JPH053831B2 - - Google Patents
Info
- Publication number
- JPH053831B2 JPH053831B2 JP61081948A JP8194886A JPH053831B2 JP H053831 B2 JPH053831 B2 JP H053831B2 JP 61081948 A JP61081948 A JP 61081948A JP 8194886 A JP8194886 A JP 8194886A JP H053831 B2 JPH053831 B2 JP H053831B2
- Authority
- JP
- Japan
- Prior art keywords
- film
- vinyl chloride
- weight
- coating
- chloride resin
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 229920005989 resin Polymers 0.000 claims description 62
- 239000011347 resin Substances 0.000 claims description 62
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 claims description 41
- 238000000576 coating method Methods 0.000 claims description 26
- 239000011248 coating agent Substances 0.000 claims description 24
- 239000004925 Acrylic resin Substances 0.000 claims description 19
- -1 vinyl compound Chemical class 0.000 claims description 19
- 229920000178 Acrylic resin Polymers 0.000 claims description 18
- 239000008199 coating composition Substances 0.000 claims description 13
- BQCIDUSAKPWEOX-UHFFFAOYSA-N 1,1-Difluoroethene Chemical compound FC(F)=C BQCIDUSAKPWEOX-UHFFFAOYSA-N 0.000 claims description 12
- 239000006097 ultraviolet radiation absorber Substances 0.000 claims description 9
- 150000001875 compounds Chemical class 0.000 claims description 8
- 239000012964 benzotriazole Substances 0.000 claims description 7
- 125000002768 hydroxyalkyl group Chemical group 0.000 claims description 7
- 239000000178 monomer Substances 0.000 claims description 7
- QRUDEWIWKLJBPS-UHFFFAOYSA-N benzotriazole Chemical compound C1=CC=C2N[N][N]C2=C1 QRUDEWIWKLJBPS-UHFFFAOYSA-N 0.000 claims description 6
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims description 4
- RWCCWEUUXYIKHB-UHFFFAOYSA-N benzophenone Chemical group C=1C=CC=CC=1C(=O)C1=CC=CC=C1 RWCCWEUUXYIKHB-UHFFFAOYSA-N 0.000 claims description 4
- 239000012965 benzophenone Substances 0.000 claims description 4
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims description 3
- 229920002554 vinyl polymer Polymers 0.000 claims 1
- 150000007934 α,β-unsaturated carboxylic acids Chemical class 0.000 claims 1
- 238000000034 method Methods 0.000 description 28
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 18
- 239000004014 plasticizer Substances 0.000 description 12
- 239000000463 material Substances 0.000 description 10
- 238000002834 transmittance Methods 0.000 description 9
- 230000000694 effects Effects 0.000 description 8
- 239000000203 mixture Substances 0.000 description 8
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 7
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 6
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 6
- SOGAXMICEFXMKE-UHFFFAOYSA-N Butylmethacrylate Chemical compound CCCCOC(=O)C(C)=C SOGAXMICEFXMKE-UHFFFAOYSA-N 0.000 description 6
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 6
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 6
- 239000006096 absorbing agent Substances 0.000 description 6
- 239000000654 additive Substances 0.000 description 6
- 230000000052 comparative effect Effects 0.000 description 6
- 230000006866 deterioration Effects 0.000 description 6
- 238000002845 discoloration Methods 0.000 description 6
- 238000002156 mixing Methods 0.000 description 6
- 229920000642 polymer Polymers 0.000 description 6
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 5
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 5
- 238000011156 evaluation Methods 0.000 description 5
- 239000003960 organic solvent Substances 0.000 description 5
- 239000011342 resin composition Substances 0.000 description 5
- 239000000243 solution Substances 0.000 description 5
- JNYAEWCLZODPBN-JGWLITMVSA-N (2r,3r,4s)-2-[(1r)-1,2-dihydroxyethyl]oxolane-3,4-diol Chemical compound OC[C@@H](O)[C@H]1OC[C@H](O)[C@H]1O JNYAEWCLZODPBN-JGWLITMVSA-N 0.000 description 4
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 4
- 239000004342 Benzoyl peroxide Substances 0.000 description 4
- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 description 4
- MQIUGAXCHLFZKX-UHFFFAOYSA-N Di-n-octyl phthalate Chemical compound CCCCCCCCOC(=O)C1=CC=CC=C1C(=O)OCCCCCCCC MQIUGAXCHLFZKX-UHFFFAOYSA-N 0.000 description 4
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 4
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 4
- 239000003963 antioxidant agent Substances 0.000 description 4
- 235000019400 benzoyl peroxide Nutrition 0.000 description 4
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 4
- 238000012360 testing method Methods 0.000 description 4
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 3
- MSXVEPNJUHWQHW-UHFFFAOYSA-N 2-methylbutan-2-ol Chemical compound CCC(C)(C)O MSXVEPNJUHWQHW-UHFFFAOYSA-N 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 3
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 3
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 3
- 229910019142 PO4 Inorganic materials 0.000 description 3
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 3
- 239000004840 adhesive resin Substances 0.000 description 3
- 229920006223 adhesive resin Polymers 0.000 description 3
- BJQHLKABXJIVAM-UHFFFAOYSA-N bis(2-ethylhexyl) phthalate Chemical compound CCCCC(CC)COC(=O)C1=CC=CC=C1C(=O)OCC(CC)CCCC BJQHLKABXJIVAM-UHFFFAOYSA-N 0.000 description 3
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 3
- 229920001577 copolymer Polymers 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- 239000000428 dust Substances 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 229910052731 fluorine Inorganic materials 0.000 description 3
- 239000011737 fluorine Substances 0.000 description 3
- 239000004611 light stabiliser Substances 0.000 description 3
- 239000000314 lubricant Substances 0.000 description 3
- 230000014759 maintenance of location Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 3
- 238000000465 moulding Methods 0.000 description 3
- 239000010452 phosphate Substances 0.000 description 3
- 235000021317 phosphate Nutrition 0.000 description 3
- 229920000573 polyethylene Polymers 0.000 description 3
