JPH0588251B2 - - Google Patents
Info
- Publication number
- JPH0588251B2 JPH0588251B2 JP59232166A JP23216684A JPH0588251B2 JP H0588251 B2 JPH0588251 B2 JP H0588251B2 JP 59232166 A JP59232166 A JP 59232166A JP 23216684 A JP23216684 A JP 23216684A JP H0588251 B2 JPH0588251 B2 JP H0588251B2
- Authority
- JP
- Japan
- Prior art keywords
- polymerization
- dispersion stabilizer
- average degree
- vinyl chloride
- ratio
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000006185 dispersion Substances 0.000 claims description 18
- 239000003381 stabilizer Substances 0.000 claims description 17
- 238000006116 polymerization reaction Methods 0.000 claims description 12
- 239000004372 Polyvinyl alcohol Substances 0.000 claims description 11
- 229920002451 polyvinyl alcohol Polymers 0.000 claims description 11
- 238000002835 absorbance Methods 0.000 claims description 9
- 238000010521 absorption reaction Methods 0.000 claims description 7
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 claims description 5
- 238000010557 suspension polymerization reaction Methods 0.000 claims description 5
- 239000007864 aqueous solution Substances 0.000 claims description 4
- 125000005678 ethenylene group Chemical group [H]C([*:1])=C([H])[*:2] 0.000 claims description 3
- 238000001228 spectrum Methods 0.000 claims 1
- -1 vinyl compound Chemical class 0.000 claims 1
- 229920002554 vinyl polymer Polymers 0.000 claims 1
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 15
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 9
- 239000002245 particle Substances 0.000 description 8
- 239000000178 monomer Substances 0.000 description 5
- 239000000243 solution Substances 0.000 description 5
- IKHGUXGNUITLKF-UHFFFAOYSA-N Acetaldehyde Chemical compound CC=O IKHGUXGNUITLKF-UHFFFAOYSA-N 0.000 description 4
- 229920005989 resin Polymers 0.000 description 4
- 239000011347 resin Substances 0.000 description 4
- 238000000862 absorption spectrum Methods 0.000 description 3
- 229920000642 polymer Polymers 0.000 description 3
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 2
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 2
- 239000003054 catalyst Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005227 gel permeation chromatography Methods 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 239000004014 plasticizer Substances 0.000 description 2
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2,2'-azo-bis-isobutyronitrile Substances N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 1
- 229920002134 Carboxymethyl cellulose Polymers 0.000 description 1
- YIVJZNGAASQVEM-UHFFFAOYSA-N Lauroyl peroxide Chemical compound CCCCCCCCCCCC(=O)OOC(=O)CCCCCCCCCCC YIVJZNGAASQVEM-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 239000012736 aqueous medium Substances 0.000 description 1
- 239000001768 carboxy methyl cellulose Substances 0.000 description 1
- 235000010948 carboxy methyl cellulose Nutrition 0.000 description 1
- 239000008112 carboxymethyl-cellulose Substances 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 150000002148 esters Chemical group 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 239000003112 inhibitor Substances 0.000 description 1
- 229920000609 methyl cellulose Polymers 0.000 description 1
- 239000001923 methylcellulose Substances 0.000 description 1
