JPH0573762B2 - - Google Patents

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Publication number
JPH0573762B2
JPH0573762B2 JP19592584A JP19592584A JPH0573762B2 JP H0573762 B2 JPH0573762 B2 JP H0573762B2 JP 19592584 A JP19592584 A JP 19592584A JP 19592584 A JP19592584 A JP 19592584A JP H0573762 B2 JPH0573762 B2 JP H0573762B2
Authority
JP
Japan
Prior art keywords
synthetic resin
resin molded
scratch resistance
molded article
antistatic properties
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP19592584A
Other languages
Japanese (ja)
Other versions
JPS6173709A (en
Inventor
Kazunori Abe
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Rayon Co Ltd
Original Assignee
Mitsubishi Rayon Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Rayon Co Ltd filed Critical Mitsubishi Rayon Co Ltd
Priority to JP19592584A priority Critical patent/JPS6173709A/en
Publication of JPS6173709A publication Critical patent/JPS6173709A/en
Publication of JPH0573762B2 publication Critical patent/JPH0573762B2/ja
Granted legal-status Critical Current

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  • Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
  • Polymerisation Methods In General (AREA)

Description

【発明の詳細な説明】[Detailed description of the invention]

〔産業上の利用分野〕 本発明は、耐擦傷性と帯電防止性に優れた表面
を有する合成樹脂成形品の製造方法に関する。 〔従来技術〕 現在、多くの合成樹脂成形品が市販されてお
り、これらは多くの優れた性質を有するが、一般
に表面硬度が低く、擦傷に対する抵抗性が小さい
ので、製品の加工時や運搬時に表面にひつかき傷
がつき易く、商品価値を損うばかりでなく、製品
の使用中にもプラスチツク製品の表面に付着した
ちり、ほこり等のよごれを布等により除去する場
合、拭き傷やひつかき傷を発生しやすく、また他
の物体の衝突による摩耗傷等が付き易く、極端な
場合にはこれらの傷によつてその光学的特性が失
われ全く使用に耐え得なくなるという致命的な欠
点があつた。 この問題点に対しては、すでに合成樹脂成形品
の表面に耐擦傷性の皮膜を形成させる方法がいく
つか工業的に採用されており、かなりの用途分野
においては実質的に問題点が解決されている。 しかしながら、例えば計器の目盛板、透視パネ
ル等の用途においては、単に耐擦傷性ばかりでな
く、帯電防止性をも兼備した合成樹脂成形品の出
現に対する要求が極めて強い。しかしながら、従
来技術では、市場の要求を満足させる対擦傷性と
帯電防止能をともに有する合成樹脂成形品は工業
的には得られていない。 すなわち、例えば特開昭55−86848号公報には、
1分子中に3個以上の(メタ)アクリロイルオキ
シ基(アクリロイルオキシ基またはメタクリロイ
ルオキシ基の意、以下同様)を有する化合物、
(メタ)アクリロイルオキシ基を有する重合性酸
性リン酸エステルおよびエタノールアミン系化合
物とからなる空気中にて活性エネルギー線を照射
することにより耐擦傷性と帯電防止性とを兼備し
た皮膜を形成する被覆材組成物が開示されてい
る。 しかしながら、上記の方法には、十分な帯電防
止能を付与させるために化合物の添加量が多くし
た場合に、表面にブリードしたと考えられるもの
に起因するくもりが生じ易いといつたような問題
点があり、その改良が望まれている。 〔発明が解決しようとする問題点〕 上述のような現状の下に、十分な耐擦傷性およ
び帯電防止性を有する合成樹脂成形品を提供する
ことを目的として鋭意検討した結果、特定の重合
性化合物と特定の重合性酸性リン酸エステルとか
らなる架橋硬化性樹脂材料をガラスあるいは金属
からなる鋳型を用いて、その硬化皮膜を合成樹脂
成形品の表面に形成させることによつて、先記の
目的に適合する合成樹脂成形品が得られることを
見い出し本発明に到達した。 〔問題点を解決するための手段〕 本発明に係る耐擦傷性および帯電防止性に優れ
た表面を有する合成樹脂成形品の製造方法は無機
ガラスあるいは金属からなる鋳型と合成樹脂成形
品との間に、分子中に少なくとも2個のアクリロ
イルオキシ基および/またはメタクリロイルオキ
シ基を有する重合性化合物(A)90〜99.8重量%と、
下記の一般式〔〕
[Industrial Application Field] The present invention relates to a method for producing a synthetic resin molded article having a surface with excellent scratch resistance and antistatic properties. [Prior art] Currently, many synthetic resin molded products are on the market, and although they have many excellent properties, they generally have low surface hardness and low resistance to scratches, so they are difficult to handle during processing and transportation. The surface is easily scratched and scratched, which not only damages the product