JPH0538796A - Vacuum laminating method - Google Patents
Vacuum laminating methodInfo
- Publication number
- JPH0538796A JPH0538796A JP3195341A JP19534191A JPH0538796A JP H0538796 A JPH0538796 A JP H0538796A JP 3195341 A JP3195341 A JP 3195341A JP 19534191 A JP19534191 A JP 19534191A JP H0538796 A JPH0538796 A JP H0538796A
- Authority
- JP
- Japan
- Prior art keywords
- decorative sheet
- substrate
- sheet
- vacuum
- shape
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Laminated Bodies (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】この発明は、製品の原形となる基
板の表面に合成樹脂からなる装飾シートを、基板表面の
形状に沿って忠実に付着させることのできる真空ラミネ
ート方法に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a vacuum laminating method capable of faithfully adhering a decorative sheet made of a synthetic resin on the surface of a substrate which is the original form of a product along the shape of the substrate surface.
【0002】[0002]
【従来の技術】製品の原形となる基板の表面に、色彩や
印刷などを施した合成樹脂の装飾シートをラミネートと
する従来の方法として、真空ラミネート方法が提案され
ている。2. Description of the Related Art A vacuum laminating method has been proposed as a conventional method for laminating a decorative sheet of a synthetic resin, which has been colored or printed, on the surface of a substrate which is a prototype of a product.
【0003】この真空ラミネート方法は、多数の小孔を
有する載置台上に、基板を載置し、基板上に装飾シート
を重ねた状態で載置台の下部から装飾シートを真空吸引
すると共に、装飾シートを表面からゴムシートを介して
加圧加熱し、装飾シートを軟化と加圧及び真空吸引によ
って基板上に密着させるものである。In this vacuum laminating method, a substrate is placed on a placing table having a large number of small holes, and the decorative sheet is vacuum-sucked from the lower portion of the placing table while the decorative sheet is placed on the substrate. The sheet is pressed and heated from the surface through a rubber sheet, and the decorative sheet is brought into close contact with the substrate by softening, pressing and vacuum suction.
【0004】[0004]
【発明が解決しようとする課題】ところで、上記した従
来のラミネート方法は、ゴムシートを介して装飾シート
を加圧加熱するため熱効率が悪く、しかも真空吸引力を
基板と装飾シートの間に有効に作用させるのが困難であ
り、このため基板の表面に細かな凹凸や深い凹凸、角張
った凹凸等の模様面が設けられている場合、装飾シート
をこの模様面にきっちりと沿わせることができないとい
う問題がある。By the way, in the above-mentioned conventional laminating method, since the decorative sheet is pressurized and heated through the rubber sheet, the thermal efficiency is poor, and the vacuum suction force is effectively applied between the substrate and the decorative sheet. It is difficult to make it work, and therefore, if the surface of the substrate has a pattern surface such as fine unevenness, deep unevenness, angular unevenness, it is impossible to align the decorative sheet with this pattern surface exactly. There's a problem.
【0005】そこで、この発明は、上記のような問題点
を解決するため、装飾シートを模様面の形状に沿って確
実に沿わせることができる真空ラミネート方法を提供す
ることを課題としている。In order to solve the above-mentioned problems, it is an object of the present invention to provide a vacuum laminating method capable of surely aligning a decorative sheet along the shape of a pattern surface.
【0006】[0006]
【課題を解決するための手段】上記のような課題を解決
するため、この発明は、多数の小孔を有する載置台上
に、通気性を有する基板とこの基板上に重なる装飾シー
トを載置し、予熱によって装飾シートを軟化させた状態
で、載置台の下部から真空吸引することにより基板の通
気性を利用して基板の表面に装飾シートを吸着させ、こ
の真空吸引状態で装飾シートを加熱する方法を採用した
ものである。In order to solve the above-mentioned problems, the present invention places a breathable substrate and a decorative sheet overlapping the substrate on a mounting table having a large number of small holes. Then, while the decorative sheet is softened by preheating, the decorative sheet is sucked onto the surface of the substrate using the air permeability of the substrate by vacuum suction from the bottom of the mounting table, and the decorative sheet is heated in this vacuum suction state. This is the method adopted.
【0007】[0007]
【作用】載置台上に通気性を有する基板を載置し、予熱
によって軟化させた装飾シートをこの基板上に重ねた状
態で載置台の下部から真空吸引する。Operation: A breathable substrate is placed on the mounting table, and the decorative sheet softened by preheating is vacuum-sucked from the lower portion of the mounting table while being stacked on the substrate.
