JPH06172002A - Fiber-reinforced press molded article of cement - Google Patents

Fiber-reinforced press molded article of cement

Info

Publication number
JPH06172002A
JPH06172002A JP32407692A JP32407692A JPH06172002A JP H06172002 A JPH06172002 A JP H06172002A JP 32407692 A JP32407692 A JP 32407692A JP 32407692 A JP32407692 A JP 32407692A JP H06172002 A JPH06172002 A JP H06172002A
Authority
JP
Japan
Prior art keywords
fibers
fiber
cement
reinforcing
glass
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP32407692A
Other languages
Japanese (ja)
Inventor
Morikatsu Hasegawa
守 克 長谷川
Hidemi Ishikawa
川 秀 美 石
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toto Ltd
Original Assignee
Toto Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toto Ltd filed Critical Toto Ltd
Priority to JP32407692A priority Critical patent/JPH06172002A/en
Publication of JPH06172002A publication Critical patent/JPH06172002A/en
Pending legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474Uses not provided for elsewhere in C04B2111/00
    • C04B2111/00939Uses not provided for elsewhere in C04B2111/00 for the fabrication of moulds or cores

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

PURPOSE:To obtain a light-weight press molded article of cement having high strength by blending cement with sand, silas balloon and specific reinforcing fibers. CONSTITUTION:This fiber-reinforced press molded article of cement comprises 100 pts.wt. cement, <=20 pts.wt. sand, 10-40 pts.wt. silas balloon and glass fibers and at least one or more reinforcing fibers as reinforcing fibers. The amount of the reinforcing fibers added is preferably 8> to >2vol.% based on the press molded article of cement as the total amounts. The glass fibers and the reinforcing fibers except the glass fibers are preferably alkali-resistant fibers. The ratio of the alkali-resistant fibers except the glass fibers among the reinforcing fibers is preferably 50-80wt.%. Vinlon(R) fibers, aramid fibers and carbon fibers are preferable as the alkali-resistant fibers except the glass fibers.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[発明の背景][Background of the Invention]

【産業上の利用分野】本発明は、例えばシステムフロア
の床材または壁材・天井材等に用いられるプレス成形繊
維強化セメント製品に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a press-molded fiber-reinforced cement product used as, for example, a floor material or a wall material / ceiling material for a system floor.

【0002】[0002]

【従来の技術】床材、壁材等に用いられるセメントプレ
ス成形体は、セメントに珪砂などの骨材を添加し、プレ
ス成形することによって得られる。従来のセメントプレ
ス製品としては、珪砂などの骨材の代わりに人工骨材
(例えば、シラスバルーン)を加えて軽量化をはかり、
さらにガラス繊維などの補強繊維を添加してその強度の
増加を図っているものが知られている(例えば、特開昭
62−108782号公報)。
2. Description of the Related Art Cement press moldings used for flooring materials, wall materials, etc. are obtained by adding aggregates such as silica sand to cement and press molding. As a conventional cement press product, artificial aggregate (for example, shirasu balloon) is added instead of silica sand to reduce the weight.
Further, it is known that reinforcing fibers such as glass fibers are added to increase the strength (for example, JP-A-62-108782).

【0003】しかしながら、このような従来のセメント
成形体にあっては、混練時またはプレス成形時にガラス
繊維が砂などによって破損してしまうことがあり、期待
した程の十分な強度を得ることが困難であった。また、
プレス時にシラスバルーンなどの軽量骨材が破損してし
まい、軽量化が意図されたほど図れないことがあった。
さらに、このようなセメントプレス成形体にあっても、
比較的比重の大きな砂の比率が依然として大きく、更な
る製品の軽量化が求められているといえる。
However, in such a conventional cement molded product, the glass fiber may be damaged by sand or the like during kneading or press molding, and it is difficult to obtain a sufficient strength as expected. Met. Also,
In some cases, the lightweight aggregate such as shirasu balloon was damaged during pressing, and the weight reduction could not be achieved as intended.
Furthermore, even in such a cement press molded body,
The proportion of sand, which has a relatively large specific gravity, is still large, and it can be said that further weight reduction of products is required.

【0004】[発明の概要][Outline of the Invention]

【発明が解決しようとする課題】従って本発明は、軽量
でかつ強度の高いセメントプレス成形体を提供すること
を目的としている。
SUMMARY OF THE INVENTION Therefore, an object of the present invention is to provide a cement press molded product which is lightweight and has high strength.

