JPH06146623A - Sanitary room unit - Google Patents

Abstract

PURPOSE:To improve the rigidity and strength of a sanitary room unit with satisfactory operability of incorporating each panel and incorporate the sanitary room unit simply even when a cement panel having no back frame or the like is used for the wall panel. CONSTITUTION:While main vertical frames 12 with rigidity are erected on room corner parts, the upper ends of the main vertical frames 12 are connected to each other by main cross frames 14 with rigidity so that skeleton frames are built to which wall panels 20 and a ceiling panel 21 are fixed. Further, an intermediate vertical frame 16 and intermediate cross frame 18 are disposed between the main vertical frames and in the intermediate height position of the room to reinforce the skeleton frame in the intermediate part.

Description

Detailed Description of the Invention

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a sanitary room unit such as a bathroom unit.

[0002]

2. Description of the Related Art In a conventional sanitary room unit such as a bathroom unit, wall panels are connected one after another with a joint member, and wall panels and ceiling panels are connected with a joint member to form a room. It can be assembled into a shape.

FIG. 13 shows an example in which a tile panel is used as a wall panel. In each wall panel (tile panel) 200, a panel frame 202 is provided along the periphery of the back surface.
Are attached, and the sanitary room unit is constructed by connecting the panel frames 202 to each other with the bolts 204 or by connecting the joint plates 206 and the bolts 204 in the shape of a dogleg at the corners.

[0004]

However, in the case of the conventional sanitary room unit in which each wall panel 200 and the ceiling panel are simply connected and assembled in a box, the box (room) is insufficient in rigidity and strength. In addition, in the case of the sanitary room unit of this form, since the wall panel 200 and the wall panel 200 must be firmly fixed to each other, it takes time and labor to perform the work, and the work from the indoor side cannot be performed. There is a problem that the work is difficult when the work space of is limited.

In addition, in the case of the conventional sanitary room unit, there is a problem that it is difficult to assemble the cement board into a room shape when the cement board alone is used as the wall panel. When a cement board is used as a wall panel, such a cement board itself has rigidity and strength, and therefore normally the panels are directly connected to each other without providing a panel frame on the back side thereof. There is a problem that it is difficult to firmly connect the panels to each other because the wall panel does not have a panel frame serving as a joint portion.

[0006]

The invention of the present application has been made to solve such a problem. In the invention of the present application, therefore, a rigid main vertical frame is erected at the corner of the chamber, and the upper end portions of the main vertical frames are connected by a rigid main horizontal frame, and the main vertical frame and the main horizontal frame are used. The skeleton frame of the room is constructed, and the wall panel and the ceiling panel are fixed to the skeleton frame (Claim 1).

Another invention of the present application is to provide an intermediate vertical frame and / or an intermediate vertical frame between the main vertical frames and / or at an intermediate height portion of the chamber.
Alternatively, an intermediate horizontal frame is arranged and fixed to the main horizontal frame and / or the main vertical frame, and the skeleton frame is reinforced at an intermediate portion (claim 2).

Still another invention of the present application is characterized in that a horizontal frame is provided at an upper end portion of the chamber, and the horizontal frame and the ceiling panel are fixed by an elastic coupling clip (claim 3).

[0009]

As described above, according to the first aspect of the present invention, the skeleton of the sanitary room is composed of the rigid main vertical frames erected at the corners and the main horizontal frames connecting the upper ends of the main vertical frames. The frame is constructed, and the wall panel and the like are fixed to the skeleton frame. According to the present invention, the rigidity and strength of the sanitary room box can be increased. In addition, workability when mounting each wall panel and ceiling panel can be improved. This is because the skeletal frame of the sanitary room is formed in advance, and each panel may be attached to the skeletal frame, and the panel can be attached to the skeletal frame from the indoor side.

Since the wall panel may be attached to the skeletal frame, the wall panel can be easily attached even when a cement plate having no panel frame on the back surface is used as the wall panel. it can.