- 239000004800 polyvinyl chloride Substances 0.000 description 3
- 229920000915 polyvinyl chloride Polymers 0.000 description 3
- 239000004094 surface-active agent Substances 0.000 description 3
- 229920003002 synthetic resin Polymers 0.000 description 3
- 239000000057 synthetic resin Substances 0.000 description 3
- HXVNBWAKAOHACI-UHFFFAOYSA-N 2,4-dimethyl-3-pentanone Chemical compound CC(C)C(=O)C(C)C HXVNBWAKAOHACI-UHFFFAOYSA-N 0.000 description 2
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 2
- QQZOPKMRPOGIEB-UHFFFAOYSA-N 2-Oxohexane Chemical compound CCCCC(C)=O QQZOPKMRPOGIEB-UHFFFAOYSA-N 0.000 description 2
- IEVADDDOVGMCSI-UHFFFAOYSA-N 2-hydroxybutyl 2-methylprop-2-enoate Chemical compound CCC(O)COC(=O)C(C)=C IEVADDDOVGMCSI-UHFFFAOYSA-N 0.000 description 2
- OMIGHNLMNHATMP-UHFFFAOYSA-N 2-hydroxyethyl prop-2-enoate Chemical compound OCCOC(=O)C=C OMIGHNLMNHATMP-UHFFFAOYSA-N 0.000 description 2
- YEJRWHAVMIAJKC-UHFFFAOYSA-N 4-Butyrolactone Chemical compound O=C1CCCO1 YEJRWHAVMIAJKC-UHFFFAOYSA-N 0.000 description 2
- HCFAJYNVAYBARA-UHFFFAOYSA-N 4-heptanone Chemical compound CCCC(=O)CCC HCFAJYNVAYBARA-UHFFFAOYSA-N 0.000 description 2
- UWSMKYBKUPAEJQ-UHFFFAOYSA-N 5-Chloro-2-(3,5-di-tert-butyl-2-hydroxyphenyl)-2H-benzotriazole Chemical compound CC(C)(C)C1=CC(C(C)(C)C)=CC(N2N=C3C=C(Cl)C=CC3=N2)=C1O UWSMKYBKUPAEJQ-UHFFFAOYSA-N 0.000 description 2
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 2
- DKPFZGUDAPQIHT-UHFFFAOYSA-N Butyl acetate Natural products CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 description 2
- 229920000298 Cellophane Polymers 0.000 description 2
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 2
- NIQCNGHVCWTJSM-UHFFFAOYSA-N Dimethyl phthalate Chemical compound COC(=O)C1=CC=CC=C1C(=O)OC NIQCNGHVCWTJSM-UHFFFAOYSA-N 0.000 description 2
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical class C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 2
- WOBHKFSMXKNTIM-UHFFFAOYSA-N Hydroxyethyl methacrylate Chemical compound CC(=C)C(=O)OCCO WOBHKFSMXKNTIM-UHFFFAOYSA-N 0.000 description 2
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 2
- NTIZESTWPVYFNL-UHFFFAOYSA-N Methyl isobutyl ketone Chemical compound CC(C)CC(C)=O NTIZESTWPVYFNL-UHFFFAOYSA-N 0.000 description 2
- UIHCLUNTQKBZGK-UHFFFAOYSA-N Methyl isobutyl ketone Natural products CCC(C)C(C)=O UIHCLUNTQKBZGK-UHFFFAOYSA-N 0.000 description 2
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 2
- AMQJEAYHLZJPGS-UHFFFAOYSA-N N-Pentanol Chemical compound CCCCCO AMQJEAYHLZJPGS-UHFFFAOYSA-N 0.000 description 2
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 2
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 2
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 2
- IYFATESGLOUGBX-YVNJGZBMSA-N Sorbitan monopalmitate Chemical compound CCCCCCCCCCCCCCCC(=O)OC[C@@H](O)[C@H]1OC[C@H](O)[C@H]1O IYFATESGLOUGBX-YVNJGZBMSA-N 0.000 description 2
- HVUMOYIDDBPOLL-XWVZOOPGSA-N Sorbitan monostearate Chemical compound CCCCCCCCCCCCCCCCCC(=O)OC[C@@H](O)[C@H]1OC[C@H](O)[C@H]1O HVUMOYIDDBPOLL-XWVZOOPGSA-N 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- YSMRWXYRXBRSND-UHFFFAOYSA-N TOTP Chemical compound CC1=CC=CC=C1OP(=O)(OC=1C(=CC=CC=1)C)OC1=CC=CC=C1C YSMRWXYRXBRSND-UHFFFAOYSA-N 0.000 description 2
- ZFOZVQLOBQUTQQ-UHFFFAOYSA-N Tributyl citrate Chemical compound CCCCOC(=O)CC(O)(C(=O)OCCCC)CC(=O)OCCCC ZFOZVQLOBQUTQQ-UHFFFAOYSA-N 0.000 description 2
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 2
- RGCKGOZRHPZPFP-UHFFFAOYSA-N alizarin Chemical compound C1=CC=C2C(=O)C3=C(O)C(O)=CC=C3C(=O)C2=C1 RGCKGOZRHPZPFP-UHFFFAOYSA-N 0.000 description 2
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 2
- AGXUVMPSUKZYDT-UHFFFAOYSA-L barium(2+);octadecanoate Chemical compound [Ba+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O AGXUVMPSUKZYDT-UHFFFAOYSA-L 0.000 description 2
- SODJJEXAWOSSON-UHFFFAOYSA-N bis(2-hydroxy-4-methoxyphenyl)methanone Chemical compound OC1=CC(OC)=CC=C1C(=O)C1=CC=C(OC)C=C1O SODJJEXAWOSSON-UHFFFAOYSA-N 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 2
- BTANRVKWQNVYAZ-UHFFFAOYSA-N butan-2-ol Chemical compound CCC(C)O BTANRVKWQNVYAZ-UHFFFAOYSA-N 0.000 description 2
- WQAQPCDUOCURKW-UHFFFAOYSA-N butanethiol Chemical compound CCCCS WQAQPCDUOCURKW-UHFFFAOYSA-N 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- SWXVUIWOUIDPGS-UHFFFAOYSA-N diacetone alcohol Chemical compound CC(=O)CC(C)(C)O SWXVUIWOUIDPGS-UHFFFAOYSA-N 0.000 description 2
- 235000014113 dietary fatty acids Nutrition 0.000 description 2
- 239000000975 dye Substances 0.000 description 2
- 239000003822 epoxy resin Substances 0.000 description 2
- 235000019439 ethyl acetate Nutrition 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 229930195729 fatty acid Natural products 0.000 description 2
- 239000000194 fatty acid Substances 0.000 description 2
- 239000012760 heat stabilizer Substances 0.000 description 2
- ZSIAUFGUXNUGDI-UHFFFAOYSA-N hexan-1-ol Chemical compound CCCCCCO ZSIAUFGUXNUGDI-UHFFFAOYSA-N 0.000 description 2
- 238000007602 hot air drying Methods 0.000 description 2
- 229930195733 hydrocarbon Natural products 0.000 description 2
- 150000002430 hydrocarbons Chemical class 0.000 description 2
- 238000007603 infrared drying Methods 0.000 description 2
- PHTQWCKDNZKARW-UHFFFAOYSA-N isoamylol Chemical compound CC(C)CCO PHTQWCKDNZKARW-UHFFFAOYSA-N 0.000 description 2
- HJOVHMDZYOCNQW-UHFFFAOYSA-N isophorone Chemical compound CC1=CC(=O)CC(C)(C)C1 HJOVHMDZYOCNQW-UHFFFAOYSA-N 0.000 description 2
- 238000003475 lamination Methods 0.000 description 2
- 230000007774 longterm Effects 0.000 description 2
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 2
- 239000011976 maleic acid Substances 0.000 description 2
- 238000013508 migration Methods 0.000 description 2
- 230000005012 migration Effects 0.000 description 2
- QUAMTGJKVDWJEQ-UHFFFAOYSA-N octabenzone Chemical compound OC1=CC(OCCCCCCCC)=CC=C1C(=O)C1=CC=CC=C1 QUAMTGJKVDWJEQ-UHFFFAOYSA-N 0.000 description 2
- XNLICIUVMPYHGG-UHFFFAOYSA-N pentan-2-one Chemical compound CCCC(C)=O XNLICIUVMPYHGG-UHFFFAOYSA-N 0.000 description 2
