JPH059767A - Treatment of steel pipe for bearing before pickling - Google Patents
Treatment of steel pipe for bearing before picklingInfo
- Publication number
- JPH059767A JPH059767A JP19573091A JP19573091A JPH059767A JP H059767 A JPH059767 A JP H059767A JP 19573091 A JP19573091 A JP 19573091A JP 19573091 A JP19573091 A JP 19573091A JP H059767 A JPH059767 A JP H059767A
- Authority
- JP
- Japan
- Prior art keywords
- steel pipe
- pickling
- bearing
- spheroidizing
- treatment
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Landscapes
- Heat Treatment Of Articles (AREA)
- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】この発明は、JIS G4805
等に規定された高炭素クロム軸受用鋼管の球状化熱処理
後の脱スケール方法に関する。This invention relates to JIS G4805.
Descaling method after spheroidizing heat treatment of a steel tube for high carbon chromium bearings specified in the above.
【0002】[0002]
【従来の技術】軸受、例えばころがり軸受は、使用中に
過酷なころがり荷重を長時間受ける。一方、機械用ころ
がり軸受の内輪、外輪のようなリング状部材は、継目無
鋼管を切削加工後、焼入れすることにより製造されてい
る。JIS G4805に規定されている高炭素クロム
軸受鋼を素材とするころがり軸受の内輪、外輪の製造
は、高炭素クロム軸受鋼からなる継目無鋼管に、切削
性、耐摩耗性、ころがり寿命確保のために球状化焼鈍を
施し、均一に微細な球状化炭化物が分布したミクロ組織
を与えたのち、切削加工に供するのが一般的である。2. Description of the Related Art Bearings, for example, rolling bearings, are subjected to severe rolling loads for a long time during use. On the other hand, ring-shaped members such as an inner ring and an outer ring of a rolling bearing for machines are manufactured by cutting a seamless steel pipe and then quenching it. The inner ring and outer ring of rolling bearings made of high carbon chrome bearing steel specified in JIS G4805 are manufactured with a seamless steel pipe made of high carbon chrome bearing steel to ensure machinability, wear resistance and rolling life. Spheroidizing annealing is performed to give a microstructure in which fine spheroidized carbides are uniformly distributed, and then generally used for cutting.
【0003】上記切削加工に供する素材の製造工程は、
一般に熱間製管した高炭素クロム軸受鋼からなる継目無
管に球状化焼鈍を行ったのち、冷間圧延または抽伸等の
冷間加工を施し、焼鈍を行うことにより所定の機械的性
質を確保している。軸受用鋼管の球状化焼鈍は、直火式
焼鈍炉にて長時間処理が必要であるが、クロムを含有す
るため、タイトなスピネル型スケールが軸受用鋼管の表
面に生成し、その後の酸洗脱スケールが困難であった。The manufacturing process of the material used for the cutting process is
Generally, a seamless pipe made of high-carbon chromium bearing steel that is hot-rolled is subjected to spheroidizing annealing, and then cold-worked such as cold rolling or drawing to ensure the desired mechanical properties by annealing. is doing. Spheroidizing annealing of bearing steel pipe requires a long-time treatment in a direct-fire annealing furnace, but since it contains chromium, a tight spinel type scale is formed on the surface of the bearing steel pipe and is then pickled. Descaling was difficult.
