JPH06146001A - Organic surface treating agent for aluminum-zinc alloy plated steel sheet and aluminum-zinc alloy plated steel sheet treated by this agent - Google Patents

Organic surface treating agent for aluminum-zinc alloy plated steel sheet and aluminum-zinc alloy plated steel sheet treated by this agent

Info

Publication number
JPH06146001A
JPH06146001A JP30010792A JP30010792A JPH06146001A JP H06146001 A JPH06146001 A JP H06146001A JP 30010792 A JP30010792 A JP 30010792A JP 30010792 A JP30010792 A JP 30010792A JP H06146001 A JPH06146001 A JP H06146001A
Authority
JP
Japan
Prior art keywords
steel sheet
resin
aluminum
plated steel
zinc alloy
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP30010792A
Other languages
Japanese (ja)
Other versions
JP2721292B2 (en
Inventor
Shunichi Maru
俊一 丸
Toshio Kiya
敏夫 木屋
Yoshihiko Hobo
芳彦 保母
Hiroshi Fukutome
博 福留
Naotaka Ueda
尚孝 植田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel Corp
Asahi Chemical Co Ltd
Asahi Kagaku Kogyo Co Ltd
Original Assignee
Asahi Chemical Co Ltd
Sumitomo Metal Industries Ltd
Asahi Kagaku Kogyo Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Asahi Chemical Co Ltd, Sumitomo Metal Industries Ltd, Asahi Kagaku Kogyo Co Ltd filed Critical Asahi Chemical Co Ltd
Priority to JP4300107A priority Critical patent/JP2721292B2/en
Publication of JPH06146001A publication Critical patent/JPH06146001A/en
Application granted granted Critical
Publication of JP2721292B2 publication Critical patent/JP2721292B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Abstract

PURPOSE:To provide the Al-Zn alloy plated steel sheet having excellent alkaline resistance, black rust resistance and lubricity by applying the org. surface treating agent contg. a water-dispersible or water-soluble polyester resin or polyurethane resin to this steel sheet. CONSTITUTION:The org. surface treating agent for the Al-Zn alloy plated steel sheet is obtd. by incorporating a mixture composed of >=1 kinds of the water- dispersible or water-soluble polyester resin or polyurethane resin into this agent. This org. surface treating agent is applied to the surfaces of the Al-Zn alloy plated steel sheet subjected or not subjected to a chromate treatment at 0.3 to 4g/m<2> thickness by dry weight. The chromate treatment is preferably executed at <60mg/m<2> thickness in terms of chromic acid. A resin compsn. compounded with a chromium compd. of >=30% hexavalent chromium at 0.1 to 5% in terms of chromium oxide is preferably used in the case the steel sheet is not subjected to the chromate treatment.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、アルミニウム−亜鉛合
金めっき鋼板用有機表面処理剤およびこれによって処理
されたアルミニウム−亜鉛合金めっき鋼板に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an organic surface treatment agent for an aluminum-zinc alloy plated steel sheet and an aluminum-zinc alloy plated steel sheet treated with the organic surface treatment agent.

【0002】[0002]

【従来の技術】アルミニウム−亜鉛合金めっき鋼板は、
アルミニウムが4〜75重量%残りの大半が亜鉛、さら
にSi,Mg,Ce−La(ミッシュメタル)など第3
成分が微量添加された合金によってめっきされた鋼板で
ある。
2. Description of the Related Art Aluminum-zinc alloy plated steel sheets are
Aluminum is 4 to 75% by weight, and most of the remainder is zinc, and it is third such as Si, Mg, Ce-La (Misch metal).
It is a steel plate plated with an alloy having a small amount of added components.

【0003】現在、製品化されている物は、アルミニウ
ムが4〜10重量%、Mg,Ce−Laを約0.1重量
%、残部が亜鉛から成る合金をめっきした低アルミニウ
ム−亜鉛合金めっき鋼板と、アルミニウムを55重量
%、亜鉛を43.4重量%、Siを1.6重量%配合し
た合金をめっきした高アルミニウム−亜鉛合金めっき鋼
板との2種類がある。そして、耐食性に関しては、従来
の溶融亜鉛めっき鋼板と同一めっき厚みで比較して、低
アルミニウム−亜鉛合金めっき鋼板で1.5〜2倍、高
アルミニウム−亜鉛合金めっき鋼板では3〜6倍の耐食
性に優れた性質を有する。この優れた耐食性から、屋根
材、壁材などの建材製品、ガードレール、防音壁、排水
溝などの土木製品の材料、自転車、家電製品、産業機器
などの材料、さらには塗装鋼板の基板などとして幅広く
使用されている。しかしながら、アルミニウム−亜鉛合
金めっき鋼板においては、そのめっき層にはアルミニウ
ムが配合されているため、特に、高アルミニウム−亜鉛
合金めっき鋼板では、従来の亜鉛めっき鋼板と比較し
て、以下のような問題が存在する。
Currently, the commercialized products are a low aluminum-zinc alloy plated steel sheet plated with an alloy containing 4 to 10% by weight of aluminum, about 0.1% by weight of Mg and Ce-La, and the balance of zinc. And a high aluminum-zinc alloy plated steel sheet plated with an alloy containing 55% by weight of aluminum, 43.4% by weight of zinc and 1.6% by weight of Si. Regarding the corrosion resistance, the low aluminum-zinc alloy plated steel sheet has a corrosion resistance of 1.5 to 2 times, and the high aluminum-zinc alloy plated steel sheet has a corrosion resistance of 3 to 6 times as compared with the conventional hot-dip galvanized steel sheet. It has excellent properties. Due to its excellent corrosion resistance, it is widely used for building materials such as roofing materials and wall materials, materials for civil engineering products such as guardrails, soundproof walls, drains, bicycles, home appliances, industrial equipment, and substrates for coated steel sheets. It is used. However, in the aluminum-zinc alloy-plated steel sheet, since aluminum is mixed in the plating layer, particularly in the high-aluminum-zinc alloy-plated steel sheet, compared with the conventional galvanized steel sheet, the following problems occur. Exists.

【0004】(1)めっきしたままの状態で湿潤環境下
におかれると、亜鉛めっき鋼板よりは少ないが発錆す
る。錆が亜鉛めっき鋼板では白色であるが、アルミニウ
ム−亜鉛合金めっき鋼板では灰色から黒色であり、めっ
き表面が黒変し、著しく商品価値が低下する。これを解
決するために従来は、アルミニウム−亜鉛合金めっき層
の上にクロメート処理を行っている。
(1) When it is placed in a wet environment in the as-plated state, it rusts, though less than the galvanized steel sheet. Rust is white on the galvanized steel sheet, but is gray to black on the aluminum-zinc alloy coated steel sheet, and the plating surface turns black, significantly reducing the commercial value. In order to solve this, conventionally, chromate treatment is performed on the aluminum-zinc alloy plating layer.

