JPH058090A - Method and device for joining band-shaped metallic sheet - Google Patents
Method and device for joining band-shaped metallic sheetInfo
- Publication number
- JPH058090A JPH058090A JP16066891A JP16066891A JPH058090A JP H058090 A JPH058090 A JP H058090A JP 16066891 A JP16066891 A JP 16066891A JP 16066891 A JP16066891 A JP 16066891A JP H058090 A JPH058090 A JP H058090A
- Authority
- JP
- Japan
- Prior art keywords
- welding
- strip
- shaped metal
- welded
- metal plates
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明は帯状金属板の接合方法及
び装置に係り、特に、可撓性の帯状金属薄板同士を接合
するための接合方法及び装置に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method and apparatus for joining strip-shaped metal plates, and more particularly to a joining method and apparatus for joining flexible strip-shaped metal sheets.
【0002】[0002]
【従来の技術】可撓性の帯状金属薄板同士を接合する方
法として、先行する帯状金属薄板の後端部と後行する帯
状金属薄板の先端部とを重ね合わせた後に溶接装置で溶
接し、その溶接部を圧延装置で圧延する方法が知られて
いる(特開昭64-27776号公報)。この方法によれば溶接
部の段差を除去することができるので、溶接接合された
帯状金属板は円滑にパスローラと転接して搬送されて後
段の塗布装置に送られ、塗布処理が均一に行われる。2. Description of the Related Art As a method for joining flexible strip-shaped metal thin plates to each other, a trailing end of a preceding strip-shaped metal thin plate and a leading end of a trailing strip-shaped metal thin plate are overlapped and then welded by a welding device, A method of rolling the welded portion with a rolling device is known (Japanese Patent Laid-Open No. 64-27776). According to this method, the step difference in the welded portion can be removed, so that the welded and joined strip-shaped metal plate is smoothly transported while being in contact with the pass roller and sent to the coating device in the subsequent stage, so that the coating process is uniformly performed. .
【0003】[0003]
【発明が解決しようとする課題】しかしながら、上述し
た接合方法で重ね合わされた帯状金属板同士の溶接部を
溶接すると、図6に示すように帯状金属板同士2、4の
溶接部6の溶接開始端に亀裂6が発生する頻度が高いと
いう問題がある。(図6参照)また、マンガン、マグネ
シウムをある程度含んだアルミニウム合金では、溶接速
度を1〜2m/分の低速に設定して溶接を行うと亀裂の発
生する頻度を低くすることができるが、生産性が低下す
るという問題がある。However, when the welded portions of the strip-shaped metal plates which are stacked by the above-described joining method are welded, the welding of the welded portion 6 of the strip-shaped metal plates 2 and 4 is started as shown in FIG. There is a problem that cracks 6 frequently occur at the ends. (Refer to Fig. 6) For aluminum alloys containing manganese and magnesium to some extent, the frequency of cracks can be reduced by welding at a welding speed of 1 to 2 m / min. There is a problem that the sex is lowered.
【0004】本発明は、このような事情に鑑みてなされ
たもので、5m/分以上の溶接速度で帯状金属薄板同士の
重ね合わされた部分を溶接することができると共に、溶
接部の溶接開始端に亀裂が発生しない帯状金属板の接合
方法及び装置を提案することを目的としている。The present invention has been made in view of such circumstances, and it is possible to weld the overlapped portions of the strip-shaped metal thin plates at a welding speed of 5 m / min or more, and at the welding start end of the welded portion. It is an object of the present invention to propose a joining method and an apparatus for joining strip-shaped metal plates in which cracks do not occur on the surface.
【0005】[0005]
【課題を解決する為の手段】本発明は、前記目的を達成
する為に、帯状金属板同士を溶接装置のバックバー上で
重ね合わせ又は突き合わせると共に該重ね合わせ又は突
き合わせ部をバックバーの溶接溝に配設し、前記重ね合
わせ又は突き合わせ部を溶接装置で溶接し、該溶接接合
部を圧延装置で圧延する帯状金属板の接合装置におい
て、前記バックバーの溶接溝幅を1.5 mm以上にすること
を特徴とする。SUMMARY OF THE INVENTION In order to achieve the above-mentioned object, the present invention lays or abuts strip-shaped metal plates on a back bar of a welding apparatus and welds the laid or abutted portion to the back bar. In a belt-shaped metal plate joining device, which is arranged in a groove, welds the overlapping or butt portion with a welding device, and rolls the welded joint portion with a rolling device, the welding groove width of the back bar is 1.5 mm or more. It is characterized by
【0006】[0006]
【作用】本発明によれば、溶接装置のバックバーの溶接
溝幅を1.5 mm以上にしたので、帯状金属板同士の重ね合
わせ又は突き合わせ部をバックバーの溶接溝において溶
接すると溶接部の結晶が各々の帯状金属板の方向を向い
て形成される。According to the present invention, since the welding groove width of the back bar of the welding device is set to 1.5 mm or more, when the overlapping or abutting portions of the strip-shaped metal plates are welded in the welding groove of the back bar, the crystal of the welding portion is formed. It is formed facing the direction of each strip-shaped metal plate.
