JPH056694U - Conductive terminal - Google Patents
Conductive terminalInfo
- Publication number
- JPH056694U JPH056694U JP6167491U JP6167491U JPH056694U JP H056694 U JPH056694 U JP H056694U JP 6167491 U JP6167491 U JP 6167491U JP 6167491 U JP6167491 U JP 6167491U JP H056694 U JPH056694 U JP H056694U
- Authority
- JP
- Japan
- Prior art keywords
- conductive terminal
- electric wire
- conductive
- covered electric
- housing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Landscapes
- Connections By Means Of Piercing Elements, Nuts, Or Screws (AREA)
- Multi-Conductor Connections (AREA)
Abstract
(57)【要約】
【目的】 被覆電線9の導体7の切断を少なくし、かつ
接続信頼性に優れ、安価で製造が容易な導電端子1を提
供する。
【構成】 電気コネクタのハウジング内において、導電
性板材からなる導電端子が前記ハウジングに挿入された
被覆電線に圧入され、電気的に接続する導電端子におい
て、導電端子1の下部先端に平坦部を有する左右対称の
2個の先端部2,3を設け、かつ、前記導電端子1の内
側に側面からみて対称的に接点斜面部4,5を夫々形成
し、前記接点斜面部4,5の間に平行な溝部6を設け、
側面が平面状に形成されていることを特徴とする導電端
子1である。
(57) [Summary] [Object] To provide a conductive terminal 1 in which the number of cuts of the conductor 7 of the covered electric wire 9 is reduced, the connection reliability is excellent, the cost is low, and the manufacturing is easy. In a housing of an electric connector, a conductive terminal made of a conductive plate material is press-fitted into a covered electric wire inserted into the housing to electrically connect, and a flat portion is provided at a lower end of the conductive terminal 1. Two left and right symmetrical tip portions 2 and 3 are provided, and contact slope portions 4 and 5 are formed inside the conductive terminal 1 symmetrically when viewed from the side, and between the contact slope portions 4 and 5. The parallel groove portion 6 is provided,
The conductive terminal 1 has a side surface formed in a flat shape.
Description
【0001】[0001]
本考案は、電話機やパソコン等の電気機器の接続に用いられるコネクタの電気 的接点を形成する導電端子に関する。 The present invention relates to a conductive terminal forming an electrical contact of a connector used for connecting an electric device such as a telephone or a personal computer.
【0002】[0002]
電話機本体と送受器、又は、電話機本体と壁等に取り付けられたターミナルと の間は被覆電線によって連結されている。最近、これらの電気的接続箇所に被覆 電線に圧入して電気的接点を形成する導電端子を内装したモジュラプラグとモジ ュラジャックとを係合させ、接続を行なう電気コネクタが多用されてきている。 図5は、従来のモジュラプラグA′を示し、このプラグのハウジングB′には 複数個の導電端子受け入れ孔E′が平行に設けてある。 従って、モジュラプラグA′がモジュラジャック(図示せず)に挿入されると モジュラプラグA′の導電端子1″の上辺C′がモジュラジャック側の接点部と 接触して電気的に接続される。 図6(イ)は、導電端子1″の先端部G′が被覆電線9′を突き刺して接続す る方式の第1の従来例で、導電端子1″の先端部G′が被覆電線9′に突き刺す 前の状態を拡大図示したものである。 導電端子受け入れ孔E′の下端には、被覆電線9′が入る被覆電線挿入孔D′ が連通し、開口している。 図6(ロ)は、その接続が完了した状態の断面図を示す。しかしながら、突刺 貫入による方法では被覆電線9′が切断されてしまうことが多いので、導通不良 を起こし易く、接続抵抗に変化を生じてしまうという欠点があった。すなわち信 頼性テストである熱衝撃テスト、温湿度サイクルテストで接触抵抗の変化を無視 出来るレベルに到っていない。 次に、図7(イ)も導電端子1''' の先端部H′を千鳥状に曲げ加工を施し、 被覆電線9′を挟み込む方式の第2の従来例で、導電端子1''' が被覆電線9′ を挟み込む前の状態を拡大図示したものである。図7(ロ)は、その接続が完了 した状態で、側面からみた断面図である。 しかしながら、このようなタイプの導電端子1''' は千鳥曲げ加工に多大な手 間を要するばかりでなく、千鳥配列となっている為、プラグハウジングに挿入す る際傾いたり、倒れてしまう等組み立てが容易でないという欠点がある。それば かりでなく挟み込みによる圧力は、被覆電線9′が比較的柔らかい為曲げモーメ ントによる接触部の圧力は減殺され、信頼性テストである熱衝撃テスト、温湿度 サイクルテスト等で接触抵抗の変動を無視することが出来ないという欠点があっ た。 そこで、我々は平成3年6月4日付けで図3に示す様な形状の導電端子1′を 考案することにより、上記従来の技術的問題をほぼ解決することが出来たが、被 覆電線9′に圧入すると導電端子の先端部がとがって細くなっている為に先端が 拡がってしまうという新たな欠点が生じた。The main body of the telephone and the handset, or the main body of the telephone and the terminal mounted on the wall or the like are connected by a covered electric wire. Recently, an electrical connector has been widely used for connecting a modular plug having a conductive terminal which is press-fitted into a covered electric wire at these electrical connection points to form an electrical contact with a modular jack. FIG. 5 shows a conventional modular plug A ', in which a plurality of conductive terminal receiving holes E'are provided in parallel in a housing B'of the plug. Thus, modular plug A 'is a modular jack (not shown) is inserted into the modular plug A' conductive terminals 1 in the "upper C 'of are in contact with and electrically connected to the contact portion of the modular jack side. 6 (b) is "in the first conventional example of a method tip G 'is covered electric wire 9' to connect to pierce the conductive terminals 1" conductive terminal 1 tip G 'of the covered electric wire 9' is obtained by magnifying a state before piercing the. 