 2 冷延鋼板よりなる内側表皮 3 樹脂中間層 4 亜鉛系合金めっき鋼板よりなる外側表皮 5 補強材 6 連結片部 7 溶接スポット 8 ナゲット 1 Oil Pan Main Body 2 Inner Skin Made of Cold Rolled Steel Plate 3 Resin Intermediate Layer 4 Outer Skin Made of Zinc Alloy Plated Steel 5 Reinforcing Material 6 Connecting Piece 7 Welding Spot 8 Nugget

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】 冷延鋼板よりなる内側表皮(2) と樹脂中
間層(3) と亜鉛系合金めっき鋼板よりなる外側表皮(4)
との樹脂サンドイッチ型制振鋼板によりオイルパン主体
(1) を構成してあることを特徴とする内燃機関用オイル
パン。
1. An inner skin (2) made of a cold-rolled steel sheet, a resin intermediate layer (3), and an outer skin (4) made of a zinc alloy plated steel sheet.
Oil pan mainly by resin sandwich type damping steel plate with
An oil pan for an internal combustion engine, characterized in that it comprises (1).
【請求項2】 冷延鋼板よりなる内側表皮(2) と樹脂中
間層(3) と亜鉛系合金めっき鋼板よりなる外側表皮(4)
との樹脂サンドイッチ型制振鋼板よりなるオイルパン主
体(1) 内に補強材(5) をその底部および両側縁の連結片
部(6) を前記内側表皮(2) に当接させてスポット溶接し
てあることを特徴とする内燃機関用オイルパン。
2. An inner skin (2) made of a cold rolled steel plate, a resin intermediate layer (3) and an outer skin (4) made of a zinc alloy plated steel plate.
In the oil pan main body (1) consisting of a resin sandwich type damping steel plate with the above, the reinforcing material (5) is spot welded by abutting the bottom part and the connecting piece parts (6) at both edges to the inner skin (2). An oil pan for an internal combustion engine characterized by being provided.
JP32658492A 1992-12-07 1992-12-07 Oil pan for internal combustion engine Pending JPH06173760A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP32658492A JPH06173760A (en) 1992-12-07 1992-12-07 Oil pan for internal combustion engine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP32658492A JPH06173760A (en) 1992-12-07 1992-12-07 Oil pan for internal combustion engine

Publications (1)

Publication Number Publication Date
JPH06173760A true JPH06173760A (en) 1994-06-21

Family

ID=18189451

Family Applications (1)

Application Number Title Priority Date Filing Date
JP32658492A Pending JPH06173760A (en) 1992-12-07 1992-12-07 Oil pan for internal combustion engine

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JP (1) JPH06173760A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104775870A (en) * 2015-04-11 2015-07-15 广西玉柴机器股份有限公司 Oil baffle plate installation welding mode oil bottom case assembly

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104775870A (en) * 2015-04-11 2015-07-15 广西玉柴机器股份有限公司 Oil baffle plate installation welding mode oil bottom case assembly

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