【0004】上記球状化焼鈍後の軸受用鋼管の冷間圧延
または抽伸等の冷間加工の前処理の一つである脱スケー
ルは、抽伸作業時のダイス、プラグの焼付防止、鋼管表
面疵の防止および潤滑処理のための表面活性化などのた
めに非常に重要な作業である。脱スケール方法として
は、スチールショット、スチールグリット、カットワイ
ヤショット等を圧力や遠心力を応用して高速で鋼管に噴
射または投射してスケールを除去するショットブラスト
法、鋼管の曲り矯正を行うと同時にミルスケールを除去
するベンディングロール法等の機械的方法と、酸化第一
鉄および酸化第二鉄を硫酸第一鉄として除去する硫酸酸
洗、酸化第一鉄、酸化第二鉄および酸化第三鉄を塩化第
一鉄として除去する塩酸酸洗等の酸洗、電解酸洗等の化
学的方法がある。軸受用鋼管の場合、管内面の脱スケー
ルを容易にするためと、能率上、通常、酸洗法が実施さ
れている。Descaling, which is one of the pretreatments for cold working such as cold rolling or drawing of the bearing steel pipe after the spheroidizing annealing, is to prevent seizure of the die and plug during drawing work and to prevent surface defects of the steel pipe. This is a very important work such as surface activation for prevention and lubrication. As the descaling method, steel shot, steel grit, cut wire shot, etc. are applied to the steel pipe at high speed by applying pressure or centrifugal force to the steel pipe to remove or scale the shot blasting method, and at the same time straightening the steel pipe Mechanical methods such as bending roll method for removing mill scale and sulfuric acid pickling, ferrous oxide, ferric oxide and ferric oxide for removing ferrous oxide and ferric oxide as ferrous sulfate There are chemical methods such as acid pickling such as hydrochloric acid pickling, electrolytic pickling and the like for removing iron as ferrous chloride. In the case of a steel pipe for bearings, a pickling method is usually performed in order to facilitate descaling of the inner surface of the pipe and for efficiency.
【0005】[0005]
【発明が解決しようとする課題】上記球状化焼鈍を行っ
た高炭素クロム軸受鋼からなる継目無管の脱スケールの
うち、ショットブラストによる脱スケールは、一本毎の
処理となるため非能率的で、しかもショット粒の押え込
み疵発生や冷間加工(抽伸)トラブルが生じ易いという
欠点がある。また、ベンディングロール法による脱スケ
ールは、ロールによるスケールの押え込み疵が発生する
という欠点がある。硫酸酸洗による脱スケールは、タイ
トなスピネル型スケールの中に水素が侵入できず脱スケ
ールが困難で、3時間以上の浸漬が必要なためにピッチ
ングが発生し易くなる。また、硫酸をはじめ塩酸等の酸
液を使用すると、高温、高濃度となるため、環境対策が
必要となる。Among the descaling of the seamless pipe made of the high carbon chromium bearing steel which has been subjected to the above spheroidizing annealing, the descaling by shot blasting is inefficient because it is a treatment for each one. In addition, there is a drawback that shot grain pressing defects and cold working (drawing) problems are likely to occur. In addition, the descaling by the bending roll method has a drawback in that the scale may be pressed down by the roll. In the descaling by sulfuric acid pickling, hydrogen cannot penetrate into the tight spinel type scale, descaling is difficult, and dipping for 3 hours or more is required, so that pitching easily occurs. Further, when an acid solution such as hydrochloric acid is used as well as sulfuric acid, the temperature becomes high and the concentration becomes high, so environmental measures are required.
【0006】この発明の目的は、軸受用鋼管の酸洗によ
る脱スケール時間を短縮できると共に、ピッチング深さ
を抑制できる高炭素クロム軸受用鋼管の球状化熱処理後
のデスケール方法を提供することにある。An object of the present invention is to provide a descaling method after spheroidizing heat treatment of a steel pipe for high carbon chromium bearings, which can shorten the descaling time by pickling the steel pipe for bearings and can suppress the pitching depth. ..
【0007】[0007]
【課題を解決するための手段】本発明者らは、上記目的
を達成すべく鋭意試験研究を行った。その結果、高炭素
クロム軸受鋼からなる継目無管は、球状化焼鈍後の被処
理材を熱処理炉から抽出したのち、所定温度から所定温
度まで、所定の冷却速度で急速冷却したのち酸洗処理す
ることによって、急速冷却によりスケールにクラックが
発生し、その後の酸洗処理を短時間とできることを究明
し、この発明に到達した。[Means for Solving the Problems] The inventors of the present invention have conducted earnest research to achieve the above object. As a result, the seamless pipe made of high carbon chromium bearing steel was extracted from the heat-treated furnace after the spheroidizing annealing, and then rapidly cooled at a predetermined cooling rate from a predetermined temperature to a predetermined temperature and then pickled. By doing so, it was clarified that cracks are generated in the scale due to rapid cooling, and the subsequent pickling treatment can be carried out in a short time, and the present invention was reached.