【0005】(2)従来の溶融亜鉛めっき鋼板と比較し
て、めっき被膜が硬く、ロール成形やプレス成形を行っ
て加工する際に、潤滑性が悪く、めっき層が破壊された
り、摩擦熱によってめっき層が成形ロールやプレス金型
に融着する現象を生じたりする。この結果、アルミニウ
ム−亜鉛合金めっき鋼板から出る金属粉末が成形ロール
やプレス金型に付着することになり、成形品のコーナ部
分にこの金属粉末がたまって焼付き現象を生じたり、傷
やアブレージョンなどの欠陥を生じたりして外観変化が
発生する。これを解決するために従来は、アルミニウム
−亜鉛合金めっき鋼板の表面に油やワックスなどの潤滑
剤を塗布している。しかし、アルミニウム−亜鉛合金め
っき鋼板を屋根材として使用するときは、施工時に足を
滑らせる危険性があり、またこの上に塗装を施す場合を
考えて出荷時に潤滑剤を完全に除去しなければならな
い。このような潤滑剤の塗布と除去の手間を省略するた
めに、アクリル系樹脂でアルミニウム−亜鉛合金めっき
鋼板の表面を被覆する方法が提案されている。そしてこ
の方法では、同時にアクリル系樹脂にクロム酸を添加す
ることによって(1)に述べたクロメート処理に代える
こともできる(特公平1ー53353、特公平4ー26
72)。
(2) Compared with the conventional hot-dip galvanized steel sheet, the plating film is hard, and when it is processed by roll forming or press forming, the lubricity is poor, the plating layer is broken, or frictional heat is generated. There is a phenomenon in which the plated layer is fused to the forming roll or the press die. As a result, the metal powder from the aluminum-zinc alloy plated steel sheet adheres to the forming roll and the press die, and the metal powder accumulates at the corners of the formed product to cause a seizure phenomenon, scratches or abrasion. The appearance changes due to defects such as. In order to solve this, conventionally, a lubricant such as oil or wax is applied to the surface of the aluminum-zinc alloy plated steel sheet. However, when using aluminum-zinc alloy plated steel sheet as a roofing material, there is a risk of slipping the foot during construction, and in consideration of the case where coating is applied on this, the lubricant must be completely removed at the time of shipping. I won't. In order to save such trouble of applying and removing the lubricant, a method of coating the surface of the aluminum-zinc alloy plated steel sheet with an acrylic resin has been proposed. In this method, the chromate treatment described in (1) can be replaced by adding chromic acid to the acrylic resin at the same time (Japanese Patent Publication No. 1-53353 and Japanese Patent Publication No. 4-26).
72).

【0006】[0006]

【発明が解決しようとする課題】しかしながら、アルミ
ニウム−亜鉛合金めっき鋼板の用途が拡がり、屋根材、
壁材などの建材製品、ガードレール、防音壁、排水溝な
どの土木製品に使用された場合、スレート、コンクリー
トなどのアルカリ金属またはアルカリ土金属を含む材料
と接触することが多くなり、これらからアルカリ成分が
溶出し、アルミニウム−亜鉛合金めっき鋼板の表面がア
ルカリ成分の影響を受け著しく黒変し、外観が劣化し、
激しい場合は使用不能になる。
However, the use of aluminum-zinc alloy-plated steel sheets has expanded, and roof materials,
When it is used for building materials such as wall materials, civil engineering products such as guardrails, soundproof walls, drains, etc., it often comes into contact with materials containing alkali metals or alkaline earth metals such as slate and concrete. Elutes, the surface of the aluminum-zinc alloy plated steel sheet is significantly blackened due to the influence of alkali components, and the appearance is deteriorated.
If it is violent, it cannot be used.

【0007】本発明の目的は、耐アルカリ性を有し、そ
の上湿潤環境下での耐黒錆性(耐食性)と、潤滑性とを
有するアルミニウム−亜鉛合金めっき鋼板およびそれに
用いる有機被覆処理剤を提供するものである。
An object of the present invention is to provide an aluminum-zinc alloy plated steel sheet having alkali resistance, black rust resistance (corrosion resistance) in a humid environment, and lubricity, and an organic coating treatment agent used therefor. It is provided.

【0008】[0008]

【課題を解決するための手段】本発明は、水分散性もし
くは水溶性ポリエステル樹脂または水分散性もしくは水
溶性ポリウレタン樹脂の1種または2種以上の混合物を
含むことを特徴とするアルミニウム−亜鉛合金めっき鋼
板用有機表面処理剤である。
SUMMARY OF THE INVENTION The present invention comprises an aluminum-zinc alloy containing one or a mixture of two or more water-dispersible or water-soluble polyester resins or water-dispersible or water-soluble polyurethane resins. It is an organic surface treatment agent for plated steel sheets.

【0009】また本発明は、水分散性もしくは水溶性ポ
リエステル樹脂または水分散性もしくは水溶性ポリウレ
タン樹脂の1種または2種以上の混合物を含む樹脂組成
物をクロム酸換算で60mg/m2 未満の厚さでクロメ
ート処理した、またはクロメート処理しないアルミニウ
ム−亜鉛合金めっき鋼板の表面に0.3〜4g/m2
乾燥重量の厚さで塗布することを特徴とするアルミニウ
ム−亜鉛合金めっき鋼板である。
The present invention also provides a resin composition containing one or a mixture of two or more water-dispersible or water-soluble polyester resins or water-dispersible or water-soluble polyurethane resins in an amount of less than 60 mg / m 2 in terms of chromic acid. An aluminum-zinc alloy-plated steel sheet characterized by being applied to the surface of an aluminum-zinc alloy-plated steel sheet chromated or not chromated at a thickness of 0.3 to 4 g / m 2 dry weight. .

【0010】また本発明は、前記樹脂組成物が総クロム
量に対し6価のクロム量が30%以上であるクロム化合
物を、前記樹脂分に対し酸化クロム換算で0.1〜5%
配合したものであることを特徴とする。
In the present invention, the resin composition contains a chromium compound having a hexavalent chromium content of 30% or more with respect to the total chromium content of 0.1 to 5% in terms of chromium oxide based on the resin content.
It is characterized by being blended.

【0011】また本発明は、前記アルミニウム−亜鉛合
金めっき鋼板が、クロメート処理しないものであること
を特徴とする。
Further, the present invention is characterized in that the aluminum-zinc alloy plated steel sheet is not subjected to chromate treatment.

【0012】また本発明は、前記樹脂組成物が、ガラス
転移温度40℃以上の樹脂とガラス転移温度40℃未満
の樹脂とを、そのクロム酸化物を除いた乾燥重量比で9
5:5〜50:50の割合で含む混合物であることを特
徴とする。
Further, in the present invention, the resin composition comprises a resin having a glass transition temperature of 40 ° C. or more and a resin having a glass transition temperature of less than 40 ° C. in a dry weight ratio excluding chromium oxide thereof.
It is a mixture containing 5: 5 to 50:50.

【0013】さらにまた本発明は、前記樹脂組成物が、
さらにオレフィン系ワックスを乾燥重量で0.1〜20
%含むことを特徴とする。
Furthermore, the present invention provides the above resin composition,
Furthermore, 0.1 to 20 dry weight of olefin wax is used.
% Is included.

【0014】[0014]

【作用】本発明者らは鋭意研究し、アルミニウム−亜鉛
合金めっき鋼板に用いる耐アルカリ性に優れ、湿潤環境
下での耐食性と潤滑性にも優れた合成樹脂被膜を得るこ
とができた。合成樹脂被膜の性状は、樹脂の骨格、官能
基の種類、膜厚などに関係する。
The present inventors have earnestly studied, and were able to obtain a synthetic resin film which is used for an aluminum-zinc alloy plated steel sheet, which is excellent in alkali resistance, corrosion resistance in a wet environment, and lubricity. The properties of the synthetic resin film are related to the skeleton of the resin, the type of functional group, the film thickness, and the like.

