JPH06109913A - Production of color filter - Google Patents

Production of color filter

Info

Publication number
JPH06109913A
JPH06109913A JP26163692A JP26163692A JPH06109913A JP H06109913 A JPH06109913 A JP H06109913A JP 26163692 A JP26163692 A JP 26163692A JP 26163692 A JP26163692 A JP 26163692A JP H06109913 A JPH06109913 A JP H06109913A
Authority
JP
Japan
Prior art keywords
printing
film
color
color filter
printed
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP26163692A
Other languages
Japanese (ja)
Inventor
Kenzo Fukuyoshi
健蔵 福吉
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toppan Inc
Original Assignee
Toppan Printing Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toppan Printing Co Ltd filed Critical Toppan Printing Co Ltd
Priority to JP26163692A priority Critical patent/JPH06109913A/en
Publication of JPH06109913A publication Critical patent/JPH06109913A/en
Pending legal-status Critical Current

Links

Abstract

PURPOSE:To obtain a production method of color filters with good productivity to control the spectroscopic characteristics with high precision. CONSTITUTION:A red pattern printing film (R), green pattern printing film (G) and blue pattern printing film (B) are formed by successively applying printing inks having higher content of coloring pigment on the picture element on a glass substrate 1. In this case, these printing films are formed so that the end of each film overlap with adjacent films to form 10mum overlap width. Then the films are heated to harden to obtain a color filter having color filter layers consisting of each printing films. By successively applying printing inks in an order from an ink having higher content of color pigment, and then the printing films are heated to harden, so that the changes of film thickness cheked by sampling during printing can be almost same. Thus, the film thickness and spectroscopic characteristics of filter layers of the color filter produced can be exactly estimated according to the result of sampling check.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、着色顔料と樹脂とを主
成分とする各色別の印刷インキを用いてカラーフィルタ
ーを製造する方法に係り、特に、その分光特性を精度良
く管理できる生産性良好なカラーフィルターの製造方法
に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for producing a color filter by using a printing ink for each color containing a coloring pigment and a resin as main components, and more particularly to productivity capable of accurately controlling its spectral characteristics. The present invention relates to a good color filter manufacturing method.

【0002】[0002]

【従来の技術】カラーディスプレィ、カラービデオカメ
ラ、カラー入出力装置等の液晶ディスプレィや固体撮像
素子等に適用されるカラーフィルターは、ガラス等透明
基板上の各画素部位に設けられ透過光を複数の色彩(通
常、赤色R、緑色G及び青色Bの三色)に着色する色フ
ィルター層を備え、この色フィルター層の作用により着
色された各色別の透過光にてカラー画像を構成させるも
のである。
2. Description of the Related Art A color filter applied to a liquid crystal display such as a color display, a color video camera, a color input / output device, a solid-state image pickup device, or the like is provided at each pixel portion on a transparent substrate such as glass and transmits a plurality of transmitted lights. A color filter layer for coloring colors (usually, three colors of red R, green G and blue B) is provided, and a color image is constituted by transmitted light of each color colored by the action of this color filter layer. .

【0003】ところで、このカラーフィルターを製造す
る従来法としては、例えば、染色法、印刷法、電着法、
光架橋性着色ワニスを使用する顔料分散法、及び、光重
合性着色ワニスを使用する顔料分散法等様々な方法が知
られている。
By the way, as a conventional method for producing this color filter, for example, a dyeing method, a printing method, an electrodeposition method,
Various methods such as a pigment dispersion method using a photocrosslinkable colored varnish and a pigment dispersion method using a photopolymerizable colored varnish are known.

【0004】これらの製造方法のうち、上記印刷法は他
の製造方法と較べて工程が簡単で生産性が高いこと、安
価に製造できること等の利点を有しており、例えば、赤
色、緑色、青色の色フィルター層が設けられたカラーフ
ィルターの場合には以下のような工程を経て製造されて
いる。
Among these manufacturing methods, the above-mentioned printing method has the advantages that the manufacturing process is simple and the productivity is high and the manufacturing cost is low as compared with other manufacturing methods. For example, red, green, The color filter provided with the blue color filter layer is manufactured through the following steps.

【0005】まず、ガラス基板等透明基板上の青色の画
素部位に青色顔料と樹脂とを主成分とする青色印刷イン
キを用い印刷して青色印刷膜を形成し、次いで、緑色の
印刷インキを用い緑色の画素部位に印刷して緑色印刷膜
を形成する。この場合、緑色印刷膜はその端部とこれに
隣接する青色印刷膜の端部とが重なるように印刷する。
次に、赤色の印刷インキを用いて赤色の画素部位にその
端部とこれに隣接する青色印刷膜と緑色印刷膜の端部と
が重なるように印刷して赤色印刷膜を形成した後、これ
等印刷膜を加熱し流動化させて表面を平坦にすると共に
硬膜化させて各画素部位に各色別の色フィルター層が形
成された上記カラーフィルターを製造していた。
First, a blue printing film containing a blue pigment and a resin as main components is printed on a blue pixel portion on a transparent substrate such as a glass substrate to form a blue printing film, and then a green printing ink is used. A green printing film is formed by printing on the green pixel portion. In this case, the green print film is printed so that its end portion and the end portion of the blue print film adjacent thereto overlap.
Next, a red printing film is formed by printing with a red printing ink so that the end portion of the pixel portion of the red color and the edge portions of the blue printing film and the green printing film adjacent thereto are overlapped. The above-mentioned color filter in which a color filter layer for each color is formed at each pixel portion is manufactured by heating and fluidizing an iso-printing film to flatten the surface and harden it.

【0006】ところで、上記色フィルター層の分光特性
は、印刷条件によって異なると共に加熱処理に伴う印刷
膜の収縮や変形によって変動するため、通常、一色目を
印刷する毎にその印刷中(通常刷り始め)の透明基板の
一枚又は数枚を抜きとってサンプルとし、このサンプル
を上記カラーフィルターの加熱硬膜化処理より穏やかで
はあるがその収縮や変形を反映できる程度の温度条件で
加熱硬膜化処理してその分光特性を測定し、この測定結
果に基づいて上記印刷条件を適宜調整する方法が採られ
ている。
By the way, the spectral characteristics of the color filter layer differ depending on the printing conditions and also change due to the shrinkage or deformation of the printing film due to the heat treatment. Therefore, usually, each time the first color is printed (normal printing is started). ) One or a few transparent substrates are taken out as a sample, and this sample is heated and hardened at a temperature condition that is milder than the heat hardening treatment of the color filter but can reflect its shrinkage and deformation. A method is adopted in which the printing characteristics are processed, the spectral characteristics are measured, and the printing conditions are appropriately adjusted based on the measurement result.