According to a second aspect of the present invention, an intermediate vertical frame and / or an intermediate horizontal frame are provided at the upper and lower or left and right intermediate portions of the skeleton frame. It is possible to effectively reinforce the portion between the main vertical frame and the vertical intermediate portion. Further, by disposing such an intermediate frame, the workability of attaching the wall panel is further improved.

According to the third aspect of the present invention, the horizontal frame is arranged at the upper end of the chamber, and the ceiling panel is fixed to the horizontal frame by the elastic engagement clip. The ceiling panel can be easily assembled.

[0013]

Embodiments of the present invention will now be described in detail with reference to the drawings. FIG. 1 shows a sanitary room unit according to an embodiment of the present invention. In the figure, reference numeral 10 denotes a waterproof pan that constitutes the floor of the sanitary room.
A rigid main vertical frame 12 (one of which is shown at 12a) is erected on top of it.

The upper ends of the respective main vertical frames 12 are connected and fixed to each other by a rigid main horizontal frame 14 made of metal. The main vertical frame 12 and the main horizontal frame 1 are connected to each other.
At 4, the skeleton frame is constructed.

An intermediate vertical frame 16 and an intermediate horizontal frame 18 are provided at intermediate height portions between the main vertical frames 12 and 12 and between the main horizontal frame 14 and the waterproof pan 10. Each of the intermediate vertical frames 16 and the intermediate horizontal frames 18 has a main horizontal frame 14,
It is fixed to the waterproof pan 10 and the main vertical frame 12.

Reference numeral 20 is a wall panel forming a side wall of the sanitary room unit, and reference numeral 21 is a ceiling panel. The wall panel 20 is
A solid cement board is used here. The wall panel 20 made of a cement plate has the same length as each of the four sides of the room and has a predetermined width in the vertical direction.

As shown in FIG. 2, each of the wall panels 20 has a ridge portion 22 and a corresponding ridge portion 24 formed at the upper edge and the lower edge, respectively. They are fitted together. That is, each wall panel 2
0 is interlockingly fitted in the upper and lower edge portions via a fixing clip 68 described later (see FIG. 3).

The upper side surface 26 of the concave streak portion 24 is an inclined surface so that the concave streak portion 24 and the convex streak portion 22 are not disengaged from each other. As shown in FIGS. 3 and 4, the uppermost portion of the wall panel 20 has the same upper end portion as the main body portion, and the ridge portion 22 is not formed.

As shown in FIG. 8, the waterproof pan 10 has a flange portion 28 that forms a panel mounting surface in the peripheral portion, and a rising portion 30 for draining that rises from the peripheral edge of the flange portion 28. An L-shaped fixing metal fitting 32 is attached to the flange portion 28 and the rising portion 30.

The L-shaped fixing member 32 includes a fixing piece 34 fixed to the inner surface of the rising portion 30 and the main vertical frame 12 described above.
It has an upward groove 36 having a width approximately equal to the front-rear width and a locking piece 38 extending obliquely forward and upward toward the indoor side, and the waterproof pan rising portion 30 is fixed to the fixing piece 34 by a screw 40. It is stopped by.

As shown in FIG. 4, the main vertical frame 12 has a pair of frame fixing portions 42 connected to the main horizontal frame 14 and the intermediate horizontal frame 18, and a fixed distance from the frame fixing portions 42 on the indoor side. It is composed of a panel fixing portion 44 extending in a direction parallel to the frame fixing portion 42 and a dogleg-shaped connecting portion 46 connecting these.

As shown in FIGS. 3 and 8, the main vertical frame 12 has its lower end inserted into the concave groove 36 of the L-shaped fixing metal fitting 32, and is fixed with a screw 47.
2 and is connected to the waterproof pan 10 through the fixing bracket 32.
It is fixed on. The fixing fitting 32 may be a long one that extends continuously along the waterproof pan 10 or a short one that is partially arranged. In addition to the main vertical frame 12, the lower end of the intermediate vertical frame 16 is also fitted and fixed in the concave groove 36 of the L-shaped fixing bracket 32.