- FDPIMTJIUBPUKL-UHFFFAOYSA-N pentan-3-one Chemical compound CCC(=O)CC FDPIMTJIUBPUKL-UHFFFAOYSA-N 0.000 description 2
- 239000000049 pigment Substances 0.000 description 2
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 2
- 229920000647 polyepoxide Polymers 0.000 description 2
- 239000003505 polymerization initiator Substances 0.000 description 2
- 238000006116 polymerization reaction Methods 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 2
- NHARPDSAXCBDDR-UHFFFAOYSA-N propyl 2-methylprop-2-enoate Chemical compound CCCOC(=O)C(C)=C NHARPDSAXCBDDR-UHFFFAOYSA-N 0.000 description 2
- DCKVNWZUADLDEH-UHFFFAOYSA-N sec-butyl acetate Chemical compound CCC(C)OC(C)=O DCKVNWZUADLDEH-UHFFFAOYSA-N 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 229950003429 sorbitan palmitate Drugs 0.000 description 2
- 229950011392 sorbitan stearate Drugs 0.000 description 2
- 239000003381 stabilizer Substances 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 2
- 229920005992 thermoplastic resin Polymers 0.000 description 2
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 2
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 239000008096 xylene Substances 0.000 description 2
- XOOUIPVCVHRTMJ-UHFFFAOYSA-L zinc stearate Chemical compound [Zn+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O XOOUIPVCVHRTMJ-UHFFFAOYSA-L 0.000 description 2
- OKRSVCKJPLEHEY-UHFFFAOYSA-N (2,2,6,6-tetramethylpiperidin-4-yl) acetate Chemical compound CC(=O)OC1CC(C)(C)NC(C)(C)C1 OKRSVCKJPLEHEY-UHFFFAOYSA-N 0.000 description 1
- YEYCMBWKTZNPDH-UHFFFAOYSA-N (2,2,6,6-tetramethylpiperidin-4-yl) benzoate Chemical compound C1C(C)(C)NC(C)(C)CC1OC(=O)C1=CC=CC=C1 YEYCMBWKTZNPDH-UHFFFAOYSA-N 0.000 description 1
- JCAMPEQCOPAWBA-UHFFFAOYSA-N (2,2,6,6-tetramethylpiperidin-4-yl) cyclohexanecarboxylate Chemical compound C1C(C)(C)NC(C)(C)CC1OC(=O)C1CCCCC1 JCAMPEQCOPAWBA-UHFFFAOYSA-N 0.000 description 1
- CNAILFQALPMJFF-UHFFFAOYSA-N (4-benzoyl-3-hydroxyphenyl) benzoate Chemical compound C=1C=C(C(=O)C=2C=CC=CC=2)C(O)=CC=1OC(=O)C1=CC=CC=C1 CNAILFQALPMJFF-UHFFFAOYSA-N 0.000 description 1
- OMWSZDODENFLSV-UHFFFAOYSA-N (5-chloro-2-hydroxyphenyl)-phenylmethanone Chemical compound OC1=CC=C(Cl)C=C1C(=O)C1=CC=CC=C1 OMWSZDODENFLSV-UHFFFAOYSA-N 0.000 description 1
- 239000001124 (E)-prop-1-ene-1,2,3-tricarboxylic acid Substances 0.000 description 1
- ULPMRIXXHGUZFA-UHFFFAOYSA-N (R)-4-Methyl-3-hexanone Natural products CCC(C)C(=O)CC ULPMRIXXHGUZFA-UHFFFAOYSA-N 0.000 description 1
- CJJXHKDWGQADHB-DPMBMXLASA-N (z,12r)-12-hydroxyoctadec-9-enoic acid;propane-1,2,3-triol Chemical compound OCC(O)CO.CCCCCC[C@@H](O)C\C=C/CCCCCCCC(O)=O CJJXHKDWGQADHB-DPMBMXLASA-N 0.000 description 1
- UWHSPZZUAYSGTB-UHFFFAOYSA-N 1,1,3,3-tetraethylurea Chemical compound CCN(CC)C(=O)N(CC)CC UWHSPZZUAYSGTB-UHFFFAOYSA-N 0.000 description 1
- AVQQQNCBBIEMEU-UHFFFAOYSA-N 1,1,3,3-tetramethylurea Chemical compound CN(C)C(=O)N(C)C AVQQQNCBBIEMEU-UHFFFAOYSA-N 0.000 description 1
- MEZZCSHVIGVWFI-UHFFFAOYSA-N 2,2'-Dihydroxy-4-methoxybenzophenone Chemical compound OC1=CC(OC)=CC=C1C(=O)C1=CC=CC=C1O MEZZCSHVIGVWFI-UHFFFAOYSA-N 0.000 description 1
- YAJYJWXEWKRTPO-UHFFFAOYSA-N 2,3,3,4,4,5-hexamethylhexane-2-thiol Chemical compound CC(C)C(C)(C)C(C)(C)C(C)(C)S YAJYJWXEWKRTPO-UHFFFAOYSA-N 0.000 description 1
- IXNXCCLDPLCSJK-UHFFFAOYSA-N 2,4,6-tris(2,2,6,6-tetramethylpiperidin-4-yl)benzene-1,3,5-tricarboxylic acid Chemical compound C1C(C)(C)NC(C)(C)CC1C1=C(C(O)=O)C(C2CC(C)(C)NC(C)(C)C2)=C(C(O)=O)C(C2CC(C)(C)NC(C)(C)C2)=C1C(O)=O IXNXCCLDPLCSJK-UHFFFAOYSA-N 0.000 description 1
- ZXDDPOHVAMWLBH-UHFFFAOYSA-N 2,4-Dihydroxybenzophenone Chemical compound OC1=CC(O)=CC=C1C(=O)C1=CC=CC=C1 ZXDDPOHVAMWLBH-UHFFFAOYSA-N 0.000 description 1
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 1
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- 150000002989 phenols Chemical class 0.000 description 1
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- OJMIONKXNSYLSR-UHFFFAOYSA-N phosphorous acid Chemical class OP(O)O OJMIONKXNSYLSR-UHFFFAOYSA-N 0.000 description 1
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- KEROTHRUZYBWCY-UHFFFAOYSA-N tridecyl 2-methylprop-2-enoate Chemical compound CCCCCCCCCCCCCOC(=O)C(C)=C KEROTHRUZYBWCY-UHFFFAOYSA-N 0.000 description 1
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Description
「産業上の利用分野」
本発明は、農業用塩化ビニル系樹脂フイルムに
関する。更に詳しくは、屋外での展張によつて引
き起こされる変色、脆化、防塵性の低下などの好
ましくない劣化現象に対して、耐久性の改良され
た農業用塩化ビニル系樹脂フイルムに係わるもの
である。
「従来技術」
近年、有用植物を栽培している農家では、収益
性向上を目的として、有用植物をハウス(温室)、
またはトンネル内で促進栽培や抑制栽培する方法
が、広く採用されるようになつた。
このハウス(温室)またはトンネルの被覆資材
としては、ポリエチレンフイルム、エチレン−酢
酸ビニル共重合体フイルム、ポリエステルフイル
ム、ポリカーボネートフイルム、硬質および軟質
塩化ビニル系樹脂フイルム、ガラス等が使用され
ている。なかでも軟質塩化ビニル系樹脂フイルム
は、他の合成樹脂フイルムに比較して、光線透過
性、保温性、機械的強度、耐久性、作業性を総合
して、最もすぐれているので、広く使用されてい
る。
しかしながら、ハウス又はトンネルの被覆資材
として使用される合成樹脂フイルムは、塩化ビニ
ル系樹脂をも含めて、被覆材としての使用を開始
して一年も経過すると、太陽光線、特に紫外線な
どにより影響をうけて外観の劣化や、フイルムの
柔軟性の低下などの経時変化をおこす。更に、最
近の改良された農業技術、特に経済性、省力化を
指向した農業技術は、被覆資材に、従来にもまし
た苛酷な条件にも耐える性質を、要求するように
なつてきている。
従来、ハウス又はトンネルの被覆資材として使
用される塩化ビニル系樹脂フイルムの、太陽光線
などによる光劣化現象を防止する目的で、基体の
塩化ビニル系樹脂に紫外線吸収剤及び/又は酸化
防止剤を添加配合し、フイルム化する技術が広く
採用されている(例えば、特公昭48−37459号公
報、特公昭53−47383号公報等を参照)。この方法
によれば、フイルムの劣化を促進する有害な光線
が、フイルムを透過する際に、入射側から反対側
に進むに従つて、徐々に吸収され、弱められる。
この際、フイルムの光線が入射する側は有害光線
により害を受けることになり、フイルムの耐候性
を充分に改良することができないという欠点があ
つた。
一方、従来の経験からすると、農業用に使用さ
れる軟質塩化ビニル系樹脂フイルムは、展張使用
される地域、場所等によつて程度の差はあるが、
使用を開始してから2年も経過すると、ハウスま
たはトンネルの外側に位置している面の防塵性が
著しく低下し、使用に耐えられなくなる。
上記欠点を排除する方法として、特公昭47−
28740号公報、特公昭50−31195号公報、特開昭56
−99237号公報、特公昭56−99665号公報等に記載
されているように、特定のアクリル系樹脂の被膜
を、基体の塩化ビニル系樹脂フイルムの片面又は
両面に形成する方法がある。さらに、特開昭51−
70282号公報には、紫外線吸収剤を配合した特定
組成のアクリル系樹脂の被膜を、基体のフイルム
表面に形成する手法が記載されている。しかし、
これら手法において基体フイルムに形成される被
膜は、いずれも熱可塑性樹脂を主体としたもので
あるため、特に夏季の外気温が高い時期に、基体
フイルムに配合されている添加剤が被膜を通して
表面に移行し、流し去られ消失してしまうのを、
完全に抑制することは困難であり、フイルムを長
期間屋外で展張して使用するには、未だ問題があ
つた。
そこで、さらに上記欠点を改良するために、特
開昭56−53070号公報、特開昭57−70031号公報、
特開昭57−163568号公報等に記載されているよう
に、塩化ビニル系樹脂フイルムの少なくとも一方
の表面を、カチオン重合系のエネルギー線硬化性
樹脂組成物で被覆する方法が提案されている。し
かし、この方法に従つてカチオン重合系のエネル
ギー線硬化性樹脂組成物として好ましく使用され
るエポキシ系樹脂組成物は、これから形成される
被膜が耐候劣化をうけやすく、充分に所期の目的
