JPH0584813A - Manufacture of plastic bottle - Google Patents
Manufacture of plastic bottleInfo
- Publication number
- JPH0584813A JPH0584813A JP3249181A JP24918191A JPH0584813A JP H0584813 A JPH0584813 A JP H0584813A JP 3249181 A JP3249181 A JP 3249181A JP 24918191 A JP24918191 A JP 24918191A JP H0584813 A JPH0584813 A JP H0584813A
- Authority
- JP
- Japan
- Prior art keywords
- temperature
- parison
- mold
- plastic bottle
- parts
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/64—Heating or cooling preforms, parisons or blown articles
- B29C49/6409—Thermal conditioning of preforms
- B29C49/6436—Thermal conditioning of preforms characterised by temperature differential
- B29C49/6445—Thermal conditioning of preforms characterised by temperature differential through the preform length
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2949/00—Indexing scheme relating to blow-moulding
- B29C2949/07—Preforms or parisons characterised by their configuration
- B29C2949/0715—Preforms or parisons characterised by their configuration the preform having one end closed
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/02—Combined blow-moulding and manufacture of the preform or the parison
- B29C49/06—Injection blow-moulding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/64—Heating or cooling preforms, parisons or blown articles
- B29C49/68—Ovens specially adapted for heating preforms or parisons
- B29C49/681—Ovens specially adapted for heating preforms or parisons using a conditioning receptacle, e.g. a cavity, e.g. having heated or cooled regions
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明は、ポリエチレンテレフタ
レート(以下PETという)等の樹脂を素材とする有底
筒状のパリソンを射出成形によって成形し、この有底筒
状のパリソンをダイレクトあるいはコールドパリソンと
した後加熱状態で成形様金型内に挿入し、型締めし、延
伸ブロー成形するプラスチックボトルの製造方法に関す
るものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a bottomed tubular parison made of a resin such as polyethylene terephthalate (hereinafter referred to as PET) by injection molding, and the bottomed tubular parison is directly or cold parisoned. After that, the present invention relates to a method for producing a plastic bottle which is inserted into a molding die in a heated state, clamped, and stretch blow molded.
【0002】[0002]
【従来の技術】従来、この種の延伸ブロー成形で飲料、
油等の液体を充填するプラスチックボトルを成形すると
きには、プラスチックボトルの胴部形状を滑らかな曲
面、例えば、断面が円であるか楕円等の形状にした場
合、延伸して肉厚を小さく成形するので強度的に弱くな
り、内容物を高温充填する場合に充填後に胴脹れの現象
を起こし易いという問題点があった。2. Description of the Related Art Conventionally, beverages are produced by stretch blow molding of this kind,
When molding a plastic bottle filled with a liquid such as oil, when the shape of the body of the plastic bottle is a smooth curved surface, for example, the cross section is a circle or an ellipse, it is stretched to reduce the wall thickness. Therefore, there is a problem in that the strength is weakened, and when the contents are filled at a high temperature, the phenomenon of blistering is likely to occur after the filling.
【0003】また、このような問題点を解決する手段と
して、図4に示すようにプラスチックボトルAの胴部の
一部又は全体に補強用のリブqを多数設けて強度を高め
る方法も講じるれている。しかしながら、この様な補強
リブを設けると、金型加工が複雑となりコスト高になっ
たり、成形後のプラスチックボトルの胴部にラベルを貼
る位置が制限されてしまったり、金型内でラベルを一体
化するインモールドラベル法の時においても、ボトルと
ラベルの間に気泡が残ってしまうなど、ボトルの外観デ
ザインが制約されてしまう以外にも問題点があった。As a means for solving such a problem, as shown in FIG. 4, a method of increasing the strength by providing a number of reinforcing ribs q on a part or the whole of the body of the plastic bottle A is also taken. ing. However, if such reinforcing ribs are provided, the mold processing becomes complicated and the cost becomes high, the position where the label is attached to the body of the plastic bottle after molding is limited, and the label is integrated in the mold. Even when the in-mold label method is adopted, there is a problem in that the appearance design of the bottle is restricted, such as bubbles remaining between the bottle and the label.
