JPH0576538B2 - - Google Patents

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Publication number
JPH0576538B2
JPH0576538B2 JP60140798A JP14079885A JPH0576538B2 JP H0576538 B2 JPH0576538 B2 JP H0576538B2 JP 60140798 A JP60140798 A JP 60140798A JP 14079885 A JP14079885 A JP 14079885A JP H0576538 B2 JPH0576538 B2 JP H0576538B2
Authority
JP
Japan
Prior art keywords
plating
corrosion resistance
plated steel
present
alloy
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP60140798A
Other languages
Japanese (ja)
Other versions
JPS621860A (en
Inventor
Tomoaki Usuki
Masakatsu Fujino
Junichi Uchida
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel Corp
Original Assignee
Sumitomo Metal Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sumitomo Metal Industries Ltd filed Critical Sumitomo Metal Industries Ltd
Priority to JP14079885A priority Critical patent/JPS621860A/en
Publication of JPS621860A publication Critical patent/JPS621860A/en
Publication of JPH0576538B2 publication Critical patent/JPH0576538B2/ja
Granted legal-status Critical Current

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Description

【発明の詳細な説明】 〔産業上の利用分野〕 この発明は真空蒸着法により製造されたAl−
Zn合金めつき鋼板に関する。
[Detailed Description of the Invention] [Industrial Field of Application] The present invention provides an Al-
Regarding Zn alloy plated steel sheets.

〔従来の技術〕[Conventional technology]

Alめつき鋼板は良好な美観を有し、かつ耐食
性も特殊の環境を除けば、Znめつき鋼板の3〜
4倍の性能を有すると言われている。しかしなが
ら、海洋環境などのCl-イオンの存在する環境下
では、めつき皮膜に孔食を生じやすく、その結
果、めつき基板を腐食させ、最終的にはあなあき
を発生させることなる。
Al-plated steel sheets have a good appearance, and their corrosion resistance is about 30% higher than that of Zn-plated steel sheets, except in special environments.
It is said to have four times the performance. However, in an environment where Cl - ions exist, such as a marine environment, pitting corrosion tends to occur in the plating film, which corrodes the plating substrate and eventually causes perforation.

Al−Zn合金めつき鋼板は、Alめつき鋼板より
更に高い耐食性を有し、特にCl-イオン環境下で
格段に優れた耐食性を有することが知られ、種々
の組成で実用化が進んでいる。しかしながら、こ
れら鋼板の殆どはAlめつき鋼板と同様の溶融め
つき法にて製造されているため、次の如き問題が
あつた。
Al-Zn alloy plated steel sheets are known to have higher corrosion resistance than Al-plated steel sheets, especially in Cl - ion environments, and are being put into practical use in various compositions. . However, since most of these steel plates are manufactured by the same hot-dip galvanizing method as Al-plated steel plates, they have the following problems.

〔発明が解決しようとする問題点〕[Problem that the invention seeks to solve]

溶融めつき法では、薄めつきが困難でありめつ
き皮膜が一般に20〜40μm(150〜300g/m2)と
厚く加工性、溶接性が劣ると共に経済的に不利で
ある。
In the hot-dip plating method, thinning is difficult and the plating film is generally as thick as 20 to 40 μm (150 to 300 g/m 2 ), resulting in poor workability and weldability and is economically disadvantageous.

又めつき溶温度が高温(約700℃以上)のため
めつき層と母材間に金属間化合物の生成、母材へ
の悪影響、更には浴成分のAlの酸化によるAl2O3
ドロスの発生によりめつき皮膜中にこのAl2O3
巻き込んだりし、耐食性の向上を阻害する問題点
を有していた。
Also, because the plating melting temperature is high (approximately 700°C or higher), intermetallic compounds are formed between the plating layer and the base material, which has an adverse effect on the base material, and furthermore, Al 2 O 3 due to the oxidation of the bath component Al.
There was a problem in that this Al 2 O 3 was involved in the plating film due to the generation of dross, which inhibited improvement in corrosion resistance.

本発明の目的は、薄目付でありながら耐食性に
優れ、しかもAl2O3の巻き込みや金属間化合物の
形成がないAl−Zn合金めつき鋼板を提供するこ
とにある。
An object of the present invention is to provide an Al--Zn alloy plated steel sheet that has a low basis weight but has excellent corrosion resistance and is free from entrainment of Al 2 O 3 and formation of intermetallic compounds.