を達し得ないという欠点があつた。
一方、フツ素樹脂は他の熱可塑性樹脂と比較し
て耐汚染性や非粘着性、耐候性等が非常に優れて
いることから、塩化ビニル系樹脂成形品の表面に
フツ素樹脂を積層する試みがなされてきた。
しかしながら、フツ素樹脂は本来非粘着性のた
めに、他基材との接着が困難である。このため、
フツ素樹脂と他の基材との接着性を改良するため
に、従来から種々の手法が検討されている。
例えば、フツ素樹脂と他基材とを接着性樹脂で
接着する方法が提案されている。特定のエチレン
−エチルアクリレート共重合体やエチレン−酢酸
ビニル共重合体またはそれらの変性物(特開昭56
−86748号公報、特開昭57−12645号公報参照)、
エポキシ基含有ポリオレフイン(特開昭57−8155
号公報、特開昭57−212055号公報参照)、フツ化
ビニリデンをグラフトした共重合体とメチルメタ
クリレート系重合体との樹脂組成物(特開昭57−
12646号公報参照)、部分的に改質したエチレン重
合体及びアルキルアクリレート重合体からなる重
合体(特開昭59−214645号公報参照)、熱可塑性
アクリル樹脂を特定の樹脂で変性又は混合した樹
脂組成物を用いることにより、フツ素樹脂と他基
材との接着性を改善する方法が開示されている。
しかしながら、軟質塩化ビニル系樹脂フイルムに
おいては、一般に可塑剤等の配合剤による成形品
表面への移行、噴き出しの影響で、これら接着性
樹脂を介してフツ素樹脂との固着一体化は実用的
に充分なものではなかつた。
他方、フツ素樹脂と接着性樹脂とを混合して、
他基材に塗布する方法が提案されている。例え
ば、特開昭57−182352号公報には、ポリアミドイ
ミド樹脂とフツ素樹脂とからなる組成物を用いる
方法が開示されている。
「発明が解決しようとする問題点」
本発明者らは、かかる状況にあつて、屋外での
展張によつて引きおこされる変色、脆化、防塵
性・防曇性の低下などの好ましくない劣化現象が
大幅に改善され、耐久性を向上させた農業用塩化
ビニル系樹脂フイルムを提供することを目的とし
て、鋭意検討した結果、本発明を完成するに至つ
たものである。
「問題点を解決するための手段」
上記の問題点は本発明に係わる農業用塩化ビニ
ル系樹脂フイルムを使用することにより解決され
る。すなわち、本発明の要旨とするところは、紫
外線吸収剤を含有する軟質塩化ビニル系樹脂フイ
ルムの片面又は両面に、特定のアクリル系樹脂
を、フツ化ビニリデン系樹脂に混合した被覆組成
物に由来する被膜が形成されてなることを特徴と
する農業用塩化ビニル系樹脂フイルムに存する。
以下、本発明を詳細に説明する。
本発明において塩化ビニル系樹脂とは、ポリ塩
化ビニルのほか、塩化ビニルが主成分を占める共
重合体を含む、塩化ビニルと共重合しうる単量体
化合物としては、塩化ビニリデン、エチレン、プ
ロピレン、アクリロニトリル、マレイン酸、イタ
コン酸、アクリル酸、メタクリル酸、酢酸ビニル
等があげられる。これら塩化ビニル系樹脂は、乳
化重合法、懸濁重合法、溶液重合法、塊状重合法
等の従来公知の製造法のうち、いずれの方法によ
つて製造されたものであつてもよい。
上記基体となる塩化ビニル系樹脂には、柔軟性
を付与するために、この樹脂100重量部に対して、
20〜60重量部の可塑剤が配合される。可塑剤の配
合量を上記範囲とすることにより、目的の塩化ビ
ニル系樹脂フイルムに、すぐれた柔軟性と機械的
性質を付与させることができる。
可塑剤としては、例えば、ジ−n−オクチルフ
タレート、ジ−2−エチルヘキシルフタレート、
ジベンジルフタレート、ジイソデシルフタレー
ト、ジドデシルフタレート、ジウンデシルフタレ
ート等のフタル酸誘導体;ジオクチルフタレート
等のイソフタル酸誘導体;ジ−n−ブチルアジペ
ート、ジオクチルアジペート等のアジピン酸誘導
体;ジ−n−ブチルマレート等のマレイン酸誘導
体;トリ−n−ブチルシトレート等のクエン酸誘
導体;モノブチルイタコネート等のイタコン酸誘
導体;ブチルオレエート等のオレイン酸誘導体;
グリセリンモノリシノレート等のリシノール酸誘
導体;その他、トリクレジルホスフエート、トリ
キシレニルホスフエート等のリン酸エステル系可
塑剤、エポキシ化大豆油、エポキシ樹脂系可塑剤
等があげられる。
本発明に係わる農業用塩化ビニル系樹脂フイル
ムには、紫外線吸収剤を配合する。
使用しうる紫外線吸収剤は、ベンゾフエノン系
紫外線吸収剤及び/又はベンゾトリアゾール系紫
外線吸収剤が特に好ましく、具体的には次のよう
なものがあげられる。
ベンゾフエノン系紫外線吸収剤−−2−ヒドロ
キシ−4−メトキシベンゾフエノン、2,4−ジ
ヒドロキシベンゾフエノン、2−ヒドロキシ−4
−n−オクトキシベンゾフエノン、2−ヒドロキ
シ−4−メトキシ−2′−カルボキシベンゾフエノ
ン、2,2′−ジヒドロキシ−4,4′−ジメトキシ
ベンゾフエノン、2−ヒドロキシ−4−ベンゾイ
ルオキシベンゾフエノン、2,2′−ジヒドロキシ
−4−メトキシベンゾフエノン、2−ヒドロキシ
−4−メトキシ−5−スルホンベンゾフエノン、
2,2′,4,4′−テトラヒドロキシベンゾフエノ
ン、2,2′−ジヒドロキシ−4,4′−ジメトキシ
ベンゾフエノン、2−ヒドロキシ−5−クロルベ
ンゾフエノン、ビス−(2−メトキシ−4−ヒド
ロキシ−5−ベンゾイルフエニル)メタン。
ベンゾトリアゾール系紫外線吸収剤−−2−
(2′−ヒドロキシフエニル)ベンゾトリアゾール、
2−(2′−ヒドロキシ−5′−メチルフエニル)ベ
ンゾトリアゾール、2−(2′−ヒドロキシ−5′−
メチルフエニル)−5−カルボン酸ブチルエステ
ルベンゾトリアゾール、2−(2′−ヒドロキシ−
5′−メチルフエニル)−5,6−ジクロルベンゾ
トリアゾール、2−(2′−ヒドロキシ−5′−メチ
ルフエニル)−5−エチルスルホンベンゾトリア
ゾール、2−(2′−ヒドロキシ−5′−t−ブチル
フエニル)−5−クロロベンゾトリアゾール、2
−(2′−ヒドロキシ−5′−t−ブチルフエニル)
ベンゾトリアゾール、2−(2′−ヒドロキシ−
5′−アミノフエニル)ベンゾトリアゾール、2−
(2′−ヒドロキシ−3′,5′−ジメチルフエニル)ベ
ンゾトリアゾール、2−(2′−ヒドロキシ−3′,
5′−ジメチルフエニル)−5−メトキシベンゾト
リアゾール、2−(2′−メチル−4′−ヒドロキシ
フエニル)ベンゾトリアゾール、2−(2′−ステ
アリルオキシ−3′,5′−ジメチルフエニル)−5
−メチルベンゾトリアゾール、2−(2′−ヒドロ
キシ−5−カルボン酸フエニル)ベンゾトリアゾ
ールエチルエステル、2−(2′−ヒドロキシ−
3′−メチル−5′−t−ブチルフエニル)ベンゾト
リアゾール、2−(2′−ヒドロキシ−3′,5′−ジ−
t−ブチルフエニル)−5−クロロベンゾトリア
ゾール、2−(2′−ヒドロキシ−3′−t−ブチル
−5′−メチルフエニル)−5−クロロベンゾトリ
アゾール、2−(2′−ヒドロキシ−5′−メトキシ
フエニル)ベンゾトリアゾール、2−(2′−ヒド
ロキシ−3′,5′−ジ−t−ブチルフエニル)−5
−クロロベンゾトリアゾール、2−(2′−ヒドロ
キシ−5′−シクロヘキシルフエニル)ベンゾトリ
アゾール、2−(2′−ヒドロキシ−4′,5′−ジメチ
ルフエニル)−5−カルボン酸ベンゾトリアゾー
ルブチルエステル、2−(2′−ヒドロキシ−3′,
5′−ジクロルフエニル)ベンゾトリアゾール、2
−(2′−ヒドロキシ−4′,5′−ジクロルフエニル)
ベンゾトリアゾール、2−(2′−ヒドロキシ−3′,
5′−ジメチルフエニル)−5−エチルスルホンベ
ンゾトリアゾール、2−(2′−ヒドロキシ−4′−
オクトキシフエニル)ベンゾトリアゾール、2−
(2′−ヒドロキシ−5′−メトキシフエニル)−5−
メチルベンゾトリアゾール、2−(2′−ヒドロキ
シ−5′−メチルフエニル)−5−カルボン酸エス
テルベンゾトリアゾール、2−(2′−アセトキシ
−5′−メチルフエニル)ベンゾトリアゾール。
上記紫外線吸収剤の基体フイルムへの配合量
は、基体の塩化ビニル系樹脂100重量部に対し、
0.02〜8重量部の範囲とする。0.02重量部より少
ないときは、農業用塩化ビニル系樹脂フイルムの
耐候性が、充分に優れたものとならないので好ま
しくない。他方、8重量部より多いときは、フイ
ルム使用時に他の樹脂添加物とともにフイルム表
面に噴き出したりするという問題がおこり、好ま
しくない。上記範囲のうち、0.1〜3重量部の範
囲が特に好ましい。
上記塩化ビニル系樹脂には、前記可塑剤、紫外
線吸収剤のほかに、必要に応じて、界面活性剤が
配合される。その具体例としては、ソルビタンラ
ウレート、ソルビタンミリステート、ソルビタン
パルミテート、ソルビタンステアレート、ソルビ
タンイソステアレート、ソルビタンベヘネート、
ソルビタンオレエート、ソルビタンヒドロキシス
テアレート、ソルビタンパルミテートのエチレン
オキサイド付加物、ソルビタンステアレートのエ
チレンオキサイド付加物などの脂肪酸のソルビタ
ンエステル類、ポリオキシエチレンノニルフエニ
ルエーテル類、ポリオキシエチレンアルキルエー
テル類、ポリオキシエチレン脂肪酸エステル類、
シユガーエステル類、セルロースエーテル類など
があげあれる。これら界面活性剤は、1種でも2
種類以上混合して用いてもよい。
また、前記塩化ビニル系樹脂には、前記界面活
性剤のほかに、必要に応じて、成形用の合成樹脂
に通常配合される公知の樹脂添加物、例えば、光
安定剤、酸化防止剤、熱安定剤、滑剤、顔料、染
料等を配合することができる。
光安定剤としては、4−アセトキシ−2,2,
6,6−テトラメチルピペリジン、4−シクロヘ
キサノイルオキシ−2,2,6,6−テトラメチ
ルピペリジン、4−ベンゾイルオキシ−2,2,
6,6−テトラメチルピペリジン、ビス(2,
2,6,6−テトラメチル−4−ピペリジル)ア
ジペート、ビス(2,2,6,6−テトラメチル
−4−ピペリジル)セバケート、トリス(2,
2,6,6−テトラメチル−4−ピペリジル)ベ
ンゼン−1,3,5−トリカルボキシレート、テ
トラキス(2,2,6,6−テトラメチル−4−
ピペリジル)プロパン−1,1,2,3−テトラ
カルボキシレート等のヒンダードアミン系化合物
があげられる。
使用しうる酸化防止剤としては、2,6−ジ−
tert−ブチル−4−メチルフエノール、2,2′−
メチレンビス(6−tert−ブチル−4−エチルフ
エノール)、ジラウリルチオジプロピオネート等
をあげることができる。
使用しうる滑剤ないし熱安定性剤としては、例
えばポリエチレンワツクス、流動パラフイン、ス
テアリン酸、ステアリン酸亜鉛、脂肪アルコー
ル、ステアリン酸カルシウム、ステアリン酸バリ
ウム、リシノール酸バリウム、ジブチルスズジラ
ウレート、ジブチルスズジマレエート、有機リン
酸金属塩、有機ホスフアイト化合物、フエノール
類、β−ジケトン化合物等があげられる。
着色剤として使用可能なものとしては、例えば
フタロシアニンブルー、フタロシアニングリー
ン、ハンザイエロー、アリザリンレーキ、酸化チ
タン亜鉛華、パーマネントレツド、キナクリド
ン、カーボンブラツク等をあげることができる。
これら樹脂添加物は、通常の配合量、例えば塩
化ビニル系樹脂100重量部に対し、10重量部以下
で使用することができる。
基体となる塩化ビニル系樹脂に、紫外線吸収
剤、可塑剤、または必要に応じて上記の樹脂添加
物を配合するには、通常の配合または混合技術を
採用すればよい。具体的には、例えばリボンブレ
ンダー、バンバリーミキサー、スーパーミキサー
またはその他の配合機もしくは混合機を使用する
方法を採用することができる。
このようにして得られた軟質塩化ビニル系樹脂
の組成物から基体フイルムを製造するには、通常
行なわれているフイルム製造法、例えばカレンダ
ー成形法、押出成形法、インフレーシヨン成形法
などを適宜採用することができる。
基体フイルムの厚さは、余り薄いと強度が不充
分となるので好ましくなく、逆に余り厚すぎると
フイルム化作業、その後の取り扱い等に不便をき
たすので、0.03〜0.3mmの範囲、好ましくは0.05〜
0.2mmの範囲とするのがよい。
本発明においてアクリル系樹脂とは、ヒドロキ
シアルキル(メタ)アクリレート5〜40重量%、
分子内に1個もしくは2個以上のカルボキシル基
を含む、α,β−不飽和カルボン酸化合物0〜20
重量%及びこれら化合物と共重合可能な他のビニ
ル系化合物とを共重合して得られる重合体をい
う。ここでいうヒドロキシアルキル(メタ)アク
リレートとはヒドロキシアルキルアクリレート又
はヒドロキシアルキルメタクリレートを意味す
る。
ヒドロキシアルキル(メタ)アクリレート類と
しては、ヒドロキシメチルアクリレート、ヒドロ
キシメチルメタクリレート、2−ヒドロキシエチ
ルアクリレート、2−ヒドロキシエチルメタクリ
レート、2−ヒドロキシプロピルアクリレート、
2−ヒドロキシプロピルメタクリレート、3−ヒ
ドロキシプロピルアクリレート、3−ヒドロキシ
プロピルメタクリレート、2−ヒドロキシブチル
アクリレート、2−ヒドロキシブチルメタクリレ
ート、4−ヒドロキシブチルアクリレート、4−
ヒドロキシブチルメタクリレート、2−ヒドロキ
シペンチルアクリレート、2−ヒドロキシペンチ
ルメタクリレート、6−ヒドロキシヘキシルアク
リレート、6−ヒドロキシヘキシルメタクリレー
ト等があげられる。
このヒドロキシアルキル(メタ)アクリレート
類のアクリル系樹脂中で占める割合が5重量%よ
り少ない場合は、有機溶媒との溶解性、基体成形
品との密着性及び可塑剤移行抑制効果を充分に発
揮し得ないので好ましくない。他方、40重量%よ
り多い場合にはコスト高となりコスト上昇に較べ
て得られる効果は大きくないので好ましくない。
分子内に1個もしくは2個以上のカルボキシル
基を含むα,β−不飽和カルボン酸化合物として
は、アクリル酸、メタクリル酸、イタコン酸、マ