value, but also when removing dirt such as dirt that adheres to the surface of plastic products with a cloth during use. It is easily scratched, and it is also prone to abrasion scratches due to collisions with other objects, and in extreme cases, these scratches can cause the optical properties to be lost, making it completely unusable, a fatal drawback. It was hot. To address this problem, several methods have already been used industrially to form a scratch-resistant film on the surface of synthetic resin molded products, and the problem has been practically solved in many application fields. ing. However, in applications such as instrument dials and see-through panels, there is an extremely strong demand for synthetic resin molded products that have not only scratch resistance but also antistatic properties. However, with the prior art, a synthetic resin molded product having both scratch resistance and antistatic ability that satisfies market requirements has not been obtained industrially. That is, for example, in Japanese Patent Application Laid-open No. 55-86848,
A compound having three or more (meth)acryloyloxy groups (acryloyloxy group or methacryloyloxy group, hereinafter the same) in one molecule,
A coating that forms a film with both scratch resistance and antistatic properties by irradiating active energy rays in air, which is made of a polymerizable acidic phosphate ester having a (meth)acryloyloxy group and an ethanolamine compound. A material composition is disclosed. However, there are problems with the above method, such as when a large amount of compound is added in order to impart sufficient antistatic ability, cloudiness tends to occur due to what is thought to have bleed onto the surface. There is a need for improvement. [Problems to be Solved by the Invention] Under the current situation as described above, as a result of intensive studies aimed at providing a synthetic resin molded product having sufficient scratch resistance and antistatic properties, we have found that a specific polymerizable product The above-mentioned method can be achieved by forming a cured film on the surface of a synthetic resin molded product using a cross-linked curable resin material made of a compound and a specific polymerizable acidic phosphate ester using a mold made of glass or metal. The inventors have discovered that a synthetic resin molded article that meets the purpose can be obtained, and have arrived at the present invention. [Means for Solving the Problems] The method for producing a synthetic resin molded product having a surface with excellent scratch resistance and antistatic properties according to the present invention is a method for producing a synthetic resin molded product having a surface with excellent scratch resistance and antistatic properties. 90 to 99.8% by weight of a polymerizable compound (A) having at least two acryloyloxy groups and/or methacryloyloxy groups in the molecule;
General formula below []

【化】 (式中、R1は水素またはメチル基であり、R2
水素または
[Formula, R 1 is hydrogen or a methyl group, R 2 is hydrogen or