【0007】すなわち、一色目の青色印刷インキをその
画素部位に印刷しながら刷り始めの透明基板を抜き取
り、その印刷膜の加熱硬膜化処理を施してその分光特性
を測定し、測定された分光特性が所期のものであればそ
の印刷条件のまま印刷を続行し、所期のものと異なるも
のであれば印刷条件を適宜調整した後再度抜き取り検査
を行っている。また、二色目の緑色印刷インキの印刷に
ついては、上記一色目の青色印刷膜が形成された透明基
板(この場合、青色印刷膜の加熱硬膜化処理はまだなさ
れていない)のその画素部位に緑色印刷インキを印刷し
ながら刷り始めの透明基板を抜き取り、青色印刷膜と緑
色印刷膜の加熱硬膜化処理を施して分光特性を測定し、
測定結果に基づいて印刷条件を適宜調整していた。更
に、三色目の赤色印刷インキについては同様に青色印刷
膜と緑色印刷膜が形成された透明基板の画素部位に赤色
印刷インキを印刷して赤色印刷膜を形成しながら同様に
抜き取り検査を行っていた。
That is, while printing the first color blue printing ink on the pixel portion, the transparent substrate at the beginning of printing is taken out, the printed film is subjected to a heat hardening treatment, its spectral characteristics are measured, and the measured spectrum is measured. If the characteristics are the desired ones, printing is continued under the printing conditions, and if the characteristics are different from the desired ones, the printing conditions are adjusted appropriately and the sampling inspection is performed again. In addition, regarding the printing of the second color green printing ink, at the pixel portion of the transparent substrate on which the first color blue printing film is formed (in this case, the heating and hardening treatment of the blue printing film has not been performed yet). While printing the green printing ink, pull out the transparent substrate at the beginning of printing, subject the blue printing film and the green printing film to heat hardening treatment, and measure the spectral characteristics.
The printing conditions were adjusted appropriately based on the measurement results. Further, with respect to the third color red printing ink, similarly, the red printing ink is printed on the pixel portion of the transparent substrate on which the blue printing film and the green printing film are formed to form the red printing film, and the same sampling inspection is performed. It was

【0008】[0008]

【発明が解決しようとする課題】ところで、印刷後の各
印刷膜の断面形状は山形になっているが、加熱処理時に
おける流動化条件の差異によりその断面形状は変化し易
い。
By the way, although the cross-sectional shape of each printed film after printing is mountain-shaped, the cross-sectional shape is likely to change due to the difference in fluidization conditions during the heat treatment.

【0009】すなわち、一色目の上記青色印刷膜の抜き
取り検査の際においては、この印刷膜と隣接する印刷膜
が未だ存在しないため、上記加熱処理時における印刷膜
の流動化にも拘らず処理後における印刷膜の断面形状は
山形をほぼ維持しており、かつ、その膜厚の変化もほと
んど生じていない。
That is, in the sampling inspection of the blue print film of the first color, since the print film adjacent to this print film does not yet exist, the print film is fluidized during the heat treatment and is not processed. The cross-sectional shape of the printed film in Fig. 2 maintains a mountain shape, and the film thickness hardly changes.

【0010】他方、製造されるカラーフィルターにおい
ては、互いに隣接する端部同志が重なるように形成され
た三色の印刷膜に対して上記加熱硬膜化処理を施すた
め、一色目の青色印刷膜はこれと隣接する緑色印刷膜と
赤色印刷膜の流動化の作用を受け上記抜き取り検査の際
に較べて平坦化され易くなり、加熱硬膜化処理後におけ
る上記青色印刷膜の膜厚は上記抜き取り検査時より低下
する。
On the other hand, in the manufactured color filter, the above-mentioned heat hardening treatment is applied to the three-color printed films formed so that the end portions adjacent to each other overlap each other. Is more likely to be flattened due to the effect of fluidization of the green print film and the red print film adjacent to this, compared to during the above sampling inspection, and the film thickness of the blue print film after the heat hardening treatment is the above Lower than at the time of inspection.

【0011】このように一色目の青色印刷膜の膜厚変化
が、抜き取り検査時のサンプルと製造時のカラーフィル
ターとの間で相違してしまうため、従来の製造方法では
カラーフィルターの分光特性を精度良く管理できない問
題点があった。
As described above, the change in film thickness of the blue print film of the first color is different between the sample at the time of the sampling inspection and the color filter at the time of manufacturing. Therefore, in the conventional manufacturing method, the spectral characteristics of the color filter are changed. There was a problem that could not be managed accurately.

【0012】同様に、二色目の緑色印刷膜についても、
抜き取り検査の際にはこの緑色印刷膜の一方の端部で一
色目の青色印刷膜と隣接しているに過ぎず、三色印刷後
の加熱硬膜化処理時とはその膜厚変化が異なるため、そ
の分光特性を精度良く管理できない問題点があった。
Similarly, for the second color green printing film,
At the time of the sampling inspection, only one end of this green printed film is adjacent to the blue printed film of the first color, and the film thickness change is different from that during the heat hardening treatment after the three-color printing. Therefore, there is a problem in that the spectral characteristics cannot be accurately controlled.

【0013】本発明はこのような問題点に着目してなさ
れたもので、その課題とするところは、全色印刷後の加
熱硬膜化処理時における印刷膜の膜厚変化と上記サンプ
ルの加熱硬膜化処理後における膜厚変化を略一致させ、
上記サンプルの検査に基づく印刷条件の調節により精度
良く分光特性の管理が可能なカラーフィルターの製造方
法を提供することにある。
The present invention has been made by paying attention to such a problem, and an object thereof is to change the film thickness of the printing film during the heating and hardening treatment after full-color printing and heating of the sample. Substantially match the change in film thickness after hardening treatment,
It is an object of the present invention to provide a method for manufacturing a color filter that enables accurate control of spectral characteristics by adjusting printing conditions based on inspection of the sample.

【0014】[0014]

【課題を解決するための手段】このような技術的背景の
下、上記目的を達成すべく本発明者が鋭意研究を重ねた
ところ以下のようなことが判明した。
Under the above technical background, the inventors of the present invention have made earnest studies to achieve the above object, and have found the following.

【0015】すなわち、各色の印刷インキ中に配合され
る顔料の含有量はカラーフィルター全体のホワイトバラ
ンスや表示効果を考慮してその色彩に応じ相違するが、
本発明者の検討によれば、全色印刷後の加熱硬膜化処理
時における印刷膜の膜厚変化はそれぞれの印刷膜中に含
まれる顔料の含有量に依存することが判明した。
That is, the content of the pigment mixed in the printing ink of each color varies depending on the color in consideration of the white balance of the color filter and the display effect.
According to the study by the present inventor, it has been found that the change in the film thickness of the print film during the heat hardening treatment after full-color printing depends on the content of the pigment contained in each print film.

【0016】以下、三色の色フィルター層が設けられる
カラーフィルターを例に挙げて説明すると、三色印刷後
の加熱硬膜化処理において顔料含有率の高い印刷膜の膜
厚変化は小さいのに対して顔料含有率の低い印刷膜の膜
厚変化は大きい。このため、顔料含有率の最も高い印刷
インキを最初に印刷した場合には、三色印刷後の加熱硬
膜化処理においても一色目の印刷膜の膜厚変化は小さい
ものとなり、膜厚の変化がほとんどない一色目の抜き取
り検査の結果とほぼ一致する。
A color filter provided with three color filter layers will be described below as an example. Although the change in film thickness of the print film having a high pigment content is small in the heat hardening treatment after three-color printing. On the other hand, the change in film thickness of the print film having a low pigment content is large. Therefore, when the printing ink with the highest pigment content is printed first, the change in film thickness of the print film of the first color is small even in the heat hardening treatment after three-color printing, and the change in film thickness Almost the same as the result of the first color sampling inspection.