レイン酸、アコニツト酸、クロトン酸等があげら
れる。これら化合物を、前記ヒドロキシアルキル
(メタ)アクリレート類と併用すると、アクリル
樹脂をフツ化ビニリデン系樹脂に混合した被覆組
成物と塩化ビニル系樹脂基体フイルムとの密着性
が向上し、フイルム同士が付着し合う(ブロツキ
ングする)性質を抑制する効果を発揮する。これ
ら化合物の使用量は、20重量%までである。これ
以上であると、フイルムが水分で濡れているとき
にフイルム同士が付着し合う性質(湿潤時のブロ
ツキング性)が強化されるので、好ましくない。
残部を構成する前記化合物と共重合可能な他の
ビニル系化合物としては、メチルアクリレート、
エチルアクリレート、n−プロピルアクリレー
ト、i−プロピルアクリレート、n−ブチルアク
リレート、i−ブチルアクリレート、シクロヘキ
シルアクリレート、2−エチルヘキシルアクリレ
ート、デシルアクリレート、ドデシルアクリレー
ト、トリデシルアクリレート、ステアリルアクリ
レート等のようなアクリル酸のC1〜C22のアルキ
ルエステル類:メチルメタクリレート、エチルメ
タクリレート、n−プロピルメタクリレート、i
−プロピルメタクリレート、n−ブチルメタクリ
レート、i−ブチルメタクリレート、シクロヘキ
シルメタクリレート、2−エチルヘキシルメタク
リレート、デシルメタクリレート、ドデシルメタ
クリレート、トリデシルメタクリレート、ステア
リルメタクリレート等のようなメタクリル酸の
C1〜C22のアルキルエステル類:スチレン、アク
リロニトリル、メタクリロニトリル、酢酸ビニ
ル、プロピオン酸ビニル、アクリルアミド、メタ
クリルアミド、n−ブトキシアクリルアミド、n
−ブトキシメタクリルアミドなどをあげることが
できる。フツ化ビニリデン系樹脂に混合するため
のアクリル系樹脂は、上記単量体の2種以上を所
定量組み合せて有機溶媒とともに重合缶に仕込
み、重合開始剤、必要に応じて分子量調節剤を加
えて、攪拌しつつ加熱し、重合する。この際、使
用しうる重合開始剤としては、α,α−アゾビス
イソブチロニトリル、ベンゾイルパーオキサイ
ド、クメンハイドロパーオキサイド等のラジカル
生成触媒があげられ、分子量調節剤としてはブチ
ルメルカプタン、n−ドデシルメルカプタン、
tert−ドデシルメルカプタン、β−メルカプトエ
タノール等があげられる。
重合に用いる有機溶媒としては、メタノール、
エタノール、n−プロパノール、イソプロパノー
ル、n−ブタノール、sec−ブタノール、tert−
ブタノール、n−アミルアルコール、イソアミル
アルコール、tert−アミルアルコール、n−ヘキ
シルアルコール、シクロヘキサノール等のアルコ
ール類;ベンゼン、トルエン、キシレン等の芳香
族炭化水素類;酢酸エチル、酢酸ブチル等の酢酸
エステル類;アセトン、メチルエチルケトン、メ
チル−n−プロピルケトン、メチルイソブチルケ
トン、ジエチルケトン、2−ヘキサノン、3−ヘ
キサノン、ジ−n−プロピルケトン、ジイソプロ
ピルケトン、ジ−n−アミルケトン、シクロヘキ
サノン等のケトン類;テトラヒドロフラン等があ
り、これらは1種もしくは2種以上混合して使用
することができる。
フツ化ビニリデン系樹脂とは、フツ化ビニリデ
ンの単独重合体、もしくはフツ化ビニリデンと他
のフツ素系不飽和単量体及び/もしくはフツ素を
含有しない共重合可能な単量体との共重合体、さ
らにこれら重合体の一部を改質もしくは変性した
重合体が包含される。
これらフツ化ビニリデン系樹脂は1種もしくは
2種以上で用いることができ、又他のフツ素を含
有した樹脂及び/もしくはフツ素を含有しない樹
脂と混合して用いても構わない。
上記アクリル系樹脂とフツ化ビニリデン系樹脂
との配合割合は、固形分重量比で前者が1〜90対
後者が99〜10(両者の合計量を100とする。)の割
合がよく、特に好ましいのは、5〜80対95〜20で
ある。前者の配合割合がこれより多いと、形成さ
れる被膜の可塑剤等の移行防止性、耐汚染性、耐
水性への効果が充分でなく、又逆にこれよりも少
ないと被膜の基材表面への密着性が劣り、被膜が
容易に剥がれて好ましくない。
上記被覆組成物には、これら成分の他に、補助
的な成分、例えば酸化防止剤、中和剤、紫外線吸
収剤、光安定剤、帯電防止剤、顔料、染料、滑剤
等配合することができる。
上記被覆組成物は有機溶媒に分散及び/又は溶
解して用いることができる。
有機溶媒は、特に好ましいものとして、例えば
アセトン、テトラヒドロフラン、メチルエチルケ
トン、ジメチルホルムアミド、ジメチルアセトア
ミド、テトラメチル尿素、トリメチルホスフエー
ト等があり、好ましいものとして、例えばメチル
イソブチルケトン、酢酸ブチル、シクロヘキサノ
ン、ジアセトンアルコール、ジイソブチルケト
ン、γ−ブチロラクトン、テトラエチル尿素、イ
ソホロン、ジエチレングリコールモノエチルエー
テルアセテート、炭酸プロピレン、ジメチルフタ
レート等があり、これらは単独もしくは2種以上
の併用で使うことができる。又、使用量が少量の
場合には、例えばヘプタン、シクロヘキサン等脂
肪族炭化水素、ベンゼン、トルエン、キシレン等
芳香族炭化水素、メタノール、エタノール、イソ
プロピルアルコール等アルコール類、クロロホル
ム、四塩化炭化水素等ハロゲン化炭化水素等を単
独もしくは2種以上の併用で使うことができる。
上記被覆組成物を塗布し軟質塩化ビニル系樹脂
基体フイルム表面に被膜を形成するには、一般に
公知の各種方法が適用される。例えば、溶液状態
で被膜を形成する場合は、ドクターブレードコー
ト法、グラビアロールコート法、エヤナイフコー
ト法、リバースロールコート法、デイプコート
法、カーテンロールコート法、スプレイコート
法、ロツドコート法等の塗布方法が用いられる。
また、溶液状態とせず上記被覆組成物を単独の被
膜として形成する場合は、共押出し法、押出しコ
ーテイング法、押出しラミネート法、ラミネート
法が用いられる。
被膜形成法として、塗布方式を用いた場合の溶
剤の乾燥方法としては、例えば自然乾燥法、熱風
乾燥法、赤外線乾燥法、遠赤外線乾燥法等がある
が、乾燥速度、安全性を勘案すれば熱風乾燥法が
有利である。この場合の温度条件は50〜150℃の
範囲とし、時間は10秒〜15分の間で選ぶのがよ
い。
上記被覆組成物を軟質塩化ビニル系樹脂基体フ
イルムの表面に塗布して被膜とする場合の塗布量
は、塗布方式で、乾燥固化後の量として、0.1
g/m2〜10g/m2の範囲とするのが好ましい。
0.1g/m2より少ないと、軟質塩化ビニル系樹脂
フイルム中の可塑剤の表面移行を防止する効果が
不充分である。また、10g/m2以上であると、被
覆量が多過ぎて、経済的に不利となり、又、フイ
ルム自体の機械的強度が低下することがある。し
たがつて、通常は、0.5g/m2〜5g/m2の範囲
が最も好ましい。
なお、上記被覆組成物を塗布する前に、軟質塩
化ビニル系樹脂フイルムの表面を予め、アルコー
ルまたは水で洗浄したり、プラズマ放電処理、あ
るいはコロナ放電処理したり、他の塗料あるいは
プライマーを下塗りする等の前処理を施しておい
てもよい。
本発明に係る農業用塩化ビニル系樹脂フイルム
を実際に農業用に使用するにあたつては、被膜が
片面のみに形成されているときは、この被膜の設
けられた側を、ハウスまたはトンネルの外側とな
るようにして使用する。
「作用」
本発明に係る農業用塩化ビニル系樹脂フイルム
は、その表面に特定の被覆組成物に由来する被膜
が形成されており、この被膜がフイルムに配合さ
れた各種樹脂添加物の滲み出しを防止するのでフ
イルムは長期間屋外に展張していても、表面の汚
染が少なく光線透過率の低下が少ない。又、この
被膜は密着性にも優れている。
又、基体フイルムに紫外線吸収剤が配合されて
いることもあつて伸度保持率が高く耐久性にも優
れる。
「実施例」
以下、本発明を実施例にもとづいて詳細に説明
するが、本発明はその隣旨を超えない限り、以下
の例に限定されるものではない。
実施例1〜6、比較例1〜5
基体フイルムの調製
ポリ塩化ビニル(=1400) 100重量部
ジオクチルフタレート 50 〃
エピコート828(エポキシ化合物、米国シエル社
製商品名) 1 〃
トリクレジルホスフエート(リン酸エステル系
可塑剤) 5 〃
Ba/Zn系複合安定剤 1.5 〃
ステアリン酸バリウム(安定剤) 0.2 〃
ステアリン酸亜鉛 0.4 〃
ソルビタンモノラウレート 1.5 〃
よりなる樹脂組成物を準備し、第1表に示した種
類及び量の紫外線吸収剤を配合した。ただし、比
較例(1,2)にあつては、配合しなかつた。
各配合物を、スーパーミキサーで10分間攪拌混
合したのち、180℃に加温したミルロール上で混
練し、厚さ0.15mmの基体フイルムを調製した。
アクリル系樹脂の調製
A 温度計、攪拌機、還流冷却器および仕込用ノ
ズルを備えた反応器に、2−ヒドロキシエチル
メタクリレート15重量部、アクリル酸5重量
部、メチルメタクリレート45重量部、n−ブチ
ルアクリレート35重量部、ベンゾイルパーオキ
サイド1重量部、メチルエチルケトン200重量
部を仕込み、窒素ガス気流中で攪拌しつつ、80
℃で7時間反応させ、アクリル系樹脂溶液を得
た。これをアクリル系樹脂(A)とする。
B A項に記載した例で使用したのと同じ反応器
に、2−ヒドロキシエチルアクリレート10重量
部、メタクリル酸3重量部、メチルメタクリレ
ート60重量部、ブチルメタクリレート27重量
部、ベンゾイルパーオキサイド1重量部、メチ
ルエチルケトン200重量部を仕込み、A項に記
載したのと同様の手順で反応させ、アクリル系
樹脂溶液を得た。これをアクリル系樹脂(B)とす
る。
C A項に記載した例で使用したのと同じ反応器
に、メチルメタクリレート55重量部、ブチルメ
タクリレート40重量部、ブチルアクリレート5
重量部、ベンゾイルパーオキサイド1重量部、
メチルエチルケトン200重量部を仕込み、A項
に記載したのと同様の手順で反応させ、アクリ
ル酸樹脂溶液を得た。これをアクリル系樹脂(C)
とする。
被膜の形成
第1表に示した種類及び量のアクリル系樹脂と
フツ化ビニリデン系樹脂とを配合し、これに固形
分が20重量%となるようにメチルエチルケトンを
加え、被覆組成物を得た。ただし、比較例3にあ
つてはアクリル系樹脂を配合しなかつた。又、比
較例4にあつてはフツ化ビニリデン系樹脂を配合
しなかつた。
前記の方法で調製した基体フイルムの片面に、
上記被覆組成物を、#5バーコーターを用いて、
各々塗布した。塗布したフイルムを130℃のオー
ブン中にて1分間保持して、溶剤を揮散させた。
得られた各フイルムの被膜の量は約3g/m2であ
つた。ただし、比較例1にあつては被膜を形成し
なかつた。
フイルムの評価
各実施例及び比較例の評価結果を第1表に記載
した。各評価法は以下の通りである。
密着性
フイルムの被膜を形成した面にセロハンテープ
を接着し、このセロハンテープを剥した時に、被
膜の剥離状況を肉眼で観察した。この評価基準
は、次のとおりである。
◎…被膜が全く剥離せず、完全に残つたもの。
〇…被膜の2/3以上が剥離せず残つたもの。
△…被膜の一部が剥離せず残つたもの。
x…被膜が完全に剥離したもの。
屋外展張試験
11種のフイルムを、三重県一志群の試験圃場に
設置した屋根型ハウス(開口3m、奥行き5m、
棟高1.5m、屋根勾配30度)に、被膜を設けた面
をハウスの外側にして被覆し、昭和59年3月から
昭和61年2月までの2年間展張試験を行つた。
展張したフイルムについて、以下の方法によ
り、フイルムの外観試験、フイルムの伸度保持率
を測定し、展張試験中のフイルムについて、防塵
性を評価した。
フイルムの外観…外観を肉眼で観察したもの。
評価基準は、次のとおりである。
◎…変色等の外観変化が認められないもの。
〇…わずかな変色等の外観変化が一部認められ
るもの。
△…変色等の外観変化がかなり認められるも
の。
×…全面に変色が認められるもの。
フイルムの伸度保持率…次式により算出した値を
意味する。
屋外展張後のフイルムの伸度/屋外展張前のフイルム
の伸度×100(%)
防塵性…次式により算出した値を意味する。
屋外展張後、経時的に回収したフイルムの光線透過率/
屋外展張前のフイルムの光線透過率*×100(%)
*波長555μmにおける直光線透過率(日立製作
所製、EPS−2U型使用)
測定結果の表示は、次のとおりとした。
◎…展張後の光線透過率が展張前の90%以上の
もの。
〇…展張後の光線透過率が展張前の70〜89%の
範囲のもの。
△…展張後の光線透過率が展張前の50〜69%の
範囲のもの。
×…展張後の光線透過率が展張前の50%未満の
もの。
"Field of Industrial Application" The present invention relates to a vinyl chloride resin film for agricultural use. More specifically, the present invention relates to an agricultural vinyl chloride resin film that has improved durability against undesirable deterioration phenomena such as discoloration, embrittlement, and reduced dust resistance caused by outdoor stretching. . ``Conventional technology'' In recent years, farmers cultivating useful plants have been growing them in greenhouses (greenhouses), in order to improve profitability.
