JPH06158369A - Method for recovering and utilizing water-soluble degreasing and washing liquid - Google Patents

Method for recovering and utilizing water-soluble degreasing and washing liquid

Info

Publication number
JPH06158369A
JPH06158369A JP33105292A JP33105292A JPH06158369A JP H06158369 A JPH06158369 A JP H06158369A JP 33105292 A JP33105292 A JP 33105292A JP 33105292 A JP33105292 A JP 33105292A JP H06158369 A JPH06158369 A JP H06158369A
Authority
JP
Japan
Prior art keywords
tank
degreasing
water
cleaning
soluble
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP33105292A
Other languages
Japanese (ja)
Inventor
Shoichi Takemoto
昭一 武本
Shigeo Iwasaki
重夫 岩崎
Yoshio Fukuda
省夫 福田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to JP33105292A priority Critical patent/JPH06158369A/en
Publication of JPH06158369A publication Critical patent/JPH06158369A/en
Pending legal-status Critical Current

Links

Abstract

PURPOSE:To effectively utilizing a treating agent by recovering this treating agent at a high recovery rate without discharging polluting materials from a treating line at the time of a degreasing treatment. CONSTITUTION:The water-soluble degreasing and washing liquid is recovered by heating the water-soluble degreasing and washing liquid of a high concn. in a water-soluble degreasing and washing tank A to a high temp. to evaporate moisture and to decrease the bulkiness of the water-soluble degreasing and washing tank A and returning a part of the washing liquid from the degreasing and washing tank A and plural pieces of subsequent rinsing tanks B1, B2, to the immediate previous degreasing and washing tank A or the immediate previous rinsing tank.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は金属の焼入処理、その他
加工時に部品に付着した油成分を確実に除去すると同時
に、その際使用した洗剤を処理槽以外に漏出させないで
洗浄するようにした水溶性脱脂洗浄液の回収利用方法に
関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention surely removes oil components adhering to parts during quenching of metals and other processing, and at the same time, the detergent used at that time is washed without leaking to a processing tank. The present invention relates to a method for recovering and utilizing a water-soluble degreasing cleaning liquid.

【0002】[0002]

【従来の技術】従来、金属部品の焼入処理時に付着した
焼入れ用マルテンパーオイルの除去は、洗浄槽が1槽又
は2槽からなり、1槽目には5(%)前後の低濃度洗剤が
蓄えられており、2槽目(又は多槽の場合はそれ以降)に
は純水を絶えず供給し乍ら被洗浄物を浸漬したり、又は
シャワーによって洗浄するようにしている。その他、一
般のプレス加工部品などの脱脂処理では図3に示すよう
に、加工部品に付着したオイルを高濃度のアルカリ洗浄
液槽A内に浸漬し、エアーを通じて煮沸し乍ら通電する
ことにより除去し、その後数段階の洗浄槽B'1,B'2,…
を経て洗浄し、終わりにシャワーCによって水洗して終
了するようにしている。
2. Description of the Related Art Conventionally, the removal of the quenching martemper oil adhered during the quenching treatment of metal parts consists of one or two cleaning tanks, and the first tank contains a low-concentration detergent of about 5%. Is stored, and pure water is constantly supplied to the second tank (or after that in the case of multiple tanks) so that the object to be cleaned is immersed or washed by a shower. In addition, in general degreasing of pressed parts, as shown in Fig. 3, the oil adhering to the processed parts is removed by immersing it in the high-concentration alkaline cleaning solution tank A and boiling it through air to energize it. , cleaning tank B in the next few stages '1, B' 2, ...
After that, the shower C is washed with water to finish.

【0003】[0003]