【0017】また、二番目に顔料含有率の高い印刷イン
キを二色目に印刷した場合には、上記一色目の印刷イン
キの場合に準じる結果となり二色目の抜き取り検査の結
果とほぼ一致する。
When the printing ink having the second highest pigment content is printed in the second color, the result is similar to the case of the first color printing ink, which almost coincides with the result of the sampling inspection of the second color.

【0018】そして、三色目の抜き取り検査においては
三色の各印刷膜が形成された透明基板を対象にして加熱
硬膜化処理するため、三色印刷後の加熱硬膜化処理と略
同一の処理となり、三色目の印刷インキの顔料含有率に
拘らずこの抜き取り検査の測定結果と上記カラーフィル
ターの加熱硬膜化処理の結果とはほぼ一致する。
In the sampling inspection of the third color, the transparent substrate on which the printing films of the three colors are formed is subjected to the heat hardening treatment, so that it is almost the same as the heat hardening treatment after the three-color printing. As a result, the measurement result of this sampling test and the result of the heat-hardening treatment of the above color filter are almost the same regardless of the pigment content of the third color printing ink.

【0019】本発明はこのような知見に基づいてなされ
たものである。
The present invention has been made based on such knowledge.

【0020】すなわち請求項1に係る発明は、着色顔料
と樹脂とを主成分とする各色別の印刷インキを用い、透
明基板上の各画素部位へ各色別にかつ互いに隣接する端
部同志が重なるように順次印刷して色フィルター層を構
成する各色別の印刷膜を形成した後、加熱処理を施し各
印刷膜表面を平坦化させると共に硬膜化させて色フィル
ター層と透明基板とでその主要部が構成されるカラーフ
ィルターを製造する方法を前提とし、着色顔料の含有率
が高い印刷インキから順次印刷して各色別の上記印刷膜
を形成することを特徴とするものである。
That is, the invention according to claim 1 uses a printing ink for each color mainly composed of a color pigment and a resin so that adjacent pixel portions for each color overlap each pixel portion on the transparent substrate. After forming the print film for each color that forms the color filter layer by sequentially printing on, the heat treatment is applied to flatten the surface of each print film and harden it to form the main part of the color filter layer and the transparent substrate. On the premise of the method for producing a color filter having the above-mentioned constitution, the above-mentioned printing film for each color is formed by sequentially printing from a printing ink having a high content ratio of a coloring pigment.

【0021】このような技術的手段において、上記着色
顔料の含有率が高い順とは全色印刷後に加熱硬膜化処理
した場合にこの加熱硬膜化処理に伴う印刷膜の膜厚変化
量が小さい順に一致する。
[0021] In such technical means, the order in which the content of the color pigment is high means that the amount of change in film thickness of the printed film due to the heat hardening treatment is caused when the heat hardening treatment is carried out after full-color printing. Match in ascending order.

【0022】そして、一色目の印刷インキの抜き取り検
査における膜厚変化が小さいことから、着色顔料の含有
率が最も高い印刷インキを一色目とした場合、全色印刷
後の加熱硬膜化処理による印刷膜の膜厚変化量と抜き取
り検査における印刷膜の膜厚変化量とは略等しいものと
なる。従って、上記抜き取り検査の結果によってカラー
フィルターの一色目の色フィルター層(印刷膜)の膜
厚、及び、分光特性を予測することができるため、一色
目の色フィルター層の分光特性の管理が容易となる。
尚、カラーフィルターのホワイトバランスを図るため、
着色顔料の含有率が最も高い印刷インキは、通常、赤色
の印刷インキである。
Since the change in the film thickness in the sampling inspection of the first color printing ink is small, when the printing ink having the highest content of the color pigment is set as the first color, the heat hardening treatment after the full color printing is performed. The amount of change in film thickness of the printed film and the amount of change in film thickness of the printed film in the sampling inspection are substantially equal. Therefore, the thickness of the color filter layer (printing film) of the first color of the color filter and the spectral characteristics can be predicted from the result of the sampling inspection, and the spectral characteristics of the first color filter layer can be easily managed. Becomes
In addition, in order to achieve the white balance of the color filter,
The printing ink with the highest content of color pigments is usually the red printing ink.

【0023】また、二番目にその着色顔料の含有率が高
い印刷インキを二色目とした場合、三色印刷後の加熱硬
膜化処理による印刷膜の膜厚変化量と抜き取り検査にお
ける印刷膜の膜厚変化量とが近似するものとなる。従っ
て、抜き取り検査の結果によってこの二色目の色フィル
ター層の膜厚、及び、分光特性を予測することができる
ため、二色目の色フィルター層の分光特性の管理も容易
になる。尚、二番目に着色顔料の含有率が高い印刷イン
キは、通常、緑色の印刷インキである。
Further, when the printing ink having the second highest content of the color pigment is used as the second color, the change amount of the thickness of the printing film due to the heat hardening treatment after the three-color printing and the printing film in the sampling inspection. The amount of change in film thickness is similar. Therefore, it is possible to predict the film thickness and the spectral characteristic of the color filter layer for the second color based on the result of the sampling inspection, so that it becomes easy to manage the spectral characteristic of the color filter layer for the second color. The printing ink having the second highest content of the color pigment is usually a green printing ink.

【0024】そして、着色顔料の含有率が最も低い印刷
インキを最後に印刷した場合、抜き取り検査と全色印刷
後の加熱硬膜化処理とは略同一の処理となるため、この
抜き取り検査の測定結果と上記カラーフィルターの加熱
硬膜化処理の結果とは略一致する。従って、抜き取り検
査の結果によってこの最後の色フィルター層の膜厚、及
び、分光特性を予測できその分光特性の管理も容易にな
る。尚、三色の色フィルター層を形成するカラーフィル
ターにおいてその着色顔料の含有率が最も低い印刷イン
キは、通常、青色の印刷インキである。
When the printing ink having the lowest content of the coloring pigment is printed last, the sampling inspection and the heat-hardening treatment after full-color printing are almost the same, so the sampling inspection is measured. The result and the result of the heat-hardening treatment of the color filter are substantially in agreement. Therefore, the film thickness and the spectral characteristic of the last color filter layer can be predicted by the result of the sampling inspection, and the management of the spectral characteristic becomes easy. The printing ink having the lowest content of the color pigment in the color filter forming the three-color color filter layer is usually a blue printing ink.

【0025】尚、これら複数色の印刷インキの内、二種
類の印刷インキにおける着色顔料の含有率が等しい場合
には、いずれを先に印刷してもよい。
If the content of the color pigments in the two types of printing ink is the same among these printing inks of a plurality of colors, either one may be printed first.