〔問題点を解決するための手段〕[Means for solving problems]

めつき法は乾式めつきと湿式めつきに大別さ
れ、乾式めつきは更に被覆金属の状態によつて融
体めつき、気相めつき、固相めつきに分けられ
る。前述した溶融めつき法は融体めつきに分類さ
れるが、本発明者らは気相めつき、特にその中に
真空蒸着めつきに着目し、この真空蒸着によつて
Al−Zn合金めつきを行うことを企画した。そし
て、種々の実験研究を繰り返した結果、特定の
Zn含有量範囲において特に顕著な耐食性向上効
果の得られることが知見された。
Plating methods are broadly divided into dry plating and wet plating, and dry plating is further divided into melt plating, gas phase plating, and solid phase plating depending on the condition of the coated metal. The above-mentioned melt plating method is classified as melt plating, but the present inventors focused on vapor phase plating, particularly vacuum vapor deposition plating, and found that
We planned to perform Al-Zn alloy plating. As a result of repeated various experimental studies, we found a specific
It has been found that a particularly remarkable effect of improving corrosion resistance can be obtained within the Zn content range.

本発明はこの知見に基づきなされたもので、
Znを5〜25wt%含有し残部が実質的にAlよりな
る付着量3〜20g/m2の真空蒸着めつき層を有す
ることを特徴とするAl−Zn合金めつき鋼板を要
旨とする。
The present invention was made based on this knowledge,
The gist of the present invention is an Al-Zn alloy plated steel sheet characterized by having a vacuum-deposited plating layer containing 5 to 25 wt% of Zn and the remainder being substantially Al with a coating weight of 3 to 20 g/ m2 .

真空蒸着によるAl−Zn合金めつきがZnめつき、
純Alめつきと比較して耐食性に優れる理由は下
記のように考えられる。
Al-Zn alloy plating by vacuum evaporation is Zn plating,
The reason why it has superior corrosion resistance compared to pure Al plating is thought to be as follows.

第1図は真空蒸着法にてZnを15wt%含有する
Al−Zn合金をめつきした供試材をSST(塩水噴霧
試験)にてその挙動を定量的に調査した結果を示
したもので、aはSSTにおける表面Znの経時変
化をESCA(光電子分光分析)で分析表示した
ZnLMMオージエスペクトル図、bは同じく
Al2pスペクトル図、cは表面Znの経時変化の分
析結果を定量化して示したグラフ、dはSST24
時間経過後の2種類の供試材(0wt%Znと15wt
%Zn)についてその表面100ÅにおけるAlの状態
をESCAで分析表示したスペクトル図である。
Figure 1 shows 15wt% Zn contained by vacuum evaporation method.
This figure shows the results of a quantitative investigation of the behavior of a specimen plated with Al-Zn alloy using SST (salt spray test). ) was analyzed and displayed.
ZnLMM Augier spectrum diagram, b is the same
Al2p spectrum diagram, c is a graph quantifying the analysis results of surface Zn changes over time, d is SST24
Two types of test materials (0wt%Zn and 15wt%
%Zn), the state of Al at 100 Å on the surface was analyzed and displayed using ESCA.

同図a,cに見るように、Al−Zn合金めつき
層中のZnはSSTの時間経過とともに酸化が進む。
また、同図bに示すように、Alは酸化が進む。
しかし、同図dに見るように、合金としてZnが
含有されることにより、Alの酸化速度は遅くな
る。このことは、合金としてZnが含有されるこ
とにより、Znの優先腐食が起つてAlの腐食が抑
制される。更にはAl−Znの混合腐食皮膜は非常
に緻密であり長時間の腐食に耐えられる。このよ
うな理由によりAl−Zn合金めつきはAlめつきよ
りも耐食性に優れるものと考えられる。
As seen in Figures a and c, Zn in the Al-Zn alloy plating layer progresses to oxidize as time passes during SST.
Furthermore, as shown in Figure b, oxidation of Al progresses.
However, as shown in Figure d, the oxidation rate of Al becomes slow due to the inclusion of Zn as an alloy. This means that by containing Zn as an alloy, preferential corrosion of Zn occurs and corrosion of Al is suppressed. Furthermore, the mixed corrosion film of Al-Zn is very dense and can withstand corrosion for a long time. For these reasons, Al-Zn alloy plating is considered to have better corrosion resistance than Al plating.

そして、真空蒸着法は、前記した溶融めつき法
に比べ薄めつきが可能であり、この薄めつきによ
つて加工性、溶接性が向上すると共に、薄めつき
でありながら従来の厚めつきと同等或いはより以
上の耐食性が得られ経済的に有利となる。
The vacuum evaporation method allows for thinner coating than the above-mentioned melt plating method, and this thinning improves workability and weldability, and although it is thinner, it is equivalent to or equivalent to conventional thick coating. This provides better corrosion resistance and is economically advantageous.