【0007】[0007]
【実施例】以下添付図面に従って本発明に係る帯状金属
板の接合方法及び装置の好ましい実施例を詳説する。図
1は本発明に係る帯状金属板の接合方法及び装置の説明
図である。図1に示すように帯状金属板10はロール1
2から巻戻されパスローラ14に転接されて接合装置1
6に搬送される。接合装置16のプリカット装置18は
2組のカッタ20、20を備え、帯状金属板10の先端
部10Aは、プリカット装置18によって切断され、接
合を行う帯状金属板22の後端部22Aに正確に突き合
わせ又は重ね合わせができるように形成される。尚、巻
戻される帯状金属板10の先端部10Aが直接帯状金属
板22の後端部22Aに正確に突き合わせできる場合に
は、プリカット装置18は使用されない。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT A preferred embodiment of a method and apparatus for joining strip-shaped metal plates according to the present invention will be described in detail below with reference to the accompanying drawings. FIG. 1 is an illustration of a method and apparatus for joining strip-shaped metal plates according to the present invention. As shown in FIG. 1, the strip metal plate 10 is a roll 1
2 is rewound and rolled on the pass roller 14 to be joined to the joining device 1
6 is transported. The pre-cutting device 18 of the joining device 16 includes two sets of cutters 20, 20. The leading end portion 10A of the strip-shaped metal plate 10 is cut by the pre-cutting device 18 and is precisely attached to the rear end portion 22A of the joining strip-shaped metal plate 22. It is formed so that it can be abutted or superposed. The precut device 18 is not used when the front end portion 10A of the strip-shaped metal plate 10 to be rewound can directly abut the rear end portion 22A of the strip-shaped metal plate 22.
【0008】プリカット装置18の後段には溶接装置2
4が設けられている。溶接装置24は図2に示すよう
に、クランプ26、28、溶接トーチ30及びバックバ
ー31等から構成されている。バックバー31の上部に
は帯状金属板10、22が載置され、このバックバー3
1は帯状金属板10の先端10Aと帯状金属板22の後
端22Aとが重ね合わされる箇所に溶接溝31Aが形成
されている。そして溶接溝31Aは溝幅Xが1.5 mmに設
定されている。なお、溶接溝31Aの溝幅Xは1.5 mmに
限らず1.5 mm以上に設定されていればよい。A welding device 2 is provided after the precut device 18.
4 are provided. As shown in FIG. 2, the welding device 24 is composed of clamps 26, 28, a welding torch 30, a back bar 31, and the like. The strip-shaped metal plates 10 and 22 are placed on the upper portion of the back bar 31.
In No. 1, a welding groove 31A is formed at a position where a front end 10A of the strip-shaped metal plate 10 and a rear end 22A of the strip-shaped metal plate 22 are overlapped with each other. The groove width X of the welding groove 31A is set to 1.5 mm. The groove width X of the welding groove 31A is not limited to 1.5 mm and may be set to 1.5 mm or more.
【0009】このように形成されているバックバー31
の溶接溝31Aで帯状金属板10の先端10Aと帯状金
属板22の後端22Aとが重ね合わされると、クランプ
26が帯状金属板10の先端10Aを保持し、クランプ
28が帯状金属板22の後端22Aを保持する。従って
帯状金属板10と帯状金属板22とが重ね合わせられ
る。そして帯状金属板同士10、22が重ね合わせられ
ると、重ね合わせ部は溶接トーチ30で溶接される。The back bar 31 formed in this way
When the front end 10A of the strip-shaped metal plate 10 and the rear end 22A of the strip-shaped metal plate 22 are overlapped with each other in the welding groove 31A, the clamp 26 holds the front end 10A of the strip-shaped metal plate 10 and the clamp 28 holds the strip-shaped metal plate 22. Hold the rear end 22A. Therefore, the strip-shaped metal plate 10 and the strip-shaped metal plate 22 are superposed. When the strip-shaped metal plates 10 and 22 are overlapped with each other, the overlapped portions are welded by the welding torch 30.