【0026】次に、全色印刷後の加熱硬膜化処理の際の
印刷インキの流動とその広がりに伴い印刷直後の断面山
形状の印刷膜の形状が崩れ、色フィルター層の被膜全体
が平坦化する。このとき、着色顔料の含有率が低い印刷
インキの順に印刷した場合、先に印刷された顔料含有率
の低い印刷膜がまず流動化して各印刷膜間の谷部分を埋
め、後に印刷された印刷膜が先に印刷された印刷膜上に
広がってその画線幅が広がり色フィルター層の色純度の
低下を生じ、かつ、印刷膜(色フィルター層)表面に凹
凸を生じる弊害がある。これに対し着色顔料の含有率が
高い印刷インキの順に印刷した場合には、上記印刷膜の
広がりが起こらず所期の膜厚と画線幅を維持し(顔料含
有率が低い印刷膜は加熱硬膜化処理の際、顔料含有率の
高い印刷膜の圧力を受けてその画線幅が狭くなる傾向に
あるため)、その印刷膜(色フィルター層)全体を平坦
化させることが可能となる。
Next, the flow of the printing ink during the heat-hardening treatment after all-color printing and the spread thereof cause the shape of the printing film having the mountain-shaped cross section immediately after printing to collapse, and the entire coating of the color filter layer becomes flat. Turn into. At this time, when printing is performed in the order of the printing inks with the low pigment content, the printing film with the low pigment content that was printed first fluidizes to fill the valleys between the printing films, and the printing that is printed later. There is an adverse effect that the film spreads on the previously printed printing film to widen the image line width, resulting in a decrease in color purity of the color filter layer, and unevenness on the surface of the printing film (color filter layer). On the other hand, when printing is performed in the order of printing inks with a high content of color pigments, the above-mentioned print film does not spread and the desired film thickness and image width are maintained (a print film with a low pigment content is heated. At the time of hardening treatment, the print line having a high pigment content tends to receive the pressure of the print film and the image line width tends to be narrowed.) Therefore, the entire print film (color filter layer) can be flattened. .

【0027】このように色フィルター層全体を平坦化す
るに際しそれぞれの印刷インキがフッ素系界面活性剤を
含有する場合、これら印刷インキの被膜が十分に崩れ均
一で十分に表面平坦な色フィルター層を形成することが
できる。
When flattening the entire color filter layer as described above, when each printing ink contains a fluorosurfactant, the coating film of these printing inks is sufficiently collapsed to form a color filter layer having a uniform and sufficiently flat surface. Can be formed.

【0028】請求項2に係る発明はこのような技術的理
由に基づいてなされている。
The invention according to claim 2 is based on such a technical reason.

【0029】すなわち、請求項2に係る発明は請求項1
に係るカラーフィルターの製造方法を前提とし、上記印
刷インキがフッ素系界面活性剤を含んでいることを特徴
とするものである。
That is, the invention according to claim 2 is claim 1
On the premise of the method for producing a color filter according to (1), the printing ink contains a fluorine-based surfactant.

【0030】そして、これに適用できるフッ素系界面活
性剤としては、パーフルオロアルキルスルホン酸の塩、
パーフルオロアルキル4級アンモニウムヨウ化物、パー
フルオロアルキルポリオキシエチレンエタノール、フッ
素化アルキルエステル等が挙げられる。
Fluorine-based surfactants applicable to this are perfluoroalkylsulfonic acid salts,
Examples include perfluoroalkyl quaternary ammonium iodide, perfluoroalkyl polyoxyethylene ethanol, fluorinated alkyl esters, and the like.

【0031】次に、この技術的手段においては上記加熱
硬膜化処理の際、印刷膜の山形形状の頂部が崩れ谷部を
埋めることにより色フィルター層表面の平坦化がなされ
ているため、各印刷膜はその端部が互いに隣接する他の
印刷膜の端部と1〜40μmの幅で重なって形成されて
いることが望ましい。
Next, in this technical means, at the time of the above-mentioned heat hardening treatment, the top of the mountain shape of the printed film collapses and the valleys are filled so that the surface of the color filter layer is flattened. It is desirable that the printed film is formed so that its end overlaps with the end of another printed film adjacent to each other with a width of 1 to 40 μm.

【0032】請求項3に係る発明はこのような技術的理
由に基づいてなされている。
The invention according to claim 3 is based on such a technical reason.

【0033】すなわち、請求項3に係る発明は請求項1
又は2に係るカラーフィルターの製造方法を前提とし、
各印刷膜の互いに隣接する端部同志が1〜40μmの幅
で重なるように順次印刷することを特徴としている。
That is, the invention according to claim 3 is claim 1
Or on the premise of the method for manufacturing a color filter according to 2,
It is characterized in that the printing is sequentially performed so that the end portions adjacent to each other of each print film overlap each other with a width of 1 to 40 μm.

【0034】この請求項3に係る発明において各印刷膜
の互いに隣接する端部同志が1μm以上の幅で重なって
印刷されている場合には、全色印刷後の加熱硬膜化処理
によって印刷膜の山形形状の頂部が崩れ隣接する印刷膜
間の谷部分が埋まるため全体が均一に平坦化する。これ
に対し各印刷膜の互いに隣接する端部同志が1μmに満
たない幅で重なって印刷されている場合、印刷膜の山形
形状の頂部から崩れる印刷インキの量が少なく、上記谷
部分を埋めるのに不足するためこの谷部分を凹部とした
凹凸が色フィルター層表面に形成される弊害がある。
In the invention according to claim 3, when the adjacent end portions of each print film are printed so as to overlap each other with a width of 1 μm or more, the print film is subjected to the heat hardening treatment after full-color printing. The top of the mountain shape collapses and the valleys between the adjacent print films are filled, so that the entire surface is uniformly flattened. On the other hand, when the adjacent edges of each print film are printed so as to overlap each other with a width of less than 1 μm, the amount of printing ink collapsing from the top of the chevron shape of the print film is small, and the above valley is filled. Therefore, there is an adverse effect that unevenness having the valley portion as a concave portion is formed on the surface of the color filter layer.

【0035】一方、上記重なり部位の幅が40μmを越
えると、重なっていない部位すなわち表示画面の面積が
小さくなるため画面全体が暗くなる弊害を生ずる。
On the other hand, if the width of the overlapping portion exceeds 40 μm, the non-overlapping portion, that is, the area of the display screen becomes small, which causes a problem that the entire screen becomes dark.

【0036】次に、これ等請求項1〜3に係る発明にお
いて適用できる着色顔料としては、赤色、緑色、及び、
青色の有機顔料が好ましく、その具体例としては以下の
C.I.(Color Index )ナンバーの顔料が挙げられ
る。尚、以下の青色顔料中における「15:1」は、C.
I.ナンバー15の青色顔料と、C.I.ナンバー1の
青色顔料の混合物を示している。
Next, the color pigments applicable in the inventions according to claims 1 to 3 are red, green, and
Blue organic pigments are preferable, and specific examples thereof include the following C.I. I. (Color Index) The numbered pigments are listed. In addition, "15: 1" in the following blue pigment means C.I.
I. No. 15 blue pigment, and C.I. I. 1 shows a mixture of number 1 blue pigments.