【0005】[0005]

【課題を解決するための手段】本発明による繊維強化セ
メントプレス成形体は、セメント100重量部と、20
重量部以下の砂と、10〜40重量部のシラスバルーン
と、補強繊維としてガラス繊維とさらに少なくとも一種
以上の補強繊維とを含んでなるもの、である。
A fiber-reinforced cement press-formed product according to the present invention comprises 100 parts by weight of cement and 20 parts by weight of cement.
It comprises less than or equal to parts by weight of sand, 10 to 40 parts by weight of shirasu balloon, glass fibers as reinforcing fibers, and at least one or more kinds of reinforcing fibers.

【0006】[発明の具体的説明]本発明によるセメン
トプレス成形体には、セメント100重量部に対して1
0〜40重量%、好ましくは10〜30重量%、より好
ましくは15〜20重量%、のシラスバルーンが添加さ
れる。本発明にあっては、このシラスバルーンは球状で
あることが好ましい。シラスバルーンが球状であると混
練成形時のシラスバルーンの流動性が増し、前記した補
強繊維をより良好に分散させることができるからであ
る。補強繊維の分散がより良好になる結果、さらに繊維
の添加量を増すことができ、これは最終製品である成形
体の強度を高めることになるので好ましいと言える。ま
た、シラスバルーンの粒径は平均粒径30〜100μm
程度、好ましくは40〜50μm程度であることが、上
記流動性の向上の観点からより好ましいと言える。シラ
スバルーンの添加量が10重量部未満であると軽量化の
効果が十分でなく、また40重量部を越えると成形体の
強度の低下が顕著となり好ましくない。また、シラスバ
ルーンが球状であると、その耐圧強度も向上し、混練成
形時の破損も防止できるので好ましい。なお、ここでシ
ラスバルーンとは、例えばガラス質からなる中空体で、
シラス中に含まれる火山性ガラス微粒子を1000℃前
後で熱処理することにより得られるものをいう。
[Detailed Description of the Invention] In the cement press-formed product according to the present invention, 1 is added to 100 parts by weight of cement.
0-40% by weight, preferably 10-30% by weight, more preferably 15-20% by weight of shirasu balloon is added. In the present invention, the shirasu balloon is preferably spherical. This is because if the shirasu balloon is spherical, the fluidity of the shirasu balloon at the time of kneading and molding is increased, and the above-mentioned reinforcing fibers can be dispersed better. As a result of the better dispersion of the reinforcing fibers, it is possible to further increase the amount of the fibers added, which is preferable because it increases the strength of the molded product as the final product. The particle size of the shirasu balloon is 30-100 μm in average particle size.
It can be said that the degree, preferably about 40 to 50 μm, is more preferable from the viewpoint of improving the fluidity. If the addition amount of shirasu balloon is less than 10 parts by weight, the effect of weight reduction is not sufficient, and if it exceeds 40 parts by weight, the strength of the molded product is remarkably lowered, which is not preferable. Further, it is preferable that the shirasu balloon has a spherical shape because its pressure resistance is improved and damage during kneading molding can be prevented. The shirasu balloon is a hollow body made of glass, for example,
What is obtained by heat-treating the volcanic glass fine particles contained in Shirasu at around 1000 ° C.

【0007】本発明によるセメントプレス成形体におい
ては、砂の含有量は、20重量部以下が望ましい。これ
によって成形体の大幅な軽量化が実現できる。砂の含有
量が20重量部を越えると軽量化の効果が得られず、ま
た混練成形時にシラスバルーンやガラス繊維を破損して
しまい、特に成形体の比強度(曲げ強度/比重)を低下
させるので好ましくない。
In the cement press molded product according to the present invention, the sand content is preferably 20 parts by weight or less. As a result, the weight of the molded body can be significantly reduced. If the sand content exceeds 20 parts by weight, the effect of weight reduction cannot be obtained, and the shirasu balloon and the glass fiber are damaged during kneading and molding, and the specific strength (bending strength / specific gravity) of the molded product is particularly lowered. It is not preferable.

【0008】本発明によるセメントプレス成形体を構成
するセメントは、通常モルタルに用いられているものを
使用することができ、その例としてはポルトランドセメ
ントが挙げられる。
As the cement constituting the cement press-molded product according to the present invention, the cement usually used in mortar can be used, and examples thereof include Portland cement.