【0015】本発明に従えば、ポリエステル樹脂とポリ
ウレタン樹脂が耐アルカリ性が良好であり、近年のVO
C規制などの観点から水分散性または水溶性であること
が好ましい。また樹脂の膜厚は、耐アルカリ性を考えれ
ば厚い程よいが、膜厚が厚い程乾燥、焼付きに時間がか
かり、乾燥、焼付きが不充分な場合は造膜が不充分にな
り、かえって耐アルカリ性が劣り、高コストとなる。し
たがって、本発明の樹脂被膜量が0.3g/m2 (乾燥
重量以下同じ)で、従来例のアクリル系樹脂の1g/m
2 と同等またはそれ以上の耐食効果があるので、めっき
や塗装と同一製造ラインで処理する場合、4g/m2
上とする必要はない。
According to the present invention, the polyester resin and the polyurethane resin have good alkali resistance, and the VO
From the viewpoint of C regulation and the like, it is preferably water-dispersible or water-soluble. The film thickness of the resin is preferably as thick as possible in consideration of alkali resistance, but the thicker the film, the longer it takes to dry and seize. If the drying and seizure are insufficient, film formation will be inadequate It has poor alkalinity, resulting in high cost. Therefore, the resin coating amount of the present invention is 0.3 g / m 2 (same as dry weight and below), and 1 g / m of the conventional acrylic resin.
Since it has a corrosion resistance effect equal to or higher than 2 , it is not necessary to set it to 4 g / m 2 or more when treating it on the same production line as plating and painting.

【0016】ポリエステル樹脂やポリウレタン樹脂は、
アクリル系樹脂と同等またはそれ以上の塗膜の潤滑性を
有し、アルミニウム−亜鉛合金めっき鋼板の表面を被覆
し、かつ完全に造膜するという意味で0.3〜4g/m
2 の範囲で良く、好ましくは性能とコストの面から0.
8〜1.5g/m2 でよい。さらに、特別な深絞り用途
に対しては、その加工性を容易にするために上記ポリエ
ステル樹脂またはポリウレタン樹脂被膜中に乾燥重量で
0.1〜20%のポリオレフィン系ワックスを添加する
ことが好ましい。ポリオレフィン系ワックスの添加量
は、0.1%以下では効果が小さく、また多いほど加工
性は向上するが20%を超えると耐食性、耐アルカリ性
が低下する。
Polyester resin and polyurethane resin are
0.3 to 4 g / m in the sense that it has a coating film lubricity equal to or higher than that of acrylic resin, covers the surface of an aluminum-zinc alloy plated steel sheet, and completely forms a film.
The range is 2 , and preferably 0 .. from the viewpoint of performance and cost.
It may be 8 to 1.5 g / m 2 . Furthermore, for special deep drawing applications, it is preferable to add 0.1 to 20% by dry weight of a polyolefin wax to the above polyester resin or polyurethane resin coating in order to facilitate its processability. If the amount of the polyolefin wax added is 0.1% or less, the effect is small, and if it is more than 20%, the workability is improved, but if it exceeds 20%, the corrosion resistance and alkali resistance are deteriorated.

【0017】耐食性については、クロメート処理が必要
である。クロメート処理の方法として、アルミニウム−
亜鉛合金めっき鋼板上にクロメート処理した後、ポリエ
ステル系樹脂やポリウレタン系樹脂被膜を施す方法およ
びこれらの樹脂中に6価クロムを含有させる方法があ
る。実ラインを想定した場合、前記アルミニウム−亜鉛
合金めっき鋼板上にクロメート処理した後、樹脂被膜を
施す方法ではクロメート処理後の乾燥により鋼帯の温度
が上昇するため、樹脂の塗布管理が非常に難しくなる。
したがって、樹脂中に6価クロムを含有させる方法が好
ましい。樹脂中の6価クロムは焼付きけ時に1部3価ク
ロムに還元される。本発明の樹脂における6価クロムの
全クロムに占める割合は、30%以上が好ましい。本発
明において、特に6価クロムの溶出を防止する必要があ
るときはグリコールなどの還元剤を使用し、樹脂被膜中
の6価クロムの割合を30%まで下げることも可能であ
る。樹脂に添加するクロム化合物の割合は、樹脂の固形
分に対してCrO3 換算で0.1〜5%が良い。CrO
3 が0.1%より低いと充分な耐食性が発現されない。
また、5%より多いと耐アルカリ性が低下するととも
に、樹脂組成物の安定性が悪くなる。本発明に使用する
クロム化合物としては、CrO3,K2CrO4 ,K2
27など6価クロム化合物であれば特に限定されな
い。
Chromate treatment is necessary for corrosion resistance. As a chromate treatment method, aluminum-
There is a method of applying a polyester resin or a polyurethane resin coating after chromate treatment on a zinc alloy plated steel sheet, and a method of incorporating hexavalent chromium in these resins. Assuming a real line, after the chromate treatment on the aluminum-zinc alloy plated steel sheet, in the method of applying a resin coating, the temperature of the steel strip rises due to the drying after the chromate treatment, so it is very difficult to control the application of the resin. Become.
Therefore, the method of containing hexavalent chromium in the resin is preferable. Hexavalent chromium in the resin is reduced to 1 part trivalent chromium during seizure. The ratio of hexavalent chromium in the resin of the present invention to the total chromium is preferably 30% or more. In the present invention, when it is particularly necessary to prevent the elution of hexavalent chromium, it is possible to use a reducing agent such as glycol to reduce the proportion of hexavalent chromium in the resin coating to 30%. The ratio of the chromium compound added to the resin is preferably 0.1 to 5% in terms of CrO 3 with respect to the solid content of the resin. CrO
If 3 is less than 0.1%, sufficient corrosion resistance is not exhibited.
On the other hand, if it exceeds 5%, the alkali resistance is lowered and the stability of the resin composition is deteriorated. Examples of the chromium compound used in the present invention include CrO 3 , K 2 CrO 4 , and K 2 C.
There is no particular limitation as long as it is a hexavalent chromium compound such as r 2 O 7 .

【0018】クロメート処理をさらに完全にするため
に、アルミニウム−亜鉛合金めっき鋼板上にクロメート
処理をした後に、前記の添加範囲の6価クロムを含有し
たポリエステル樹脂やポリウレタン樹脂を被覆してもよ
い。この方法では、耐アルカリ性を低下させずに耐食性
を向上できる。このとき使用する下地のクロメート処理
は、CrO3換算で60mg/m2未満で行うことが好ま
しい。60mg/m2 以上では被膜が黄色く見えて外観
が著しく損なわれる。
In order to further complete the chromate treatment, the aluminum-zinc alloy-plated steel sheet may be subjected to chromate treatment and then coated with a polyester resin or polyurethane resin containing hexavalent chromium in the above addition range. With this method, corrosion resistance can be improved without lowering alkali resistance. The chromate treatment of the base used at this time is preferably less than 60 mg / m 2 in terms of CrO 3 . At 60 mg / m 2 or more, the coating looks yellow and the appearance is significantly impaired.