- 235000010981 methylcellulose Nutrition 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- IJGRMHOSHXDMSA-UHFFFAOYSA-N nitrogen Substances N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 1
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000002685 polymerization catalyst Substances 0.000 description 1
- 229920002689 polyvinyl acetate Polymers 0.000 description 1
- 239000011118 polyvinyl acetate Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000007127 saponification reaction Methods 0.000 description 1
- GRONZTPUWOOUFQ-UHFFFAOYSA-M sodium;methanol;hydroxide Chemical compound [OH-].[Na+].OC GRONZTPUWOOUFQ-UHFFFAOYSA-M 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 238000010558 suspension polymerization method Methods 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- 229920001567 vinyl ester resin Polymers 0.000 description 1
Description
〔産業上の利用分野〕
本発明は不飽和単量体例えばビニル化合物の懸
濁重合時に用いる分散安定剤、特に塩化ビニルの
懸濁重合用の分散安定剤に関する。
〔従来の技術〕
工業的に塩化ビニル系樹脂を製造する場合、水
性媒体中で懸濁分散安定剤の存在下に塩化ビニル
モノマーを分散させ、油溶性触媒を用いて重合を
行う懸濁重合法が広く実施されている。一般に該
樹脂の品質を支配する要因としては重合率、水−
モノマー比、重合温度、触媒量あるいは分散安定
剤の種類、量等が挙げられるが、この中でも分散
安定剤の影響が最も大きいと言われている。
塩化ビニル重合用の分散安定剤に要求される性
能としては少量の使用で充分な分散力を示し、
得られる塩化ビニル系重合体粒子の粒度分布をシ
ヤープにする働きのあること、重合体粒子の可
塑剤の吸収速度を大きくして成型加工性を容易に
するために粒子を空隙率が大きい多孔性にする働
きのあること、多孔性粒子中に残存する塩化ビ
ニルモノマーの除去あるいは成型品の物性を向上
させるために各重合体粒子の空隙率をほぼ一定の
範囲内に収束させる働きのあること等が挙げられ
る。これらの要求を満たす分散安定剤を使用して
得られた塩化ビニル系樹脂からは、フイツシユア
イ等のほとんどない良好な成型品が得られるので
ある。
〔発明が解決しようとする問題点〕
しかし、従来の分散安定剤としてはメチルセル
ロース、カルボキシメチルセルロース等の繊維素
誘導体あるいは部分ケン化ポリビニルアルコール
等がそれぞれ単独又は併用により実用化されてい
るが、これらはいずれも上記要求を満足し得ない
ものである。
かかる対策の一つとしてポリビニルアルコール
分子中にカルボニル基を導入することが提案され
ているが、未だ充分な効果は得られていない。
〔問題を解決するための手段〕
しかるに本発明者等はかかる問題点を解決すべ
く鋭意研究を重ねた結果、平均重合度が500以上
で重量平均重合度(以下Pwと略記する)と数平
均重合度(以下Pnと略記する)との比(Pw/
Pn)が3.0以下で、かつ分子内にカルボニル基を
持ち、これに隣接してビニレン基を有するもので
0.1%水溶液の紫外吸収スペクトルによる280mμ
と320mμの吸光度係数がそれぞれ0.30以上及び
0.15以上で280mμに対する320mμの吸光度係数の
比が0.30以上であるポリビニルアルコール(以下
PVAと略記する)よりなるビニル化合物の懸濁
重合用分散安定剤がかかる目的を達成し得ること
を見出し、本発明を完成するに到つた。
本発明の分散安定剤におけるPwとPnはPVA
を再アセチル化して得られたポリ酢酸ビニルのゲ
ルパーミユエイシヨンクロマトグラフイ(GPC)
による測定から求められる。測定は
機 器:HLC−802R(東洋曹達工業株式会社製)
カラム:GHM6(東洋曹達工業株式会社製)×2
溶 媒:テトラヒドロフラン
温 度:23±1℃
なる条件下で行う。
Pw/Pnが3.0以下、好ましくは2.0〜2.8であるこ
とが本発明の必須条件であり、かかる範囲外では
本発明の効果は得難い。
更にPVA中にカルボニル基を持ち、これに隣
接してビニレン基を有するもので0.1%水溶液の
紫外吸収スペクトルによる280mμ、320mμの吸光
度係数及び吸光度係数の比が前記特定範囲である
ことも必要である。
前記した280mμの吸収はカルボニル基含有中の
[Industrial Field of Application] The present invention relates to a dispersion stabilizer used in the suspension polymerization of unsaturated monomers such as vinyl compounds, particularly to a dispersion stabilizer for the suspension polymerization of vinyl chloride. [Prior art] When producing vinyl chloride resin industrially, a suspension polymerization method is used in which vinyl chloride monomers are dispersed in an aqueous medium in the presence of a suspension dispersion stabilizer and polymerized using an oil-soluble catalyst. is widely practiced. In general, the factors that control the quality of the resin are polymerization rate, water
Examples include monomer ratio, polymerization temperature, amount of catalyst, and type and amount of dispersion stabilizer, among which the dispersion stabilizer is said to have the greatest influence. The performance required for a dispersion stabilizer for vinyl chloride polymerization is that it exhibits sufficient dispersion power even when used in small amounts.