'at the lower end of the covered electric wire 9' conductive terminal receiving holes E coated electric wire insertion holes D which enters' are communicated, and is opened. FIG. 6 (b) shows a cross-sectional view of a state in which the connection is completed. However, that since in the method according piercing penetration often covered electric wire 9 'is disconnected, susceptible to conduction failure, occurs a change in connection resistance There was a shortcoming, namely Shin Reliability tests such as thermal shock tests and temperature / humidity cycle tests have not reached a level where changes in contact resistance can be ignored Next, as shown in Fig. 7 (a), the tip H'of the conductive terminal 1 '"is staggered. Jo bending giving the process, 'in the second conventional example of a method of sandwiching the conductive terminals 1' covered electric wire 9 '' is that shown enlarged state before sandwiching the covered electric wire 9 '. FIG. 7 (b ) Is a cross-sectional view as seen from the side with the connection completed.However, this type of conductive terminal 1 '''not only requires a great deal of zigzag bending work, but also has a zigzag arrangement. going on for, or tilted when you inserted into the plug housing, fallen would like assembly has the disadvantage that it is not easy. it if the pressure due to jamming but borrow the moment bending the covered electric wire 9 'for relatively soft Contact pressure due to Has a drawback that the fluctuation of contact resistance cannot be neglected in reliability tests such as thermal shock test, temperature and humidity cycle test, etc. So, as of June 4, 1991, By devising a conductive terminal 1 ′ having a shape as shown in FIG. 3, the above-mentioned conventional technical problems could be solved, but when the wire is pressed into the covered electric wire 9 ′, the tip of the conductive terminal becomes sharp and thin. As a result, there is a new drawback that the tip expands.
【0003】[0003]
本考案は、これらの欠点を解決する為に、鋭意検討した結果、被覆電線9の導 体7の切断を少なくし、かつ接続信頼性に優れ、安価で製造が容易な導電端子1 の提供を目的としてなされたもので、その要旨とするところは、電気コネクタの ハウジング内において、導電性板材からなる導電端子が前記ハウジングに挿入さ れた被覆電線に圧入され、電気的に接続する導電端子において、導電端子1の下 部先端に平坦部を有する左右対称の2個の先端部2,3を設け、かつ、前記導電 端子1の内側に側面からみて対称的に接点斜面部4,5を夫々形成し、前記接点 斜面部4,5の間に平行な溝部6を設け、側面が平面状に形成されていることを 特徴とする導電端子である。In order to solve these drawbacks, the present invention has made diligent studies, and as a result, provides a conductive terminal 1 which reduces the cutting of the conductor 7 of the covered electric wire 9 and has excellent connection reliability, which is inexpensive and easy to manufacture. The purpose is to make a conductive terminal that is electrically connected by press-fitting a conductive terminal made of a conductive plate material into a covered electric wire inserted in the housing inside the housing of an electrical connector. the two tip 2,3 symmetrical having a flat portion at the bottom tip of the conductive terminal 1 is provided, and, respectively symmetrically contact the inclined surface portion 4, 5 as viewed from the side to the inside of the conductive terminals 1 s The conductive terminal is characterized in that a parallel groove portion 6 is provided between the contact slope portions 4 and 5, and the side surface is formed in a flat shape.