【0008】基板は通気性を有するため、真空吸引によ
って装飾シートは基板に直接吸引されて密着すると共
に、この真空吸引状態で装飾シートを加熱すると、装飾
シートは軟化が進み、真空吸引によって基板の表面形状
に沿いやすくなり、従って基板の表面に模様が施されて
いる場合、装飾シートをこの模様形状に確実に沿わせる
ことができる。Since the substrate has air permeability, the decorative sheet is directly sucked and adheres to the substrate by vacuum suction, and when the decorative sheet is heated in this vacuum suction state, the decorative sheet is softened and the vacuum suction causes the substrate to move. It is easy to conform to the surface shape, and therefore, when the surface of the substrate is patterned, the decorative sheet can be surely conformed to this pattern shape.
【0009】[0009]
【実施例】以下、この発明の実施例を添付図面に基づい
て説明する。Embodiments of the present invention will be described below with reference to the accompanying drawings.
【0010】図1は真空ラミネート装置を示しており、
支持台1に配置した内部中空のテーブル2が支持台1上
から前方への引出しが可能になり、このテーブル2はそ
の内部が配管3を介して真空発生源と接続されていると
共に、上部が多数の小孔4を有する載置台5になってい
る。FIG. 1 shows a vacuum laminating apparatus,
A hollow table 2 arranged inside the support 1 makes it possible to draw the table 2 forward from the top of the support 1. The inside of the table 2 is connected via a pipe 3 to a vacuum source, and the upper part is The mounting table 5 has a large number of small holes 4.
【0011】前記支持台1の上部には、この支持台1に
固定したレール6によって支持され、支持台1上に位置
するテーブル2の上部を移動する加熱機構7が配置され
ている。A heating mechanism 7 which is supported by a rail 6 fixed to the support base 1 and moves above the table 2 located on the support base 1 is arranged above the support base 1.
【0012】上記テーブル2の載置台5上に載せる基板
11は製品の原形となり、通気性を有する材料、例えば
パーティクルボード、ファイバーボード、各種木材等を
用い、表面に凹凸の模様12が施された立体形状とな
り、各種建材や家具の部品となる。The substrate 11 to be placed on the table 5 of the table 2 is the original shape of the product, and is made of a material having air permeability, such as particle board, fiber board, various kinds of wood, etc. It becomes a three-dimensional shape and becomes parts of various building materials and furniture.
【0013】この基板11上に重ねる装飾シート13は
熱可塑性の合成樹脂、例えば塩化ビニル樹脂を用い、各
種色彩や模様を印刷したものが使用される。The decorative sheet 13 laminated on the substrate 11 is made of a thermoplastic synthetic resin such as vinyl chloride resin and is printed with various colors and patterns.
【0014】図2と図3の場合、装飾シート13は、塩
化ビニルシートを接着剤14を介して基板11にラミネ
ートする例を示したが、例えば熱可塑性基材シートの一
面側に印刷層とホットメルト層を設け、ラミネート後に
基材シートを剥し、基板の表面に印刷層を転写するタイ
プの装飾シートを用いてもよい。In the case of FIGS. 2 and 3, the decorative sheet 13 is an example in which a vinyl chloride sheet is laminated on the substrate 11 via the adhesive agent 14. For example, a printed layer is formed on one side of the thermoplastic base sheet. A decorative sheet of a type in which a hot melt layer is provided, the base sheet is peeled off after lamination, and the printing layer is transferred to the surface of the substrate may be used.
【0015】前記した加熱機構7は、基材11上に載せ
た装飾シート13を加熱して軟化させるためのものであ
り、熱源としては熱風、ヒータやバーナ等を用い、装飾
シート13を部分的に高温加熱すると共に、加熱位置を
移動していくものであり、加熱時に装飾シート13を加
圧するよう、ノズル8に熱風供給管9を接続し、ノズル
8の下部から熱風を装飾シート13の表面に吹付けるよ
うにしてもよい。The heating mechanism 7 is for heating and softening the decorative sheet 13 placed on the base material 11, using hot air, a heater, a burner or the like as a heat source, and partially decorating the decorative sheet 13. The heating position is moved to a high temperature while moving to a high temperature, and the hot air supply pipe 9 is connected to the nozzle 8 so as to pressurize the decorative sheet 13 at the time of heating, and hot air is supplied from the lower portion of the nozzle 8 to the surface of the decorative sheet 13. May be sprayed on.