【発明が解決しようとする課題】しかし、上記前者従来
例においては、洗浄槽数も少なく、それに洗剤濃度が5
(%)程度の低い濃度の洗剤を使用しているから洗浄能力
が弱く、短期間で洗浄液の建浴を余儀なく強いられ、そ
の都度古液を処理すると同時に、新しい洗浄液を投入し
ていたので、それらの作業は容易でないだけでなく、公
害の問題で、古液の処理に要する経費や、洗浄液の消費
が多く、極めて不経済であった。それに、粘度の高いグ
リース状の油については完全な脱脂処理が困難であり、
その結果、トリエタン,トリクレン等の有機溶剤に依存
していたが、しかし、これらの有機溶剤は、オゾンホー
ルの発生や地下浸透などによる地域環境の破壊等を招く
ものとして、今後或る年度を以って全面使用禁止の措置
が取られる方向にあり、しかもこの種有機溶剤による処
理は洗浄コストが高くついていた。又、後者の図3に示
す例では、洗浄槽A内の高濃度アルカリ洗剤が洗浄槽
B'1に持ち出され、更に次の洗浄槽B'2の洗浄水にて希
釈され乍ら、以下複数個の洗浄槽を通過する毎に希釈さ
れるが、しかし、洗浄水は、洗浄過程の最終洗浄槽から
最先洗浄槽に向かって洗浄水がオーバーフローによって
流れるようにしているので、洗浄水の汚染度は、被洗浄
物の進行方向に沿って次第に希釈され最終洗浄槽におい
ては略々純水に近くなり、洗浄すると云う点では良好な
結果を得ることができる。しかし、洗浄過程で生じた汚
濁水は最先洗浄槽へ向かって総べてが流れ込む為、最先
洗浄槽における洗浄水の汚染は希釈されず、しかも、良
好な洗浄を期する為に常に一定量の純水を供給している
から汚染された水は最先洗浄槽から絶えず溢水し、いわ
ゆる垂れ流しの状態となり、そのままでは公害問題とな
り、無害化して放出するには除外施設を必要とし、処理
や設備に多くの経費がかかるなどの問題があった。
However, in the former conventional example described above, the number of washing tanks is small, and the detergent concentration is 5
Since a detergent with a low concentration of about (%) is used, the cleaning ability is weak and forced to build a bath of the cleaning liquid in a short period of time. Not only are these operations not easy, but due to pollution problems, the expenses required for treating old liquids and the consumption of cleaning liquids are large, which is extremely uneconomical. In addition, it is difficult to completely degrease grease-like oil with high viscosity,
As a result, they depended on organic solvents such as triethane and trichlene.However, these organic solvents will cause the destruction of the local environment due to the generation of ozone holes and underground infiltration. Therefore, there is a tendency to prohibit the use of the entire surface, and the treatment with this kind of organic solvent has a high cleaning cost. In the latter example shown in FIG. 3, the high-concentration alkaline detergent in the cleaning tank A is taken out to the cleaning tank B ′ 1 and further diluted with the cleaning water in the next cleaning tank B ′ 2 ; Although it is diluted every time it passes through each washing tank, the washing water overflows from the final washing tank of the washing process to the first washing tank, so that the washing water is contaminated. The degree of cleaning is gradually diluted along the traveling direction of the object to be cleaned, and becomes close to that of pure water in the final cleaning tank, so that good results can be obtained in terms of cleaning. However, since all the polluted water generated in the cleaning process flows into the first cleaning tank, the contamination of the cleaning water in the first cleaning tank is not diluted, and moreover, it is always constant for good cleaning. Since a large amount of pure water is being supplied, the contaminated water constantly overflows from the earliest cleaning tank and becomes a so-called spillage condition, which is a pollution problem as it is and requires an exclusion facility to detoxify and release it. There was a problem that the equipment and facilities cost a lot of money.

【0004】[0004]

【課題を解決するための手段】水溶性高濃度洗剤を蓄え
た脱脂洗浄槽と、被洗浄物に付着した洗剤を洗浄する1
個或はそれ以上複数個の槽からなる温水リンス槽とによ
って行う洗浄方法において、該脱脂洗浄槽内の洗浄液を
加熱して水分を蒸発させ乍ら濃縮すると共に、リンス槽
内の洗浄温水を前記脱脂洗浄槽内へ返戻し乍ら、最終リ
ンス槽内へ純水を補充することにより洗浄水の汚染を低
濃度に保つようにしてなる。
[Means for Solving the Problems] A degreasing cleaning tank in which a water-soluble high-concentration detergent is stored, and a cleaning method for cleaning detergent attached to an object to be cleaned 1
In a cleaning method using a warm water rinse tank composed of one or more tanks, the cleaning liquid in the degreasing cleaning tank is heated to evaporate water to condense it, and the cleaning hot water in the rinse tank is After returning to the degreasing cleaning tank, the final rinse tank is supplemented with pure water so that the cleaning water is kept at a low concentration.