Alternatively, methods of promoting or suppressing cultivation in tunnels have become widely adopted. Polyethylene films, ethylene-vinyl acetate copolymer films, polyester films, polycarbonate films, hard and soft vinyl chloride resin films, glass, and the like are used as covering materials for greenhouses or tunnels. Among these, soft vinyl chloride resin film is widely used because it has the best overall light transmittance, heat retention, mechanical strength, durability, and workability compared to other synthetic resin films. ing. However, synthetic resin films used as covering materials for greenhouses or tunnels, including vinyl chloride resins, can be affected by sunlight, especially ultraviolet rays, after one year of use as covering materials. As a result, changes occur over time, such as deterioration of the appearance and a decrease in the flexibility of the film. Furthermore, recent improved agricultural technology, particularly agricultural technology oriented towards economy and labor saving, has come to require coating materials to have properties that can withstand even harsher conditions than in the past. In order to prevent photodeterioration of vinyl chloride resin films conventionally used as coating materials for greenhouses or tunnels due to sunlight, UV absorbers and/or antioxidants are added to the base vinyl chloride resin. A technique of blending and forming a film is widely employed (see, for example, Japanese Patent Publication No. 48-37459, Japanese Patent Publication No. 53-47383, etc.). According to this method, harmful light rays that promote film deterioration are gradually absorbed and weakened as they pass through the film from the incident side to the opposite side.
In this case, the side of the film on which the light rays are incident is damaged by harmful rays, resulting in the drawback that the weather resistance of the film cannot be sufficiently improved. On the other hand, based on conventional experience, soft vinyl chloride resin films used for agricultural purposes are spread to different degrees depending on the region and place where they are used.
After two years have passed since the start of use, the dust-proofing properties of the outside surface of the house or tunnel deteriorate significantly, and it becomes unusable. As a way to eliminate the above drawbacks,
Publication No. 28740, Japanese Patent Publication No. 1983-31195, Japanese Patent Publication No. 1983
As described in Japanese Patent Publication No. 99237, Japanese Patent Publication No. 56-99665, etc., there is a method of forming a coating of a specific acrylic resin on one or both sides of a vinyl chloride resin film as a substrate. In addition, JP-A-51-
Publication No. 70282 describes a method of forming a film of an acrylic resin of a specific composition containing an ultraviolet absorber on the surface of a film of a substrate. but,
The films formed on the base film in these methods are mainly made of thermoplastic resin, so the additives contained in the base film can pass through the film and reach the surface, especially during the summer when the outside temperature is high. to migrate, to be washed away and to disappear,
It is difficult to completely suppress it, and there are still problems when the film is stretched and used outdoors for a long period of time. Therefore, in order to further improve the above-mentioned drawbacks, Japanese Patent Application Laid-Open No. 56-53070, Japanese Patent Application Laid-Open No. 57-70031,
As described in JP-A-57-163568, etc., a method has been proposed in which at least one surface of a vinyl chloride resin film is coated with a cationic polymerizable energy ray curable resin composition. However, the epoxy resin composition that is preferably used as a cationically polymerized energy beam-curable resin composition according to this method is susceptible to weather resistance deterioration in the film formed from it, and is insufficient to achieve the intended purpose. The drawback was that I couldn't get it. On the other hand, fluoroplastics have excellent stain resistance, non-stick properties, and weather resistance compared to other thermoplastic resins, so fluorocarbon resins are laminated on the surface of PVC resin molded products. Attempts have been made. However, since fluororesin is inherently non-adhesive, it is difficult to adhere it to other base materials. For this reason,
In order to improve the adhesion between fluororesins and other base materials, various methods have been studied in the past. For example, a method has been proposed in which a fluororesin and another base material are bonded together using an adhesive resin. Specific ethylene-ethyl acrylate copolymers, ethylene-vinyl acetate copolymers, or modified products thereof
-86748, JP-A-57-12645),
Epoxy group-containing polyolefin (JP-A-57-8155
(Refer to JP-A-57-212055), a resin composition of a copolymer grafted with vinylidene fluoride and a methyl methacrylate polymer (JP-A-57-212055);
12646), polymers consisting of partially modified ethylene polymers and alkyl acrylate polymers (see JP-A-59-214645), resins in which thermoplastic acrylic resins are modified or mixed with specific resins. A method of improving the adhesion between a fluororesin and other base materials by using a composition is disclosed.
However, in the case of soft vinyl chloride resin films, it is generally not practical to bond them with fluororesin through adhesive resins due to the transfer and ejection of compounding agents such as plasticizers to the molded product surface. It wasn't enough. On the other hand, by mixing fluororesin and adhesive resin,
Methods of coating other base materials have been proposed. For example, JP-A-57-182352 discloses a method using a composition comprising a polyamideimide resin and a fluororesin. "Problems to be Solved by the Invention" Under such circumstances, the present inventors have found that undesirable deterioration such as discoloration, embrittlement, and reduction in dustproof and antifogging properties caused by spreading outdoors With the aim of providing an agricultural vinyl chloride resin film in which the phenomenon has been significantly improved and durability has been improved, the present invention has been completed as a result of intensive studies. "Means for Solving the Problems" The above problems can be solved by using the agricultural vinyl chloride resin film according to the present invention. That is, the gist of the present invention is to coat one or both sides of a soft vinyl chloride resin film containing an ultraviolet absorber with a coating composition in which a specific acrylic resin is mixed with a vinylidene fluoride resin. The present invention relates to an agricultural vinyl chloride resin film characterized by being formed with a coating. The present invention will be explained in detail below. In the present invention, vinyl chloride resin refers to polyvinyl chloride, as well as monomer compounds that can be copolymerized with vinyl chloride, including copolymers in which vinyl chloride is the main component, such as vinylidene chloride, ethylene, propylene, Examples include acrylonitrile, maleic acid, itaconic acid, acrylic acid, methacrylic acid, and vinyl acetate. These vinyl chloride resins may be produced by any of conventionally known production methods such as emulsion polymerization, suspension polymerization, solution polymerization, and bulk polymerization. In order to impart flexibility to the vinyl chloride resin that serves as the base, 100 parts by weight of this resin is added.