また、真空蒸着法では真空中でのAlの酸化が
殆ど皆無でありAl2O3の発生及び被覆中への巻き
込みが発生せず、又基板の温度が上昇しないこと
から金属間化合物の生成もなく、これらによる耐
食性低下の懸念もない。
In addition, with the vacuum evaporation method, there is almost no oxidation of Al in vacuum, so there is no generation of Al 2 O 3 or entrainment into the coating, and the temperature of the substrate does not rise, so there is no formation of intermetallic compounds. There is no concern that corrosion resistance will deteriorate due to these factors.

本発明のめつき鋼板において、めつき層中の
Zn含有量を5〜25wt%の範囲に限定したのは、
次の理由による。
In the plated steel sheet of the present invention, in the plated layer
The reason for limiting the Zn content to the range of 5 to 25 wt% is that
Due to the following reasons.

Zn含有率が5wt%未満では、Znの優先腐食が
少なくAlの腐食抑制効果が小さく十分な耐食性
が得られない。
When the Zn content is less than 5 wt%, preferential corrosion of Zn is small, and the effect of suppressing corrosion of Al is small, and sufficient corrosion resistance cannot be obtained.

一方Zn含有率が25wt%を超えるとZnの優先腐
食量が必要以上に増し、Zn主体の酸化皮膜が形
成されてくる。この皮膜はZnCl2・4Zn(OH)2
びZnOの組成をもち特に後者は比較的ポーラスな
構造で、耐食性に寄与するところが少なく、これ
に占有されることによつて耐食性が低下する。
On the other hand, when the Zn content exceeds 25 wt%, the amount of preferential corrosion of Zn increases more than necessary, and an oxide film consisting mainly of Zn is formed. This film has a composition of ZnCl 2 .4Zn(OH) 2 and ZnO, and the latter in particular has a relatively porous structure, contributes little to corrosion resistance, and is occupied by this, thereby reducing corrosion resistance.

以上のことから、本発明では、その含有率を5
〜25wt%、より好ましくは10〜20wt%とするも
のである。
From the above, in the present invention, the content is reduced to 5.
~25wt%, more preferably 10~20wt%.

又本発明の鋼板におけるめつき付着量は、3〜
20g/m2とする。
Furthermore, the amount of plating on the steel plate of the present invention is 3 to 3.
20g/ m2 .

3g/m2未満では十分なる耐食性が得られず20
g/m2超えでは、加工性、溶接性が悪化するのみ
ならず、より以上の耐食性向上が望めず経済的に
不利である。
If it is less than 3g/ m2 , sufficient corrosion resistance cannot be obtained20
If it exceeds g/m 2 , not only will workability and weldability deteriorate, but further improvement in corrosion resistance cannot be expected, which is economically disadvantageous.

本発明の鋼板におけるめつき付着量およびZn
の含有率は、例えば次のようにして求めることが
できる。
Plating amount and Zn in the steel sheet of the present invention
The content rate can be determined, for example, as follows.

鋼板から所定面積の試料を採取する。その試料
を所定濃度の酸溶液(例えば2%%Cl溶液)に浸
漬して、めつき皮膜を溶解する。次いで、その酸
溶液を付着量等に応じて希釈し、ICP発光分光分
析法等にて酸溶液のZn濃度およびAl濃度を求め
る。
A sample of a predetermined area is taken from the steel plate. The sample is immersed in an acid solution of a predetermined concentration (for example, a 2% Cl solution) to dissolve the plating film. Next, the acid solution is diluted according to the amount of adhesion, etc., and the Zn concentration and Al concentration of the acid solution are determined by ICP emission spectrometry or the like.

求めたZn濃度をa(g/)、Al濃度をb(g/
)とし、溶解に使用した酸溶液の量をm()
とする(ここでは簡単なため希釈せずに分析を行
つたとする)。そうすると、Znの溶解量はa・m
(g)となり、Alの溶解量はb・m(g)となる。
ここで、試料の面積がS(m2)であつたとすれば、
めつき付着量は(a+b)・m/s(g/m2)とな
り、Znの含有率はa/a+b(wt%)となる。
The determined Zn concentration is a (g/), and the Al concentration is b (g/
), and the amount of acid solution used for dissolution is m()
(Here, it is assumed that the analysis is performed without dilution for simplicity). Then, the amount of Zn dissolved is a・m
(g), and the amount of dissolved Al is b·m (g).
Here, if the area of the sample is S (m 2 ), then
The plating amount is (a+b)·m/s (g/m 2 ), and the Zn content is a/a+b (wt%).