【0037】赤色顔料;97、122 、149 、168 、177 、
180 、192 、215 緑色顔料; 7、 36 青色顔料;15、15:1、15:4、15:6、22、60、64 また、これら着色顔料は、印刷インキの流動性を向上さ
せたりカラーフィルターの分光透過率やコントラストを
向上させるため、微粒子化や表面処理を施して適用する
ことが望ましい。
Red pigments; 97, 122, 149, 168, 177,
180, 192, 215 Green pigments; 7, 36 Blue pigments; 15, 15: 1, 15: 4, 15: 6, 22, 60, 64 In addition, these coloring pigments improve the fluidity of printing inks and colors. In order to improve the spectral transmittance and contrast of the filter, it is desirable to apply it after subjecting it to fine particles or surface treatment.

【0038】他方、印刷インキの樹脂成分に適用できる
樹脂としては加熱硬膜化処理後の印刷膜(色フィルター
層)が液晶ディスプレィ等の製造プロセスに適合するも
のであればよく、例えば、使用できるベースポリマーと
して、アクリル、エポキシ、ポリエステル、ポリビニル
アルコール、ポリスチレン、あるいはこれ等の共重合物
等、及び、ポリアミド樹脂、アルキッド樹脂等が挙げら
れる。また、低分子量のエポキシ樹脂、メラミン樹脂、
あるいは低分子量のエポキシ樹脂に若干量のメラミン樹
脂が添加された混合樹脂を使用することもできる。
On the other hand, the resin applicable to the resin component of the printing ink may be any resin as long as the printing film (color filter layer) after the heat hardening treatment is compatible with the manufacturing process such as liquid crystal display, and it can be used, for example. Examples of the base polymer include acryl, epoxy, polyester, polyvinyl alcohol, polystyrene, copolymers thereof, polyamide resin, alkyd resin and the like. In addition, low molecular weight epoxy resin, melamine resin,
Alternatively, a mixed resin in which a small amount of melamine resin is added to a low molecular weight epoxy resin can be used.

【0039】また、それぞれの印刷インキ中に、各種分
散剤、カップリング剤等を混合することもできる。
It is also possible to mix various dispersants, coupling agents and the like into the respective printing inks.

【0040】そして、請求項1〜3に係る発明において
これら印刷インキの印刷方式としてはスクリーン印刷、
凸版印刷、平版印刷、又は、凹版印刷等の方式が適用で
きるが、画線再現性とインキ転移性の双方に優れている
凹版印刷、又は、凹版オフセット印刷が好ましい。更
に、ガラス基板等透明基板が破損する危険のない印圧で
印刷でき、かつ、カラーフィルターに必要な精度を考慮
すると上記凹版オフセット印刷が特に望ましい。
In the inventions according to claims 1 to 3, the printing method of these printing inks is screen printing,
A method such as letterpress printing, lithographic printing, or intaglio printing can be applied, but intaglio printing or intaglio offset printing which is excellent in both image reproducibility and ink transfer property is preferable. Furthermore, the intaglio offset printing is particularly desirable in that printing can be performed with a printing pressure that does not damage a transparent substrate such as a glass substrate, and the precision required for a color filter is taken into consideration.

【0041】次に、請求項1〜3に係る発明において使
用できる透明基板としてはガラス基板が例示できる。こ
の透明基板上には液晶ディスプレィ等の画面を構成する
画素以外の部位の光透過を防止して画面のコントラスト
向上を図る遮光膜をその画素間部位に備える構造のもの
でもよい。
Next, a glass substrate can be exemplified as the transparent substrate that can be used in the invention according to claims 1 to 3. A structure may be provided on the transparent substrate, such as a liquid crystal display, which has a light-shielding film at a portion between pixels for preventing light transmission through a portion other than pixels constituting a screen to improve contrast of the screen.

【0042】このとき、各印刷膜の互いに隣接する端部
同志の重なり領域を上記遮光膜上に設けた場合、各印刷
膜の重なり部位の影響が表示画像に直接及ぼさなくなる
ため好ましい。請求項4に係る発明はこのような技術的
理由によりなされている。
At this time, it is preferable to provide an overlapping region of adjacent end portions of each print film on the light-shielding film, because the overlap portion of each print film does not directly affect the display image. The invention according to claim 4 is made for such a technical reason.

【0043】すなわち、請求項4に係る発明は請求項
1、2又は3に係るカラーフィルターの製造方法を前提
とし、画素間部位に遮光膜が設けられた透明基板を適用
し、かつ、この遮光膜上に上記印刷膜の互いに隣接する
端部同志の重なり領域を設けることを特徴とするもので
ある。
That is, the invention according to claim 4 is based on the method for manufacturing a color filter according to claim 1, 2 or 3, and uses a transparent substrate provided with a light-shielding film in an inter-pixel portion, and this light-shielding is applied. It is characterized in that an overlapping region of adjacent end portions of the printed film is provided on the film.

【0044】尚、上記遮光膜はその用途に合わせて格子
状、ストライプ状、円形、多角形の窓開き(画素)パタ
ーン等種々の形状に設けられる。そして、上記色フィル
ター層と同様に印刷法によって設けることも可能であ
る。但し、画線幅の精度を重視する場合には、遮光性顔
料を混合した感光性樹脂を塗布し、露光・現像してその
パターンを形成するフォトリソグラフィ法が望ましい。
この遮光性顔料としては、例えば、カーボンブラック、
分散性を向上する表面処理が施されたカーボンブラッ
ク、硫化ビスマス等の硫化物、金属の低級酸化物、有機
顔料の混合物、あるいは、これらの混合物やこれらの遮
光性顔料に樹脂による表面処理を施したり、あるいは、
微粒子化したものが適用できる。また、上記感光性樹脂
としては、例えば、アクリル、アクリルエポキシ、エポ
キシ、ポリエステル、ポリビニルアルコール、ポリスチ
レン、あるいはこれらの共重合物をベースポリマーとす
るものが適用できる。また、上記遮光膜としてクロム等
の遮光性金属薄膜を利用してもよい。
The light-shielding film is provided in various shapes such as a lattice pattern, a stripe pattern, a circular pattern, a polygonal window opening (pixel) pattern, etc., depending on its use. And it is also possible to provide it by a printing method like the color filter layer. However, when importance is attached to the accuracy of the line width, a photolithography method is preferable in which a photosensitive resin mixed with a light-shielding pigment is applied, exposed and developed to form the pattern.
Examples of the light-shielding pigment include carbon black,
A carbon black surface-treated to improve dispersibility, a sulfide such as bismuth sulfide, a lower metal oxide, a mixture of organic pigments, or a mixture of these or these light-shielding pigments is surface-treated with a resin. Or, or
Fine particles can be applied. Further, as the above-mentioned photosensitive resin, for example, acrylic, acrylic epoxy, epoxy, polyester, polyvinyl alcohol, polystyrene, or those having a copolymer thereof as a base polymer can be applied. Further, a light-shielding metal thin film such as chromium may be used as the light-shielding film.

