JPH057925A - Extruding device for forming large-sized hollow die stock - Google Patents

Extruding device for forming large-sized hollow die stock

Info

Publication number
JPH057925A
JPH057925A JP16591891A JP16591891A JPH057925A JP H057925 A JPH057925 A JP H057925A JP 16591891 A JP16591891 A JP 16591891A JP 16591891 A JP16591891 A JP 16591891A JP H057925 A JPH057925 A JP H057925A
Authority
JP
Japan
Prior art keywords
molding
hole
container
stock
port
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP16591891A
Other languages
Japanese (ja)
Inventor
Eiji Sugio
栄治 杉尾
Kouzou Michisaka
浩三 道阪
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Showa Aluminum Can Corp
Original Assignee
Showa Aluminum Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Showa Aluminum Corp filed Critical Showa Aluminum Corp
Priority to JP16591891A priority Critical patent/JPH057925A/en
Publication of JPH057925A publication Critical patent/JPH057925A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C33/00Feeding extrusion presses with metal to be extruded ; Loading the dummy block
    • B21C33/006Consecutive billets, e.g. billet profiles allowing air expulsion or bonding of billets

Abstract

PURPOSE:To execute such extrusion forming as a failure of a stock leakage, etc., is not generated by allowing an annular deposition chamber and a container billet hole to communicate with each other by plural port holes. CONSTITUTION:A conical recessed part 10 of a size roughly corresponding to a container billet hole 1a is provided in the center part on the rear end face of a male die 4. On the conical face of this recessed part 10, a circular extruding stock inflow port 11 is provided at an equal interval in the peripheral direction. On the front end face of the periphery of a forming projecting part 7 of the male die 4, an extruding stock outflow port 12 is provided at an equal interval in the peripheral direction. The extruding stock outflow port 12 is formed a little longer in its peripheral direction in an annular deposition chamber 9. Each stock inflow port 11 and each stock outflow port 12 are allowed to communicate with each other by a straight port hole 13 pierced with a drill in a state inclined to the outside to the front in the extruding direction. In the course of extrusion, back pressure to the male die 4 is suppressed small. Therefore, it does not occur that the extruding stock intrudes from between the male die 4 and the female die 3, and between a container 1 and the male die 4.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】この発明は、アルミニウム等の金
属製大型中空型材、例えばコンテナのビレット孔よりも
大口径の円形管等を押出成形する押出加工装置に関す
る。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an extrusion processing apparatus for extruding a large hollow metal material such as aluminum, for example, a circular tube having a diameter larger than the billet hole of a container.

【0002】[0002]

【従来の技術】例えば、コンテナ(51)のビレット孔
(51a )よりも径大なサイズの円管(E)の押出成形
は、従来、第3図(イ)(ロ)に示されるように、コン
テナ(51)とダイス雄型(52)との間に、雄型(52)側
に向けて傾斜状に拡径された材料導通孔(53a )を有す
る金属流れ調整用の金型(53)を配置した押出加工装置
を用いて行われていた。
2. Description of the Related Art For example, extrusion molding of a circular pipe (E) having a diameter larger than that of a billet hole (51a) of a container (51) is conventionally performed as shown in FIGS. , A metal flow adjusting mold (53) having a material-conducting hole (53a) between the container (51) and the male die (52) whose diameter is gradually increased toward the male (52) side. ) Was placed using an extrusion processing apparatus.

【0003】[0003]

【発明が解決しようとする課題】しかしながら、上記の
押出加工装置では、成形しようとする型材のサイズが大
きくなればなるほど、流れ調整用金型(53)の材料導通
孔(53a )を大傾斜角に拡径しなければならず、それに
伴い、流れ調整用金型(53)にビレット金属による背圧
が大きく作用するようになって、その結果、流れ調節用
金型(53)とダイス雄型(52)との間にビレット金属が
侵入し、大きなトラブルを生じる危険性があった。
However, in the above extrusion processing apparatus, the larger the size of the mold material to be molded, the larger the angle of inclination of the material passage hole (53a) of the flow adjusting mold (53). The back pressure due to the billet metal acts on the flow adjustment mold (53) to a great extent, and as a result, the flow adjustment mold (53) and the die male mold become larger. There was a risk that billet metal would enter between (52) and cause major trouble.