【0005】[0005]

【作用】脱脂洗浄槽内の水溶性洗浄液を加熱することに
より内部の水分を蒸発させて濃縮し、洗浄液の嵩を一定
量に減少させると共に、温水リンス槽内の洗浄温水を前
記脱脂洗浄槽内へ戻すと同時に、該脱脂洗浄槽への返戻
分相当量の純水を該温水リンス槽内に補充することによ
り、該リンス槽内の汚染度の高まりを抑えると共に洗剤
を流出させることなく回収する。
[Function] By heating the water-soluble cleaning liquid in the degreasing cleaning tank to evaporate and condense the internal water content and reduce the bulk of the cleaning liquid to a certain amount, and to clean the warm water in the warm water rinse tank into the degreasing cleaning tank. At the same time as returning to the degreasing cleaning tank, the amount of pure water equivalent to the amount returned to the degreasing cleaning tank is replenished in the warm water rinse tank to suppress the increase in the degree of contamination in the rinse tank and to collect the detergent without flowing it out. .

【0006】[0006]

【実施例】以下本発明方法について図面に示す実施例に
より詳細に説明すると、図1に示すように洗剤の濃度が
20(%)(10〜30%の範囲)の水溶性洗浄液を入れ、
しかも該洗浄液を加熱するようにした脱脂洗浄槽Aと、
温水を入れた粗リンス槽B1と、該粗リンス槽B1にて洗
浄した被洗浄物を更に洗浄する仕上げリンス槽B2とか
らなる。上記図例ではリンス槽を2槽式としたが、これ
に限らず更に多槽化したものであっても良い。尚、図中
符号aは各脱脂洗浄槽と、各リンス槽に設けた浮上油回
収装置を示し、しかも、前記各リンス槽B1,B2内の洗
浄液は適度に加熱され温湯を使用する。更に多槽の場合
も同様である。次に一連の洗浄について述べると、先ず
脱脂洗浄槽A内の80(℃)以上に加熱した洗浄液(高濃
度アルカリ脱脂剤)内にマルテンパーオイル等が付着し
た被洗浄物を浸漬し、揺動するか或はシャワー又はバレ
ル等によって洗浄した後、該被洗浄物を次の粗リンス槽
1内に入れて前回同様に揺動或はシャワーにより洗浄
し、更に該被洗浄物を仕上げリンス槽B2へ移送して前
記同様に洗浄する。上記洗浄過程で被洗浄物を連続して
供給し洗浄すると、脱脂洗浄槽Aの洗浄液は高温による
蒸発と持出しにより、嵩は次第に減少するが、粗リンス
槽B1以下では、洗浄濃度が僅かづつではあるが徐々に
高まり、洗浄ラインの最終段階では次第に高濃度化して
行く洗浄液を持出しとオーバーフローとにより絶えず排
出することになる。そこで、前記脱脂洗浄槽Aには、粗
リンス槽B1への持出しによる減少相当量を該粗リンス
槽B1から汲み戻すことにより洗剤を回収すると同時に
減少量を補う。その結果粗リンス槽B1の嵩は前記脱脂
洗浄槽Aへの汲み戻しにより減少するので、この汲み戻
し相当量だけ仕上げリンス槽B2から前回同様に洗浄液
を汲み戻す。従って仕上げリンス槽B2でも同様に洗浄
液の嵩が減少するので、この仕上げリンス槽B2(最終洗
浄槽)では相当量の純水を補給して洗剤濃度の高まりを
抑制し乍ら洗浄するが、その実験結果は図2に示した通
りである。即ち、図例の表は、各槽間の持出し量を10
(%)とし、脱脂洗浄槽Aの洗剤濃度を10(%),20
(%),30(%)の3通りに夫々設定した場合における各
リンス槽の洗剤濃度を測定したものであり、これにて明
らかなように、各リンス槽の洗剤濃度の変化は予め設定
した持出量に従って確実に10(%)の割合で減少してお
り、従ってリンス槽を更に多く連設することにより濃度
は限りなく低下し、洗剤の損失や公害上の問題を解消す
ることができる。上記のように脱脂洗浄槽の液温を高温
度に保つことにより絶えず水分を蒸発させ乍ら液量を減
少させて脱脂液を濃縮し、減少した分量だけ絶えず洗浄
順とは逆順方向に各リンス槽から洗浄液を順次に返戻す
ることにより最終リンス槽からのオーバーフローによる
液の流出をなくすることができる。尚、該脱脂洗浄槽に
おける蒸発量は加熱温度を変えることにより任意に変更
できる。
EXAMPLES The method of the present invention will now be described in detail with reference to the examples shown in the drawings. As shown in FIG. 1, a water-soluble cleaning solution having a detergent concentration of 20% (range of 10 to 30%) is added,
Moreover, a degreasing cleaning tank A configured to heat the cleaning liquid,
Rough rinsing tank B 1 containing the hot water, consisting of finishing the rinsing tank B 2 Metropolitan for further washing the object to be cleaned by washing with crude rinsing tank B 1. In the above example, the rinsing tank is a two tank type, but the present invention is not limited to this, and more tanks may be used. In the figure, reference numeral a indicates each degreasing cleaning tank and a floating oil recovery device provided in each rinsing tank, and the cleaning liquid in each rinsing tank B 1 , B 2 is appropriately heated and uses hot water. The same applies