【0045】尚、請求項1〜4に係る発明のカラーフィ
ルターにおいては、その色フィルター層表面を研磨して
その平坦性を更に向上させてもよいし、上記色フィルタ
ー層上にオーバーコート層や透明電極を設けて使用して
もよい。上記オーバーコート層や透明電極としては、そ
の液晶表示品質を考慮してその屈折率、膜厚、抵抗値あ
るいは誘電率を適宜調整して選択される。
In the color filters of the inventions according to claims 1 to 4, the color filter layer surface may be polished to further improve its flatness, or an overcoat layer or an overcoat layer may be formed on the color filter layer. A transparent electrode may be provided and used. The above-mentioned overcoat layer or transparent electrode is selected by appropriately adjusting its refractive index, film thickness, resistance value or dielectric constant in consideration of its liquid crystal display quality.

【0046】[0046]

【作用】請求項1に係る発明によれば、着色顔料の含有
率が高い印刷インキから順次印刷して各色別の色フィル
ター層を構成する印刷膜を形成しており、全色印刷後に
おける加熱硬膜化処理による各印刷膜の膜厚変化量と、
各印刷膜の印刷中における抜き取り検査の際の膜厚変化
量とを略同一に調整できるため、上記抜き取り検査の測
定結果に基づき製造するカラーフィルターの各色フィル
ター層についてその膜厚及び分光特性を正確に予測する
ことが可能となる。
According to the first aspect of the present invention, the printing film forming the color filter layer for each color is formed by printing sequentially from the printing ink having a high content of the coloring pigment, and heating after printing all colors is performed. The amount of change in the thickness of each printed film due to the hardening treatment,
Since the amount of change in the film thickness during the sampling inspection during printing of each printed film can be adjusted to be approximately the same, the film thickness and spectral characteristics of each color filter layer of the color filter to be manufactured can be accurately determined based on the measurement results of the sampling inspection. It is possible to predict.

【0047】また、請求項2に係る発明によれば、上記
印刷インキがフッ素系界面活性剤を含んでおり、全色印
刷後において加熱硬膜化処理した際、印刷膜の山形形状
の頂部が十分に崩れ隣接する印刷膜間の谷部分を均一に
埋めるため表面平坦な色フィルター層を簡便に形成する
ことが可能となる。
According to the second aspect of the present invention, the printing ink contains a fluorine-containing surfactant, and when heat hardening treatment is performed after full-color printing, the peaks of the chevron shape of the printing film are It is possible to easily form a color filter layer having a flat surface because it is sufficiently collapsed to uniformly fill the valley portion between the adjacent print films.

【0048】一方、請求項3に係る発明によれば、各印
刷膜の互いに隣接する端部同志が1〜40μmの幅で重
なるように順次印刷されており、全色印刷後において加
熱硬膜化処理した際、印刷膜の山形形状の頂部が崩れ隣
接する印刷膜間の谷部分へ十分な量の印刷インキが供給
されるため表面平坦な色フィルター層を簡便に形成する
ことが可能となる。
On the other hand, according to the third aspect of the present invention, the printed films are sequentially printed so that the adjacent end portions of the printed films overlap each other with a width of 1 to 40 μm. When processed, the mountain-shaped top of the printed film collapses and a sufficient amount of printing ink is supplied to the valleys between adjacent printed films, so that a color filter layer having a flat surface can be easily formed.

【0049】また、請求項4に係る発明によれば、画素
間部位に遮光膜が設けられた透明基板を適用し、かつ、
この遮光膜上に上記印刷膜の互いに隣接する端部同志の
重なり領域を設けており、各印刷膜の重なり部位の影響
が表示画像に及ばなくなるため画質の向上が図れる。
Further, according to the invention of claim 4, a transparent substrate having a light-shielding film provided in a portion between pixels is applied, and
On the light-shielding film, the overlapping regions of the adjacent end portions of the printing films are provided, and the influence of the overlapping portions of the printing films does not affect the display image, so that the image quality can be improved.

【0050】[0050]

【実施例】以下、本発明の実施例について図面を参照し
て詳細に説明する。
Embodiments of the present invention will now be described in detail with reference to the drawings.

【0051】まず、図1(A)に示すように厚さ1.1
mmのガラス基板1上に、低分子量エポキシ樹脂と低分子
量メラミン樹脂の混合樹脂をビヒクルとする赤色インキ
(東洋インキ製造(株)製;商品名SMXCFSME赤
41Dインキ)を用い凹版オフセット印刷法により赤色
パターンの印刷膜(R)を形成した。
First, as shown in FIG. 1 (A), the thickness 1.1
A red ink (made by Toyo Ink Mfg. Co., Ltd .; trade name SMXCFSME red 41D ink) using a mixed resin of a low molecular weight epoxy resin and a low molecular weight melamine resin as a vehicle on a glass substrate 1 of mm by the intaglio offset printing method. A printed film (R) having a pattern was formed.

【0052】尚、この赤色インキの樹脂分と着色顔料の
混合比は2.3:1であった。
The mixing ratio of the resin component and the color pigment of this red ink was 2.3: 1.

【0053】そして、刷り始めのものから1枚抜き取
り、220℃、30分加熱処理した後にその分光特性を
測定した。この測定の結果、分光特性は規格内にあった
ため印刷条件を調整することなく印刷を続行した。
Then, one sheet was taken out from the beginning of printing, heat-treated at 220 ° C. for 30 minutes, and its spectral characteristics were measured. As a result of this measurement, the spectral characteristics were within specifications, so printing was continued without adjusting the printing conditions.

【0054】次に、図1(B)に示すように赤色パター
ンの印刷膜(R)が形成されたガラス基板1上に、緑色
印刷インキ(東洋インキ製造(株)製;SMXCFSM
E緑55EHインキ)を用い凹版オフセット印刷法によ
り上記赤色パターンの印刷膜(R)との端部同志が10
μmの幅で重なるように印刷して緑色パターンの印刷膜
(G)を形成した。
Next, as shown in FIG. 1 (B), a green printing ink (manufactured by Toyo Ink Mfg. Co .; SMXCFSM) was formed on the glass substrate 1 on which the red pattern printing film (R) was formed.
E green 55EH ink) and the edge portion of the red pattern printed film (R) is 10 by intaglio offset printing.
Printing was performed so as to overlap with each other with a width of μm to form a green pattern printing film (G).

【0055】尚、この緑色インキの樹脂分と着色顔料の
混合比は2.9:1であった。
The mixing ratio of the resin component and the color pigment of this green ink was 2.9: 1.

【0056】そして、同様に刷り始めのものから1枚抜
き取り、加熱処理した後その分光特性を測定した。この
測定の結果、分光特性は規格内にあったため印刷条件を
調整することなく印刷を続行した。
In the same manner, one sheet was taken out from the beginning of printing, heat-treated, and its spectral characteristics were measured. As a result of this measurement, the spectral characteristics were within specifications, so printing was continued without adjusting the printing conditions.