【0008】すなわちこの発明は、高炭素クロム軸受鋼
の継目無鋼管を球状化焼鈍したのち酸洗して脱スケール
し、冷間加工する軸受用鋼管の製造において、球状化焼
鈍後の熱処理炉から抽出した被処理材を、570℃以上
650℃以下の温度から1500℃/Hr以上の冷却速
度で400℃以下まで急速冷却し、その後酸洗により脱
スケールするのである。That is, according to the present invention, a seamless steel pipe of high carbon chromium bearing steel is spheroidized and annealed, then pickled, descaled, and cold-worked. The extracted material to be treated is rapidly cooled from a temperature of 570 ° C. to 650 ° C. to 400 ° C. or less at a cooling rate of 1500 ° C./Hr or more, and then descaled by pickling.
【0009】[0009]
【作用】軸受用鋼管の球状化焼鈍後の熱処理炉から抽出
した被処理材を、570℃以上650℃以下の温度から
1500℃/Hr以上の冷却速度で400℃以下まで急
速冷却すると、熱間製管時および球状化焼鈍などによっ
て被処理材表面に生成したスケールは、母材との収縮率
が異なるため、スケールにクラックが発生して剥離が進
行する。しかるのち、酸洗脱スケールすることによっ
て、クラックの発生によるスケールの剥離によって硫酸
または塩酸との反応が促進され、酸洗時間を短縮できる
と共に、ピッチングの発生を抑制することができる。[Operation] When the material to be treated extracted from the heat treatment furnace after the spheroidizing annealing of the bearing steel pipe is rapidly cooled from the temperature of 570 ° C to 650 ° C to 400 ° C or less at the cooling rate of 1500 ° C / Hr or more, The scale generated on the surface of the material to be processed during pipe manufacturing and spheroidizing annealing has a different shrinkage rate from the base material, so cracks occur in the scale and peeling progresses. Then, by pickling and descaling, the scale peeling due to the generation of cracks promotes the reaction with sulfuric acid or hydrochloric acid, the pickling time can be shortened, and the occurrence of pitching can be suppressed.
【0010】この発明において球状化焼鈍後の熱処理炉
から抽出した被処理材の急速冷却開始温度を570℃以
上650℃以下としたのは、650℃以上では均熱温度
から650℃までの冷却速度によって球状化が行われる
パーライト変態が終了していない場合があり、また、5
70℃以下では剥離性がFe3O4より良好なFeOから
の冷却が行えないからである。急速冷却終了温度を40
0℃以下としたのは、連続冷却中FeOの過冷却曲線が
終了しているためである。また、冷却速度を1500℃
/Hr以上としたのは、FeOからFe3O4への変態を
阻止するためである。In the present invention, the rapid cooling start temperature of the material to be treated extracted from the heat treatment furnace after the spheroidizing annealing is set to 570 ° C. or higher and 650 ° C. or lower because the cooling rate from the soaking temperature to 650 ° C. is 650 ° C. or higher. The pearlite transformation in which spheroidization is performed may not be completed, and 5
This is because if the temperature is 70 ° C. or lower, it is not possible to cool FeO, which has better peelability than Fe 3 O 4 . Rapid cooling end temperature 40
The reason why the temperature is 0 ° C. or less is that the supercooling curve of FeO has ended during continuous cooling. Also, the cooling rate is 1500 ℃
/ Hr or more is to prevent the transformation of FeO to Fe 3 O 4 .
【0011】この発明方法によれば、球状化焼鈍後の熱
処理炉から抽出した被処理材の急速冷却によって、目視
観察でほぼ60%以上のスケールが剥離し、これに続く
酸洗処理時間を従来の1/3に短縮できる。また、ピッ
チングの発生は、極浅く点在する程度に抑制することが
できる。According to the method of the present invention, about 60% or more of scale is peeled off by visual observation by rapid cooling of the material to be treated extracted from the heat treatment furnace after spheroidizing annealing, and the subsequent pickling treatment time is It can be shortened to 1/3. Further, the occurrence of pitching can be suppressed to the extent that it is scattered in a very shallow depth.