【0010】溶接トーチ30にはTIGアーク溶接法が
採用され、この溶接トーチ30の他には、MIGアーク
溶接、ガス溶接、又はCO2 、YAG等のレーザ溶接等
を用いてもよい。溶接トーチ30は突き合わせ部の上方
から帯状金属板10、22の幅方向に移動しながら帯状
金属板端部10A、22Aを溶融して溶接する。又、帯
状金属板10、22の厚みが、0.3mm 以下の場合には、
帯状金属板10、22が容易に溶融されるので、帯状金
属板端部10A、22A同士は僅か重ね合わせて溶接さ
れる。A TIG arc welding method is adopted for the welding torch 30, and other than this welding torch 30, MIG arc welding, gas welding, or laser welding of CO 2 , YAG or the like may be used. The welding torch 30 melts and welds the end portions 10A, 22A of the strip-shaped metal plates while moving in the width direction of the strip-shaped metal plates 10, 22 from above the abutting portion. When the thickness of the strip-shaped metal plates 10 and 22 is 0.3 mm or less,
Since the strip-shaped metal plates 10 and 22 are easily melted, the strip-shaped metal plate ends 10A and 22A are slightly overlapped and welded.
【0011】溶接装置24の後段には圧延装置32が設
けられ、圧延装置32は圧延ローラ34及びバックバー
36から構成され、圧延ローラ34の作動によって帯状
金属板10と帯状金属板22との溶接部40は圧延され
る。又、圧延装置32の後段にはエッジトリミング装置
42が設けられ、エッジトリミング装置42の一対のダ
イセット44、44間に帯状金属板10、22の溶接部
40が移動され、第3図に示すように帯状金属板10、
22の溶接部40の両端40A、40Bをトリミングし
ている。両端40A、40Bのトリミングはダイセット
44、44を溶接部40の幅方向に位置決めし、各帯状
金属板10A、22A及び溶接部40の端部を含めて打
ち抜くことにより行う。エッジトリミング法は、このパ
ンチング法の他にレーザによる切断法、エアプラズマに
よる切断法等を使用してもよい。このようにトリミング
した後、帯状金属板は塗布工程等に送り出されている。A rolling device 32 is provided at the subsequent stage of the welding device 24. The rolling device 32 comprises a rolling roller 34 and a back bar 36. The operation of the rolling roller 34 welds the strip metal plate 10 and the strip metal plate 22 together. The part 40 is rolled. Further, an edge trimming device 42 is provided at the subsequent stage of the rolling device 32, and the welding portion 40 of the strip-shaped metal plates 10 and 22 is moved between the pair of die sets 44 and 44 of the edge trimming device 42, as shown in FIG. The strip metal plate 10,
Both ends 40A and 40B of the welded portion 40 of 22 are trimmed. The trimming of both ends 40A, 40B is performed by positioning the die sets 44, 44 in the width direction of the welded portion 40 and punching out the strip-shaped metal plates 10A, 22A and the end portions of the welded portion 40. As the edge trimming method, a laser cutting method, an air plasma cutting method, or the like may be used in addition to the punching method. After trimming in this way, the strip-shaped metal plate is sent out to a coating process or the like.
【0012】前記の如く構成された本発明に係る帯状金
属板の接合方法及び装置によれば、帯状金属板10、2
2同士を重ね合わせた後に溶接装置24によって溶接さ
れ、その溶接部40は圧延装置32によって圧延され
る。このため、溶接部40は段差がなく、溶接接合され
た帯状金属板10、20は円滑にパスローラと転接して
搬送されて後段の図示しない塗布装置に送られ、塗布処
理が均一に行われる。この場合、溶接部40は大きな接
合強度を有し、円滑に搬送されるので破断の虞がない。
又、従来のように塗布装置を溶接部40から退避させる
ことなく、溶接部40にも均一に塗布処理ができる。According to the method and apparatus for joining strip-shaped metal plates according to the present invention configured as described above, the strip-shaped metal plates 10 and 2 are provided.
After the two are superposed, they are welded by the welding device 24, and the welded portion 40 is rolled by the rolling device 32. Therefore, the welded portion 40 has no step, and the belt-shaped metal plates 10 and 20 welded and joined are smoothly transferred in contact with the pass roller to be conveyed to the coating device (not shown) in the subsequent stage, and the coating process is uniformly performed. In this case, the welded portion 40 has a large joint strength and is smoothly transported, so that there is no fear of breakage.
Further, it is possible to uniformly apply the coating to the welding portion 40 without retracting the coating device from the welding portion 40 as in the conventional case.