20 to 60 parts by weight of plasticizer are incorporated. By adjusting the amount of the plasticizer within the above range, it is possible to impart excellent flexibility and mechanical properties to the target vinyl chloride resin film. Examples of the plasticizer include di-n-octyl phthalate, di-2-ethylhexyl phthalate,
Phthalic acid derivatives such as dibenzyl phthalate, diisodecyl phthalate, didodecyl phthalate, and diundecyl phthalate; Isophthalic acid derivatives such as dioctyl phthalate; Adipic acid derivatives such as di-n-butyl adipate and dioctyl adipate; Di-n-butyl maleate, etc. Maleic acid derivatives; citric acid derivatives such as tri-n-butyl citrate; itaconic acid derivatives such as monobutyl itaconate; oleic acid derivatives such as butyl oleate;
Other examples include ricinoleic acid derivatives such as glycerin monoricinolate; phosphate ester plasticizers such as tricresyl phosphate and tricylenyl phosphate; epoxidized soybean oil and epoxy resin plasticizers. The agricultural vinyl chloride resin film according to the present invention contains an ultraviolet absorber. The usable ultraviolet absorbers are particularly preferably benzophenone ultraviolet absorbers and/or benzotriazole ultraviolet absorbers, and specific examples include the following. Benzophenone ultraviolet absorber--2-hydroxy-4-methoxybenzophenone, 2,4-dihydroxybenzophenone, 2-hydroxy-4
-n-octoxybenzophenone, 2-hydroxy-4-methoxy-2'-carboxybenzophenone, 2,2'-dihydroxy-4,4'-dimethoxybenzophenone, 2-hydroxy-4-benzoyloxy benzophenone, 2,2'-dihydroxy-4-methoxybenzophenone, 2-hydroxy-4-methoxy-5-sulfone benzophenone,
2,2',4,4'-tetrahydroxybenzophenone, 2,2'-dihydroxy-4,4'-dimethoxybenzophenone, 2-hydroxy-5-chlorobenzophenone, bis-(2-methoxy -4-hydroxy-5-benzoylphenyl)methane. Benzotriazole ultraviolet absorber--2-
(2′-hydroxyphenyl)benzotriazole,
2-(2'-hydroxy-5'-methylphenyl)benzotriazole, 2-(2'-hydroxy-5'-
methylphenyl)-5-carboxylic acid butyl ester benzotriazole, 2-(2'-hydroxy-
5'-methylphenyl)-5,6-dichlorobenzotriazole, 2-(2'-hydroxy-5'-methylphenyl)-5-ethylsulfonebenzotriazole, 2-(2'-hydroxy-5'-t-butylphenyl) )-5-chlorobenzotriazole, 2
-(2'-hydroxy-5'-t-butylphenyl)
Benzotriazole, 2-(2'-hydroxy-
5′-aminophenyl)benzotriazole, 2-
(2'-hydroxy-3',5'-dimethylphenyl)benzotriazole, 2-(2'-hydroxy-3',
5'-dimethylphenyl)-5-methoxybenzotriazole, 2-(2'-methyl-4'-hydroxyphenyl)benzotriazole, 2-(2'-stearyloxy-3',5'-dimethylphenyl) )-5
-Methylbenzotriazole, 2-(2'-hydroxy-5-carboxylic acid phenyl)benzotriazole ethyl ester, 2-(2'-hydroxy-
3'-Methyl-5'-t-butylphenyl)benzotriazole, 2-(2'-hydroxy-3',5'-di-
t-butylphenyl)-5-chlorobenzotriazole, 2-(2'-hydroxy-3'-t-butyl-5'-methylphenyl)-5-chlorobenzotriazole, 2-(2'-hydroxy-5'-methoxy phenyl)benzotriazole, 2-(2'-hydroxy-3',5'-di-t-butylphenyl)-5
-chlorobenzotriazole, 2-(2'-hydroxy-5'-cyclohexylphenyl)benzotriazole, 2-(2'-hydroxy-4',5'-dimethylphenyl)-5-carboxylic acid benzotriazole butyl ester , 2-(2'-hydroxy-3',
5′-dichlorophenyl)benzotriazole, 2
-(2'-hydroxy-4',5'-dichlorophenyl)
Benzotriazole, 2-(2'-hydroxy-3',
5'-dimethylphenyl)-5-ethylsulfonebenzotriazole, 2-(2'-hydroxy-4'-
octoxyphenyl)benzotriazole, 2-
(2'-hydroxy-5'-methoxyphenyl)-5-
Methylbenzotriazole, 2-(2'-hydroxy-5'-methylphenyl)-5-carboxylic acid ester benzotriazole, 2-(2'-acetoxy-5'-methylphenyl)benzotriazole. The amount of the above ultraviolet absorber added to the base film is based on 100 parts by weight of the base vinyl chloride resin.
The range is 0.02 to 8 parts by weight. If the amount is less than 0.02 part by weight, the weather resistance of the agricultural vinyl chloride resin film will not be sufficiently excellent, which is not preferable. On the other hand, if the amount is more than 8 parts by weight, the problem arises that the resin may be blown out onto the surface of the film together with other resin additives when the film is used, which is not preferable. Among the above ranges, a range of 0.1 to 3 parts by weight is particularly preferred. In addition to the plasticizer and ultraviolet absorber, a surfactant may be added to the vinyl chloride resin, if necessary. Specific examples include sorbitan laurate, sorbitan myristate, sorbitan palmitate, sorbitan stearate, sorbitan isostearate, sorbitan behenate,
Sorbitan esters of fatty acids such as sorbitan oleate, sorbitan hydroxystearate, ethylene oxide adducts of sorbitan palmitate, ethylene oxide adducts of sorbitan stearate, polyoxyethylene nonyl phenyl ethers, polyoxyethylene alkyl ethers, polyoxyethylene fatty acid esters,
Examples include sugar esters and cellulose ethers. These surfactants may contain at least one type or two.
More than one type may be mixed and used. In addition to the surfactant, the vinyl chloride resin may also contain, if necessary, known resin additives that are usually added to synthetic resins for molding, such as light stabilizers, antioxidants, and heat stabilizers. Stabilizers, lubricants, pigments, dyes, etc. can be added. As a light stabilizer, 4-acetoxy-2,2,
6,6-tetramethylpiperidine, 4-cyclohexanoyloxy-2,2,6,6-tetramethylpiperidine, 4-benzoyloxy-2,2,
6,6-tetramethylpiperidine, bis(2,
2,6,6-tetramethyl-4-piperidyl)adipate, bis(2,2,6,6-tetramethyl-4-piperidyl)sebacate, tris(2,
2,6,6-tetramethyl-4-piperidyl)benzene-1,3,5-tricarboxylate, tetrakis(2,2,6,6-tetramethyl-4-
Examples include hindered amine compounds such as (piperidyl)propane-1,1,2,3-tetracarboxylate. Antioxidants that can be used include 2,6-di-
tert-butyl-4-methylphenol, 2,2'-
Examples include methylenebis(6-tert-butyl-4-ethylphenol) and dilaurylthiodipropionate. Examples of lubricants or heat stabilizers that can be used include polyethylene wax, liquid paraffin, stearic acid, zinc stearate, fatty alcohols, calcium stearate, barium stearate, barium ricinoleate, dibutyltin dilaurate, dibutyltin dimaleate, organic Examples include metal phosphates, organic phosphite compounds, phenols, and β-diketone compounds. Examples of colorants that can be used include phthalocyanine blue, phthalocyanine green, Hansa yellow, alizarin lake, zinc oxide titanium oxide, permanent red, quinacridone, and carbon black. These resin additives can be used in a usual amount, for example, 10 parts by weight or less per 100 parts by weight of the vinyl chloride resin. In order to blend an ultraviolet absorber, a plasticizer, or, if necessary, the above-mentioned resin additives into the base vinyl chloride resin, a conventional blending or mixing technique may be employed. Specifically, for example, a method using a ribbon blender, Banbury mixer, super mixer, or other blender or mixer can be adopted. In order to manufacture a base film from the soft vinyl chloride resin composition obtained in this way, commonly used film manufacturing methods such as calender molding, extrusion molding, and inflation molding can be used as appropriate. Can be adopted. If the thickness of the base film is too thin, the strength will be insufficient, which is undesirable.On the other hand, if it is too thick, it will be inconvenient in the film forming process and subsequent handling, so the thickness should be in the range of 0.03 to 0.3 mm, preferably 0.05 mm. ~
A range of 0.2 mm is recommended. In the present invention, the acrylic resin refers to 5 to 40% by weight of hydroxyalkyl (meth)acrylate,
α,β-unsaturated carboxylic acid compound containing one or more carboxyl groups in the molecule 0-20
% by weight and refers to a polymer obtained by copolymerizing these compounds with other copolymerizable vinyl compounds. The term hydroxyalkyl (meth)acrylate as used herein means hydroxyalkyl acrylate or hydroxyalkyl methacrylate. Hydroxyalkyl (meth)acrylates include hydroxymethyl acrylate, hydroxymethyl methacrylate, 2-hydroxyethyl acrylate, 2-hydroxyethyl methacrylate, 2-hydroxypropyl acrylate,
2-hydroxypropyl methacrylate, 3-hydroxypropyl acrylate, 3-hydroxypropyl methacrylate, 2-hydroxybutyl acrylate, 2-hydroxybutyl methacrylate, 4-hydroxybutyl acrylate, 4-
Examples include hydroxybutyl methacrylate, 2-hydroxypentyl acrylate, 2-hydroxypentyl methacrylate, 6-hydroxyhexyl acrylate, and 6-hydroxyhexyl methacrylate. If the proportion of these hydroxyalkyl (meth)acrylates in the acrylic resin is less than 5% by weight, the solubility with organic solvents, the adhesion with the base molded product, and the effect of inhibiting plasticizer migration may not be fully exhibited. I don't like it because I don't get it. On the other hand, if the amount is more than 40% by weight, the cost will increase and the effect obtained will not be large compared to the increased cost, which is not preferable. Examples of α,β-unsaturated carboxylic acid compounds containing one or more carboxyl groups in the molecule include acrylic acid, methacrylic acid, itaconic acid, maleic acid, aconitic acid, and crotonic acid. When these compounds are used in combination with the above-mentioned hydroxyalkyl (meth)acrylates, the adhesion between the coating composition in which acrylic resin is mixed with vinylidene fluoride resin and the vinyl chloride resin base film is improved, and the films do not adhere to each other. Demonstrates the effect of suppressing matching (blocking) properties. The amount of these compounds used is up to 20% by weight. If it is more than this, the property of the films adhering to each other when they are wet with moisture (wet blocking property) will be strengthened, which is not preferable. Other vinyl compounds that can be copolymerized with the above compounds that make up the remainder include methyl acrylate,
Acrylic acids such as ethyl acrylate, n-propyl acrylate, i-propyl acrylate, n-butyl acrylate, i-butyl acrylate, cyclohexyl acrylate, 2-ethylhexyl acrylate, decyl acrylate, dodecyl acrylate, tridecyl acrylate, stearyl acrylate, etc. C1 - C22 alkyl esters: methyl methacrylate, ethyl methacrylate, n-propyl methacrylate, i
- methacrylic acids such as propyl methacrylate, n-butyl methacrylate, i-butyl methacrylate, cyclohexyl methacrylate, 2-ethylhexyl methacrylate, decyl methacrylate, dodecyl methacrylate, tridecyl methacrylate, stearyl methacrylate, etc.