to the case of multiple tanks. Next, a series of cleanings will be described. First, the cleaning object (high-concentration alkaline degreasing agent) heated to 80 (° C) or higher in the degreasing cleaning tank A is immersed in the object to be cleaned with martemper oil and the like and shaken. Or rinse with a shower or a barrel, and then put the object to be cleaned in the next coarse rinse tank B 1 and wash it by shaking or shower as before, and further rinse the object to be cleaned with a finishing rinse tank. Transfer to B 2 and wash as above. When the object to be cleaned is continuously supplied and cleaned in the above cleaning process, the cleaning liquid in the degreasing cleaning tank A gradually decreases in volume due to evaporation and carry-out due to high temperature. However, in the coarse rinse tank B 1 or less, the cleaning concentration is small. The cleaning liquid gradually increases, and in the final stage of the cleaning line, the cleaning liquid having a higher concentration is taken out and overflowed continuously due to overflow. Therefore, wherein the degreasing cleaning bath A, supplementing the loss at the same time recovering the detergent by returning draw considerably reduced amount of takeout of the crude rinsing tank B 1 from crude rinsing tank B 1. As a result, since the bulk of the rough rinse tank B 1 is reduced by pumping back to the degreasing cleaning tank A, the cleaning liquid is pumped back from the finish rinse tank B 2 by the amount equivalent to this pumping back as in the previous time. Therefore, since the bulk of the cleaning liquid as well even finishing rinsing tank B 2 is reduced, but washing the finishing rinse tank B 2 (final cleaning tank) in replenish pure water considerable amount to suppress the increasing detergent concentration乍Ra The experimental result is as shown in FIG. That is, the table in the figure shows that the carry-out amount between each tank is 10
(%) And the detergent concentration in the degreasing cleaning tank A is 10 (%), 20
(%) And 30 (%) were measured for the detergent concentration in each rinse tank when set to three ways respectively. As is clear from this, the change in the detergent concentration in each rinse tank was set in advance. It surely decreases at a rate of 10 (%) according to the amount taken out, so if more rinse tanks are connected in series, the concentration will endlessly decrease, and the loss of detergent and pollution problems can be solved. . As described above, by keeping the temperature of the degreasing cleaning tank at a high temperature, the water content is constantly evaporated to reduce the volume of the degreasing solution, and the degreasing solution is concentrated. By sequentially returning the cleaning liquid from the bath, it is possible to prevent the outflow of the liquid due to the overflow from the final rinse bath. The amount of evaporation in the degreasing cleaning tank can be arbitrarily changed by changing the heating temperature.

【0007】[0007]