【0004】かかる技術背景において、この発明は、上
記のような材料漏れなどの不具合を生じさせずに、大型
中空型材を押出成形することができる押出加工装置を提
供することを目的とする。
In view of the above technical background, an object of the present invention is to provide an extrusion processing apparatus capable of extruding a large hollow mold material without causing problems such as material leakage as described above.

【0005】[0005]

【課題を解決するための手段】上記目的において、この
発明は、型材外周部を成形する成形孔を有する雌型と、
型材中空部を成形する成形用凸部を有する雄型とが組み
合わせられて、成形孔と成形用凸部との間にコンテナビ
レット孔に対して大サイズの環状成形隙間が形成された
押出用ホローダイスが備えられ、前記環状成形隙間の後
部に隣接して設けられた環状溶着室とコンテナビレット
孔とが、押出方向前方に向けて外方に傾斜された雄型の
複数個のポート孔によって連通されてなることを特徴と
する大型中空型材成形用の押出加工装置を要旨とする。
To achieve the above object, the present invention provides a female mold having a molding hole for molding an outer peripheral portion of a mold material,
An extrusion hollanderice in which a male mold having a molding convex portion for molding a hollow part of the molding material is combined to form a large-sized annular molding gap with respect to the container billet hole between the molding hole and the molding convex portion. And a container billet hole provided adjacent to the rear part of the annular molding gap are communicated with each other by a plurality of male-type port holes inclined outward toward the front in the extrusion direction. The gist is an extrusion processing apparatus for molding a large hollow material, which is characterized in that

【0006】なお、上記において、「コンテナビレット
孔に対して大サイズの環状成形隙間」とは、環状成形隙
間の断面外接円のサイズがコンテナビレット孔よりも大
きい場合を含むのはもとより、コンテナビレット孔と略
同じがそれよりも若干小さいような場合をも含む意味に
おいて使用している。
In the above description, "a large-sized annular molding gap with respect to the container billet hole" includes not only the case where the size of the circular circumscribed circle of the annular molding gap is larger than the container billet hole, but also the container billet. It is used in the meaning including the case where it is almost the same as the hole but slightly smaller than it.

【0007】[0007]

【作用】上記構成では、コンテナビレット孔内の押出材
料は、分断されて雄型の各ポート孔内に流入し、各ポー
ト孔内を該ポート孔の傾斜方向に沿って外方に変位され
ながら前方に流通していき、そして、環状溶着室内に流
入して互いに溶着され、環状の成形用隙間を通過して大
型の中空型材に成形される。
In the above structure, the extruded material in the container billet hole is divided and flows into each male port hole, while being displaced outward in each port hole along the inclination direction of the port hole. As it flows forward, it flows into the annular welding chamber and is welded to each other, and passes through the annular forming gap to be formed into a large hollow mold member.

【0008】[0008]

【実施例】次に、この発明を、コンテナのビレット孔の
孔径よりも径大な大型アルミニウム製円形管を成形する
押出加工装置に適用した実施例を説明する。なお、本発
明は、コンテナのビレット孔の孔径と同じがそれよりも
若干小さい大型の円形管を押出成形する場合にも適用さ
れうることはもとより、円形管に限らず、偏平管等の各
種異形管においてその断面外接円がコンテナのビレット
孔の孔径よりも径大、ないしは同等、若干径小である大
型中空型材を押出成形する押出加工装置に広く適用され
うるものであることはいうまでもない。
EXAMPLE Next, an example in which the present invention is applied to an extrusion processing apparatus for forming a large-sized aluminum circular tube having a diameter larger than the diameter of the billet hole of a container will be described. The present invention can be applied not only to the extrusion of a large circular tube having the same diameter as the billet hole of the container but a little smaller than that, but is not limited to the circular tube, and various other shapes such as flat tubes. It goes without saying that the cross-section circumscribed circle of the pipe can be widely applied to an extrusion processing device for extruding a large hollow material whose diameter is larger than, or equivalent to, slightly smaller than the diameter of the billet hole of the container. .

【0009】第1図及び第2図に示される押出加工装置
において、(1)はコンテナ、(2)は押出用ホローダ
イスである。
In the extrusion processing apparatus shown in FIG. 1 and FIG. 2, (1) is a container, and (2) is an extrusion hollow rice.