It works to sharpen the particle size distribution of the vinyl chloride polymer particles obtained, and the particles have a high porosity to increase the absorption rate of plasticizer in the polymer particles and facilitate molding processability. It has the function of converging the porosity of each polymer particle within a substantially constant range in order to remove vinyl chloride monomer remaining in porous particles or improve the physical properties of molded products. can be mentioned. Vinyl chloride resins obtained using dispersion stabilizers that meet these requirements yield good molded products with almost no buildup. [Problems to be Solved by the Invention] However, as conventional dispersion stabilizers, cellulose derivatives such as methyl cellulose and carboxymethyl cellulose, partially saponified polyvinyl alcohol, etc. have been put into practical use either alone or in combination; None of them can satisfy the above requirements. As one such measure, it has been proposed to introduce carbonyl groups into polyvinyl alcohol molecules, but sufficient effects have not yet been obtained. [Means for Solving the Problem] However, as a result of intensive research in order to solve this problem, the present inventors found that the average degree of polymerization is 500 or more, and the weight average degree of polymerization (hereinafter abbreviated as Pw) and number average The ratio (Pw/
Pn) is 3.0 or less and has a carbonyl group in the molecule and a vinylene group adjacent to it.
280mμ by ultraviolet absorption spectrum of 0.1% aqueous solution
and 320mμ absorbance coefficients are 0.30 or higher and
Polyvinyl alcohol (hereinafter referred to as
The present inventors have discovered that a dispersion stabilizer for suspension polymerization of vinyl compounds consisting of PVA (abbreviated as PVA) can achieve the above object, and have completed the present invention. Pw and Pn in the dispersion stabilizer of the present invention are PVA
Gel permeation chromatography (GPC) of polyvinyl acetate obtained by reacetylation of
It is determined from measurements by The measurement is carried out under the following conditions: Equipment: HLC-802R (manufactured by Toyo Soda Kogyo Co., Ltd.) Column: GHM6 (manufactured by Toyo Soda Kogyo Co., Ltd.) x 2 Solvent: Tetrahydrofuran Temperature: 23 ± 1°C. It is an essential condition of the present invention that Pw/Pn is 3.0 or less, preferably 2.0 to 2.8, and it is difficult to obtain the effects of the present invention outside this range. Furthermore, it is necessary that PVA has a carbonyl group and a vinylene group adjacent to it, and the absorbance coefficients of 280 mμ and 320 mμ and the ratio of the absorbance coefficients according to the ultraviolet absorption spectrum of a 0.1% aqueous solution are within the above specified range. . The above-mentioned absorption at 280 mμ is due to carbonyl group-containing
【式】構造に帰属されるものであ
り、かかる構造はビニルエステル残基の脱カルボ
ン酸反応、あるはは水酸基の脱水反応により生成
するものである。本発明の分散安定剤は前記した
如く280nμの吸光度係数が0.3以上であることが必
要であり、更に好ましくは0.3〜0.55のものが粒
度分布のシヤープ性、空隙率の均一性、可塑剤の
吸収性が良好であるという点で有利に用いられ
る。280mμの吸収に加えて320mμに吸収を示すも
のでなければならない。かかる320mμの吸収は
[Formula] This structure is generated by a decarboxylic acid reaction of a vinyl ester residue or a dehydration reaction of a hydroxyl group. As mentioned above, the dispersion stabilizer of the present invention needs to have an absorbance coefficient of 0.3 or more at 280nμ, and more preferably one of 0.3 to 0.55, which improves sharpness of particle size distribution, uniformity of porosity, and absorption of plasticizer. It is advantageously used in terms of its good properties. In addition to absorption at 280 mμ, it must exhibit absorption at 320 mμ. The absorption of 320 mμ is