【0057】最後に図1(C)に示すように赤色パター
ンの印刷膜(R)と緑色パターンの印刷膜(G)が形成
されたガラス基板1上に、青色印刷インキ(東洋インキ
製造(株)製;SMXCFSME青31EHインキ)を
用い凹版オフセット印刷法により上記赤色パターンの印
刷膜(R)と緑色パターンの印刷膜(G)との端部同志
が10μmの幅で重なるように印刷して青色パターンの
印刷膜(B)を形成した。
Finally, as shown in FIG. 1C, a blue printing ink (Toyo Ink Mfg. Co., Ltd.) was formed on the glass substrate 1 on which the red pattern printing film (R) and the green pattern printing film (G) were formed. ) Manufactured by SMXCFSME blue 31EH ink) and printed by intaglio offset printing so that the edges of the red pattern printing film (R) and the green pattern printing film (G) overlap each other with a width of 10 μm. A printed film (B) having a pattern was formed.

【0058】尚、この青色インキの樹脂分と着色顔料の
混合比は7.5:1であった。
The mixing ratio of the resin component and the color pigment of this blue ink was 7.5: 1.

【0059】そして、同様に刷り始めのものから1枚抜
き取り、加熱処理した後その分光特性を測定した。この
測定の結果、分光特性は規格内にあったため印刷条件を
調整することなく印刷を続行した。
In the same manner, one sheet was taken out from the beginning of printing, heat-treated, and its spectral characteristics were measured. As a result of this measurement, the spectral characteristics were within specifications, so printing was continued without adjusting the printing conditions.

【0060】次に、各印刷膜(R)(G)(B)の端部
同志が10μmの幅で重なるようにして形成された上記
ガラス基板1に対し、220℃、2時間の加熱処理を施
してカラーフィルターを求めた。この時、色フィルター
層の一部を構成する緑色パターンの印刷膜(G)と青色
パターンの印刷膜(B)の断面形状は、図1(D)に示
すように破線で示す形状から実線で示す形状に変化し
た。
Next, the glass substrate 1 formed so that the end portions of the printed films (R), (G) and (B) overlap each other with a width of 10 μm is heated at 220 ° C. for 2 hours. Then, a color filter was applied. At this time, the cross-sectional shapes of the green pattern print film (G) and the blue pattern print film (B) that form a part of the color filter layer are changed from a shape indicated by a broken line to a solid line as shown in FIG. The shape changed.

【0061】このようにして製造したカラーフィルター
の各色別の色フィルター層の膜厚と分光特性を測定し
た。この膜厚と分光特性を上記抜き取り検査の結果と合
わせて下記の表1に示す。尚、それぞれの分光特性は、
赤色の色フィルター層については610nmの波長の光
線の透過率、緑色及び青色の色フィルター層については
それぞれ540nm及び450nmの波長の光線の透過
率によって評価した。
The film thickness and the spectral characteristic of the color filter layer for each color of the color filter thus manufactured were measured. The film thickness and the spectral characteristics are shown in Table 1 below together with the results of the sampling inspection. The spectral characteristics of each are
The red color filter layer was evaluated by the transmittance of light having a wavelength of 610 nm, and the green and blue color filter layers were evaluated by the transmittance of light having a wavelength of 540 nm and 450 nm, respectively.

【0062】また、比較例として3枚のガラス基板を用
い、各ガラス基板上に上記赤色インキ、緑色インキ、及
び、青色インキを適用して凹版オフセット印刷法により
赤色パターンの印刷膜、緑色パターンの印刷膜、及び、
青色パターンの印刷膜をそれぞれ単独で形成し、各一色
の印刷膜が形成された各ガラス基板に対し上記同様の加
熱処理を施してその膜厚と分光特性を測定した。
As a comparative example, three glass substrates were used, and the red ink, the green ink, and the blue ink were applied to each glass substrate, and a red pattern printing film and a green pattern were formed by an intaglio offset printing method. Print film and
A blue pattern printed film was individually formed, and each glass substrate on which the printed film of one color was formed was subjected to the same heat treatment as above, and its film thickness and spectral characteristics were measured.

【0063】この結果も合わせて表1に示す。The results are also shown in Table 1.

【0064】[0064]

【表1】 『確認』この結果から明らかなように、それぞれ一色の
印刷膜が形成されたガラス基板に対して加熱処理した場
合(比較例)の膜厚と、三色の印刷膜が形成されたガラ
ス基板に対して加熱処理した場合(実施例)の膜厚の差
異は、着色顔料の含有率が低い青色の場合が最も大き
く、着色顔料の含有率が高い赤色の場合が最も小さい。
また、その分光特性の差異も着色顔料の含有率が低い青
色の場合が最も大きく、着色顔料の含有率が高い赤色の
場合が最も小さいことが確認できる。このため、着色顔
料の含有率が低い青色を最初に印刷した場合には、この
青色の印刷膜のみが形成されたガラス基板を加熱処理し
た場合の分光透過率と、三色の印刷膜が形成されたガラ
ス基板に対して加熱処理した場合の分光透過率とが大き
く異なってしまい、印刷途中の抜き取り検査によって三
色印刷後の加熱処理により求められるカラーフィルター
の分光特性の予想が困難であることが推察できる。
[Table 1] [Confirmation] As is clear from this result, the thickness of the glass substrate on which the printed film of one color is formed (comparative example) and the glass substrate on which the printed film of three colors is formed are compared. On the other hand, the difference in the film thickness in the case of the heat treatment (Example) is the largest in the case of the blue colorant content is low, and the smallest in the case of the red colorant content high.
Also, it can be confirmed that the difference in the spectral characteristics is the largest in the case of blue with a low content of the color pigment, and the smallest in the case of red with a high content of the color pigment. For this reason, when the blue color with a low content of the color pigment is printed first, the spectral transmittance of the glass substrate on which only the blue print film is formed and the three-color print film are formed. The spectral transmittance of the heat-treated glass substrate will be significantly different, and it will be difficult to predict the spectral characteristics of the color filter required by the heat treatment after three-color printing by sampling inspection during printing. Can be inferred.

【0065】一方、上記実施例の抜き取り検査の結果と
三色印刷後の加熱処理により求められたカラーフィルタ
ーの分光特性の結果から、着色顔料の含有率が高い順に
印刷した場合にはそれぞれの抜き取り検査において測定
した分光特性と大略同一であり、上記抜き取り検査によ
ってカラーフィルターの分光特性を精度良く管理できる
ことも確認できた。
On the other hand, from the results of the sampling inspection of the above-mentioned examples and the results of the spectral characteristics of the color filters obtained by the heat treatment after three-color printing, when printing was performed in the descending order of the content of the color pigment, It was almost the same as the spectral characteristic measured in the inspection, and it was also confirmed that the spectral characteristic of the color filter can be accurately controlled by the above sampling inspection.

【0066】[0066]

【発明の効果】請求項1に係る発明によれば、全色印刷
後における加熱硬膜化処理による各印刷膜の膜厚変化量
と、各印刷膜の印刷中における抜き取り検査の際の膜厚
変化量とを略同一に調整できるため、上記抜き取り検査
の測定結果に基づき製造するカラーフィルターの各色フ
ィルター層についてその膜厚及び分光特性を正確に予測
することが可能となる。
According to the first aspect of the present invention, the amount of change in film thickness of each print film due to the heat hardening treatment after full-color printing and the film thickness in the sampling inspection during printing of each print film. Since the amount of change can be adjusted to be substantially the same, it is possible to accurately predict the film thickness and spectral characteristics of each color filter layer of the color filter to be manufactured based on the measurement result of the sampling inspection.