【0010】ホローダイス(2)は、雌型(3)と雄型
(4)とを組み合わせたものである。雌型(3)には、
その後端面に溶着室用凹部(5)が設けられると共に、
該溶着用凹部(5)内中央部に、コンテナ(1)のビレ
ット孔(1a)の孔径よりも径大な成形孔(6)が設けら
れている。一方、雄型(4)には、コンテナビレット孔
(1a)の孔径よりも径大でかつ雌型成形孔(6)よりも
径小な成形凸部(7)が前方突出状態に設けられてい
る。これにて、雄雌両型(3)(4)を組み合わせるこ
とにより、成形孔(6)と成形凸部(7)との間に、コ
ンテナビレット孔(1a)よりも径大な大型円形管を成形
する環状の成形隙間(8)が形成され、また雄型(4)
と雌型(3)との間に環状の溶着室(9)が形成される
ものとなされている。
The Hollodry (2) is a combination of a female mold (3) and a male mold (4). In the female mold (3),
A recess for the welding chamber (5) is provided on the rear end face, and
A molding hole (6) having a diameter larger than that of the billet hole (1a) of the container (1) is provided in the center of the welding recess (5). On the other hand, the male mold (4) is provided with a molding projection (7) having a diameter larger than that of the container billet hole (1a) and smaller than that of the female molding hole (6) so as to project forward. There is. By combining the male and female molds (3) and (4), a large circular pipe with a larger diameter than the container billet hole (1a) between the molding hole (6) and the molding protrusion (7). Forming an annular molding gap (8) for molding the male mold (4)
An annular welding chamber (9) is formed between the mold and the female mold (3).

【0011】そして、上記雄型(4)の後端面中央部に
は、コンテナビレット孔(1a)に略対応する大きさの円
錐状の凹部(10)が設けられている。そして、該凹部
(10)の錐面に、周方向に5個、等間隔的に円形の押出
材料流入口(11)…が設けられ、雄型(4)の後面をコ
ンテナ(1)の前端面に当接せしめた状態で、コンテナ
ビレット孔(1a)の断面外周線内にこれらの押出材料流
入口(11)…の全てが存置されるものとなされている。
At the center of the rear end surface of the male die (4), a conical recess (10) having a size substantially corresponding to the container billet hole (1a) is provided. Five circular extrusion material inlets (11) are provided in the conical surface of the recess (10) at equal intervals in the circumferential direction, and the rear surface of the male die (4) is located at the front end of the container (1). All of these extruded material inlets (11) are arranged within the outer peripheral line of the cross section of the container billet hole (1a) in the state of being brought into contact with the surface.

【0012】また一方、雄型(4)の成形凸部(7)周
囲の前端面に、前記材料流入口(11)と位相を略一にし
て、押出材料流出口(12)が周方向等間隔的に設けられ
ている。この押出材料流出口(12)は、その断面積が前
記材料流入口(11)の断面積よりも大きく形成されてい
る。このように断面積を大きくするために、押出材料流
出口(12)は、溶着室(9)内においてその周方向に長
目に形成されている。
On the other hand, on the front end face around the molding convex portion (7) of the male die (4), the material inlet (11) is approximately in phase with the extruded material outlet (12) in the circumferential direction or the like. It is provided at intervals. The extruded material outlet (12) has a cross-sectional area larger than that of the material inlet (11). In order to increase the cross-sectional area in this way, the extrusion material outlet (12) is formed in the welding chamber (9) to be long in the circumferential direction.

【0013】そして、各材料流入口(11)と各材料流出
口(12)とが、押出方向前方に向けて外方に傾斜した状
態にドリルにより穿設された真直なポート孔(13)…に
て連通されたものとなされている。そして、材料流入口
(11)をこれよりも断面積の大きな材料流出口(12)に
連通するため、材料流入口(11)から周方向に穿孔角度
を若干異ならせるようにして2度ドリル穿孔して各材料
流出口(12)を∞字状に形成したものとなされている。
A straight port hole (13) formed by drilling each material inflow port (11) and each material outflow port (12) so as to be inclined outward toward the front in the extrusion direction. It is said to have been communicated with. Since the material inlet port (11) communicates with the material outlet port (12) having a larger cross-sectional area than this, the drilling angle is slightly different from the material inlet port (11) in the circumferential direction. Then, each material outlet (12) is formed in the shape of ∞.