【0004】[0004]
【発明が解決しようとする課題】本発明はこのように、
プラスチックボトルの延伸成形方法において、、プラス
チックボトルの外観デザインに制約されない、しかも金
型にリブを設けることなくとも胴部の強度を高めること
ができるプラスチックボトルの製造方法を提供すること
を目的とする。SUMMARY OF THE INVENTION The present invention thus provides
An object of the present invention is to provide a method for producing a plastic bottle, which is not limited by the appearance design of the plastic bottle in the stretch forming method of the plastic bottle, and which can increase the strength of the body portion without providing ribs on the mold. ..
【0005】[0005]
【問題点を解決する手段】本発明は上記問題点を解決し
たもので、射出成形した有底筒状のパリソンを金型内で
延伸ブロー成形するプラスチックボトルの製造方法にお
いて、金型挿入前に前記パリソンの成形後の胴部に該当
する部分を水平方向に分割した筋状に、延伸ブロー成形
時の金型温度より高い範囲で、高温部と低温部を有する
ように温度調整し、このパリソンを胴部が平滑な面であ
る金型内に挿入し、次いで圧縮空気を吹き込んでブロー
成形することにより、ボトルの内側面が前記低温部に設
定した部分が高温部に設定した部分より肉厚になるよう
にしたプラスチックボトルの製造方法である。The present invention solves the above problems, and in a method of manufacturing a plastic bottle in which an injection-molded bottomed cylindrical parison is stretch blow-molded in a mold, before inserting the mold. A part of the parison corresponding to the body part after molding is divided into horizontal stripes, and the temperature is adjusted so as to have a high temperature part and a low temperature part in a range higher than the mold temperature during stretch blow molding. The body part is inserted into a mold with a smooth surface, and then compressed air is blown into it to perform blow molding, so that the part where the inner surface of the bottle is set to the low temperature part is thicker than the part set to the high temperature part. It is a method for manufacturing a plastic bottle.
【0006】[0006]
【作用】上記本発明の方法において、成形終了後のプラ
スチックボトルが、挿入された圧縮空気により、収縮が
安定するまで、冷却した後、金型から取り出せば、表面
が金型通りの、しかも内側のみ肉厚変化のあるボトルが
えられ、強度的には優れたプラスチックボトルが得られ
る。In the above-mentioned method of the present invention, the plastic bottle after molding is cooled by the compressed air inserted until the shrinkage becomes stable, and then the plastic bottle is taken out from the mold. Only a bottle with varying wall thickness can be obtained, and a plastic bottle with excellent strength can be obtained.
【0007】[0007]
【実施例】以下、本発明に係わるプラスチックボトルの
製造方法を、実施例により説明する。EXAMPLES The method for producing a plastic bottle according to the present invention will be described below with reference to examples.
【0008】まず、射出成形した直後の加熱された状態
にあるパリソンをそのまま利用するホットパリソン法に
て説明する。First, a hot parison method in which a parison in a heated state immediately after injection molding is used as it is will be described.
【0009】射出成形法によりPET樹脂にて有底筒状
のパリソン1を所定の大きさに成形し、射出成形機から
取り出したパリソン1を図1に示すような温調ポット2
に挿入し、このパリソン1を温度調整する。A cylindrical bottomed parison 1 is molded to a predetermined size from PET resin by an injection molding method, and the parison 1 taken out from the injection molding machine is a temperature control pot 2 as shown in FIG.
And adjust the temperature of this parison 1.