【0067】従って、その分光特性が高精度に調整され
たカラーフィルターを生産性良好に製造できる効果を有
している。
Therefore, there is an effect that a color filter whose spectral characteristics are adjusted with high precision can be manufactured with good productivity.

【0068】また、請求項2に係る発明によれば、印刷
インキがフッ素系界面活性剤を含んでおり、全色印刷後
において加熱硬膜化処理した際、印刷膜の山形形状の頂
部が十分に崩れ隣接する印刷膜間の谷部分を均一に埋め
るため表面平坦な色フィルター層を簡便に形成すること
が可能となり、他方、請求項3に係る発明によれば、各
印刷膜の互いに隣接する端部同志が1〜40μmの幅で
重なるように順次印刷されており、全色印刷後において
加熱硬膜化処理した際、印刷膜の山形形状の頂部が崩れ
隣接する印刷膜間の谷部分へ十分な量の印刷インキが供
給されるため表面平坦な色フィルター層を簡便に形成す
ることが可能となる。
According to the second aspect of the invention, the printing ink contains a fluorine-containing surfactant, and when the film is heated and hardened after the full-color printing, the peaks of the chevron shape of the printing film are sufficient. It is possible to easily form a color filter layer having a flat surface in order to uniformly fill the valley portion between adjacent print films, and according to the invention according to claim 3, the print films are adjacent to each other. The edges are printed so that they overlap each other with a width of 1 to 40 μm, and when heat hardening is performed after printing all colors, the peaks of the chevron shape of the printed film collapse and the valley between adjacent printed films Since a sufficient amount of printing ink is supplied, it becomes possible to easily form a color filter layer having a flat surface.

【0069】従って、その分光特性が高精度に調整され
たカラーフィルターを生産性良好にかつ確実に製造でき
る効果を有している。
Therefore, there is an effect that the color filter whose spectral characteristics are adjusted with high precision can be manufactured with good productivity and reliably.

【0070】また、請求項4に係る発明によれば、画素
間部位に遮光膜が設けられた透明基板を適用し、かつ、
この遮光膜上に上記印刷膜の互いに隣接する端部同志の
重なり領域を設けており、各印刷膜の重なり部位の影響
が表示画像に及ばなくなるため画質の向上が図れる効果
を有している。
According to the fourth aspect of the invention, the transparent substrate having the light-shielding film provided in the inter-pixel region is applied, and
On the light-shielding film, the overlapping regions of the adjacent end portions of the printing film are provided, and the effect of the overlapping portions of the printing films does not affect the display image, so that the image quality can be improved.

【図面の簡単な説明】[Brief description of drawings]

【図1】図1(A)〜(D)は実施例に係るカラーフィ
ルターの製造方法を示す工程説明図。
1A to 1D are process explanatory views showing a method for manufacturing a color filter according to an embodiment.

【符号の説明】[Explanation of symbols]

1 ガラス基板 R 赤色パターンの印刷膜(色フィルター層) G 緑色パターンの印刷膜(色フィルター層) B 青色パターンの印刷膜(色フィルター層) 1 Glass substrate R Printed film with red pattern (color filter layer) G Printed film with green pattern (color filter layer) B Printed film with blue pattern (color filter layer)

Claims (4)

【特許請求の範囲】[Claims] 【請求項1】着色顔料と樹脂とを主成分とする各色別の
印刷インキを用い、透明基板上の各画素部位へ各色別に
かつ互いに隣接する端部同志が重なるように順次印刷し
て色フィルター層を構成する各色別の印刷膜を形成した
後、加熱処理を施し各印刷膜表面を平坦化させると共に
硬膜化させて色フィルター層と透明基板とでその主要部
が構成されるカラーフィルターを製造する方法におい
て、 着色顔料の含有率が高い印刷インキから順次印刷して各
色別の上記印刷膜を形成することを特徴とするカラーフ
ィルターの製造方法。
1. A color filter in which printing inks of respective colors containing a color pigment and a resin as main components are sequentially printed on respective pixel portions on a transparent substrate for respective colors so that mutually adjacent end portions overlap each other. After forming the print film for each color that constitutes the layer, heat treatment is performed to flatten the surface of each print film and harden it to form a color filter whose main part is composed of the color filter layer and the transparent substrate. A method for producing a color filter, which comprises sequentially printing from a printing ink having a high content of a coloring pigment to form the printing film for each color.
【請求項2】上記印刷インキがフッ素系界面活性剤を含
んでいることを特徴とする請求項1記載のカラーフィル
ターの製造方法。
2. The method for producing a color filter according to claim 1, wherein the printing ink contains a fluorine-based surfactant.
【請求項3】各印刷膜の互いに隣接する端部同志が1〜
40μmの幅で重なるように順次印刷することを特徴と
する請求項1又は2記載のカラーフィルターの製造方
法。
3. The end portions of each printed film adjacent to each other are 1 to
The method for producing a color filter according to claim 1 or 2, wherein printing is performed sequentially so that the widths of 40 µm overlap each other.
【請求項4】画素間部位に遮光膜が設けられた透明基板
を適用し、かつ、この遮光膜上に上記印刷膜の互いに隣
接する端部同志の重なり領域を設けることを特徴とする
請求項1、2又は3記載のカラーフィルターの製造方
法。
4. A transparent substrate having a light-shielding film provided in an inter-pixel portion is applied, and an overlapping region of adjacent end portions of the print film is provided on the light-shielding film. The method for producing a color filter according to 1, 2, or 3.
JP26163692A 1992-09-30 1992-09-30 Production of color filter Pending JPH06109913A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP26163692A JPH06109913A (en) 1992-09-30 1992-09-30 Production of color filter

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP26163692A JPH06109913A (en) 1992-09-30 1992-09-30 Production of color filter

Publications (1)

Publication Number Publication Date
JPH06109913A true JPH06109913A (en) 1994-04-22

Family

ID=17364651

Family Applications (1)

Application Number Title Priority Date Filing Date
JP26163692A Pending JPH06109913A (en) 1992-09-30 1992-09-30 Production of color filter

Country Status (1)

Country Link
JP (1) JPH06109913A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005005419A (en) * 2003-06-11 2005-01-06 Toppan Printing Co Ltd Solid-state imaging element
CN111415599A (en) * 2020-04-26 2020-07-14 恩利克(浙江)智能装备有限公司 Foldable quantum dot light-color conversion membrane, manufacturing method thereof and display screen

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005005419A (en) * 2003-06-11 2005-01-06 Toppan Printing Co Ltd Solid-state imaging element
CN111415599A (en) * 2020-04-26 2020-07-14 恩利克(浙江)智能装备有限公司 Foldable quantum dot light-color conversion membrane, manufacturing method thereof and display screen

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