〔実施例〕〔Example〕

以下、実施例により本発明をさらに詳細に説明
する。実施例中の部は重量部を表わす。 耐擦傷性の評価は以下に示す落砂法での曇価の
増加で示す。すなわち、あらかじめ試験片を水平
方向と45°の角度に傾斜させて、鉛直軸のまわり
に11R.P.M.の速度で回転させておき、試験片の
70cm上方から60メツシユのカーボランダム300g
を150g/分の速度で落下させ、落砂後の曇価か
ら落砂前の曇価を差し引いた値が曇価の増加を表
わす。 なお曇価は次の式で示される。 曇価(%)=全光線透過率−平行光線透
過率/全光線透過率×100 曇価の増加の小さいもの程、耐擦傷性はすぐれ
る。 また、帯電防止性は下記の条件で測定した電荷
半減期の値で表わした。 すなわち温度20℃、相対湿度50%の恒温恒湿下
に24時間、試料を保持した後、オネストメーター
(宍戸商会製)により10KVの電圧を10秒印加し
て半減期を測定した。 また、合成樹脂成形品の放置後の外観変化は製
造後、温度20℃、相対湿度50%の恒温恒湿下に24
時間、試料を放置した後、外観を観察した結果を
示した。 実施例 1 1,4−ブタンジオールジアクリレート 97.5部 カヤマーPM1(日本化薬(株)製、モノメタクリロキ
シエチルフオスフエート) 2.5部 ベンゾインエチルエーテル 1.5部 からなる架橋硬化性樹脂材料を、610mm×460mm×
6mm(厚さ)の強化ガラス板の片面に流延させ、
その上に45℃に加熱した厚さ3mmの無色透明のメ
タクリル樹脂板(三菱レイヨン(株)製、アクリライ
トE# 001)を置き、上からローラーにより樹脂
板とガラスとの間に気泡が残らないように展延
し、樹脂材料塗膜の厚さが約10μmになるように
した。そのような状態のものを、まず75mm間隔で
10本配列させた蛍光ケミカルランプ(東芝製、
FL−20BL)で6cmの高さからメタクリル樹脂板
側より1分間照射した。その後ガラス板を皮膜の
形成されたメタクリル樹脂板から剥離し、引き続
き400mm間隔で2本配列させた高圧水銀灯(東芝
製、H2000L)で20cmの高さから皮膜の形成され
た面側を30秒間照射して皮膜の後硬化を行なつ
た。 こうして得られた樹脂板の皮膜の形成された側
の耐擦傷性は落差法での曇価の増加が11%であ
り、電荷半減期は2秒で耐擦傷性と帯電防止性が
優れており、また放置後の外観の変化はみられな
かつた。 なお、樹脂板の皮膜の形成されない側の表面の
曇価の増加は55%であり、また電荷半減期は120
秒以上であつた。 実施例 2 実施例1で用いた架橋硬化性樹脂材料を610mm
×460mm×6mm(厚さ)の強化ガラス板の片面に
流延させ、その上に厚さ1mmのブラウンスモーク
色のポリカーボネート樹脂板(三菱レイヨン(株)
製、ダイアライト1530)を置き、上からローラー
により樹脂板とガラスとの間に気泡が残らないよ
うに展延し、樹脂材料塗膜の厚さが約8μmにな
るようにした。そのような状態のものを、まず75
mm間隔で10本配列させた蛍光ケミカルランプ(東
芝製、FL−20BL)で6cmの高さからガラス側か
ら1分間照射した。その後ガラス板を皮膜の形成
されたポリカーボネート樹脂板から剥離し、引き
続き400mm間隔で2本配列させた高圧水銀灯(東
芝製、H2000L)で20cmの高さから、皮膜の形成
された面側を30秒間照射して皮膜の後硬化を行な
つた。 こうして得られた樹脂板の皮膜が形成されてな
い側の表面の耐擦傷性は落砂法での曇価の増加が
67%であり、電荷半減期は120秒以上であつたが、
皮膜が形成された側の表面の耐擦傷性は落砂法で
の曇価の増加が12%であり、電荷半減期は2秒で
耐擦傷性と帯電防止性が優れており、また放置後
の外観の変化はみられなかつた。 比較例 1 実施例1と同様の皮膜原料を、45℃に加熱した
610mm×460mm×6mm(厚さ)のメタクリル樹脂板
(三菱レイヨン(株)製、アクリライトE# 001)の片
面に実施例1での架橋硬化性樹脂材料を塗布し、
その上を緊張した厚さ20μmのポリプロピレンフ
イルムのカバーで被覆し、上からローラーにより
フイルムと樹脂板との間に気泡が残らないように
展延し、樹脂材料塗膜の厚さが約20μmとなるよ
うにした。 ついで実施例1と同様の硬化条件で硬化させて
片面に硬化皮膜を有する樹脂板を得た。 この得られた樹脂板の皮膜が形成された側の表
面の耐擦傷性は落砂法での曇価の増加が12%であ
り、電荷半減期は45秒であつた。 実施例 3 実施例1における鋳型をステンレス鋼板に、そ
して架橋硬化性樹脂材料の組成を下記のように変
更して実施例1と全く同様の操作をくり返して表
面に硬化皮膜を表面に有する樹脂板を得た。 得られた樹脂板の皮膜の形成された側の耐擦傷
性は曇価の増加が11%であり、電荷半減期は2秒
であり、耐擦傷性と帯電防止性とすぐれており、
放置後の外観変化もみられなかつた。 架橋硬化性樹脂材料組成 トリメチロールプロパントリアクリレート50.0部 1,6−ヘキサンジオールジアクリレート47.5部 カヤマーPM1 2.5部 ベンゾインエチルエーテル 1.5部 〔発明の効果〕 以上のべたとおり、本発明の方法によつて得ら
れる合成樹脂成形品は、耐擦傷性と帯電防止性を
兼備しているので、耐擦傷性または帯電防止性が
単独で要求される用途はもちろんのこと両者を兼
備していることが特に好ましい、計器の目盛板、
透視パネル、CRT前面板等に好適に用いられる。
Hereinafter, the present invention will be explained in more detail with reference to Examples. Parts in the examples represent parts by weight. The scratch resistance is evaluated by the increase in haze value determined by the falling sand method shown below. In other words, the test piece is tilted at an angle of 45° to the horizontal direction and rotated around the vertical axis at a speed of 11 R.PM.
300g of 60 mesh carborundum from 70cm above