【0016】また、装飾シート13の表面を加圧する手
段として、テーブル2上をフードで覆い、このフード内
を加圧して高圧にすると共に、フード内を加熱機構が移
動するように構成してもよい。As a means for pressurizing the surface of the decorative sheet 13, the table 2 may be covered with a hood to pressurize the inside of the hood to a high pressure and move the heating mechanism inside the hood. Good.
【0017】次に真空ラミネートの方法を説明する。支
持台1の前面に引き出したテーブル2の載置台5上に基
板11を載置し、この基板11上に基板11よりも平面
的に大きな装飾シート13を予熱により軟化させた状態
で重ね、テーブル2を支持台1上に戻す。Next, a vacuum laminating method will be described. The substrate 11 is placed on the placing table 5 of the table 2 pulled out from the front of the supporting table 1, and the decorative sheet 13 which is larger in plan than the substrate 11 is superposed on the substrate 11 in a softened state by preheating, and the table 2 is returned on the support 1.
【0018】上記装飾シート13が塩化ビニル樹脂であ
る場合、予熱温度は例えば50℃前後である。この予熱
は基板11に重ねる前に行なってもよいが、基板11上
に重ねてテーブル2を支持台1上に戻した後、ヒータで
加熱することにより予熱を与えるようにしてもよい。When the decorative sheet 13 is a vinyl chloride resin, the preheating temperature is, for example, about 50 ° C. This preheating may be performed before stacking it on the substrate 11, but it may also be carried out by heating it with a heater after stacking it on the substrate 11 and returning the table 2 to the support base 1.
【0019】支持台1上にテーブル2が送り込まれる
と、吸引機構を作動させてテーブル2の内部を真空吸引
する。この真空吸引により、小孔4上に重ねて載せた基
板11が吸引され、この基板11は通気性を有するた
め、基板11の表面に吸引力が生じて装飾シート13を
吸引し、装飾シート13は予熱によって軟化しているた
め、吸引力によって基板11の表面に吸着する。When the table 2 is fed onto the support 1, the suction mechanism is operated to suck the inside of the table 2 by vacuum. By this vacuum suction, the substrate 11 stacked on the small hole 4 is sucked, and since the substrate 11 has air permeability, a suction force is generated on the surface of the substrate 11 to suck the decorative sheet 13 and the decorative sheet 13 Since is softened by preheating, it is adsorbed on the surface of the substrate 11 by a suction force.
【0020】装飾シート13は予熱による軟化状態で吸
引力が作用すると、基板11の表面形状に沿うよう密着
し、基板11に形成した凹凸の模様12に対してもその
形状に沿うことになるが、装飾シート13の予熱は合成
樹脂の限界温度によって制限を受け、高温に加熱するこ
とができないため、予熱だけでは装飾シート3を十分に
軟化させることは困難であり、このため基板11の模様
12が深かったり角張った部分があるような場合、装飾
シート13を模様12の形状に対して十分に沿わせるこ
とができない。When the suction force acts in a softened state due to preheating, the decorative sheet 13 adheres closely to the surface shape of the substrate 11 and also follows the shape of the uneven pattern 12 formed on the substrate 11. Since the preheating of the decorative sheet 13 is limited by the limit temperature of the synthetic resin and cannot be heated to a high temperature, it is difficult to sufficiently soften the decorative sheet 3 only by preheating. In the case where the pattern is deep or has an angular portion, the decorative sheet 13 cannot be sufficiently aligned with the shape of the pattern 12.
【0021】そこで、真空吸引を維持した状態で、加熱
機構7により装飾シート13に直接高温を加え、装飾シ
ート13の軟化を十分にして模様12の形状に沿うよう
密着させる。Therefore, while maintaining the vacuum suction, the heating mechanism 7 directly applies a high temperature to the decorative sheet 13 to sufficiently soften the decorative sheet 13 and bring it into close contact with the pattern 12 along the shape thereof.
【0022】加熱機構7による装飾シート13の加熱
は、装飾シート13の一部分を短時間だけ高温に加熱
し、加熱機構7の移動により加熱部分を徐々に移動させ
ることによって装飾シート13の全体を加熱する。The heating of the decoration sheet 13 by the heating mechanism 7 heats a part of the decoration sheet 13 to a high temperature for a short time, and gradually moves the heating portion by the movement of the heating mechanism 7 to heat the entire decoration sheet 13. To do.