【発明の効果】本発明は上述のように脱脂洗浄槽の液温
を高温度にして絶えず水分を蒸発させ乍ら液量を減少さ
せて、脱脂液を濃縮し、減少した分量だけ後続リンス槽
から順次に返戻し、最終リンス槽内に純水を補給して濃
度の高まりを抑えて洗浄するようにしたもので、脱脂洗
浄槽への洗剤回収率が90(%)以上となり大きい経済効
果が得られる。又、絶えず後続リンス槽の洗浄液の1部
を前置リンス槽へ戻すので最終段のリンス槽からの廃液
がなくなり、その結果これまでのように廃液処理設備が
不用である。又浮上油分は回収装置により回収し、分離
精製して燃料としての再利用ができる。更に洗剤を脱脂
洗浄槽へ回収するので濃度は高くなり、除去困難な高粘
度油成分の脱脂が容易にできる。その他洗剤を含む廃液
の排出がなくなりpH,COD等公害上の問題が全くな
くなるなど多くの効果を有する。
As described above, the present invention increases the liquid temperature of the degreasing / cleaning tank to constantly evaporate water to reduce the amount of the liquid, thereby concentrating the degreasing liquid, and reducing the amount of the succeeding rinse tank. It is returned in order from the beginning, and pure water is replenished in the final rinse tank to suppress the increase in concentration for cleaning, and the detergent recovery rate in the degreasing cleaning tank is 90 (%) or more, which is a great economic effect. can get. Further, since a part of the cleaning liquid in the subsequent rinse tank is constantly returned to the front rinse tank, the waste liquid from the final rinse tank is eliminated, and as a result, the waste liquid treatment equipment is not required as before. Further, the floating oil component can be recovered by a recovery device, separated and refined, and reused as a fuel. Furthermore, since the detergent is collected in the degreasing / cleaning tank, the concentration is high, and the degreasing of the highly viscous oil component, which is difficult to remove, can be facilitated. It also has many effects such as elimination of waste liquid containing detergent and elimination of pollution problems such as pH and COD.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明実施の為の装置例を示す平面略図であ
る。
FIG. 1 is a schematic plan view showing an example of an apparatus for carrying out the present invention.

【図2】濃度低下の様子を示す表である。FIG. 2 is a table showing how the density decreases.

【図3】従来の装置の側面略図である。FIG. 3 is a schematic side view of a conventional device.

【符号の説明】[Explanation of symbols]

A 脱脂洗浄槽 B1 粗リンス槽 B2 仕上げリンス槽 a 油回収装置A Degreasing cleaning tank B 1 Coarse rinsing tank B 2 Finishing rinsing tank a Oil recovery device

Claims (1)

【特許請求の範囲】[Claims] 【請求項1】 一定値以上の水溶性洗剤濃度を有する洗
浄液を入れ、加熱することにより濃縮するようにした脱
脂洗浄槽と、被洗浄物に付着した洗剤を水洗する1個或
はそれ以上複数個の温水リンス槽とを用いて行う洗浄方
法において、互いに隣接する後続温水リンス槽内の洗浄
液の一部を脱脂洗浄槽或は直前のリンス槽へ順送りに返
戻すると同時に、最終段の温水リンス槽へは純水を補充
することにより、該温水リンス槽の汚染を低濃度に維持
するようにしたことを特徴とする水溶性脱脂洗浄液の回
収利用方法。
1. A degreasing cleaning tank in which a cleaning liquid having a concentration of a water-soluble detergent of a certain value or more is charged and heated to be concentrated, and one or more of a plurality of detergents attached to the article to be washed are washed with water. In a cleaning method using one hot water rinse tank, a part of the cleaning liquid in the subsequent hot water rinse tanks adjacent to each other is fed back to the degreasing cleaning tank or the immediately preceding rinse tank at the same time as the final hot water rinse tank. A method for recovering and utilizing a water-soluble degreasing cleaning liquid, characterized in that the contamination of the warm water rinsing tank is maintained at a low concentration by supplementing the pure water with pure water.
JP33105292A 1992-11-16 1992-11-16 Method for recovering and utilizing water-soluble degreasing and washing liquid Pending JPH06158369A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP33105292A JPH06158369A (en) 1992-11-16 1992-11-16 Method for recovering and utilizing water-soluble degreasing and washing liquid

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP33105292A JPH06158369A (en) 1992-11-16 1992-11-16 Method for recovering and utilizing water-soluble degreasing and washing liquid

Publications (1)

Publication Number Publication Date
JPH06158369A true JPH06158369A (en) 1994-06-07

Family

ID=18239313

Family Applications (1)

Application Number Title Priority Date Filing Date
JP33105292A Pending JPH06158369A (en) 1992-11-16 1992-11-16 Method for recovering and utilizing water-soluble degreasing and washing liquid

Country Status (1)

Country Link
JP (1) JPH06158369A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012052177A (en) * 2010-08-31 2012-03-15 Dowa Metaltech Kk Waste liquid volume reduction system

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012052177A (en) * 2010-08-31 2012-03-15 Dowa Metaltech Kk Waste liquid volume reduction system

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