【0010】この温調ポット2は図1の断面図に示され
るようにパリソン挿入孔3を有する温調ブロック4が断
熱層5介して多段に積み重ねられて構成されている。こ
こで温調ブロック4と断熱層5の数は特に制限されるも
のではなく、ボトルの大きさ、肉厚等により、その数は
決定される。As shown in the sectional view of FIG. 1, the temperature control pot 2 is constructed by stacking temperature control blocks 4 having parison insertion holes 3 in multiple stages with a heat insulating layer 5 interposed therebetween. Here, the numbers of the temperature control blocks 4 and the heat insulation layers 5 are not particularly limited, and the numbers are determined depending on the size and wall thickness of the bottle.
【0011】各温調ブロック4のパリソン挿入孔3面は
遠赤外線発生層6が形成されている。この遠赤外線発生
層6は、例えば、ファインセラミック、アルミナ等の焼
成層で構成され、この焼成層はセラミック物質をほぼ1
000度Cの高温で焼成することにより形成されてい
る。A far infrared ray generating layer 6 is formed on the surface of the parison insertion hole 3 of each temperature control block 4. The far-infrared ray generating layer 6 is composed of, for example, a firing layer of fine ceramic, alumina, etc.
It is formed by firing at a high temperature of 000 ° C.
【0012】断熱層5としては、断熱紙を使用すれば良
く、また他の素材でも断熱性を有するものであれば使用
できる。As the heat insulating layer 5, heat insulating paper may be used, and other materials may be used as long as they have heat insulating properties.
【0013】本発明は上記各温調ブロック4に内蔵され
ているヒーター(図示せず)を所定の温度で加熱する
と、熱伝導により、熱がパリソン1に放射され前記パリ
ソン1を所定の温度に加熱する。ここで各温調ブロック
4は予めことなる温度に加熱できるようにすることも可
能でプラスチックボトルの形状などに合わせてその値は
設定される。According to the present invention, when a heater (not shown) built in each of the temperature control blocks 4 is heated at a predetermined temperature, heat is radiated to the parison 1 by heat conduction and the parison 1 is heated to a predetermined temperature. To heat. Here, each temperature control block 4 can be heated to a different temperature in advance, and its value is set according to the shape of the plastic bottle.
【0014】このうにして、所定の温度に加熱されたパ
リソン1は図2に示すように低温部aと高温部bがリン
グ状に多段に分布しており、このパリソンを成形用金型
(図示せず)に搬送し、従来と同様に表面が平滑な胴部
を有する成形用金型はを使用して圧縮空気を吹き込みな
がら、延伸ブロー成形する。In this way, the parison 1 heated to a predetermined temperature has a ring-shaped multi-stage distribution of low-temperature parts a and high-temperature parts b, as shown in FIG. (Not shown), and stretch blow molding is performed while blowing compressed air using a molding die having a body having a smooth surface as in the conventional case.
【0015】さらに、成形されたプラスチックボトルA
の胴部の収縮が安定するまで冷却した後、金型から取り
出すと、ここでは図3に示すような、ボトル外面が金型
内面に合致するような平ら表面を有し、かつ前記パリソ
ン1の状態で低温部aであったところは圧縮空気による
伸びが小さいので、肉厚部pとなり、内側面に突出した
リング状の肉厚部pが胴部に多段に分布している。Further, the molded plastic bottle A
After cooling until the shrinkage of the body of the container is stable, when it is taken out of the mold, it has a flat surface such that the outer surface of the bottle matches the inner surface of the mold, as shown in FIG. In the state where the temperature is the low temperature portion a, the expansion due to the compressed air is small.
【0016】前記の如く、温調ブロック4に遠赤外線発
生層6を設けたので、縦方向での温度干渉より深度によ
る影響が小さくなるので、肉厚部pの厚みをより大きく
することが可能となる。As described above, since the far-infrared ray generating layer 6 is provided in the temperature control block 4, the influence of the depth is less than the temperature interference in the vertical direction, so that the thickness of the thick portion p can be increased. Becomes
【0017】このリング状の肉厚部pが補強用リブの役
目をなし、内容物を充填した際の胴脹れなどを防止でき
る。The ring-shaped thick portion p serves as a reinforcing rib, and can prevent bulging when the contents are filled.