【0023】装飾シート13に直接高温を加える場合、
加熱機構7を適宜の速度で移動させることにより、装飾
シート13を部分的に瞬間加熱することができ、従って
合成樹脂シートの溶融温度よりもはるかに高温を加える
ことができ、例えば300℃〜400℃の高温を加える
ことが可能になる。When a high temperature is directly applied to the decorative sheet 13,
By moving the heating mechanism 7 at an appropriate speed, the decorative sheet 13 can be partially and instantaneously heated, and thus a temperature much higher than the melting temperature of the synthetic resin sheet can be applied, for example, 300 ° C. to 400 ° C. It becomes possible to apply a high temperature of ° C.
【0024】装飾シート13のこのような高温を加えら
れた部分は、部分的に十分に軟化し、真空吸引力によっ
て基板11の表面に密着し、模様12の形状に確実に沿
うことになり、模様12の深い部分や角のある部分でも
装飾シート13はその形状に沿うことになる。The portion of the decorative sheet 13 to which such a high temperature is applied is partially softened and adheres to the surface of the substrate 11 by the vacuum suction force, and the shape of the pattern 12 is surely followed. The decorative sheet 13 conforms to the shape of the pattern 12 even in a deep portion or a corner portion.
【0025】上記のように、装飾シート13に対して、
下からの真空吸引と上からの直接高温加熱を与えると、
十分に軟化した状態で基板11の表面に吸着し、図3に
示すように、模様12の形状に確実に沿ったラミネート
が行なえることになる。As described above, for the decorative sheet 13,
When vacuum suction from the bottom and high temperature heating directly from the top are given,
It is adsorbed on the surface of the substrate 11 in a sufficiently softened state, and as shown in FIG. 3, it is possible to surely perform the lamination along the shape of the pattern 12.
【0026】なお、装飾シート13の直接高温加熱は、
ヒータや熱風によって行なうが、加熱と同時に圧力に加
えてもよいと共に、加熱後に装飾シート13を速やかに
冷却し、基板11のラミネート状態を固化するようにし
てもよく、装飾シート13は基板11に接着剤14で固
着化された製品となる。The direct high temperature heating of the decorative sheet 13 is
Although it is performed by a heater or hot air, the pressure may be applied at the same time as heating, and the decorative sheet 13 may be rapidly cooled after heating to solidify the laminated state of the substrate 11. The product is fixed with the adhesive 14.
【0027】ラミネート後は加熱機構7を停止させ、テ
ーブル2の真空を解き、支持台1の前方にテーブル2を
引き出し、製品を取り出せばよい。After the lamination, the heating mechanism 7 may be stopped, the vacuum of the table 2 may be released, the table 2 may be pulled out in front of the support 1, and the product may be taken out.
【0028】[0028]
【効果】以上のように、この発明によると、通気性を有
する基板の上に装飾シートを重ね、この装飾シートを予
熱した後基板の下部から装飾シートを真空吸引すると共
に、装飾シートを加熱するようにしたので、装飾シート
を十分に軟化させることができ、基板の表面に対して装
飾シートを確実に吸着させることが可能となり、基板の
表面に凹凸模様が施されている場合、装飾シートをこの
模様の形状に沿うよう密着させることができ、模様のは
っきりとした良質のラミネート製品を得ることができ
る。As described above, according to the present invention, the decorative sheet is superposed on the air-permeable substrate, the decorative sheet is preheated, and then the decorative sheet is vacuum-sucked from the lower part of the substrate and the decorative sheet is heated. As a result, the decoration sheet can be sufficiently softened, the decoration sheet can be surely adsorbed to the surface of the substrate, and when the surface of the substrate has an uneven pattern, the decoration sheet can be The laminated product can be adhered so as to follow the shape of this pattern, and a high-quality laminated product with a clear pattern can be obtained.
【図1】この発明の真空ラミネート方法に用いるラミネ
ート装置の縦断側面図FIG. 1 is a vertical sectional side view of a laminating apparatus used in a vacuum laminating method of the present invention.
【図2】同上要部を拡大した縦断面図FIG. 2 is an enlarged vertical sectional view of the main part of the above.