【0004】[0004]
以下、本考案の導電端子1の実施例を添付図面を参照して詳細に説明する。 図1(イ)は、本考案の導電端子1の平面図で、図1(ロ)は、その側面から みた断面図である。 導電端子1は、導電性薄板材からなり、導電端子1の下部先端に平坦部を有す る左右対称の2個の先端部2,3を設け、かつ前記導電端子1の内側に側面から みて対称的に2個の接点斜面部4,5を夫々形成し、前記接点斜面部4,5の間 に平行な溝部6を設け、曲げ加工をすることなく側面が平面状に形成された構造 である。 図2(イ)は、本考案の導電端子1が被覆電線9に圧入し、接続が完了した状 態で、側面からみた断面図、図2(ロ)は、図2(イ)を下端部からみた平面図 である。 以上のような構造であるので、第1段階として、本考案の導電端子1は、コネ クタハウジング内の導電端子受け入れ孔に挿入され、その先端部2,3が被覆電 線9に到達する。 第2段階として、導電端子1を圧入させるとその突刃によりシース(被覆)8 を刺し貫き、被覆電線9の導体7は対称的に設けた2個の接点斜面部4,5の間 に入り込み、被覆電線9の導体7は互いに逆方向に塑性変形を伴って蛇行配列部 10を形成する。 第3段階として、導電端子1を更に圧入させると、被覆電線9の導体7は、2 個の接点斜面部4,5から平行な溝部6の奥方向に塑性変形を伴いながら更に圧 入されていく。このように、平行な溝部6と導体7の蛇行配列部10によって確 実な接続が得られることになる。 本考案の平坦部を有する導電端子1と先端をとがらせて先に出願した導電端子 1 ′(図3参照)を熱衝撃試験で比較した結果、本考案の接触抵抗の変化値は1 0mmΩ以下となり、約50%も減少し良好な結果を得ることが出来た。 言い換えれば、平坦部を有する本考案の導電端子1は、先端がとがっている導 電端子1′より強度が強くなるので先端の拡がりは抑えられ、被覆電線9を挟み 込む力は強くなり、かつ被覆電線9のクリープも吸収されて確実に接続し、高信 頼接続を達成することが出来る。 又、本考案の導電端子1の先端部2,3は、同一面上に配置されている為、プ ラグハウジングへの挿入の際、傾いたり倒れることがなく容易に組み立てること が可能である。更に、本考案の導電端子1は、薄肉の導電性板材をプレス打ち抜 きによって連続的に製造することが可能である。 Hereinafter, the conductive terminal of the present invention1Embodiments will be described in detail with reference to the accompanying drawings. FIG. 1 (a) shows the conductive terminal of the present invention.1FIG. 1B is a cross-sectional view seen from the side surface. Conductive terminal1Is made of a conductive thin plate and has a conductive terminal1Two symmetrical left and right end portions 2 and 3 having a flat portion are provided at the lower end of the1Two contact bevels 4 and 5 are formed symmetrically from the side, respectively, inside of the contact, and parallel grooves 6 are provided between the bevels 4 and 5, so that the side faces are flat without bending. It is a structure formed in the. FIG. 2A shows the conductive terminal of the present invention.1Covered wire9FIG. 2 (B) is a plan view of the lower end of FIG. 2 (A), in which the connection is completed by press-fitting into the connector. Since the structure is as described above, the conductive terminal of the present invention is used as the first step.1Is inserted into the conductive terminal receiving hole in the connector housing, and the tips 2 and 3 are covered wires.9To reach. As the second stage, conductive terminals1When press-fitting, the projecting blade pierces the sheath (cover) 8 and9The conductor 7 of is inserted between the two contact slope portions 4 and 5 symmetrically provided, and the covered electric wire9The conductors 7 form a meandering array portion 10 with plastic deformation in opposite directions. As the third stage, conductive terminals1Is further pressed, the covered electric wire9The conductor 7 is further pressed from the two contact slope portions 4 and 5 in the inner direction of the parallel groove portion 6 with plastic deformation. Thus, the parallel groove portion 6 and the meandering arrangement portion 10 of the conductor 7 provide a reliable connection. Conductive terminal having flat portion of the present invention1Conductive terminal filed earlier with a sharp tip 1 (See FIG. 3) was compared by a thermal shock test, and as a result, the change value of the contact resistance of the present invention was 10 mmΩ or less, which was reduced by about 50% and good results could be obtained. In other words, the conductive terminal of the present invention having a flat portion1Is a conductive terminal with a sharp tip1Since the strength is stronger than ′, the spread of the tip is suppressed and the coated electric wire9The force to pinch the9The creep of is also absorbed and it can be connected reliably, and a highly reliable connection can be achieved. Also, the conductive terminal of the present invention1Since the tip end portions 2 and 3 are arranged on the same plane, they can be easily assembled without tilting or falling when inserting into the plug housing. Furthermore, the conductive terminal of the present invention1It is possible to continuously manufacture a thin conductive plate material by press punching.