【0019】本発明において使用するポリエステル樹脂
およびポリウレタン系樹脂は、その種類により樹脂被膜
硬度が異なる。被膜硬度が高いほど、平面での潤滑性能
は向上するが、加工すると加工部に微細なクラックが生
じるため、加工部での耐アルカリ性および耐食性が低下
する。したがって、本発明ではガラス転移温度(Tg)
が80〜40℃と高く、被膜硬度が高い樹脂とTgが、
40未満〜−10℃と低く被膜硬度の低い樹脂とを乾燥
重量比95:5〜50:50の範囲で混合して用いるこ
とが好ましい。一般に、Tgが低い樹脂は、平面での耐
アルカリ性、耐食性、潤滑性は劣るが、これによって平
面部、加工部の耐アルカリ性、耐食性、潤滑性に優れた
樹脂被膜となる。
The polyester resin and the polyurethane resin used in the present invention have different resin coating hardness depending on their types. The higher the coating hardness, the better the lubrication performance on the flat surface, but when processed, fine cracks are generated in the processed part, so the alkali resistance and corrosion resistance in the processed part deteriorate. Therefore, in the present invention, the glass transition temperature (Tg)
Is as high as 80-40 ° C, and the resin and Tg with high coating hardness are
It is preferable to mix and use a resin having a low coating hardness of less than 40 to −10 ° C. in a dry weight ratio of 95: 5 to 50:50. In general, a resin having a low Tg is inferior in alkali resistance, corrosion resistance and lubricity on a flat surface, but this makes a resin film excellent in alkali resistance, corrosion resistance and lubricity on a flat surface portion and a processed portion.

【0020】[0020]

【実施例】以下、実施例でもって本発明をより具体的に
説明するが、本発明はこれに限定されるものではない。
The present invention will be described in more detail with reference to the following examples, but the present invention is not limited thereto.

【0021】実施例1〜10 クロメート処理をしないアルミニウム−亜鉛合金めっき
鋼板として、板厚が0.6mm、めっき層の組成がAl
=55%、Zn=43.4%、Si=1.6%(いずれ
も重量%)でめっき付着量が片面75g/m2 のものを
使用した。試験片の大きさは、ビード付ハット成形試験
用は、250mm×50mm、その他の試験用は、15
0mm×75mmを用いた。
Examples 1 to 10 As an aluminum-zinc alloy plated steel sheet not subjected to chromate treatment, the plate thickness is 0.6 mm and the composition of the plating layer is Al.
= 55%, Zn = 43.4%, Si = 1.6% (all are weight%), and the amount of plating adhered on one side was 75 g / m 2 . The size of the test piece is 250 mm x 50 mm for the hat forming test with beads, and 15 for other tests.
0 mm × 75 mm was used.

【0022】一方、樹脂組成物は、表1に示すガラス転
移温度を有するポリエステル系樹脂またはポリウレタン
系樹脂250gと6価クロムを全クロムに対し50%含
む酸化クロム2.5gとに水を加えて1kgとし、これ
を日本パーカーライジング社製パルクリーナで30秒浸
漬し、樹脂水溶液または樹脂水分散液を作成した。この
樹脂水溶液または樹脂水分散液を脱脂処理した上記アル
ミニウム−亜鉛合金めっき鋼板の表面にバーコータNo
5〜No20を使用して、乾燥被膜量が2g/m2 とな
るように塗布した。この後、直ちに500℃の熱風乾燥
炉に5秒間入れて、乾燥造膜させた。このときの板温は
70℃であった。これを冷却することによって試験板と
した。なお、膜厚は試験片の塗装前後の重量を測定して
2g/m2 であることを確認した。
On the other hand, the resin composition was prepared by adding water to 250 g of a polyester resin or polyurethane resin having a glass transition temperature shown in Table 1 and 2.5 g of chromium oxide containing 50% of hexavalent chromium with respect to the total chromium. The amount was 1 kg, and this was dipped for 30 seconds in a Pulcleaner manufactured by Nippon Parker Rising Co., Ltd. to prepare an aqueous resin solution or an aqueous resin dispersion. A bar coater No. was formed on the surface of the aluminum-zinc alloy-plated steel sheet obtained by degreasing this resin aqueous solution or resin water dispersion.
No. 5 to No. 20 were used to apply a dry coating amount of 2 g / m 2 . Immediately thereafter, the film was placed in a hot air drying oven at 500 ° C. for 5 seconds to form a dry film. The plate temperature at this time was 70 ° C. This was cooled to obtain a test plate. Incidentally, the film thickness was confirmed to be 2 g / m 2 by measuring the weight of the test piece before and after coating.

【0023】[0023]

【表1】 [Table 1]

【0024】得られた試験片について、加工性、耐食
性、耐アルカリ性、加工部の耐食性および耐アルカリ性
ならびに被膜の色調を試験した。その結果を、表2に示
す。
The obtained test pieces were tested for workability, corrosion resistance, alkali resistance, corrosion resistance and alkali resistance of the processed part, and color tone of the coating. The results are shown in Table 2.

【0025】比較例1〜3 樹脂組成物として、表1に示すアクリル系樹脂(1)
(中央理化工業(株)製、商品名 ES−20)、アク
リルースチレン系樹脂(旭化成(株)製、商品名ポリト
ロンF−2000)およびアクリル系樹脂(2)(東洋
紡(株)製、商品名 タフチックFC−490)を用い
た。これらの樹脂のガラス転移温度を測定した結果は、
表1のとおりであった。これらの樹脂を用い、実施例1
〜10と同じ方法で同じ大きさの試験片を得て、同じ試
験をした。その結果を表2に示す。
Comparative Examples 1 to 3 Acrylic resin (1) shown in Table 1 as a resin composition
(Chuo Rika Kogyo Co., Ltd., trade name ES-20), acrylic-styrene resin (Asahi Kasei Co., Ltd., trade name Polytron F-2000) and acrylic resin (2) (Toyobo Co., Ltd. product The name Toughtic FC-490) was used. The results of measuring the glass transition temperature of these resins are
The results are shown in Table 1. Example 1 using these resins
The same method was used to obtain test pieces of the same size, and the same test was performed. The results are shown in Table 2.

【0026】[0026]

【表2】 [Table 2]

【0027】次に、試験方法を説明する。この試験方法
は、以下の実施例、比較例でも同じく用いた。
Next, the test method will be described. This test method was also used in the following examples and comparative examples.

【0028】(1)加工性 図1に示すビード付ハット成形試験機1を用いて、25
0mm×50mmの試験片11を、図1のように台3と
押え4の間に入れ、押え4を下降して試験片11を押え
た状態で、ポンチ2を70mm/secの速さで43m
m上昇させて試験片11に凸部を形成するとともに、台
3のビード部5によって試験片11を摺動させた。な
お、図2は加工後の試験機1および試験片11の断面図
を示し、図3は成形加工後の試験片11の斜視図であ
る。試験片の評価は、試験片の表面を目視観察して、次
の5点法で行う。
(1) Workability Using the beaded hat forming tester 1 shown in FIG.
A 0 mm × 50 mm test piece 11 is inserted between the table 3 and the presser foot 4 as shown in FIG. 1, and the presser foot 4 is lowered to hold the test piece 11 and press the punch 2 at a speed of 70 mm / sec for 43 m.
The test piece 11 was slid by the bead portion 5 of the base 3 while being raised to form a convex portion on the test piece 11. 2 is a sectional view of the tester 1 and the test piece 11 after processing, and FIG. 3 is a perspective view of the test piece 11 after molding. The test piece is evaluated by visually observing the surface of the test piece and using the following five-point method.