以下、実例を挙げて本発明の分散安定剤をさら
に詳しく説明する。尚、例中「部」及び「%」と
あるのは特に断わりのない限り重量基準である。
実施例 1
分散安定剤の調製
酢酸ビニル1200部、メタノール745部及びアセ
トアルデヒド28部を反応器に入れて十分窒素置換
した後外温を65℃に上げ、内温が60℃に達したと
ころで2,2′−アゾビスイソブチロニトリル
0.172部を含むメタノール10部を加えた。
重合率が30%になつたところで重合禁止剤を加
え、その後反応器を冷却し減圧下に未反応の酢酸
ビニルとアセトアルデヒドをメタノールと共に系
外に追い出す操作をメタノールを追加しながら行
い、ポリ酢酸ビニルのメタノール溶液を得た。こ
のときのPw/Pnは2.2であつた。
次に、このメタノール溶液の一部を取り濃度を
50%に調製してニーダーに仕込み、溶液温度を35
℃に保ちながら2%の水酸化ナトリウム−メタノ
ール溶液を加えて約35℃で混練して平均重合度
700のポリビニルアルコールを得た。
該ポリビニルアルコールを常法により165℃、
2.5時間熱処理を行い平均重合度700、Pw/Pn=
2.3、ケン化度70.0モル%、0.1%水溶液の紫外吸
収スペクトルによる280mμの吸光度係数0.39、
320mμの吸光度係数0.25、吸光度係数の比0.64の
ポリビニルアルコール分散安定剤を得た。
撹拌器を備えた容量100のステンレス製オー
トクレーブ中に塩化ビニルモノマー100重量部、
水150部、該分散安定剤0.1部及び重合触媒として
ラウロイルパーオキサイド0.2部の割合で仕込ん
で回転数400rpmで撹拌しながら温度を60℃に調
整して懸濁重合を行つた。
得られた塩化ビニル樹脂粒子の性能を第1表に
示す。
実施例2〜3、対照例1〜4
実施例1に準じて第1表に示す如き分散安定剤
を調製して使用した以外は実施例1に準じて実験
を行つた。その結果を第1表に示す。
Hereinafter, the dispersion stabilizer of the present invention will be explained in more detail by giving examples. In addition, "parts" and "%" in the examples are based on weight unless otherwise specified. Example 1 Preparation of dispersion stabilizer 1200 parts of vinyl acetate, 745 parts of methanol, and 28 parts of acetaldehyde were placed in a reactor, the atmosphere was sufficiently replaced with nitrogen, and then the external temperature was raised to 65°C. When the internal temperature reached 60°C, 2. 2'-Azobisisobutyronitrile
10 parts of methanol containing 0.172 parts were added. When the polymerization rate reaches 30%, a polymerization inhibitor is added, and then the reactor is cooled and unreacted vinyl acetate and acetaldehyde are expelled from the system together with methanol under reduced pressure. A methanol solution of was obtained. Pw/Pn at this time was 2.2. Next, take a portion of this methanol solution and adjust the concentration.
Prepare the solution to 50% and place it in a kneader, and set the solution temperature to 35%.
While keeping the temperature at ℃, add 2% sodium hydroxide-methanol solution and knead at about 35℃ to determine the average degree of polymerization.
700 polyvinyl alcohol was obtained. The polyvinyl alcohol was heated to 165°C by a conventional method.
After heat treatment for 2.5 hours, the average degree of polymerization was 700, Pw/Pn=
2.3, degree of saponification 70.0 mol%, absorbance coefficient 0.39 at 280 mμ by ultraviolet absorption spectrum of 0.1% aqueous solution,
A polyvinyl alcohol dispersion stabilizer with an absorbance coefficient of 320 mμ of 0.25 and a ratio of absorbance coefficients of 0.64 was obtained. 100 parts by weight of vinyl chloride monomer in a 100 capacity stainless steel autoclave equipped with a stirrer;
Suspension polymerization was carried out by charging 150 parts of water, 0.1 part of the dispersion stabilizer, and 0.2 part of lauroyl peroxide as a polymerization catalyst, and adjusting the temperature to 60° C. while stirring at a rotation speed of 400 rpm. Table 1 shows the performance of the obtained vinyl chloride resin particles. Examples 2-3, Comparative Examples 1-4 Experiments were conducted according to Example 1, except that the dispersion stabilizers shown in Table 1 were prepared and used according to Example 1. The results are shown in Table 1.