On the other hand, the main horizontal frame 14 has a frame fixing portion 48 hanging downward as shown in FIG. 4, and this frame fixing portion 48 corresponds to the frame fixing portion 42 of the main vertical frame 12. It is fixed with a bolt 50.

The main horizontal frame 14 is a main vertical frame 1.
The downward groove 52 extending continuously in the horizontal direction on the indoor side and the upper side of the panel fixing portion 44 of No. 2, and the concave groove 52.
The upper end of the uppermost wall panel 20a is fitted and fixed in the recessed groove 52 from the bottom to the inside.

The upper end of the uppermost wall panel 20a is
As shown in FIGS. 3 and 6, the recessed groove 52 and the extending portion 54 are formed.
The front wall 52a of the groove 52 and the extending portion 54 also serve as a decorative material in this example.

The main horizontal frame 14 further includes a panel mounting portion 56 and a bent portion 58 which is bent downward at the rear end of the panel mounting portion 56, and the ceiling panel 21 is mounted on the panel mounting portion 56. It has been placed.

The ceiling panel 21 has an upwardly bent portion 60 at the peripheral edge, and the bent portion 6 of the ceiling panel 21.
0 and the downward bent portion 58 of the main horizontal frame 14 are connected to each other by an elastic connection clip 62.

The elastic coupling clip 62 has a pair of elastic engaging claws 63 and 64, and the elastic claws 63 and 64 are bent portions 60 and 5 of the ceiling panel 21 and the main horizontal frame 14, respectively.
8 are elastically engaged with each other.

As described above, the wall panels 20 are stacked one above the other, of which the bottom wall panel 20 is placed on the flange portion 28 of the waterproof pan 10 as shown in FIG. At the same time, the engagement between the locking piece 38 of the L-shaped fixing metal fitting 32 and the recessed portion 24 prevents the falling-off in the forward direction. Specifically, the inclined upper side surface 26 of the recessed line portion 24
And the engaging action with the inclined locking piece 38 prevents the falling-off in the forward direction.

The upper and lower edges of the one wall panel 20 are connected to each other on the basis of the interlocking fitting of the convex strip 22 and the concave strip 24 via the fixing clip 68, and the main vertical line. It is fixed to the frame 12. A sealing material 69 is interposed in the interlocking fitting portion, and the same portion is liquid-tightly sealed.

As shown in FIG. 4, the fixing clip 68 includes a plate-shaped base portion 70, an arm 72 extending forward (inward of the room) from the base portion 70, and a locking piece 74 bent downward from the tip of the arm 72. And consists of. And base 7
The laterally projecting sleeve portion of 0 is engaged with the back surface of the panel fixing portion 44 of the main vertical frame 12, and the arm 72 and the locking piece 7 are provided.
4 enters the recessed portion 24 of the wall panel 20 and locks the protruding portion 22 at the upper edge of the wall panel 20.

The arm 72 is also engaged with the recessed portion 24 at the lower end edge of the upper wall panel 20, and the inclined surface of the arm 72 obliquely upward to the front and the same in the recessed portion 24. The engagement action with the inclined upper side surface 26 in the direction prevents the upper side wall panel 20 from being detached forward.

As shown in FIG. 5, the intermediate vertical frame 16 has a frame fixing portion 76 and a panel fixing portion 78. The upper end and the intermediate portion of the frame fixing portion 76 are bolted to the main portion. It is fixed to the horizontal frame 14 and the intermediate horizontal frame 18, respectively.

On the other hand, the panel fixing portion 78 is engaged with the base portion 70 of the fixing clip 68, and holds the upper edge portion of the wall panel 20 through the fixing clip 68.

As shown in FIG. 5, one of the main vertical frames 12a is configured to fix the door frame. The main vertical frame 12a is provided with one frame fixing portion 42, a panel fixing portion 44 and a door frame fixing portion 79, and the door frame 80 is fixed to the door frame fixing portion 79 with screws or the like. ing.