【0029】5 かじりや樹脂およびメタルにピックア
ップがない 4 かじりがわずかに生じ、樹脂およびメタルのピック
アップ5mg以下 3 かじりが若干生じ、樹脂およびメタルのピックアッ
プ5〜10mg 2 かじりがかなり生じ、樹脂およびメタルのピックア
ップ100mg 1 加工部が破断し、加工不能 (2)耐食性 5%食塩水による塩水噴霧試験 35℃×400時間
(JIS Z 2371) 試験片の目視による5段評価 5 白錆の発生なし 4 白錆発生率5%未満 3 白錆発生率5〜10% 2 白錆発生率10〜50% 1 白錆発生率50%以上 (3)耐アルカリ性 1%水酸化ナトリウム水溶液に浸漬試験 30℃×30
分 試験片の目視による5段階評価 5 黒錆の発生なし 4 黒錆がわずかに発生しているが、目立たない 3 黒錆が発生して、やや目立つ 2 黒錆が発生して、全体が黒くなっている 1 黒錆が発生して、非常に黒く被膜が一部脱落する (4)加工部耐食性 150mm×75mmの試験片を安田製作所製の曲げ試
験機によって、図4に示すD=10mm、R=5mmの
U字形試験片12を作り、曲げ面(図3の矢符13で示
す部分)の外側に5%食塩水を35℃で400時間噴霧
し、曲げ面を目視し、5段階評価する。
5 galling and no pick-up on resin and metal 4 galling occurs slightly, resin and metal pickup 5 mg or less 3 galling occurs slightly, resin and metal pickup 5-10 mg 2 galling occurs considerably, resin and metal Pickup of 100 mg 1 Processed part broke and could not be processed (2) Corrosion resistance Salt spray test with 5% saline solution 35 ° C x 400 hours (JIS Z 2371) 5 step evaluation by visual inspection of test piece 5 White rust did not occur 4 White Rust occurrence rate of less than 5% 3 White rust occurrence rate of 5 to 10% 2 White rust occurrence rate of 10 to 50% 1 White rust occurrence rate of 50% or more (3) Alkali resistance 1% Sodium hydroxide aqueous solution immersion test 30 ° C x 30
5 Visual evaluation of the test piece 5 Black rust is not generated 4 Black rust is slightly generated, but it is not noticeable 3 Black rust is generated, slightly conspicuous 2 Black rust is generated, and the whole is black 1 Black rust is generated, and the coating is very black and some of the coating is removed. (4) Corrosion resistance of the processed part A 150 mm x 75 mm test piece was tested using a bending tester manufactured by Yasuda Mfg. A U-shaped test piece 12 of R = 5 mm was prepared, 5% saline was sprayed at 35 ° C. for 400 hours on the outer side of the bending surface (the portion indicated by the arrow 13 in FIG. 3), and the bending surface was visually inspected and evaluated in 5 grades. To do.

【0030】評点は、(2)の耐食性と同じ。The rating is the same as the corrosion resistance of (2).

【0031】(5)加工部耐アルカリ性 (4)と同様の方法で、同様の試験片を作り、曲げ面を
0.5%水酸化ナトリウム水溶液に30℃で15分浸漬
し、曲げ面を目視で5段階評価する。
(5) Alkali resistance of processed part A similar test piece was prepared in the same manner as in (4), the bending surface was immersed in a 0.5% aqueous sodium hydroxide solution at 30 ° C. for 15 minutes, and the bending surface was visually observed. It is evaluated in 5 steps.

【0032】評点は、(3)の耐アルカリ性と同じ。The rating is the same as the alkali resistance of (3).

【0033】(6)被膜の色調 目視で下地の鋼板との色の差を観察し、5段階評価す
る。
(6) Color tone of coating film The color difference from the steel sheet as the base is visually observed and evaluated on a scale of 5 to 5.

【0034】5 下地の鋼板と同色 4 下地の鋼板とわずかに色が違う 3 やや黄色に見える 2 かなり黄色く見える 1 黄色く見える 実施例1〜10と比較例1〜3とから、ポリエステル系
およびポリウレタン系樹脂を用いるものが従来のアクリ
ル系樹脂を用いたものよりも非加工部および加工部の耐
アルカリ性に優れていることが判る。
5 Same color as base steel plate 4 Slightly different color from base steel plate 3 Appears to be slightly yellow 2 Appears to be quite yellow 1 Appears to be yellow From Examples 1 to 10 and Comparative Examples 1 to 3, polyester-based and polyurethane-based It can be seen that the one using the resin is superior in alkali resistance to the non-processed part and the processed part than the one using the conventional acrylic resin.

【0035】実施例11 樹脂組成物の樹脂分として、表1のポリエステル樹脂
(1)(ガラス転移温度が40℃以上)とポリエステル
樹脂(2)(ガラス転移温度が40℃未満)とを95:
5の割合で混合したものを用いた他は、実施例1〜10
と同じ方法で同じ大きさの試験片を得て同じ試験をし
た。その結果を、表3に示す。
Example 11 As the resin component of the resin composition, 95: polyester resin (1) (having a glass transition temperature of 40 ° C. or higher) and polyester resin (2) (having a glass transition temperature of less than 40 ° C.) shown in Table 1 were used:
Examples 1 to 10 except that the mixture in the ratio of 5 was used.
In the same manner as above, a test piece of the same size was obtained and the same test was performed. The results are shown in Table 3.

【0036】実施例12 樹脂組成物の樹脂分として、表1のポリエステル樹脂
(1)(ガラス転移温度が40℃以上)とポリエステル
樹脂(2)(ガラス転移温度が40℃未満)とを50:
50の割合で混合したものを用いた他は、実施例1〜1
0と同じ方法で同じ大きさの試験片を得て同じ試験をし
た。その結果を、表3に示す。
Example 12 As resin components of the resin composition, the polyester resin (1) (having a glass transition temperature of 40 ° C. or higher) and the polyester resin (2) (having a glass transition temperature of less than 40 ° C.) shown in Table 1 were 50:
Examples 1 to 1 except that a mixture of 50 parts was used.
A test piece of the same size was obtained in the same manner as 0, and the same test was performed. The results are shown in Table 3.

【0037】実施例13 樹脂組成物の樹脂分として、表1のポリエステル樹脂
(1)(ガラス転移温度が40℃以上)とポリエステル
樹脂(2)(ガラス転移温度が40℃未満)とを40:
60の割合で混合したものを用いた他は、実施例1〜1
0と同じ方法で同じ大きさの試験片を得て同じ試験をし
た。その結果を、表3に示す。
Example 13 As the resin component of the resin composition, polyester resin (1) (glass transition temperature of 40 ° C. or higher) and polyester resin (2) (glass transition temperature of less than 40 ° C.) of Table 1 were 40:
Examples 1 to 1 except that a mixture of 60 parts was used.
A test piece of the same size was obtained in the same manner as 0, and the same test was performed. The results are shown in Table 3.

【0038】実施例14 樹脂組成物の樹脂分として表1のポリエステル樹脂
(2)(ガラス転移温度40℃未満)と、ポリエステル
樹脂(3)(ガラス転移温度40℃以上)と、ポリウレ
タン樹脂(1)(ガラス転移温度40℃以上)とを3
0:40:30の割合で混合したものを用いた他は、実
施例1〜10と同じ方法で同じ大きさの試験片を得て同
じ試験をした。その結果を、表3に示す。
Example 14 Polyester resin (2) (glass transition temperature of less than 40 ° C.), polyester resin (3) (glass transition temperature of 40 ° C. or higher) and polyurethane resin (1) as resin components of the resin composition ) (Glass transition temperature of 40 ° C or higher) and 3
A test piece of the same size was obtained in the same manner as in Examples 1 to 10 except that the mixture of 0:40:30 was used, and the same test was performed. The results are shown in Table 3.