Claims (1)
平均重合度との比が3.0以下でかつ分子内にカル
ボニル基を持ち、これに隣接してビニレン基を有
するもので0.1%水溶液の紫外吸収スペクトルに
よる280mμと320mμの吸光度係数がそれぞれ0.3
以上及び0.15以上で280mμに対する320mμの吸光
度係数の比が0.30以上であるポリビニルアルコー
ルよりなるビニル化合物の懸濁重合用分散安定
剤。1 The average degree of polymerization is 500 or more, the ratio of the weight average degree of polymerization to the number average degree of polymerization is 3.0 or less, and has a carbonyl group in the molecule and a vinylene group adjacent to it, and has ultraviolet absorption of a 0.1% aqueous solution. The absorbance coefficient of 280mμ and 320mμ according to the spectrum is 0.3 respectively.
A dispersion stabilizer for suspension polymerization of a vinyl compound, which is made of polyvinyl alcohol and has a ratio of absorbance coefficient of 320 mμ to 280 mμ of 0.30 or more with the above and 0.15 or more.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP23216684A JPS61108602A (en) | 1984-11-02 | 1984-11-02 | Dispersion stabilizer for suspension polymerization of vinyl compound |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP23216684A JPS61108602A (en) | 1984-11-02 | 1984-11-02 | Dispersion stabilizer for suspension polymerization of vinyl compound |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS61108602A JPS61108602A (en) | 1986-05-27 |
JPH0588251B2 true JPH0588251B2 (en) | 1993-12-21 |
Family
ID=16935025
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP23216684A Granted JPS61108602A (en) | 1984-11-02 | 1984-11-02 | Dispersion stabilizer for suspension polymerization of vinyl compound |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS61108602A (en) |
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JPWO2018117246A1 (en) * | 2016-12-21 | 2019-10-31 | 三菱ケミカル株式会社 | Polyvinyl alcohol resin, dispersant, and dispersant for suspension polymerization |
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JP5236250B2 (en) * | 2007-10-31 | 2013-07-17 | 電気化学工業株式会社 | Dispersant for polymerization, method for producing vinyl chloride resin using the same, vinyl chloride resin and molded product |
JP5480150B2 (en) * | 2008-10-08 | 2014-04-23 | 株式会社クラレ | Polyvinyl chloride resin composition and method for producing the same |
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JPS582962A (en) * | 1981-06-29 | 1983-01-08 | Fujitsu Ltd | Picture processing device |
JPS59166505A (en) * | 1983-03-10 | 1984-09-19 | Kuraray Co Ltd | Dispersion stabilizer for suspension polymerization |
Cited By (7)
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US9914791B2 (en) | 2014-02-05 | 2018-03-13 | Kuraray Co., Ltd. | Dispersing agent for suspension polymerization of vinyl compound |
JP2017509782A (en) * | 2014-03-28 | 2017-04-06 | シントマー(ユーケー)リミテッドSynthomer (Uk) Limited | Process for producing branched polymers, branched polymers and uses of such polymers |
CN109354641A (en) * | 2014-03-28 | 2019-02-19 | 辛色姆(英国)有限公司 | Prepare the application of the method, branched polymer and the polymer of branched polymer |
US10711073B2 (en) | 2014-03-28 | 2020-07-14 | Synthomer (Uk) Limited | Method of making a branched polymer, a branched polymer and uses of such a polymer |
TWI748930B (en) * | 2014-03-28 | 2021-12-11 | 英商辛色姆(英國)有限公司 | Method of making a branched polymer, a branched polymer and uses of such a polymer |
JPWO2018117246A1 (en) * | 2016-12-21 | 2019-10-31 | 三菱ケミカル株式会社 | Polyvinyl alcohol resin, dispersant, and dispersant for suspension polymerization |
DE112021004264T5 (en) | 2020-08-12 | 2023-05-25 | Kuraray Co., Ltd. | Vinyl alcohol polymer and its use |
Also Published As
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JPS61108602A (en) | 1986-05-27 |
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