【0005】 本考案の実施例では、被覆電線9の導体7に多心線(撚り線)で説明してきた が、単線であっても一向に構わない。又、導電端子1の平行な溝部6を若干広め たりしても構わず、本考案の範囲内で各種の変形を含むものであることはいうま でもない。In the embodiment of the present invention, the conductor 7 of the covered electric wire 9 has been described as a multi-core wire (stranded wire), but a single wire may be used. Further, the parallel groove portion 6 of the conductive terminal 1 may be slightly widened, and it goes without saying that various modifications are included within the scope of the present invention.
【0006】[0006]
以上の説明から明らかなように、本考案の導電端子1は、平行な溝部6と導体 7の蛇行配列部10によりガスタイト(気密)で信頼性に優れ強固で、確実な接 続を行なうことが可能である。 しかも、本考案の導電端子1は極めて簡単な形状であるので、製造が容易であ る。 特に、帯状板材を用いて連続プレス加工によって安価に製造することが出来る という優れた効果を奏することが出来るので、その工業的価値は大なるものがあ る。As is apparent from the above description, the conductive terminal 1 of the present invention is gas-tight (airtight), reliable, strong, and surely connected due to the parallel groove portion 6 and the meandering arrangement portion 10 of the conductor 7. It is possible. Moreover, since the conductive terminal 1 of the present invention has an extremely simple shape, it is easy to manufacture. In particular, since it has an excellent effect that it can be manufactured at low cost by continuous press working using a strip-shaped plate material, it has great industrial value.
【図1】(イ)は、本考案のコネクタ用導電端子1の平
面図。 (ロ)は、その側面からみた断面図。FIG. 1A is a plan view of a conductive terminal 1 for a connector of the present invention. (B) is a cross-sectional view as seen from the side surface thereof.
【図2】(イ)は、本考案の導電端子1が被覆電線9に
圧入され、接続が完了した状態で、側面からみた断面
図。 (ロ)は、図2の(イ)を下端部からみた平面図。FIG. 2A is a cross-sectional view seen from the side in a state where the conductive terminal 1 of the present invention is press-fitted into the covered electric wire 9 and the connection is completed. 2B is a plan view of FIG. 2A viewed from the lower end.
【図3】(イ)は、従来のコネクタ用導電端子1′の平
面図。 (ロ)は、その側面からみた断面図。FIG. 3A is a plan view of a conventional connector conductive terminal 1 ′. (B) is a cross-sectional view as seen from the side surface thereof.
【図4】従来の導電端子1′が被覆電線9′に圧入さ
れ、接続が完了した状態で、側面からみた断面図。FIG. 4 is a cross-sectional view seen from the side in a state where a conventional conductive terminal 1 ′ is press-fitted into a covered electric wire 9 ′ and connection is completed.
【図5】従来のモジュラプラグA′の斜視図。FIG. 5 is a perspective view of a conventional modular plug A ′.