なお、めつき皮膜を溶解させる際に懸念される
母材の溶解については、充分に希釈された酸溶液
を使用すれば、めつき皮膜と母材の溶解速度が異
なるため、例えば処理時間を決めておくなどの比
較的容易な対策により、めつき皮膜のみを溶解さ
せることができる。また、母材に含まれるZnお
よびAlは微量であるので、仮に母材が溶解して
も分析への影響は無視できる程度である。
Regarding the dissolution of the base material, which is a concern when dissolving the plating film, if a sufficiently diluted acid solution is used, the dissolution rate of the plating film and the base material will be different, so for example, the treatment time may be determined. Only the plating film can be dissolved by relatively easy measures such as keeping it in place. Furthermore, since the base metal contains trace amounts of Zn and Al, even if the base metal were to dissolve, the effect on the analysis would be negligible.

次に実施例を述べる。なお、実施例の中の目付
量とはめつき付着量のことである。
Next, an example will be described. Note that this refers to the basis weight and the adhesion amount in Examples.

実施例 1 厚みが1.0mmの冷延鋼板の表面に、Zn含有量が
0〜100%の範囲で種々調整されたAl−Zn合金
(Alのみ、Znのみを含む)を真空蒸着により3.4
g/m2の目付量でめつきし、得られた各種めつき
鋼板にJISZ2371に基づく塩水噴霧試験を行い、
赤さび発生までの日数を調査した。結果を第2図
に示す。
Example 1 Al-Zn alloys (containing only Al and only Zn) with variously adjusted Zn contents in the range of 0 to 100% were deposited on the surface of a cold-rolled steel plate with a thickness of 1.0 mm by vacuum evaporation.
The various plated steel sheets obtained were plated with a basis weight of g/m 2 and subjected to a salt spray test based on JISZ2371.
The number of days until red rust appeared was investigated. The results are shown in Figure 2.

同図から明らかなように、同じ真空蒸着でも
AlにZnを含有したものは、Alのみ(0wt%Zn)
やZnのみ(100wt%Zn)のものと比べて耐食性
に優れ、なかでも15wt%を中心とする5〜25wt
%Znの範囲(本発明範囲)のものが特に高い耐
食性を有している。
As is clear from the figure, even with the same vacuum evaporation
Those containing Zn in Al are only Al (0wt%Zn)
It has excellent corrosion resistance compared to Zn only (100wt%Zn)
%Zn (the range of the present invention) has particularly high corrosion resistance.

実施例 2 厚みが1.0mmの冷延鋼板の表面に、Zn含有量が
0〜100%の範囲で種々調整されたAl−Zn合金
(Alのみ、Znのみを含む)を真空蒸着により20
g/m2の目付量でめつきし、得られた各種めつき
鋼板に実施例1の場合と同一の塩水噴霧試験を行
い、赤さび発生までの日数を調査した。結果を第
3図に○印で示す。
Example 2 Al-Zn alloys (containing only Al and only Zn) with variously adjusted Zn contents in the range of 0 to 100% were deposited on the surface of a cold-rolled steel plate with a thickness of 1.0 mm by vacuum evaporation.
The various plated steel sheets obtained were plated with a basis weight of g/m 2 and subjected to the same salt spray test as in Example 1, and the number of days until red rust appeared was investigated. The results are shown in Figure 3 with a circle.

同図に見るとおり、20g/m2の目付量において
も5〜25wt%Znの範囲(本発明範囲)のものが
特に高い耐食性を有している。
As seen in the figure, even at a basis weight of 20 g/m 2 , those containing Zn in the range of 5 to 25 wt% (the range of the present invention) have particularly high corrosion resistance.

また、比較のため、溶融Alめつき法にてめつ
きした鋼板(目付量100g/m2)についての同一
試験結果を同図に●印で示しているが、目付量20
g/m2の本発明めつき鋼板と同程度の耐食性しか
有していないことがわかる。
For comparison, the same test results for a steel plate plated using the hot-dip Al plating method (area weight 100 g/m 2 ) are shown in the same figure with ● marks, but
It can be seen that the corrosion resistance is only comparable to that of the plated steel sheet according to the present invention, which is g/m 2 .

また、この溶融Alめつき鋼板においてはAl2O3
の巻き込みやFe−Al合金層等の形成が得られた
が、本発明のめつき鋼板においてはこれらの現象
は見られなかつた。
In addition, in this hot-dip Al-plated steel sheet, Al 2 O 3
However, these phenomena were not observed in the plated steel sheet of the present invention.