【0009】本発明によるセメントプレス成形体には、
更にフライアッシュを添加するのが好ましい。このフラ
イアッシュは成形前の組成物の流動性を向上させ、注型
を容易にするとともに、成形体硬化時の発熱を抑制す
る。その添加量は本発明による効果を損なわない範囲で
特に限定されないが、後記する成形条件下の場合、セメ
ント100重量部に対して10〜40重量部程度添加す
るのが好ましく、より好ましくは15〜30重量部であ
る。
The cement press molded product according to the present invention comprises:
Further, it is preferable to add fly ash. This fly ash improves the fluidity of the composition before molding, facilitates casting, and suppresses heat generation during curing of the molded body. The amount added is not particularly limited as long as the effect of the present invention is not impaired, but under the molding conditions described below, it is preferable to add about 10 to 40 parts by weight, more preferably 15 to 100 parts by weight of cement. 30 parts by weight.

【0010】本発明による繊維強化セメントプレス成形
体には、補強繊維としてガラス繊維が添加される。ガラ
ス繊維は耐アルカリ性ガラス繊維であることが好まし
い。また、その形状は短繊維であって、アスペクト比が
1000程度であるものが好ましく、より好ましくは5
00〜1500程度であり、また繊維長は6〜30mm程
度であるものが好ましく、より好ましくは10〜20mm
程度である。繊維長が6mm未満であると補強効果が十分
でなく、また30mmを越えると繊維同士が絡みやくすな
り、場合によってファイバーボールを形成してしまうの
で好ましくない。
Glass fibers are added as reinforcing fibers to the fiber-reinforced cement press-formed product according to the present invention. The glass fibers are preferably alkali resistant glass fibers. Further, the shape thereof is preferably a short fiber and has an aspect ratio of about 1000, more preferably 5
It is preferably about 00 to 1500 and the fiber length is about 6 to 30 mm, more preferably 10 to 20 mm.
It is a degree. If the fiber length is less than 6 mm, the reinforcing effect is not sufficient, and if it exceeds 30 mm, the fibers are entangled with each other and become dull, possibly forming a fiber ball, which is not preferable.

【0011】本発明による繊維強化セメントプレス成形
体には、ガラス繊維に加えてさらに少なくとも一種類以
上の補強繊維が添加される。この第二の補強繊維として
は、耐アルカリ性の各種繊維が好ましく用いられる。ガ
ラス繊維よりもさらに耐アルカリ性の繊維であることが
より好ましい。さらに高弾性、高強度の性質を有した繊
維がより好ましい。第二の補強繊維の好ましい例として
は、合成繊維(例えば、ビニロン繊維、アラミド繊維な
ど)、無機繊維(例えば、炭素繊維など)が挙げられ
る。
In addition to the glass fiber, at least one kind of reinforcing fiber is further added to the fiber-reinforced cement press-formed product according to the present invention. As the second reinforcing fiber, various alkali resistant fibers are preferably used. It is more preferable that the fiber is more alkali resistant than glass fiber. Fibers having high elasticity and high strength are more preferable. Preferable examples of the second reinforcing fiber include synthetic fiber (for example, vinylon fiber, aramid fiber, etc.) and inorganic fiber (for example, carbon fiber).

【0012】この第二の補強繊維は、アスペクト比が2
0〜100程度であることが好ましく、より好ましくは
40〜80程度であり、その繊維長は6〜30mm程度で
あるものが好ましく、より好ましくは10〜20mm程度
である。
The second reinforcing fiber has an aspect ratio of 2
The fiber length is preferably about 0 to 100, more preferably about 40 to 80, and the fiber length thereof is preferably about 6 to 30 mm, more preferably about 10 to 20 mm.

【0013】また、第二の補強繊維としてこれらの繊維
の複数を組み合わせて添加することも可能である。
It is also possible to add a plurality of these fibers in combination as the second reinforcing fiber.

【0014】補強繊維の添加量は、すなわちガラス繊維
と第二の補強繊維の合計はセメントプレス成形体の2体
積%超過8体積%未満とするのが好ましく、4〜6体積
%程度がより好ましい。
The addition amount of the reinforcing fiber, that is, the total amount of the glass fiber and the second reinforcing fiber is preferably more than 2% by volume and less than 8% by volume of the cement press molded product, more preferably about 4 to 6% by volume. .