In the figure, reference numeral 82 denotes an intermediate vertical frame for fixing a door frame. The intermediate vertical frame 82 has an L-shaped cross section as a whole, and has a frame fixing portion 42, a panel fixing portion 44 and a door frame fixing. And a part 83 are provided.

In the case of the sanitary room unit of this example, the waterproof pan 1
After attaching the L-shaped fixing metal fitting 32 on the flange portion 28 of 0, the main vertical frame 12 is erected at the corner and the lower end is fixed to the waterproof pan 10 by the fixing metal fitting 32, and the upper end is The main lateral frames 14 are connected to form a skeletal frame, and each wall panel 2 is connected to the skeletal frame.
It is possible to construct a sanitary room unit by fixing 0 while sequentially stacking them and then attaching the ceiling panel 21.

The upper end of the uppermost wall panel 20a can be fixed by fitting the upper end into the downward groove 52 of the main horizontal frame 14 as shown in FIG. it can.

9 to 12 show another embodiment of the present invention. First, in FIG. 9, reference numeral 84 denotes a rigid main vertical frame made of metal, which is erected at the four corners of the waterproof pan 10, and the upper ends thereof are connected by a rigid main horizontal frame 86 made of metal. This constitutes a skeleton frame. The skeleton frame is reinforced by an intermediate horizontal frame 90 and a lower end horizontal frame 88 at the vertical middle and lower ends.

Reference numeral 92 is a wall panel forming the side wall of the sanitary room, which is made of a solid cement board. However, in this example, the wall panel 92 is vertically long, and the side walls are arranged side by side in the horizontal direction.

On each wall panel 92, as shown in FIG. 10, the ridges 22 and the corresponding ridges 24 are formed on the left and right edges.
Are formed, and they are interlockingly fitted with each other via a fixing clip 108 (see FIG. 11) described later.

The main vertical frame 84 has a frame fixing portion 94 and a connecting portion 96 as shown in FIG. 12, and is W-shaped as a whole. As shown in FIG. 11, the lower end portion is a screw 98. It is fixed to the rising portion 30 of the waterproof pan 10.

The upper end portion is fixed to the corresponding frame fixing portion 100 of the main horizontal frame 86 with a bolt 101. The main horizontal frame 86 includes a groove 102, a bent portion 104 that bends inward of the groove along the opening edge of the groove 102, and a panel mounting portion 106. The ceiling panel 21 is mounted on the.

The mounted ceiling panel 21 includes a bent portion 58 formed on the main horizontal frame 86 and the ceiling panel 21,
It is fixed to the main horizontal frame 86 by an elastic coupling clip 62 that elastically engages with 60.

The bent portion 104 of the main horizontal frame 86 is engaged with the base portion 70 of the fixing clip 108, specifically, the sleeve portion projecting vertically in the base portion 70. As shown in FIG. 12, the fixing clip 108 includes an arm 72 that extends forward (inward of the room) from a plate-shaped base portion 70, and an arm 72.
It has a locking piece 74 that is bent from the tip.

The arm 72 and the locking piece 74 are formed by a wall panel 92.
Of the ridge 24 of the wall panel 92, and the locking piece 74 thereof locks the ridge 22 of the wall panel 92 to hold it.

The arm 72 has an inclined shape similar to that of the above-described embodiment, and the inclined surface thereof is the inclined side surface 27 of the recessed portion 24.
By abutting and engaging with (see FIG. 10), the edge of the wall panel 92 is prevented from coming off. The leftmost and rightmost wall panels 92 have their left and right ends fastened to the main horizontal frame 86 from the rear surface side.

The middle horizontal frame 90 and the lower end horizontal frame 88 are both made of C-shaped channel material as shown in FIG. The middle and lower end horizontal frames 90, 88 are provided with a groove 102 that extends continuously in the horizontal direction.
And a bent portion 1 that bends inward at the opening edge of the groove 102.
04, and the plate-shaped base portion 70 of the fixing clip 108 is engaged with the bent portions 104. Then, the arm 72 and the locking piece 74 of these fixing clips 108
However, at the upper and lower intermediate height portions and the lower end portion, the wall panel 9
It holds the left and right end edges of 2.