【0014】上記構成の押出加工装置では、コンテナ
(1)にアルミニウムビレット(B)を装填すると共
に、コンテナ(1)をダイス(2)の後端面に圧接せし
めた状態に保持し、そして、図示しないステムにて該ビ
レット(B)を後方から加圧すると、ビレット金属が各
材料流入口(11)を通じて各ポート孔(13)内に流入
し、該ポート孔(13)の傾斜によって径方向外方に変位
されながら、押出方向前方、即ち溶着室(9)に向けて
移行していく。そして、これらの金属は、各材料流出口
(12)から溶着室(9)内に流出し、そこで互いに溶着
され、環状成形隙間(8)に通され、コンテナビレット
孔(1a)よりも径大な大型円管型材(E)に押出成形さ
れる。
In the extrusion processing apparatus having the above-mentioned structure, the container (1) is loaded with the aluminum billet (B), and the container (1) is held in a state of being pressed against the rear end surface of the die (2). When the billet (B) is pressurized from the rear with a stem that does not exist, the billet metal flows into each port hole (13) through each material inlet (11), and the billet metal is radially outward due to the inclination of the port hole (13). While being displaced in one direction, it moves toward the front in the extrusion direction, that is, toward the welding chamber (9). Then, these metals flow out of the material outlets (12) into the welding chamber (9), are welded to each other there, pass through the annular molding gap (8), and have a diameter larger than that of the container billet hole (1a). It is extruded into a large-sized circular pipe mold material (E).

【0015】そして、外方に傾斜させた複数のポート孔
(13)にてコンテナビレット孔(1a)とダイス溶着室
(9)とが連通された構成となされているから、この押
出中において、雄型(4)に対する背圧は小さく抑えら
れ、そのため、押出材料は、雄型(4)と雌型(3)と
の間や、コンテナ(1)と雄型(4)との間など、いず
れの間からも侵入を起こすことがない。
Since the container billet hole (1a) and the die welding chamber (9) are communicated with each other through the plurality of outwardly inclined port holes (13), during the extrusion, The back pressure on the male mold (4) is kept low, so that the extruded material is placed between the male mold (4) and the female mold (3), between the container (1) and the male mold (4), etc. No invasion occurs from any of the intervals.

【0016】また、雄型(4)の後端面中央部には、円
錐状の凹部(10)が形成され、その錐面に材料流入口
(11)が設けられた構成となされていることにより、雄
型(4)の後端部に作用する押出圧力が径方向外方に分
散されて押出方向に作用する圧力が減少され、雄型
(4)が従来よりも強い押出圧力に耐えることができる
のはもとより、雄型(4)とコンテナ(1)との間への
押出材料の侵入もより効果的に抑制されることになる。
Further, a conical recess (10) is formed in the center of the rear end surface of the male die (4), and the material inlet (11) is provided on the conical surface thereof. The extrusion pressure acting on the rear end of the male die (4) is dispersed radially outward to reduce the pressure acting in the extrusion direction, and the male die (4) can withstand a stronger extrusion pressure than before. In addition to what can be done, intrusion of the extruded material between the male mold (4) and the container (1) can be suppressed more effectively.

【0017】更に、押出材料の各流出口(13)を各流入
口(11)よりも断面積を大きくし、各流出口(13)を∞
状として同流出口(13)間の間隔距離を狭くするように
しているから、溶着室(9)内でのビレット金属同士の
圧着も支障なく実現される。
Furthermore, each of the outlets (13) of the extruded material has a larger cross-sectional area than each of the inlets (11), and each outlet (13) is ∞.
Since the distance between the same outlets (13) is narrowed, the crimping of the billet metals in the welding chamber (9) can be realized without any trouble.