【0039】[0039]

【表3】 [Table 3]

【0040】実施例1〜14の結果から、耐アルカリ性
は、ガラス転移温度が40℃未満の樹脂のみを使ったも
のおよびその割合が50%以上のもので若干劣ることが
判り、また加工部耐アルカリ性は、逆にガラス転移温度
が40℃以上の樹脂のみを使ったもので劣ることが判
る。しかし、ガラス転移温度が40℃以上の樹脂を95
〜50%と、ガラス転移温度が40℃未満の樹脂を5〜
50%混ぜることによって、非加工部および加工部の耐
アルカリ性が改善されることが判る。
From the results of Examples 1 to 14, it was found that the alkali resistance was slightly inferior when using only the resin having a glass transition temperature of less than 40 ° C. and the proportion thereof was 50% or more, and the resistance to the processed portion was high. On the contrary, the alkalinity is inferior when using only the resin having a glass transition temperature of 40 ° C. or higher. However, if a resin with a glass transition temperature of 40 ° C or higher is used,
Resin having a glass transition temperature of less than 40 ° C.
It can be seen that the alkali resistance of the unprocessed part and the processed part is improved by mixing 50%.

【0041】実施例15〜17 樹脂組成物の樹脂分として、表1のポリエステル樹脂
(1)を用い、これに添加する酸化クロムに全クロムに
対する6価クロムの割合を、30%以上で表4のように
変えた他は、実施例1〜10と同じ方法で同じ大きさの
試験片を作って同じ試験をした。その結果を、実施例1
の結果とともに表4に示す。
Examples 15 to 17 The polyester resin (1) shown in Table 1 was used as the resin component of the resin composition, and the ratio of hexavalent chromium to the total chromium in the chromium oxide added thereto was 30% or more. The same test was performed by making test pieces of the same size in the same manner as in Examples 1 to 10 except that the above was changed. The results are shown in Example 1.
The results are shown in Table 4.

【0042】比較例4 樹脂組成物の樹脂分として、表1のポリエステル樹脂
(1)を用い、これに添加する酸化クロムに全クロムに
対する6価クロムの割合を、30%未満(20%)とし
た他は、実施例1〜10と同じ方法で同じ大きさの試験
片を作って同じ試験をした。その結果を、表4に示す。
Comparative Example 4 As the resin component of the resin composition, the polyester resin (1) shown in Table 1 was used, and the ratio of hexavalent chromium to the total chromium in the chromium oxide added thereto was less than 30% (20%). Other than the above, test pieces of the same size were made in the same manner as in Examples 1 to 10 and the same test was performed. The results are shown in Table 4.

【0043】[0043]

【表4】 [Table 4]

【0044】表4から、全クロムに対する6価クロムの
割合が30%未満では、非加工部および加工部の耐食性
が劣ることが判る。
From Table 4, it can be seen that when the ratio of hexavalent chromium to the total chromium is less than 30%, the corrosion resistance of the non-processed part and the processed part is poor.

【0045】実施例18,19 樹脂組成物の樹脂として、表1のポリエステル樹脂
(1)を用い、これに添加する酸化クロム量を表5に示
す0.75〜12.5g(樹脂固形分比で0.3〜5
%)にした他は、実施例1〜10と同じ方法で同じ大き
さの試験片を作って同じ試験をした。その結果を、実施
例1の結果とともに表5に示す。また、酸化クロムを含
んだ樹脂組成物の安定性を調べるために、調整した樹脂
組成物を1週間放置したが、樹脂組成物には変化はなか
った。
Examples 18 and 19 The polyester resin (1) shown in Table 1 was used as the resin of the resin composition, and the amount of chromium oxide added thereto was 0.75 to 12.5 g (resin solid content ratio) shown in Table 5. 0.3 ~ 5
%) Except that the test pieces of the same size were made in the same manner as in Examples 1 to 10 and the same test was performed. The results are shown in Table 5 together with the results of Example 1. Further, in order to examine the stability of the resin composition containing chromium oxide, the prepared resin composition was allowed to stand for one week, but there was no change in the resin composition.

【0046】比較例5,6 樹脂組成物の樹脂として、表1のポリエステル樹脂
(1)を用い、これに添加する酸化クロム量を表5に示
す0.75gおよび12.5g(樹脂固形分比で0.3
%未満および5%を超える量)にした他は、実施例1〜
10と同じ方法で同じ大きさの試験片を作って同じ試験
をした。その結果を、表5に示す。また、実施例18,
19で行ったと同様に樹脂組成物の安定性を調べるため
に、調整した樹脂組成物を1週間放置した。その結果、
酸化クロムの添加量が少ない比較例5では、樹脂組成物
に変化はなかったが、酸化クロムの添加量が多い比較例
6では酸化クロムの沈澱が生じた。さらに、樹脂固形分
比で10%以上の酸化クロムを添加した樹脂組成物で
は、1週間後にゲル化し、使用不能となった。
Comparative Examples 5 and 6 The polyester resin (1) shown in Table 1 was used as the resin of the resin composition, and the amount of chromium oxide added thereto was 0.75 g and 12.5 g shown in Table 5 (resin solid content ratio). 0.3
% And more than 5%).
A test piece of the same size was made in the same manner as 10 and the same test was performed. The results are shown in Table 5. In addition, Example 18,
The prepared resin composition was allowed to stand for 1 week in order to investigate the stability of the resin composition in the same manner as in 19. as a result,
In Comparative Example 5 in which the amount of chromium oxide added was small, there was no change in the resin composition, but in Comparative Example 6 in which the amount of chromium oxide added was large, precipitation of chromium oxide occurred. Furthermore, the resin composition containing 10% or more of chromium oxide in terms of resin solid content gelled after 1 week and became unusable.

【0047】[0047]

【表5】 [Table 5]

【0048】これから、酸化クロム添加量が0.3%未
満または5%を超える樹脂組成物は、非加工部耐食性が
劣り、また酸化クロム添加量が5%を超える過クロム樹
脂は非加工部および加工部の耐アルカリ性、加工部耐食
性が劣り、また被膜の色調も悪いことが判る。また、酸
化クロムの添加量が多いと時間経過とともに、沈澱を生
じる傾向があるが、5%以下では1週間後でも沈澱を生
ぜず、安定な樹脂組成物であることが判る。
From this, the resin composition containing less than 0.3% or more than 5% of chromium oxide is inferior in corrosion resistance to the non-processed part, and the perchrome resin containing more than 5% of chromium oxide is not treated on the unprocessed part. It can be seen that the alkali resistance of the processed part and the corrosion resistance of the processed part are poor, and the color tone of the coating is poor. Further, when the amount of chromium oxide added is large, precipitation tends to occur with the passage of time, but when it is 5% or less, precipitation does not occur even after 1 week, and it is understood that the resin composition is stable.

【0049】実施例20,21 樹脂組成物の樹脂として、表1のポリエステル樹脂
(1)を用い、試験片に塗布する樹脂の膜厚を表6に示
す0.3〜4g/m2の厚さにした他は、実施例1〜1
0と同じ方法で同じ大きさの試験片を作って同じ試験を
した。その結果を、実施例1の結果とともに表6に示
す。
Examples 20 and 21 The polyester resin (1) shown in Table 1 was used as the resin of the resin composition, and the film thickness of the resin applied to the test piece was 0.3 to 4 g / m 2 as shown in Table 6. Other than the above, Examples 1 to 1
A test piece of the same size was made in the same manner as 0, and the same test was performed. The results are shown in Table 6 together with the results of Example 1.