【図3】ラミネート製品の拡大断面図[Fig. 3] Enlarged sectional view of a laminated product
2 テーブル 4 小孔 5 載置台 7 加熱機構 11 基板 12 模様 13 装飾シート 2 table 4 small hole 5 mounting table 7 heating mechanism 11 substrate 12 pattern 13 decorative sheet
───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.5 識別記号 庁内整理番号 FI 技術表示箇所 // B29L 9:00 ─────────────────────────────────────────────────── ─── Continuation of the front page (51) Int.Cl. 5 Identification code Internal reference number FI technical display area // B29L 9:00
Claims (1)
有する基板とこの基板上に重なる装飾シートを載置し、
予熱によって装飾シートを軟化させた状態で、載置台の
下部から真空吸引することにより基板の通気性を利用し
て基板の表面に装飾シートを吸着させ、この真空吸引状
態で装飾シートを加熱することを特徴とする真空ラミネ
ート方法。1. A breathable substrate and a decorative sheet overlapping the substrate are placed on a placing table having a large number of small holes,
While softening the decorative sheet by preheating, vacuum suction from the bottom of the mounting table to adsorb the decorative sheet on the surface of the substrate using the air permeability of the substrate, and heat the decorative sheet in this vacuum suction state A vacuum laminating method characterized by:
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP3195341A JPH0538796A (en) | 1991-08-05 | 1991-08-05 | Vacuum laminating method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP3195341A JPH0538796A (en) | 1991-08-05 | 1991-08-05 | Vacuum laminating method |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH0538796A true JPH0538796A (en) | 1993-02-19 |
Family
ID=16339560
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP3195341A Pending JPH0538796A (en) | 1991-08-05 | 1991-08-05 | Vacuum laminating method |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH0538796A (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7151581B2 (en) | 1997-12-26 | 2006-12-19 | Sharp Kabushiki Kaisha | Liquid crystal display with light transmission regions and light reflection regions |
WO2012023373A1 (en) * | 2010-08-20 | 2012-02-23 | ニチゴー・モートン株式会社 | Stacking apparatus |
US9273882B2 (en) | 2011-03-30 | 2016-03-01 | Eberspacher Catem Gmbh & Co. Kg | Electrical heating device with a plate element comprising conductive paths |
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JPS59198113A (en) * | 1983-04-25 | 1984-11-09 | Osao Sakatani | Application of film |
JPS62121033A (en) * | 1985-11-21 | 1987-06-02 | Nippon Muki Kk | Manufacture of fibrous sound absorbing and heat insulating material having skin layer |
JPH0195028A (en) * | 1987-10-06 | 1989-04-13 | Toppan Printing Co Ltd | Production of three-dimensional decorative mold |
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1991
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JPS5268269A (en) * | 1975-12-02 | 1977-06-06 | Toppan Printing Co Ltd | Manufacture of melamine resin decorated plate |
JPS5746848A (en) * | 1980-04-15 | 1982-03-17 | Matsushita Electric Ind Co Ltd | Coating method |
JPS5743830A (en) * | 1980-08-29 | 1982-03-12 | Kasai Kogyo Co Ltd | Pasting method of skin for pasted molding |
JPS59198113A (en) * | 1983-04-25 | 1984-11-09 | Osao Sakatani | Application of film |
JPS62121033A (en) * | 1985-11-21 | 1987-06-02 | Nippon Muki Kk | Manufacture of fibrous sound absorbing and heat insulating material having skin layer |
JPH0195028A (en) * | 1987-10-06 | 1989-04-13 | Toppan Printing Co Ltd | Production of three-dimensional decorative mold |
Cited By (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US8228469B2 (en) | 1997-12-26 | 2012-07-24 | Sharp Kabushiki Kaisha | Liquid crystal display device |
US7468768B2 (en) | 1997-12-26 | 2008-12-23 | Sharp Kabushiki Kaisha | Liquid crystal display device |
US7952667B2 (en) | 1997-12-26 | 2011-05-31 | Sharp Kabushiki Kaisha | Liquid crystal display device |
US8054423B2 (en) | 1997-12-26 | 2011-11-08 | Sharp Kabushiki Kaisha | Liquid crystal display device |
US7151581B2 (en) | 1997-12-26 | 2006-12-19 | Sharp Kabushiki Kaisha | Liquid crystal display with light transmission regions and light reflection regions |
WO2012023373A1 (en) * | 2010-08-20 | 2012-02-23 | ニチゴー・モートン株式会社 | Stacking apparatus |
JP2012040812A (en) * | 2010-08-20 | 2012-03-01 | Nichigo Morton Co Ltd | Stacking apparatus |
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