【0018】[0018]

【発明の効果】上述の次第で、この発明の押出加工装置
は、環状溶着室とコンテナビレット孔とが、押出方向前
方に向けて外方に傾斜された雄型の複数個のポート孔に
よって連通されたものであるから、コンテナビレット孔
に対し大型の中空型材を、コンテナとダイスとの間、雄
型と雌型との間等への背圧作用による押出材料の侵入を
抑制して、押出成形することができ、コンテナビレット
孔に対し従来よりも更に大型の中空型材の押出成形を実
現することができる。
As described above, in the extrusion processing apparatus of the present invention, the annular welding chamber and the container billet hole are communicated with each other by a plurality of male type port holes inclined outward toward the front in the extrusion direction. Therefore, a large hollow material is inserted into the container billet hole to prevent the extruded material from entering the container and the die, between the male mold and the female mold, etc. It is possible to perform molding, and it is possible to realize extrusion molding of a hollow mold material that is larger than the conventional one for the container billet hole.

【図面の簡単な説明】[Brief description of drawings]

【図1】実施例にかかる押出加工装置を示すもので、図
(イ)は装置の縦断面図、図(ロ)はダイスの後端面図
である。
1 shows an extrusion processing apparatus according to an embodiment, FIG. 1 (a) is a vertical sectional view of the apparatus, and FIG. 1 (b) is a rear end view of a die.

【図2】実施例にかかる押出加工装置を分解状態にして
示す斜視図である。
FIG. 2 is a perspective view showing the extrusion processing apparatus according to the embodiment in a disassembled state.

【図3】従来例にかかる押出加工装置を示すもので、図
(イ)は縦断面図、図(ロ)は図(イ)のIII-III 線矢
視図である。
3A and 3B show an extrusion processing apparatus according to a conventional example, wherein FIG. 3A is a vertical sectional view and FIG. 3B is a view taken along the line III-III in FIG.

【符号の説明】[Explanation of symbols]

1…コンテナ 1a…ビレット孔 2…ホローダイス 3…雌型 4…雄型 6…成形孔 7…成形凸部 8…成形隙間 9…溶着室 13…ポート孔 E…円管(大型中空型材) DESCRIPTION OF SYMBOLS 1 ... Container 1a ... Billet hole 2 ... Hollow chair 3 ... Female mold 4 ... Male mold 6 ... Molding hole 7 ... Molding convex part 8 ... Molding gap 9 ... Welding chamber 13 ... Port hole E ... Circular pipe (large hollow mold material)

Claims (1)

【特許請求の範囲】 【請求項1】 型材外周部を成形する成形孔を有する雌
型と、型材中空部を成形する成形用凸部を有する雄型と
が組み合わせられて、成形孔と成形用凸部との間にコン
テナビレット孔に対して大サイズの環状成形隙間が形成
された押出用ホローダイスが備えられ、前記環状成形隙
間の後部に隣接して設けられた環状溶着室とコンテナビ
レット孔とが、押出方向前方に向けて外方に傾斜された
雄型の複数個のポート孔によって連通されてなることを
特徴とする大型中空型材成形用の押出加工装置。
Claim: What is claimed is: 1. A molding die having a molding hole for molding an outer peripheral portion of a molding material and a male mold having a molding convex portion for molding a hollow portion of the molding material are combined to form a molding hole and a molding material. An extrusion hollow chair having a large-sized annular molding gap is formed between the convex portion and the container billet hole, and an annular welding chamber and a container billet hole are provided adjacent to the rear portion of the annular molding gap. Is communicated by a plurality of male-type port holes that are inclined outward toward the front in the extrusion direction.
JP16591891A 1991-07-05 1991-07-05 Extruding device for forming large-sized hollow die stock Pending JPH057925A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP16591891A JPH057925A (en) 1991-07-05 1991-07-05 Extruding device for forming large-sized hollow die stock

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP16591891A JPH057925A (en) 1991-07-05 1991-07-05 Extruding device for forming large-sized hollow die stock

Publications (1)

Publication Number Publication Date
JPH057925A true JPH057925A (en) 1993-01-19

Family

ID=15821490

Family Applications (1)

Application Number Title Priority Date Filing Date
JP16591891A Pending JPH057925A (en) 1991-07-05 1991-07-05 Extruding device for forming large-sized hollow die stock

Country Status (1)

Country Link
JP (1) JPH057925A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0987068A3 (en) * 1998-09-16 2001-06-13 Alusuisse Technology & Management AG Method and device for the extrusion of a hollow section or similar body from bars

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0987068A3 (en) * 1998-09-16 2001-06-13 Alusuisse Technology & Management AG Method and device for the extrusion of a hollow section or similar body from bars

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