【0015】ガラス繊維と第二の補強繊維との混合比は
特に限定されないが、第二の補強繊維が多い方が好まし
い。例えば、全補強繊維の50〜80容量%を第二の補
強繊維とするのが好ましく、最も好ましくは70容量%
である。第二の繊維が50容量%未満、すなわちガラス
繊維が50容量%を越えると、場合によって混練中また
は成形時にガラス繊維の破損の影響が大きくなったり、
モルタル中のアルカリ腐食などによって長期的に強度が
低下するなど好ましくないことがある。
The mixing ratio of the glass fiber and the second reinforcing fiber is not particularly limited, but it is preferable that the amount of the second reinforcing fiber is large. For example, it is preferable to use 50 to 80% by volume of all the reinforcing fibers as the second reinforcing fiber, and most preferably 70% by volume.
Is. When the second fiber content is less than 50% by volume, that is, when the glass fiber content exceeds 50% by volume, the influence of breakage of the glass fiber becomes large in some cases during kneading or during molding.
In some cases, the strength of the mortar is reduced over a long period of time due to alkali corrosion or the like, which is not preferable.

【0016】本発明による成形体は、従来のセメントプ
レス成形体とほぼ同様にして製造することができる。す
なわち、前記した組成のセメント、砂、シラスバルーン
および補強繊維と、場合によってさらにフライアッシュ
とに水を加え、混練し、次いで圧力下で成形し、その後
養生させることによって得ることができる。
The molded product according to the present invention can be manufactured in substantially the same manner as a conventional cement press molded product. That is, it can be obtained by adding water to the cement, sand, shirasu balloon and reinforcing fiber having the above-mentioned composition, and optionally fly ash, kneading, and then molding under pressure, followed by curing.

【0017】成形時の圧力は、30〜100kg/cm
が好ましく、より好ましくは40〜60kg/cm
である。30kg/cm以下であると脱水が完全に行
えず、均一な成形体が得られない場合があり、また10
0kg/cm以上であると軽量骨材が破壊されてしま
う場合があるので好ましくない。
The pressure during molding is 30 to 100 kg / cm.
2 is preferable, and more preferably 40 to 60 kg / cm 2.
Is. If it is 30 kg / cm 2 or less, dehydration may not be performed completely, and a uniform molded product may not be obtained.
If it is 0 kg / cm 2 or more, the lightweight aggregate may be destroyed, which is not preferable.

【0018】養生法は、通常セメントプレス成形体の製
造で行われている方法で行ってよい。例えば、水中養
生、温水養生、蒸気養生、オートクレーブ養生などが好
ましく、特にオートクレーブ養生が好ましい。
The curing method may be carried out by a method which is usually used for producing a cement press molded body. For example, underwater curing, warm water curing, steam curing, autoclave curing and the like are preferable, and autoclave curing is particularly preferable.

【0019】[0019]

【実施例】本発明による繊維強化セメントプレス成形体
を以下の実施例によってさらに詳細に説明するが、本発
明はこれらの実施例に限定されるものではない。
EXAMPLES The fiber-reinforced cement press-formed product according to the present invention will be explained in more detail by the following examples, but the present invention is not limited to these examples.

【0020】実施例1〜9および比較例1〜4 第1表に示されるセメントプレス成形体を次のようにし
て製造した。まず、ポルトランドセメント、砂(JAS
S 5、平均粒径D50=360μm、ρ=2.7)、
フライアッシュ、シラスバルーン(比重0.31、平均
粒径45μm)および水を第1表に示される割合でダー
ボミキサーに仕込み、約120秒間混練した。次いで、
耐アルカリ性ガラス繊維(比重2.5、繊維長13m
m、繊維径13μm、アスペクト比1000)およびビ
ニロン繊維(比重1.3、繊維長12mm、繊維径20
0μm、アスペクト比60)および/または炭素繊維
(比重1.9、繊維長18mm、繊維径20μm、アス
ペクト比900)をそれそれ第1表に記載の割合で加え
さらに120秒間混練した。
Examples 1 to 9 and Comparative Examples 1 to 4 Cement press moldings shown in Table 1 were manufactured as follows. First, Portland cement, sand (JAS
S 5, average particle diameter D 50 = 360 μm, ρ s = 2.7),
Fly ash, shirasu balloon (specific gravity 0.31, average particle size 45 μm) and water were charged in a Davo mixer at a ratio shown in Table 1 and kneaded for about 120 seconds. Then
Alkali resistant glass fiber (specific gravity 2.5, fiber length 13m
m, fiber diameter 13 μm, aspect ratio 1000) and vinylon fiber (specific gravity 1.3, fiber length 12 mm, fiber diameter 20)
0 μm, aspect ratio 60) and / or carbon fibers (specific gravity 1.9, fiber length 18 mm, fiber diameter 20 μm, aspect ratio 900) were added in the proportions shown in Table 1 and kneaded for another 120 seconds.