〔発明の効果〕〔Effect of the invention〕

以上の説明から明らかなように、本発明のめつ
き鋼板は、目付量が3〜20g/m2と少ないので加
工性、溶接性が良く、経済的にも有利である。そ
して、薄目付であるにもかかわらず耐食性に著し
く優れる。また、Al2O3の巻き込みや金属間化合
物がないので、これらによる耐食性低下も防止さ
れる。
As is clear from the above description, the plated steel sheet of the present invention has a small basis weight of 3 to 20 g/m 2 , so it has good workability and weldability, and is economically advantageous. In addition, despite its light weight, it has outstanding corrosion resistance. Furthermore, since there is no inclusion of Al 2 O 3 or intermetallic compounds, deterioration in corrosion resistance due to these is also prevented.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図a〜dは本発明のAl−Zn合金めつき鋼
板における腐食防止メカニズムの説明図で、a,
b,dはスペクトル図、cは表面Zn量の経時変
化を定量的に示すグラフである。第2図および第
3図は本発明の実施効果を塩水噴霧試験における
赤さび発生までの日数で示したグラフである。
Figures 1 a to d are explanatory diagrams of the corrosion prevention mechanism in the Al-Zn alloy plated steel sheet of the present invention.
b and d are spectrograms, and c is a graph quantitatively showing the change over time in the amount of surface Zn. FIGS. 2 and 3 are graphs showing the effect of implementing the present invention in terms of the number of days until red rust appears in a salt spray test.

Claims (1)

【特許請求の範囲】[Claims] 1 Znを5〜25wt%含有し残部が実質的にAlよ
りなる付着量3〜20g/m2の真空蒸着めつき層を
有することを特徴とするAl−Zn合金めつき鋼板。
1. An Al-Zn alloy plated steel sheet having a vacuum-deposited plating layer containing 5 to 25 wt% of Zn and the remainder being substantially Al with a coating weight of 3 to 20 g/ m2 .
JP14079885A 1985-06-26 1985-06-26 Al-zn alloy-plated steel sheet Granted JPS621860A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP14079885A JPS621860A (en) 1985-06-26 1985-06-26 Al-zn alloy-plated steel sheet

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP14079885A JPS621860A (en) 1985-06-26 1985-06-26 Al-zn alloy-plated steel sheet

Publications (2)

Publication Number Publication Date
JPS621860A JPS621860A (en) 1987-01-07
JPH0576538B2 true JPH0576538B2 (en) 1993-10-22

Family

ID=15276987

Family Applications (1)

Application Number Title Priority Date Filing Date
JP14079885A Granted JPS621860A (en) 1985-06-26 1985-06-26 Al-zn alloy-plated steel sheet

Country Status (1)

Country Link
JP (1) JPS621860A (en)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH05132794A (en) * 1991-11-11 1993-05-28 Nisshin Steel Co Ltd Al-zn alloy electroplated steel sheet and its manufacture
DE10240160A1 (en) * 2002-08-30 2004-03-18 Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. Corrosion-protected component used as a connecting element, such as a rivet, bolt or screw, comprises a base body made from a steel or light metal and a corrosion-inhibiting surface layer made from aluminum, alloy or compound
KR101528067B1 (en) 2013-12-20 2015-06-10 주식회사 포스코 Steel for hot press forming with excellent formability and weldability, and mmehtod for manufacturing thereof

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS499289A (en) * 1972-05-12 1974-01-26
JPS51116127A (en) * 1975-04-04 1976-10-13 Japan Radio Co Ltd Method of evaporation deposition
JPS528934A (en) * 1975-07-11 1977-01-24 Nippon Steel Corp Manganeseeseries compound material for highly corrosionnresistant metal sprayycoating
JPS5265707A (en) * 1975-11-28 1977-05-31 Kobe Steel Ltd Al-zn-mg type alloy and process for producing thereof
JPS5929145A (en) * 1982-07-23 1984-02-16 ザ・グツドイア−・タイヤ・アンド・ラバ−・コンパニ− Method of pre-treating metallic article by ion beam or etching of metal bonding with rubber

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS499289A (en) * 1972-05-12 1974-01-26
JPS51116127A (en) * 1975-04-04 1976-10-13 Japan Radio Co Ltd Method of evaporation deposition
JPS528934A (en) * 1975-07-11 1977-01-24 Nippon Steel Corp Manganeseeseries compound material for highly corrosionnresistant metal sprayycoating
JPS5265707A (en) * 1975-11-28 1977-05-31 Kobe Steel Ltd Al-zn-mg type alloy and process for producing thereof
JPS5929145A (en) * 1982-07-23 1984-02-16 ザ・グツドイア−・タイヤ・アンド・ラバ−・コンパニ− Method of pre-treating metallic article by ion beam or etching of metal bonding with rubber

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JPS621860A (en) 1987-01-07

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