【0018】また、上記説明では、ホットパリソン法で
説明したがコールドパリソン法を使うときには、予め成
形されたパリソン(プリフォーム)を温調装置等により
所定の温度まで加熱した後、上記ホットパリソン法と同
様に温調ポットにパリソンを挿入して部分的に低温部と
高温部とに調整し、前記実施例と同じ方法を用いて延伸
ブロー成形すればよい。In the above description, the hot parison method has been described. However, when using the cold parison method, a preformed parison (preform) is heated to a predetermined temperature by a temperature controller or the like, and then the hot parison method is used. Similarly to the above, a parison may be inserted into the temperature control pot to partially adjust the temperature to a low temperature part and a high temperature part, and stretch blow molding may be performed using the same method as in the above embodiment.
【0019】[0019]
【発明の効果】本発明は上記の如くの構成であり、成形
金型としては、補強用リブなどの凹凸を有するような複
雑な形状にすることなく、成形されたボトルに水平方向
の肉厚部を設けて強度を高めるので、飲料用のようなホ
ット充填されるボトルの凹み防止が可能なボトルを製造
でき、またラベルを貼る場合には、外面に凹凸を有して
いないため、成形後、或いは成形と同時にはることもで
き、容易にかつ綺麗に貼ることができるなど優れたプラ
スチックボトルの製造方法である。EFFECT OF THE INVENTION The present invention is constructed as described above, and the molding die does not have a complicated shape such as a reinforcing rib having irregularities, and the molded bottle has a horizontal wall thickness. Since it is provided with a portion to increase the strength, it is possible to manufacture a bottle capable of preventing dents of hot-filled bottles such as beverages, and when attaching a label, there is no unevenness on the outer surface, so after molding Alternatively, it is an excellent method for producing a plastic bottle, which can be applied simultaneously with molding and can be easily and neatly attached.
【図1】本発明のプラスチックボトルの製造方法に係わ
る実施例に温調ポットとパリソンの説明図である。FIG. 1 is an explanatory view of a temperature control pot and a parison in an example relating to a method for producing a plastic bottle of the present invention.
【図2】本発明の加熱されたパリソンの一部拡大断面説
明図である。FIG. 2 is a partially enlarged cross-sectional explanatory view of the heated parison of the present invention.
【図3】本発明により製造されたプラスチックボトルの
一部を示す断面説明図である。FIG. 3 is an explanatory cross-sectional view showing a part of a plastic bottle manufactured according to the present invention.
【図4】従来の方法により製造されたプラスチックボト
ルの一部を示す断面説明図である。FIG. 4 is an explanatory cross-sectional view showing a part of a plastic bottle manufactured by a conventional method.
1.…パリソン 2.…温調ポット 3.…パリソン挿入孔 4.…温調ブロック 5.…断熱層 6.…遠赤外線発生層 a.…低温部 b.…高温部 p.…肉厚部 A.…プラスチックボトル 1. … Parison 2. … Temperature control pot 3. … Parison insertion hole 4. … Temperature control block 5. … Thermal insulation layer 6. ... Far infrared ray generating layer a. ... Low temperature part b. … High temperature part p. ... Thick part A. … Plastic bottles
Claims (2)
で延伸ブロー成形するプラスチックボトルの製造方法に
おいて、金型挿入前に前記パリソンの成形後の胴部に該
当する部分を水平方向に分割した筋状に、延伸ブロー成
形時の金型温度より高い範囲で、高温部と低温部を有す
るように温度調整し、このパリソンを胴部が平滑な面で
ある金型内に挿入し、次いで圧縮空気を吹き込んでブロ
ー成形することにより、ボトルの内側面が前記低温部に
設定した部分が高温部に設定した部分より肉厚になるよ
うにしたプラスチックボトルの製造方法。1. A method of manufacturing a plastic bottle in which an injection-molded bottomed tubular parison is stretch blow-molded in a mold, wherein a portion corresponding to a body part of the parison after molding is horizontally oriented before the mold is inserted. Adjust the temperature so that it has a high-temperature part and a low-temperature part in a range that is higher than the mold temperature during stretch blow molding, and insert this parison into a mold whose body has a smooth surface. Then, a method for producing a plastic bottle, in which compressed air is blown into the bottle to blow-mold it so that the inner surface of the bottle is thicker at the low temperature portion than at the high temperature portion.