【0021】得られた混合物をプレス成形機に供給し、
最高圧力50kg/cmで500mm×500mm×
25mmの大きさの繊維強化セメントプレス成形体に成
形した。このプレス板を24時間水中養生した後、12
日間気中養生して、繊維強化セメントプレス成形体を得
た。
The resulting mixture was fed to a press molding machine,
500 mm x 500 mm x at maximum pressure of 50 kg / cm 2
It was molded into a fiber-reinforced cement press molded product having a size of 25 mm. After curing this press plate in water for 24 hours,
After curing in air for a day, a fiber-reinforced cement press molded body was obtained.

【0022】養生後、セメントプレス成形体のかさ比
重、曲げ強度および500kg荷重時たわみを測定し、
さらに曲げ強度に関しては比重あたりの曲げ強度を比較
するために比強度を算出した。それらの結果は、第1表
に示される通りである。
After curing, the bulk specific gravity, bending strength and deflection under a load of 500 kg of the cement press molded body were measured,
Further, regarding bending strength, specific strength was calculated in order to compare bending strength per specific gravity. The results are shown in Table 1.

【0023】[0023]

【表1】 [Table 1]

【0024】[0024]

【発明の効果】本発明の組成によって、軽量かつ十分な
強度の繊維強化セメントプレス成形体を得ることができ
る。
The composition of the present invention makes it possible to obtain a lightweight fiber-reinforced cement press-molded article having sufficient strength.

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Claims (5)

【特許請求の範囲】[Claims] 【請求項1】セメント100重量部と、20重量部以下
の砂と、10〜40重量部のシラスバルーンと、補強繊
維としてガラス繊維とさらに少なくとも一種以上の補強
繊維とを含んでなる、繊維強化セメントプレス成形体。
1. Fiber reinforced comprising 100 parts by weight of cement, 20 parts by weight or less of sand, 10 to 40 parts by weight of shirasu balloon, glass fibers as reinforcing fibers, and at least one or more reinforcing fibers. Cement press molded body.
【請求項2】2体積%超過8体積%未満の補強繊維を含
んでなる、請求項1記載の繊維強化セメントプレス成形
体。
2. The fiber-reinforced cement press-formed product according to claim 1, which comprises a reinforcing fiber content of more than 2% by volume and less than 8% by volume.
【請求項3】ガラス繊維及びガラス繊維以外の補強繊維
が耐アルカリ性繊維である、請求項2記載の繊維強化セ
メントプレス成形体。
3. The fiber-reinforced cement press-formed product according to claim 2, wherein the glass fiber and the reinforcing fiber other than the glass fiber are alkali resistant fibers.
【請求項4】補強繊維中のガラス繊維以外の耐アルカリ
性繊維の割合が50〜80重量%である、請求項3記載
の繊維強化セメントプレス成形体。
4. The fiber-reinforced cement press-formed product according to claim 3, wherein the proportion of alkali-resistant fibers other than glass fibers in the reinforcing fibers is 50 to 80% by weight.
【請求項5】ガラス繊維以外の耐アルカリ性繊維がビニ
ロン繊維および/または炭素繊維である、請求項3記載
の繊維強化セメントプレス成形体。
5. The fiber-reinforced cement press-formed product according to claim 3, wherein the alkali-resistant fibers other than glass fibers are vinylon fibers and / or carbon fibers.
JP32407692A 1992-12-03 1992-12-03 Fiber-reinforced press molded article of cement Pending JPH06172002A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP32407692A JPH06172002A (en) 1992-12-03 1992-12-03 Fiber-reinforced press molded article of cement

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP32407692A JPH06172002A (en) 1992-12-03 1992-12-03 Fiber-reinforced press molded article of cement

Publications (1)

Publication Number Publication Date
JPH06172002A true JPH06172002A (en) 1994-06-21

Family

ID=18161883

Family Applications (1)

Application Number Title Priority Date Filing Date
JP32407692A Pending JPH06172002A (en) 1992-12-03 1992-12-03 Fiber-reinforced press molded article of cement

Country Status (1)

Country Link
JP (1) JPH06172002A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105884305A (en) * 2016-04-18 2016-08-24 西安建筑科技大学 Method for preparing carbon fiber cement based composite through dry mixing and dry pressing

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105884305A (en) * 2016-04-18 2016-08-24 西安建筑科技大学 Method for preparing carbon fiber cement based composite through dry mixing and dry pressing

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