Incidentally, as shown in FIG. 12, one of the main vertical frames 84a is configured for fixing the door frame.
The main vertical frame 84a includes a frame fixing portion 94, a connecting portion 110, and a door frame fixing portion 112, and the door frame fixing portion 112 is fixed to the door frame 80.

In the figure, reference numeral 114 denotes an intermediate vertical frame for fixing a door frame, which has a frame fixing portion 94 and a door frame fixing portion 116, and they are fixed to corresponding members.

In any of the above-mentioned embodiments, the skeletal frame is constituted by the connection of the main vertical frame and the main horizontal frame, and the sanitary room unit is provided with sufficient rigidity and strength, and the wall panel and the ceiling panel. It can be easily installed.

A wall panel 2 made of the above cement board
Even when the panel frame used for the conventional joint is not provided on the back side like 0 and 92, the wall panels 20 and 92 can be easily assembled.

Although the embodiment of the present invention has been described in detail above, this is merely an example. For example, the inventions of claims 1 to 3 are also applicable to the case where a wall panel other than the wall panel made of the cement plate is used, and the invention of claim 3 is applied to a main vertical frame and a main horizontal frame. The effect is great when applied to the case where a skeleton frame is constructed, but it is also applicable to the case where such a skeleton frame is not necessarily constructed.

Others The present invention can be configured in a form in which various modifications are made based on the knowledge of those skilled in the art without departing from the spirit of the present invention.

[Brief description of drawings]

FIG. 1 is an overall view of a sanitary room unit that is an embodiment of the present invention.

FIG. 2 is a view of a wall panel in the same hygiene room unit.

FIG. 3 is a longitudinal sectional view of a main part of the same sanitary room unit.

FIG. 4 is an exploded perspective view showing an essential part of FIG. 3 in an exploded manner.

FIG. 5 is a plan sectional view of a main part of the same sanitary room unit.

FIG. 6 is a perspective view showing a fixed state of the upper end of the uppermost wall panel in the same sanitary room unit.

FIG. 7 is an explanatory diagram showing a method of mounting the uppermost wall panel.

FIG. 8 is a view showing a fixing structure of a main vertical frame, an intermediate vertical frame, and a lower end portion of a lowermost wall panel by a fixture.

FIG. 9 is an overall view of a sanitary room unit that is another embodiment of the present invention.

10 is a diagram of a wall panel of the sanitary unit shown in FIG.

11 is a longitudinal sectional view of a main part of the sanitary room unit shown in FIG.

12 is a plan sectional view of a main part of the sanitary room unit shown in FIG.

FIG. 13 is an explanatory diagram for explaining the background of the present invention.

[Explanation of symbols]

 10 Waterproof Pan 12, 12a, 84, 84a Main Vertical Frame 14, 86 Main Horizontal Frame 16 Intermediate Vertical Frame 20, 92 Wall Panel 21 Ceiling Panel 34 Fixing Metal Fitting 62 Elastic Coupling Clip 90 Intermediate Horizontal Frame

Front Page Continuation (72) Inventor Ryohei Sakai 5-1-1 Koiehoncho, Tokoname City, Aichi Prefecture Inax Co., Ltd.

Claims (3)

[Claims] 1. A rigid main vertical frame is erected at a corner of a chamber, and upper end portions of the main vertical frames are connected by a rigid main horizontal frame, and the main vertical frame and the main horizontal frame form a skeleton of the chamber. A sanitary room unit constructed by constructing a frame, and fixing a wall panel and a ceiling panel to the frame frame. 2. An intermediate vertical frame and / or an intermediate horizontal frame are arranged between the main vertical frames and / or at an intermediate height portion of the chamber and are fixed to the main horizontal frame and / or the main vertical frame, The sanitary room unit according to claim 1, wherein the skeleton frame is reinforced at an intermediate portion. 3. A sanitary room unit characterized in that a horizontal frame is arranged at the upper end of the chamber, and the horizontal frame and the ceiling panel are fixed by elastic coupling clips.