することを特徴とする請求項1に記載のプラスチックボ
トルの製造方法。2. The method for producing a plastic bottle according to claim 1, wherein the high temperature portion is heated via a far infrared ray generating layer.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP3249181A JP2560934B2 (en) | 1991-09-27 | 1991-09-27 | Plastic bottle manufacturing method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP3249181A JP2560934B2 (en) | 1991-09-27 | 1991-09-27 | Plastic bottle manufacturing method |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH0584813A true JPH0584813A (en) | 1993-04-06 |
JP2560934B2 JP2560934B2 (en) | 1996-12-04 |
Family
ID=17189110
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP3249181A Expired - Fee Related JP2560934B2 (en) | 1991-09-27 | 1991-09-27 | Plastic bottle manufacturing method |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2560934B2 (en) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0938962A2 (en) * | 1994-09-16 | 1999-09-01 | Nissei Asb Machine Co., Ltd. | Blow molding apparatus |
US6848899B2 (en) | 1994-09-16 | 2005-02-01 | Nissei Asb Machine Co., Ltd. | Injection stretch blow molding device with transfer station and pitch changing for blow molding |
KR100474390B1 (en) * | 2001-10-29 | 2005-03-08 | 김용선 | A heating apparatus of parison which is possible to control a heat in a part and the method thereof |
WO2012042145A1 (en) * | 2010-09-30 | 2012-04-05 | Sidel Participations | Method for forming a container provided with an imprint on an overheated area |
KR20140057273A (en) * | 2011-07-20 | 2014-05-12 | 닛세이 에이. 에스. 비 기카이 가부시키가이샤 | Temperature control apparatus for preforms, temperature control method for preforms, resin container and method for producing resin container |
-
1991
- 1991-09-27 JP JP3249181A patent/JP2560934B2/en not_active Expired - Fee Related
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0938962A2 (en) * | 1994-09-16 | 1999-09-01 | Nissei Asb Machine Co., Ltd. | Blow molding apparatus |
EP0938962A3 (en) * | 1994-09-16 | 2001-03-28 | Nissei Asb Machine Co., Ltd. | Blow molding apparatus |
US6848899B2 (en) | 1994-09-16 | 2005-02-01 | Nissei Asb Machine Co., Ltd. | Injection stretch blow molding device with transfer station and pitch changing for blow molding |
KR100474390B1 (en) * | 2001-10-29 | 2005-03-08 | 김용선 | A heating apparatus of parison which is possible to control a heat in a part and the method thereof |
WO2012042145A1 (en) * | 2010-09-30 | 2012-04-05 | Sidel Participations | Method for forming a container provided with an imprint on an overheated area |
FR2965505A1 (en) * | 2010-09-30 | 2012-04-06 | Sidel Participations | PROCESS FOR FORMING A CONTAINER WITH AN IMPRESSION ON AN OVERHEATED AREA |
KR20140057273A (en) * | 2011-07-20 | 2014-05-12 | 닛세이 에이. 에스. 비 기카이 가부시키가이샤 | Temperature control apparatus for preforms, temperature control method for preforms, resin container and method for producing resin container |
KR20190044076A (en) * | 2011-07-20 | 2019-04-29 | 닛세이 에이. 에스. 비 기카이 가부시키가이샤 | Blow molding method of resin container |
Also Published As
Publication number | Publication date |
---|---|
JP2560934B2 (en) | 1996-12-04 |
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