【0012】[0012]
【実施例】JIS G4805 SUJ2に規定の直径
63.5mm、肉厚5.0mmの継目無鋼管を使用し、
図1に示すとおり、800℃に加熱して2時間保持した
のち、40℃/Hrで700℃まで冷却し、再度770
℃に加熱して3時間保持して均熱し、20℃/Hrで6
00℃まで冷却したのち、表1に示すとおり、冷却速
度、冷却終了温度を変えて急速冷却したのち、スケール
の剥離状況を目視観察により判断した。スケール剥離状
況の観察終了後、硫酸濃度10%、液温度50℃、被処
理材を酸洗槽内に浸漬して酸洗処理したのち、ピッチン
グの発生部位と最大深さを測定した。その結果を表1に
併記する。また、比較のため冷却開始温度を670℃、
500℃とした以外は、上記と同一条件で急速冷却、酸
洗処理した。その場合の結果を同じく表1に併記した。
なお、表1中のスケール剥離状況欄の○は60%以上剥
離、△は30〜60%剥離、×は30%以下剥離を、ピ
ッチング深さ欄の単位はmm、球状化組織欄の*1は、
表面ラメラパーライト発生を示す。[Example] A seamless steel pipe having a diameter of 63.5 mm and a wall thickness of 5.0 mm specified in JIS G4805 SUJ2 is used.
As shown in FIG. 1, after heating to 800 ° C. and holding for 2 hours, it was cooled to 700 ° C. at 40 ° C./Hr and then 770 again.
Heat to ℃, hold for 3 hours to soak, and heat at 6 ℃ at 20 ℃ / Hr.
After cooling to 00 ° C., as shown in Table 1, the cooling rate and the cooling end temperature were changed to perform rapid cooling, and then the scale peeling condition was visually observed. After the observation of the scale peeling condition, the sulfuric acid concentration was 10%, the liquid temperature was 50 ° C., and the material to be treated was immersed in a pickling tank for pickling treatment, and then the site where pitting occurred and the maximum depth were measured. The results are also shown in Table 1. For comparison, the cooling start temperature is 670 ° C,
Rapid cooling and pickling treatment were performed under the same conditions as above except that the temperature was 500 ° C. The results in that case are also shown in Table 1.
In Table 1, ◯ in the scale peeling status column is 60% or more peeling, Δ is 30 to 60% peeling, X is 30% or less peeling, the pitching depth column is in mm, and the spheroidizing structure column is * 1. Is
Surface lamella perlite generation is shown.
【0013】[0013]
【表1】 [Table 1]
【0014】表1に示すとおり、この発明方法により得
た軸受用鋼管は、冷却開始温度を670℃とした比較例
の軸受用鋼管に比較し、球状化組織が良好でラメラパー
ライトの発生がなく、酸洗所要時間およびピッチングの
発生がほぼ同一である。また、冷却開始温度を500℃
とした従来例の軸受用鋼管に比較し、酸洗所要時間が約
1/3に短縮され、また、ピッチングの発生が全長で、
最大深さ0.10〜0.20mmであるのに対し、点在
で最大深さ0.05mmに低減している。As shown in Table 1, the bearing steel pipe obtained by the method of the present invention has a better spheroidized structure and does not generate lamella pearlite, as compared with the bearing steel pipe of the comparative example in which the cooling start temperature is 670 ° C. The time required for pickling and the occurrence of pitting are almost the same. The cooling start temperature is 500 ° C.
Compared with the conventional steel pipe for bearings, the time required for pickling is shortened to about 1/3, and the occurrence of pitting occurs over the entire length.
While the maximum depth is 0.10 to 0.20 mm, the maximum depth is 0.05 mm when scattered.
【0015】[0015]
【発明の効果】以上述べたとおり、この発明方法によれ
ば、球状化焼鈍後の軸受用鋼管のスケールを60%以上
剥離せしめて酸洗処理に供することができ、酸洗時間を
従来の1/3に短縮できると共に、ピッチングの発生部
位ならびに深さを大幅に低減できるという利点を有す
る。As described above, according to the method of the present invention, 60% or more of the scale of the bearing steel pipe after spheroidizing annealing can be peeled off and subjected to pickling treatment, and the pickling time can be reduced to 1 It has the advantage that it can be shortened to ⅓ and the site where pitching occurs and the depth can be greatly reduced.