【0013】又、溶接部40は圧延処理による加工硬化
によって溶接時と比較して引張強度が回復し、接合強度
が向上する。従って、アルミニウム等のように結晶が溶
接時の溶融によって粗大化するものには、特に有効であ
る。更に、溶接部40の表面形状は溶接時の熱集中及び
圧延時の加圧変動により歪み、搬送中の張力負荷時に応
力が集中するが、図3に示すように各帯状金属板10、
22の溶接部40の端部46をトリミングすると、溶接
部40の応力は減少し帯状金属板10、22に破断の虞
がない。Further, the work strength of the welded portion 40 is restored by the work hardening due to the rolling treatment, and the joint strength is improved as compared with the case of welding. Therefore, it is particularly effective for crystals, such as aluminum, whose crystals are coarsened by melting during welding. Furthermore, the surface shape of the welded portion 40 is distorted due to heat concentration during welding and pressure fluctuation during rolling, and stress concentrates when tension is applied during transportation, but as shown in FIG.
When the end portion 46 of the welded portion 40 of 22 is trimmed, the stress of the welded portion 40 is reduced and there is no risk of the strip-shaped metal plates 10 and 22 breaking.
【0014】次に、バックバー31の溶接溝31Aの幅
寸法を1.0 mmと2.0 mmの2通りで溶接して溶接部を比較
した結果について説明する。試験サンプルは、帯状金属
板10、22の厚さ;0.3 mmのアルミ合金板とし、1.5
mm重ね合わせ後、6m/分の溶接速度で重ね合わせ部を溶
接した。図4は溶接溝31Aの幅寸法が1.0 mmの場合の
溶接部の結晶状態を示し、図5は溶接溝31Aの幅寸法
が2.0 mmの場合の溶接部の結晶状態を示している。図
4、図5から明らかなように溶接溝31Aの幅寸法が1.
0 mmの場合溶接部の結晶方向がバックバー31の溝角部
に向かっているのに対し、溶接溝31Aの幅寸法が2.0
mmの場合溶接部の結晶方向が帯状金属板10、22方向
に向かっている。また、溶接溝31Aの幅寸法が1.0 mm
の場合では溶接部の溶接開始端に2.0 〜3.0 mmの亀裂が
発生するのに対し、溶接溝31Aの幅寸法が2.0mmの場
合では溶接部の溶接開始端の亀裂発生を防止することが
できる。Next, the result of comparing the welded portions by welding the width of the welding groove 31A of the back bar 31 in two ways of 1.0 mm and 2.0 mm will be described. The test sample is an aluminum alloy plate having a thickness of the strip metal plates 10 and 22 of 0.3 mm and a thickness of 1.5.
After overlapping mm, the overlapping portion was welded at a welding speed of 6 m / min. FIG. 4 shows the crystalline state of the welded portion when the width dimension of the welding groove 31A is 1.0 mm, and FIG. 5 shows the crystalline state of the welded portion when the width dimension of the welding groove 31A is 2.0 mm. As is clear from FIGS. 4 and 5, the width dimension of the welding groove 31A is 1.
In the case of 0 mm, the crystal direction of the weld is toward the groove corner of the back bar 31, whereas the width dimension of the weld groove 31A is 2.0.
In the case of mm, the crystallographic direction of the weld is toward the strip-shaped metal plates 10 and 22. Moreover, the width dimension of the welding groove 31A is 1.0 mm.
In the case of, a crack of 2.0 to 3.0 mm is generated at the welding start end of the welded portion, whereas when the width dimension of the welding groove 31A is 2.0 mm, the generation of cracks at the welding start end of the welded portion can be prevented. .
【0015】前記実施例では帯状金属板同士10、22
を微小量重ね合わせて重ね合わせ部を溶接したが、これ
に限らず、帯状金属板同士10、22を突き合わせて突
き合わせ部を溶接してもよい。In the above embodiment, the strip-shaped metal plates 10 and 22 are joined together.
Although the superposed portions are superposed by a small amount and the superposed portions are welded to each other, the present invention is not limited to this, and the strip-shaped metal plates 10 and 22 may be butted and the butted portions may be welded.
【0016】[0016]
【発明の効果】以上説明したように本発明に係る帯状金
属板の接合方法及び装置によれば、溶接装置のバックバ
ーの溶接溝幅を1.5 mm以上にしたので、帯状金属板同士
の重ね合わせ又は突き合わせ部をバックバーの溶接溝に
おいて溶接すると溶接部の結晶が各々の帯状金属板の方
向を向いて形成される。As described above, according to the method and apparatus for joining strip-shaped metal plates according to the present invention, the welding groove width of the back bar of the welding device is set to 1.5 mm or more. Alternatively, when the abutting portion is welded in the welding groove of the back bar, the crystal of the welding portion is formed in the direction of each strip-shaped metal plate.