【図6】(イ)は、導電端子1″の先端部G′が被覆電
線1″を突き刺す方式の従来例で、突き刺す前の斜視
図。 (ロ)は、その接続が完了した状態で、側面からみた断
面図。FIG. 6A is a perspective view of a conventional example in which the tip end G ′ of the conductive terminal 1 ″ pierces the covered electric wire 1 ″, and before piercing. (B) is a cross-sectional view seen from the side with the connection completed.
【図7】(イ)は、導電端子の先端部1''' を千鳥状に
曲げ加工を施した方式の従来例で、導電端子1''' が被
覆電線9′を挟み込む前の斜視図。 (ロ)は、その接続が完了した状態で、側面からみた断
面図。FIG. 7A is a perspective view of a conventional example of a method in which a tip portion 1 ′ ″ of a conductive terminal is bent in a zigzag manner, and the conductive terminal 1 ′ ″ holds a covered electric wire 9 ′. .. (B) is a cross-sectional view seen from the side with the connection completed.
【符号の説明】1 ,1′,1″,1''' 導電端子 2,2′,3,3′ 先端部 4,4′,5,5′ 接点斜面部 6,6′ 平行な溝部 7,7′ 導体 8,8′ シース(被覆)9 ,9′ 被覆電線 10 蛇行配列部A ′ モジュラプラグ B′ ハウジング C′ 上辺 D′ 被覆電線挿入孔 E′ 導電端子受け入れ孔 G′,H′ 導電端子の先端部[Explanation of reference numerals] 1 , 1 ', 1 ", 1 '" Conductive terminals 2, 2 ', 3, 3' Tip portions 4, 4 ', 5, 5' Contact slope portions 6, 6 'Parallel groove portions 7 , 7 'conductors 8, 8' sheath (coating) 9, 9 'covering the electric wire 10 meandering arrangement part A' modular plugs B 'housing C' upper D 'covered wire insertion hole E' conductive terminal receiving hole G ', H' conductive Tip of terminal
Claims (1)
導電性板材からなる導電端子が前記ハウジングに挿入さ
れた被覆電線に圧入され、電気的に接続する導電端子に
おいて、導電端子1の下部先端に平坦部を有する左右対
称の2個の先端部2,3を設け、かつ、前記導電端子1
の内側に側面からみて対称的に接点斜面部4,5を夫々
形成し、前記接点斜面部4,5の間に平行な溝部6を設
け、側面が平面状に形成されていることを特徴とする導
電端子。[Claims for utility model registration] [Claim 1] In the housing of the electrical connector,
In a conductive terminal in which a conductive terminal made of a conductive plate material is press-fitted into a covered electric wire inserted into the housing and electrically connected, two symmetrical left and right end portions 2 having a flat portion at the lower end of the conductive terminal 1 are provided. 3 and the conductive terminal 1
Contact sloping surface portions 4 and 5 are formed symmetrically from the side, and parallel groove portions 6 are provided between the contact sloping surface portions 4 and 5, and the side surfaces are formed in a flat shape. Conductive terminal to do.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP1991061674U JP2523663Y2 (en) | 1991-07-10 | 1991-07-10 | Conductive terminal |
US07/890,253 US5246381A (en) | 1991-06-04 | 1992-05-29 | Electrical terminal for modulator connector |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP1991061674U JP2523663Y2 (en) | 1991-07-10 | 1991-07-10 | Conductive terminal |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH056694U true JPH056694U (en) | 1993-01-29 |
JP2523663Y2 JP2523663Y2 (en) | 1997-01-29 |
Family
ID=13178034
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP1991061674U Expired - Lifetime JP2523663Y2 (en) | 1991-06-04 | 1991-07-10 | Conductive terminal |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2523663Y2 (en) |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5628546A (en) * | 1979-08-17 | 1981-03-20 | Hitachi Ltd | Multifrequency signal receiver |
JPS57182980A (en) * | 1981-04-09 | 1982-11-11 | Akzona Inc | Insulated and perforated contact |
-
1991
- 1991-07-10 JP JP1991061674U patent/JP2523663Y2/en not_active Expired - Lifetime
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5628546A (en) * | 1979-08-17 | 1981-03-20 | Hitachi Ltd | Multifrequency signal receiver |
JPS57182980A (en) * | 1981-04-09 | 1982-11-11 | Akzona Inc | Insulated and perforated contact |
Also Published As
Publication number | Publication date |
---|---|
JP2523663Y2 (en) | 1997-01-29 |
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