【0050】比較例7,8 樹脂組成物の樹脂として、表1のポリエステル樹脂
(1)を用い、試験片に塗布する樹脂の膜厚を表6に示
す0.3g/m2未満(0.1g/m2)または4g/m
2を超える厚さ(5g/m2)にした他は、実施例1〜1
0と同じ方法で同じ大きさの試験片を作って同じ試験を
した。その結果を、表6に示す。
Comparative Examples 7 and 8 The polyester resin (1) shown in Table 1 was used as the resin of the resin composition, and the film thickness of the resin applied to the test piece was less than 0.3 g / m 2 shown in Table 6 (0. 1 g / m 2 ) or 4 g / m
Examples 1 to 1 except that the thickness is more than 2 (5 g / m 2 ).
A test piece of the same size was made in the same manner as 0, and the same test was performed. The results are shown in Table 6.

【0051】[0051]

【表6】 [Table 6]

【0052】これから、膜厚が0.3g/m2未満のと
きは、非加工部および加工部耐食性ならびに非加工部お
よび加工部耐アルカリ性が劣り、膜厚が4g/m2を超
える厚さのときは、非加工部および加工部耐アルカリ性
が劣り、被膜色調が若干悪いことが判る。
From this, when the film thickness is less than 0.3 g / m 2 , the unprocessed part and the processed part are inferior in corrosion resistance and the unprocessed part and the processed part are resistant to alkali, and the film thickness is more than 4 g / m 2. In this case, it is understood that the alkali resistance of the unprocessed part and the processed part is inferior, and the color tone of the coating is slightly poor.

【0053】実施例22,23 樹脂組成物の樹脂として、表1のポリエステル樹脂
(1)を用い、これにオレフィン系ワックス(三洋化成
工業(株)製、商品名 パーマリンRN)を表7で示す
樹脂固形分比で、0.1〜20%添加した他は、実施例
1〜10と同じ方法で同じ大きさの試験片を作って同じ
試験をした。その結果を、表7に示す。
Examples 22 and 23 The polyester resin (1) shown in Table 1 was used as the resin of the resin composition, and the olefin wax (manufactured by Sanyo Kasei Co., Ltd., trade name Permarin RN) is shown in Table 7. A test piece of the same size was made in the same manner as in Examples 1 to 10 except that 0.1 to 20% of the resin solid content was added, and the same test was performed. The results are shown in Table 7.

【0054】比較例9 樹脂組成物の樹脂として、表1のポリエステル樹脂
(1)を用い、これにオレフィン系ワックス(三洋化成
工業(株)製、商品名 パーマリンRN)を表7で示す
樹脂固形分比で、20%を超える量(25%)添加した
他は、実施例1〜10と同じ方法で、同じ大きさの試験
片を作って同じ試験をした。その結果を、オレフィンワ
ックスを加えない実施例1の結果とともに表7に示す。
Comparative Example 9 As the resin of the resin composition, the polyester resin (1) shown in Table 1 was used, and an olefin wax (manufactured by Sanyo Chemical Industry Co., Ltd., trade name Permarin RN) is shown in Table 7 as a resin solid. By the same method as in Examples 1 to 10 except that an amount of more than 20% (25%) was added in proportion, a test piece of the same size was made and the same test was performed. The results are shown in Table 7 together with the results of Example 1 in which the olefin wax was not added.

【0055】[0055]

【表7】 [Table 7]

【0056】これから、ワックスの添加によって加工性
が若干向上するが、添加量が20%を超えると非加工部
および加工部耐アルカリ性が低下することが判る。
From this, it is understood that the workability is slightly improved by the addition of the wax, but the alkali resistance of the non-processed part and the processed part is deteriorated when the addition amount exceeds 20%.

【0057】実施例24〜26 試験片に表8に示す60mg/m2未満の厚さにクロメ
ート処理をしたアルミニウム−亜鉛合金めっき鋼板(ア
ルミニウム−亜鉛合金めっきの条件は、実施例1〜10
と同じ)に、樹脂組成物の樹脂として、表1のポリエス
テル樹脂(1)を用いて、実施例1〜10と同じ方法で
同じ大きさの試験片を作って同じ試験をした。その結果
を、クロメート処理をしない実施例1の結果とともに表
8に示す。
Examples 24-26 Aluminum-zinc alloy-plated steel sheets having a thickness of less than 60 mg / m 2 shown in Table 8 and a chromate treatment applied to the test pieces (the conditions for aluminum-zinc alloy plating are Examples 1-10).
Same as the above), using the polyester resin (1) of Table 1 as the resin of the resin composition, a test piece of the same size was made in the same manner as in Examples 1 to 10 and the same test was performed. The results are shown in Table 8 together with the results of Example 1 in which the chromate treatment was not performed.

【0058】比較例10 試験片に表8に示す60mg/m2の厚さにクロメート
処理をしたアルミニウム−亜鉛合金めっき鋼板(アルミ
ニウム−亜鉛合金めっきの条件は、実施例1〜10と同
じ)に、樹脂組成物の樹脂として、表1のポリエステル
樹脂(1)を用いて、実施例1〜10と同じ方法で同じ
大きさの試験片を作って同じ試験をした。その結果を、
クロメート処理をしない実施例1の結果とともに表8に
示す。
Comparative Example 10 An aluminum-zinc alloy-plated steel sheet (aluminum-zinc alloy plating conditions are the same as those of Examples 1 to 10) obtained by subjecting a test piece to a chromate treatment of 60 mg / m 2 shown in Table 8 was performed. Using the polyester resin (1) of Table 1 as the resin of the resin composition, test pieces of the same size were made in the same manner as in Examples 1 to 10 and the same test was performed. The result is
It shows in Table 8 with the result of Example 1 which does not carry out a chromate treatment.

【0059】[0059]

【表8】 [Table 8]

【0060】これから、クロメート処理の厚さが少ない
か、またはないと加工部の耐食性または耐アルカリ性が
若干悪くなることが判る。反対に、クロメート処理の厚
さが60mg/m2以上になると被膜の色調が悪くなる
ことが判る。
From this, it can be seen that the corrosion resistance or alkali resistance of the processed part is slightly deteriorated if the thickness of the chromate treatment is small or not. On the contrary, it can be seen that the color tone of the coating deteriorates when the thickness of the chromate treatment is 60 mg / m 2 or more.

【0061】[0061]

【発明の効果】以上のように本発明によれば、ポリエス
テル系樹脂またはポリウレタン系樹脂を含む樹脂組成物
で被覆するという簡便な方法によって、加工性、耐アル
カリ性および耐食性に優れ、その色調も従来品と同等ま
たはそれ以上のアルミニウム−亜鉛合金めっき鋼板が得
られる。
As described above, according to the present invention, by a simple method of coating with a resin composition containing a polyester-based resin or a polyurethane-based resin, it has excellent processability, alkali resistance and corrosion resistance, and its color tone is also conventional. An aluminum-zinc alloy plated steel sheet equivalent to or better than the product can be obtained.