【0017】従って、溶接部の溶接開始端の亀裂発生を
防止することができると共に、板厚が0.1 〜0.5 mmのア
ルミ合金製の帯状金属板同士を5m/分以上の溶接速度で
溶接することができる。Therefore, it is possible to prevent the occurrence of cracks at the welding start end of the welded portion, and to weld the aluminum alloy strip metal plates having a plate thickness of 0.1 to 0.5 mm at a welding speed of 5 m / min or more. You can
【図1】本発明に係る帯状金属板の接合装置の説明図FIG. 1 is an explanatory view of a belt-shaped metal plate joining apparatus according to the present invention.
【図2】本発明に係る帯状金属板の接合装置の要部拡大
図FIG. 2 is an enlarged view of a main part of a belt-shaped metal plate joining device according to the present invention.
【図3】本発明に係る帯状金属板の接合装置で帯状金属
板同士を溶接した状態を示す平面図FIG. 3 is a plan view showing a state in which the strip-shaped metal plates are welded to each other by the strip-shaped metal plate joining apparatus according to the present invention.
【図4】本発明に係る帯状金属板の接合装置で帯状金属
板同士を溶接した溶接部の断面図FIG. 4 is a cross-sectional view of a welded portion where band-shaped metal plates are welded together by the band-shaped metal plate joining device according to the present invention.
【図5】本発明に係る帯状金属板の接合装置で帯状金属
板同士を溶接した溶接部の断面図FIG. 5 is a cross-sectional view of a welded portion in which strip-shaped metal plates are welded together by the strip-shaped metal plate joining apparatus according to the present invention.
【図6】従来の帯状金属板の接合装置で帯状金属板同士
を溶接した状態を示す平面図FIG. 6 is a plan view showing a state in which band-shaped metal plates are welded together by a conventional band-shaped metal plate joining device.
10、22…帯状金属板 16…接合装置 18…プリカット装置 24…溶接装置 31…バックバー 31A…溶接溝 32…圧延装置 36…エッジトリミング装置 40…溶接部 10, 22 ... Strip-shaped metal plate 16 ... Joining device 18 ... Precut device 24 ... Welding equipment 31 ... Back bar 31A ... Welding groove 32 ... Rolling equipment 36 ... Edge trimming device 40 ... Welded part
Claims (2)
溶接溝幅を1.5 mm以上に設定し、帯状金属板同士を前記
バックバー上で重ね合わせ又は突き合わせると共に該重
ね合わせ又は突き合わせ部をバックバーの溶接溝に配設
する工程と、前記重ね合わせ又は突き合わせ部を溶接す
る工程と、該溶接接合部を圧延する工程と、を備えたこ
とを特徴とする帯状金属板の接合方法。1. A welding groove width of a back bar provided in a welding device is set to 1.5 mm or more, and strip metal plates are superposed or abutted on the back bar, and the superposed or abutted portion is backed. A method for joining strip-shaped metal plates, comprising: a step of arranging in a welding groove of a bar; a step of welding the overlapping or abutting portion; and a step of rolling the welded joint portion.
上で重ね合わせ又は突き合わせると共に該重ね合わせ又
は突き合わせ部をバックバーの溶接溝に配設し、前記重
ね合わせ又は突き合わせ部を溶接装置で溶接し、該溶接
接合部を圧延装置で圧延する帯状金属板の接合装置にお
いて、前記バックバーの溶接溝幅が1.5 mm以上であるこ
とを特徴とした帯状金属板の接合装置。2. The strip-shaped metal plates are superposed or abutted on a back bar of a welding apparatus, and the superposed or abutted portion is arranged in a welding groove of the back bar, and the superposed or abutted portion is welded by the welding apparatus. A joining device for strip-shaped metal plates, which comprises welding and rolling the welded joint with a rolling device, wherein the welding groove width of the back bar is 1.5 mm or more.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP16066891A JPH058090A (en) | 1991-07-01 | 1991-07-01 | Method and device for joining band-shaped metallic sheet |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP16066891A JPH058090A (en) | 1991-07-01 | 1991-07-01 | Method and device for joining band-shaped metallic sheet |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH058090A true JPH058090A (en) | 1993-01-19 |
Family
ID=15719908
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP16066891A Pending JPH058090A (en) | 1991-07-01 | 1991-07-01 | Method and device for joining band-shaped metallic sheet |
Country Status (1)
Country | Link |
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JP (1) | JPH058090A (en) |
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1991
- 1991-07-01 JP JP16066891A patent/JPH058090A/en active Pending
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