is dropped at a speed of 150 g/min, and the increase in haze value is calculated by subtracting the haze value before sand fall from the haze value after sand fall. Note that the haze value is expressed by the following formula. Haze value (%) = total light transmittance - parallel light transmittance / total light transmittance x 100 The smaller the increase in haze value, the better the scratch resistance. Moreover, the antistatic property was expressed by the value of charge half-life measured under the following conditions. That is, after holding the sample for 24 hours under constant temperature and humidity conditions at a temperature of 20° C. and a relative humidity of 50%, a voltage of 10 KV was applied for 10 seconds using an honest meter (manufactured by Shishido Shokai) to measure the half-life. In addition, changes in the appearance of synthetic resin molded products after being left unused will be observed after manufacture at a constant temperature and humidity of 20°C and relative humidity of 50%.
The results of observing the appearance after leaving the sample for a period of time are shown. Example 1 A crosslinked curable resin material consisting of 97.5 parts of 1,4-butanediol diacrylate, 2.5 parts of Kayamer PM 1 (manufactured by Nippon Kayaku Co., Ltd., monomethacryloxyethyl phosphate), and 1.5 parts of benzoin ethyl ether was heated to 610 mm. ×460mm×
Cast on one side of a 6mm (thick) tempered glass plate,
A colorless and transparent methacrylic resin plate (Mitsubishi Rayon Co., Ltd., Acrylite E# 001) heated to 45°C and heated to 45°C was placed on top of it, and a roller was applied from above to ensure that no air bubbles remained between the resin plate and the glass. The resin material coating film was spread to a thickness of approximately 10 μm. First, take the items in such a condition at 75mm intervals.
10 fluorescent chemical lamps arranged (manufactured by Toshiba,
FL-20BL) was irradiated for 1 minute from a height of 6 cm from the methacrylic resin plate side. After that, the glass plate was peeled off from the methacrylic resin plate on which the film was formed, and the side on which the film was formed was then irradiated for 30 seconds from a height of 20 cm using two high-pressure mercury lamps (manufactured by Toshiba, H2000L) arranged at 400 mm intervals. The film was then post-cured. The scratch resistance of the film-formed side of the resin plate obtained in this way showed an increase in haze value of 11% using the head drop method, and a charge half-life of 2 seconds, indicating excellent scratch resistance and antistatic properties. Also, no change in appearance was observed after being left alone. The increase in haze value on the surface of the resin plate on which the film is not formed is 55%, and the charge half-life is 120%.
It was hot for more than a second. Example 2 The cross-linked curable resin material used in Example 1 was 610 mm thick.
A 1 mm thick brown smoke colored polycarbonate resin plate (Mitsubishi Rayon Co., Ltd.) was cast on one side of a 460 mm x 6 mm (thick) tempered glass plate.
(Dialite 1530) was placed on top of the resin plate and spread with a roller so that no air bubbles remained between the resin plate and the glass, so that the resin material coating film had a thickness of approximately 8 μm. First, remove the item in such a condition from 75