【図1】実施例における軸受用鋼管の球状化焼鈍条件を
示す説明図である。FIG. 1 is an explanatory view showing spheroidizing annealing conditions of a steel pipe for bearing in an example.
Claims (1)
化焼鈍したのち酸洗して脱スケールし、冷間加工する軸
受用鋼管の製造において、球状化焼鈍後の熱処理炉から
抽出した被処理材を、570℃以上650℃以下の温度
から1500℃/Hr以上の冷却速度で400℃以下ま
で急速冷却し、その後酸洗により脱スケールすることを
特徴とする軸受用鋼管の酸洗前処理方法。Claim: What is claimed is: 1. In the production of a bearing steel pipe in which a seamless steel pipe of high carbon chromium bearing steel is spheroidized and then acid-washed, descaled, and cold-worked, after spheroidizing and annealing. A bearing characterized in that a material to be treated extracted from a heat treatment furnace is rapidly cooled from a temperature of 570 ° C to 650 ° C to 400 ° C or less at a cooling rate of 1500 ° C / Hr or more, and then descaled by pickling. Pretreatment method for pickling steel pipes.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP3195730A JP2705382B2 (en) | 1991-07-09 | 1991-07-09 | Pretreatment of pickling of steel pipes for bearings |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP3195730A JP2705382B2 (en) | 1991-07-09 | 1991-07-09 | Pretreatment of pickling of steel pipes for bearings |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH059767A true JPH059767A (en) | 1993-01-19 |
JP2705382B2 JP2705382B2 (en) | 1998-01-28 |
Family
ID=16346012
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP3195730A Expired - Lifetime JP2705382B2 (en) | 1991-07-09 | 1991-07-09 | Pretreatment of pickling of steel pipes for bearings |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2705382B2 (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5820779A (en) * | 1994-10-18 | 1998-10-13 | Kureha Kagaku Kogyo Kabushiki Kaisha | Polymeric optical low-pass filter and device thereof |
JP2013134022A (en) * | 2011-12-27 | 2013-07-08 | Mitsubishi Heavy Ind Ltd | Method for removing steam oxidation scale |
CN112522716A (en) * | 2020-12-01 | 2021-03-19 | 苏州阿诺医疗器械有限公司 | Acid pickling passivation process for reamer |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5624719A (en) * | 1979-08-01 | 1981-03-09 | Nissin Electric Co Ltd | Actuator for breaker |
JPS5929645A (en) * | 1982-08-10 | 1984-02-16 | Ube Ind Ltd | Amide derivative of phenoxyalkanoic acid and herbicide |
JPH02228422A (en) * | 1989-03-02 | 1990-09-11 | Nkk Corp | Method for removing primary scale from austenitic stainless steel slab |
-
1991
- 1991-07-09 JP JP3195730A patent/JP2705382B2/en not_active Expired - Lifetime
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5624719A (en) * | 1979-08-01 | 1981-03-09 | Nissin Electric Co Ltd | Actuator for breaker |
JPS5929645A (en) * | 1982-08-10 | 1984-02-16 | Ube Ind Ltd | Amide derivative of phenoxyalkanoic acid and herbicide |
JPH02228422A (en) * | 1989-03-02 | 1990-09-11 | Nkk Corp | Method for removing primary scale from austenitic stainless steel slab |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5820779A (en) * | 1994-10-18 | 1998-10-13 | Kureha Kagaku Kogyo Kabushiki Kaisha | Polymeric optical low-pass filter and device thereof |
JP2013134022A (en) * | 2011-12-27 | 2013-07-08 | Mitsubishi Heavy Ind Ltd | Method for removing steam oxidation scale |
CN112522716A (en) * | 2020-12-01 | 2021-03-19 | 苏州阿诺医疗器械有限公司 | Acid pickling passivation process for reamer |
Also Published As
Publication number | Publication date |
---|---|
JP2705382B2 (en) | 1998-01-28 |
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