【図面の簡単な説明】[Brief description of drawings]

【図1】試験片11の加工性を試験するためのビード付
ハット試験機1の断面図である。
FIG. 1 is a cross-sectional view of a hat testing machine with beads 1 for testing the workability of a test piece 11.

【図2】ビード付ハット試験機1で試験片11を加工し
た状態を示す断面図である。
FIG. 2 is a cross-sectional view showing a state where a test piece 11 is processed by the beaded hat tester 1.

【図3】ビード付ハット試験機1で加工成形された試験
片11の斜視図である。
FIG. 3 is a perspective view of a test piece 11 processed and molded by the beaded hat tester 1.

【図4】加工部耐食性および加工部耐アルカリ性を試験
する試験片12の断面図である。
FIG. 4 is a cross-sectional view of a test piece 12 for testing the corrosion resistance of the processed part and the alkali resistance of the processed part.

【符号の説明】 1 ビード付ハット試験機 11 加工性用試験片 12 加工部耐食性および加工部耐アルカリ性用試験片[Explanation of Codes] 1 Hat tester with bead 11 Test piece for workability 12 Test piece for corrosion resistance of processed portion and alkali resistance of processed portion

───────────────────────────────────────────────────── フロントページの続き (72)発明者 保母 芳彦 和歌山県和歌山市湊1850番地 住友金属工 業株式会社和歌山製鉄所内 (72)発明者 福留 博 和歌山県和歌山市湊1850番地 住友金属工 業株式会社和歌山製鉄所内 (72)発明者 植田 尚孝 和歌山県和歌山市湊1850番地 住友金属工 業株式会社和歌山製鉄所内 ─────────────────────────────────────────────────── ─── Continuation of the front page (72) Inventor Yoshihiko Hobo 1850 Minato, Wakayama, Wakayama Sumitomo Metal Industries Co., Ltd.Wakayama Works (72) Hiroshi Fukudome 1850, Minato, Wakayama, Wakayama Sumitomo Metal Industries, Ltd. Wakayama Works (72) Inventor Naotaka Ueda 1850 Minato, Wakayama, Wakayama Sumitomo Metal Industries, Ltd. Wakayama Works

Claims (6)

【特許請求の範囲】[Claims] 【請求項1】 水分散性もしくは水溶性ポリエステル樹
脂または水分散性もしくは水溶性ポリウレタン樹脂の1
種または2種以上の混合物を含むことを特徴とするアル
ミニウム−亜鉛合金めっき鋼板用有機表面処理剤。
1. A water-dispersible or water-soluble polyester resin or a water-dispersible or water-soluble polyurethane resin
An organic surface treatment agent for an aluminum-zinc alloy-plated steel sheet, which comprises one kind or a mixture of two or more kinds.
【請求項2】 水分散性もしくは水溶性ポリエステル樹
脂または水分散性もしくは水溶性ポリウレタン樹脂の1
種または2種以上の混合物を含む樹脂組成物をクロム酸
換算で60mg/m2 未満の厚さでクロメート処理し
た、またはクロメート処理しないアルミニウム−亜鉛合
金めっき鋼板の表面に0.3〜4g/m2の乾燥重量の
厚さで塗布することを特徴とするアルミニウム−亜鉛合
金めっき鋼板。
2. A water-dispersible or water-soluble polyester resin or a water-dispersible or water-soluble polyurethane resin.
0.3 to 4 g / m on the surface of an aluminum-zinc alloy-plated steel sheet that is chromated with a thickness of less than 60 mg / m 2 in terms of chromic acid, or is not chromated with a resin composition containing one or a mixture of two or more. An aluminum-zinc alloy-plated steel sheet, which is applied in a dry weight thickness of 2 .
【請求項3】 前記樹脂組成物が総クロム量に対し6価
のクロム量が30%以上であるクロム化合物を、前記樹
脂分に対し酸化クロム換算で0.1〜5%配合したもの
であることを特徴とする請求項2記載のアルミニウム−
亜鉛合金めっき鋼板。
3. The resin composition contains a chromium compound having a hexavalent chromium content of 30% or more based on the total chromium content in an amount of 0.1 to 5% in terms of chromium oxide based on the resin content. The aluminum according to claim 2, wherein
Zinc alloy plated steel sheet.
【請求項4】 前記アルミニウム−亜鉛合金めっき鋼板
が、クロメート処理しないものであることを特徴とする
請求項3記載のアルミニウム−亜鉛合金めっき鋼板。
4. The aluminum-zinc alloy plated steel sheet according to claim 3, wherein the aluminum-zinc alloy plated steel sheet is not subjected to chromate treatment.
【請求項5】 前記樹脂組成物が、ガラス転移温度40
℃以上の樹脂とガラス転移温度40℃未満の樹脂とを、
そのクロム酸化物を除いた乾燥重量比で95:5〜5
0:50の割合で含む混合物であることを特徴とする請
求項2〜請求項4記載のいずれか1項に記載のアルミニ
ウム−亜鉛合金めっき鋼板。
5. The glass transition temperature of the resin composition is 40.
A resin having a glass transition temperature of less than 40 ° C.
The dry weight ratio excluding the chromium oxide is 95: 5 to 5
It is a mixture containing in the ratio of 0:50, The aluminum-zinc alloy plated steel plate in any one of the Claims 2-4 characterized by the above-mentioned.
【請求項6】 前記樹脂組成物が、さらにオレフィン系
ワックスを乾燥重量で0.1〜20%含むことを特徴と
する請求項2〜請求項5のいずれか1項に記載のアルミ
ニウム−亜鉛合金めっき鋼板。
6. The aluminum-zinc alloy according to any one of claims 2 to 5, wherein the resin composition further contains 0.1 to 20% by dry weight of an olefin wax. Plated steel sheet.
JP4300107A 1992-11-10 1992-11-10 Aluminum-zinc alloy coated steel sheet treated with organic surface treatment agent Expired - Fee Related JP2721292B2 (en)

Priority Applications (1)

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JP2721292B2 JP2721292B2 (en) 1998-03-04

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2009093541A1 (en) 2008-01-24 2009-07-30 Nippon Light Metal Company, Ltd. Coated metal material
US7842400B2 (en) 2003-07-29 2010-11-30 Jfe Steel Corporation Surface-treated steel sheet and method for manufacturing the same
JP2011037083A (en) * 2009-08-07 2011-02-24 Sumitomo Metal Ind Ltd Coated metal material enclosure using coated metal material and coating material composition

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0428878A (en) * 1990-05-25 1992-01-31 Nisshin Steel Co Ltd Production of surface treated steel sheet excellent in corrosion resistance and chromium elution resistance
JPH0565667A (en) * 1991-09-09 1993-03-19 Nippon Steel Corp Production of high-performance lubricative plated steel sheet

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0428878A (en) * 1990-05-25 1992-01-31 Nisshin Steel Co Ltd Production of surface treated steel sheet excellent in corrosion resistance and chromium elution resistance
JPH0565667A (en) * 1991-09-09 1993-03-19 Nippon Steel Corp Production of high-performance lubricative plated steel sheet

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7842400B2 (en) 2003-07-29 2010-11-30 Jfe Steel Corporation Surface-treated steel sheet and method for manufacturing the same
WO2009093541A1 (en) 2008-01-24 2009-07-30 Nippon Light Metal Company, Ltd. Coated metal material
JP2011037083A (en) * 2009-08-07 2011-02-24 Sumitomo Metal Ind Ltd Coated metal material enclosure using coated metal material and coating material composition

Also Published As

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