The glass side was irradiated for 1 minute from a height of 6 cm using 10 fluorescent chemical lamps (FL-20BL, manufactured by Toshiba) arranged at mm intervals. After that, the glass plate was peeled off from the polycarbonate resin plate on which the film was formed, and then the film-formed side was exposed to the film-formed side for 30 seconds from a height of 20 cm using two high-pressure mercury lamps (manufactured by Toshiba, H2000L) arranged at 400 mm intervals. The coating was post-cured by irradiation. The scratch resistance of the surface on the non-coated side of the resin plate obtained in this way is determined by the increase in haze value in the sand drop method.
67%, and the charge half-life was more than 120 seconds,
Regarding the scratch resistance of the surface on which the film is formed, the haze value increases by 12% using the sand drop method, the charge half-life is 2 seconds, and the scratch resistance and antistatic properties are excellent. No change in appearance was observed. Comparative Example 1 The same film raw material as in Example 1 was heated to 45°C.
The cross-linked curable resin material in Example 1 was applied to one side of a 610 mm x 460 mm x 6 mm (thickness) methacrylic resin plate (Mitsubishi Rayon Co., Ltd., Acrylite E # 001),
The top is covered with a taut polypropylene film cover with a thickness of 20 μm, and the film is spread from above using a roller so that no air bubbles remain between the film and the resin plate, until the thickness of the resin material coating is approximately 20 μm. I made it so. Then, it was cured under the same curing conditions as in Example 1 to obtain a resin plate having a cured film on one side. The abrasion resistance of the surface of the obtained resin plate on which the film was formed showed that the haze value increased by 12% by the sand drop method, and the charge half-life was 45 seconds. Example 3 The same procedure as in Example 1 was repeated using a stainless steel plate as the mold and changing the composition of the cross-linked curable resin material as shown below to produce a resin plate with a hardened film on the surface. I got it. The scratch resistance of the film-formed side of the obtained resin plate showed an increase in haze value of 11% and a charge half-life of 2 seconds, showing excellent scratch resistance and antistatic properties.
No change in appearance was observed after standing. Crosslinked curable resin material composition Trimethylolpropane triacrylate 50.0 parts 1,6-hexanediol diacrylate 47.5 parts Kayamer PM 1 2.5 parts Benzoin ethyl ether 1.5 parts [Effects of the Invention] As described above, by the method of the present invention Since the resulting synthetic resin molded product has both scratch resistance and antistatic properties, it is particularly preferable to have both, as well as for applications that require scratch resistance or antistatic properties alone. , instrument scale plate,
Suitable for use in transparent panels, CRT front panels, etc.

Claims (1)

【特許請求の範囲】 1 無機ガラスあるいは金属からなる鋳型と合成
樹脂成形品との間に、分子中に少なくとも2個の
アクリロイルオキシ基および/またはメタクリロ
イルオキシ基を有する重合性化合物(A)90〜99.8重
量%と、下記の一般式〔〕 【化】 (式中、R1は水素またはメチル基であり、R2
水素または【式】基であ り、R3は水素またはメチル基であり、mおよび
nは1〜5の整数である)で示される重合性酸性
リン酸エステル(B)0.2〜10重量%よりなる架橋硬
化性樹脂材料を介在させて重合硬化させ、しかる
のち表面に架橋硬化皮膜を一体的に形成した合成
樹脂成形品を鋳型と分離することを特徴とする耐
擦傷性および帯電防止性に優れた表面を有する合
成樹脂成形品の製造方法。 2 架橋硬化性樹脂材料の重合硬化が、光増感剤
の存在下に紫外線の照射によつて行なわれること
を特徴とする特許請求の範囲第1項記載の耐擦傷
性および帯電防止性に優れた表面を有する合成樹
脂成形品の製造方法。 3 合成樹脂成形品が、ポリメタクリル酸メチ
ル、メタクリル酸メチルを主構成単位とする共重
合体、ポリスチレン、スチレン−メタクリル酸メ
チル共重合体、スチレン−アクリロニトリル共重
合体、ポリカーボネート、セルロースアセテート
ブチレート樹脂よりなる群から選ばれたものであ
ることを特徴とする特許請求の範囲第1項記載の
耐擦傷性および帯電防止性に優れた表面を有する
合成樹脂成形品の製造方法。
[Scope of Claims] 1. A polymerizable compound (A) having at least two acryloyloxy groups and/or methacryloyloxy groups in the molecule, between the mold made of inorganic glass or metal and the synthetic resin molded article. 99.8% by weight and the following general formula : m and n are integers of 1 to 5. A method for producing a synthetic resin molded article having a surface with excellent scratch resistance and antistatic properties, which comprises separating a synthetic resin molded article integrally formed with a film from a mold. 2. The crosslinked curable resin material has excellent scratch resistance and antistatic properties as set forth in claim 1, wherein the polymerization and curing of the crosslinked curable resin material is carried out by irradiation with ultraviolet rays in the presence of a photosensitizer. A method for manufacturing a synthetic resin molded product having a surface with a smooth surface. 3 The synthetic resin molded product is polymethyl methacrylate, a copolymer whose main constituent unit is methyl methacrylate, polystyrene, styrene-methyl methacrylate copolymer, styrene-acrylonitrile copolymer, polycarbonate, cellulose acetate butyrate resin The method for producing a synthetic resin molded article having a surface with excellent scratch resistance and antistatic properties according to claim 1, wherein the synthetic resin molded article is selected from the group consisting of:
JP19592584A 1984-09-19 1984-09-19 Production of synthetic resin molding having surface excellent in scratch resistance and antistaticity Granted JPS6173709A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP19592584A JPS6173709A (en) 1984-09-19 1984-09-19 Production of synthetic resin molding having surface excellent in scratch resistance and antistaticity

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP19592584A JPS6173709A (en) 1984-09-19 1984-09-19 Production of synthetic resin molding having surface excellent in scratch resistance and antistaticity

Publications (2)

Publication Number Publication Date
JPS6173709A JPS6173709A (en) 1986-04-15
JPH0573762B2 true JPH0573762B2 (en) 1993-10-15

Family

ID=16349259

Family Applications (1)

Application Number Title Priority Date Filing Date
JP19592584A Granted JPS6173709A (en) 1984-09-19 1984-09-19 Production of synthetic resin molding having surface excellent in scratch resistance and antistaticity

Country Status (1)

Country Link
JP (1) JPS6173709A (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS63281105A (en) * 1987-05-14 1988-11-17 Mitsubishi Rayon Co Ltd Optical fiber array head

Also Published As

Publication number Publication date
JPS6173709A (en) 1986-04-15

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