C1 - C22 alkyl esters: styrene, acrylonitrile, methacrylonitrile, vinyl acetate, vinyl propionate, acrylamide, methacrylamide, n-butoxyacrylamide, n
-Butoxy methacrylamide, etc. can be mentioned. The acrylic resin to be mixed with the vinylidene fluoride resin is prepared by combining two or more of the above monomers in a predetermined amount, charging the mixture together with an organic solvent into a polymerization tank, adding a polymerization initiator and, if necessary, a molecular weight regulator. , heated while stirring to polymerize. In this case, examples of polymerization initiators that can be used include radical-generating catalysts such as α,α-azobisisobutyronitrile, benzoyl peroxide, and cumene hydroperoxide, and examples of molecular weight regulators include butyl mercaptan and n- dodecyl mercaptan,
Examples include tert-dodecylmercaptan and β-mercaptoethanol. Organic solvents used for polymerization include methanol,
Ethanol, n-propanol, isopropanol, n-butanol, sec-butanol, tert-
Alcohols such as butanol, n-amyl alcohol, isoamyl alcohol, tert-amyl alcohol, n-hexyl alcohol, and cyclohexanol; Aromatic hydrocarbons such as benzene, toluene, and xylene; Acetic esters such as ethyl acetate and butyl acetate Ketones such as acetone, methyl ethyl ketone, methyl-n-propyl ketone, methyl isobutyl ketone, diethyl ketone, 2-hexanone, 3-hexanone, di-n-propyl ketone, diisopropyl ketone, di-n-amyl ketone, cyclohexanone; tetrahydrofuran These can be used alone or in combination of two or more. Vinylidene fluoride resin is a homopolymer of vinylidene fluoride, or a copolymer of vinylidene fluoride and other fluorine-based unsaturated monomers and/or fluorine-free copolymerizable monomers. Polymers obtained by combining these polymers and partially modifying or modifying these polymers are also included. These vinylidene fluoride resins may be used alone or in combination of two or more, or may be used in combination with other fluorine-containing resins and/or fluorine-free resins. The blending ratio of the acrylic resin and the vinylidene fluoride resin is preferably 1 to 90 for the former and 99 to 10 for the latter (the total amount of both being 100) in terms of solid weight ratio, and is particularly preferable. The ratio is 5-80 to 95-20. If the ratio of the former is higher than this, the resulting coating will not have sufficient effects on the migration prevention properties of plasticizers, etc., stain resistance, and water resistance; The adhesion to the film is poor, and the film easily peels off, which is undesirable. In addition to these components, the coating composition may contain auxiliary components such as antioxidants, neutralizers, ultraviolet absorbers, light stabilizers, antistatic agents, pigments, dyes, and lubricants. . The above coating composition can be used after being dispersed and/or dissolved in an organic solvent. Particularly preferred organic solvents include acetone, tetrahydrofuran, methyl ethyl ketone, dimethyl formamide, dimethyl acetamide, tetramethyl urea, trimethyl phosphate, etc., and preferred examples include methyl isobutyl ketone, butyl acetate, cyclohexanone, diacetone alcohol. , diisobutyl ketone, γ-butyrolactone, tetraethyl urea, isophorone, diethylene glycol monoethyl ether acetate, propylene carbonate, dimethyl phthalate, etc., and these can be used alone or in combination of two or more. In addition, if the amount used is small, for example, aliphatic hydrocarbons such as heptane and cyclohexane, aromatic hydrocarbons such as benzene, toluene and xylene, alcohols such as methanol, ethanol and isopropyl alcohol, and halogens such as chloroform and tetrachlorinated hydrocarbons. Hydrocarbons, etc. can be used alone or in combination of two or more. Various generally known methods can be applied to apply the above coating composition to form a film on the surface of the soft vinyl chloride resin base film. For example, when forming a film in a solution state, coating methods such as doctor blade coating, gravure roll coating, air knife coating, reverse roll coating, dip coating, curtain roll coating, spray coating, and rod coating can be used. is used.
When the coating composition is formed as a single film without being in a solution state, a coextrusion method, an extrusion coating method, an extrusion lamination method, and a lamination method are used. When a coating method is used as a film forming method, there are, for example, natural drying methods, hot air drying methods, infrared drying methods, far infrared drying methods, etc. However, considering drying speed and safety, Hot air drying methods are advantageous. In this case, the temperature condition should be in the range of 50 to 150°C, and the time should be selected in the range of 10 seconds to 15 minutes. When applying the above coating composition to the surface of a soft vinyl chloride resin base film to form a film, the coating amount after drying and solidification is 0.1
It is preferable to set it as the range of g/m <2> -10g/m <2> .
If it is less than 0.1 g/m 2 , the effect of preventing the plasticizer from migrating to the surface of the soft vinyl chloride resin film is insufficient. Moreover, if it is 10 g/m 2 or more, the amount of coating is too large, which may be economically disadvantageous, and the mechanical strength of the film itself may decrease. Therefore, a range of 0.5 g/m 2 to 5 g/m 2 is usually most preferred. In addition, before applying the above-mentioned coating composition, the surface of the soft vinyl chloride resin film may be washed with alcohol or water, subjected to plasma discharge treatment or corona discharge treatment, or undercoated with other paint or primer. Pretreatment such as the following may be performed. When the agricultural vinyl chloride resin film according to the present invention is actually used for agricultural purposes, if the coating is formed on only one side, the side on which this coating is provided should be placed on the side of the greenhouse or tunnel. Use it so that it is on the outside. "Function" The agricultural vinyl chloride resin film according to the present invention has a coating derived from a specific coating composition formed on its surface, and this coating prevents the various resin additives blended into the film from seeping out. Even if the film is stretched outdoors for a long period of time, there will be little surface contamination and little decrease in light transmittance. This film also has excellent adhesion. Furthermore, since the base film contains an ultraviolet absorber, it has a high elongation retention rate and excellent durability. "Examples" The present invention will be described in detail based on Examples below, but the present invention is not limited to the following Examples unless it goes beyond the scope of the invention. Examples 1 to 6, Comparative Examples 1 to 5 Preparation of base film Polyvinyl chloride (=1400) 100 parts by weight Dioctyl phthalate 50 Epicote 828 (epoxy compound, trade name manufactured by Shell, USA) 1 Tricresyl phosphate ( Phosphate ester plasticizer) 5 Ba/Zn composite stabilizer 1.5 Barium stearate (stabilizer) 0.2 Zinc stearate 0.4 Sorbitan monolaurate 1.5 A resin composition was prepared and prepared as shown in Table 1. The types and amounts of ultraviolet absorbers shown in 1 were blended. However, in Comparative Examples (1, 2), it was not blended. Each formulation was stirred and mixed using a super mixer for 10 minutes, and then kneaded on a mill roll heated to 180°C to prepare a base film with a thickness of 0.15 mm. Preparation of acrylic resin A: In a reactor equipped with a thermometer, stirrer, reflux condenser, and charging nozzle, add 15 parts by weight of 2-hydroxyethyl methacrylate, 5 parts by weight of acrylic acid, 45 parts by weight of methyl methacrylate, and n-butyl acrylate. 35 parts by weight, 1 part by weight of benzoyl peroxide, and 200 parts by weight of methyl ethyl ketone were added, and while stirring in a nitrogen gas stream,
The mixture was reacted at ℃ for 7 hours to obtain an acrylic resin solution. This is called acrylic resin (A). B Into the same reactor used in the example described in section A, 10 parts by weight of 2-hydroxyethyl acrylate, 3 parts by weight of methacrylic acid, 60 parts by weight of methyl methacrylate, 27 parts by weight of butyl methacrylate, 1 part by weight of benzoyl peroxide. , 200 parts by weight of methyl ethyl ketone were charged and reacted in the same manner as described in Section A to obtain an acrylic resin solution. This is called acrylic resin (B). C Into the same reactor used in the example described in Section A, 55 parts by weight of methyl methacrylate, 40 parts by weight of butyl methacrylate, 5 parts by weight of butyl acrylate were added.
parts by weight, 1 part by weight of benzoyl peroxide,
200 parts by weight of methyl ethyl ketone was charged and reacted in the same manner as described in Section A to obtain an acrylic acid resin solution. This is acrylic resin (C)
shall be. Formation of Coating A coating composition was obtained by blending acrylic resin and vinylidene fluoride resin in the types and amounts shown in Table 1, and adding methyl ethyl ketone to the mixture so that the solid content was 20% by weight. However, in Comparative Example 3, no acrylic resin was blended. Furthermore, in Comparative Example 4, vinylidene fluoride resin was not blended. On one side of the base film prepared by the above method,
The above coating composition was applied using a #5 bar coater,
Each was applied. The coated film was kept in an oven at 130° C. for 1 minute to volatilize the solvent.
The amount of coating on each film obtained was approximately 3 g/m 2 . However, in Comparative Example 1, no film was formed. Evaluation of Film The evaluation results of each Example and Comparative Example are listed in Table 1. Each evaluation method is as follows. Adhesion Cellophane tape was adhered to the surface of the film on which the coating was formed, and when the cellophane tape was peeled off, the peeling status of the coating was observed with the naked eye. The evaluation criteria are as follows. ◎...The coating did not peel off at all and remained completely. 〇…More than 2/3 of the film remains without being peeled off. △: Part of the film remained without being peeled off. x: The coating was completely peeled off. Outdoor expansion test Eleven types of films were placed in a roof-shaped greenhouse (opening 3m, depth 5m,
A ridge height of 1.5 m and a roof slope of 30 degrees) was coated with the coated side facing the outside of the house, and a two-year expansion test was conducted from March 1980 to February 1988. The stretched film was subjected to a film appearance test and the elongation retention rate of the film was measured by the following method, and the dust resistance of the film during the stretching test was evaluated. Film appearance: Appearance observed with the naked eye. The evaluation criteria are as follows. ◎…No change in appearance such as discoloration is observed. 〇…Some changes in appearance such as slight discoloration are observed. △...Significant changes in appearance such as discoloration are observed. ×: Discoloration is observed on the entire surface. Elongation retention rate of film...means a value calculated by the following formula. Elongation of film after outdoor expansion/Elongation of film before outdoor expansion x 100 (%) Dustproof property: means the value calculated by the following formula. Light transmittance of film collected over time after outdoor expansion/
Light transmittance of the film before outdoor expansion *×100 (%) * Direct light transmittance at a wavelength of 555 μm (manufactured by Hitachi, Ltd., EPS-2U type used) The measurement results were displayed as follows. ◎...Light transmittance after expansion is 90% or more of that before expansion. 〇…The light transmittance after expansion is in the range of 70 to 89% of that before expansion. △...The light transmittance after stretching is in the range of 50 to 69% of that before stretching. ×...The light transmittance after expansion is less than 50% of that before expansion.
【表】【table】
【表】
「発明の効果」
以上、実施例からも明らかなように本発明は、
次のような効果を奏し、その産業上の利用価値
は、極めて大である。
(1) 本発明に係る農業用塩化ビニル系樹脂フイル
ムは、屋外に長期間、展張されても、変色や、
物性の低下、防塵性の低下の度合が少なく、長
期間の使用に耐える。
(2) 本発明に係る農業用塩化ビニル系樹脂フイル
ムは基体フイルムとその表面に形成されたフツ
素系樹脂被覆組成物に由来する被膜との密着性
に富むことから、被膜は剥離しにくく、長期間
の使用に耐える。[Table] "Effects of the Invention" As is clear from the examples above, the present invention has the following effects:
It has the following effects and has extremely great industrial utility value. (1) Even if the agricultural vinyl chloride resin film according to the present invention is spread outdoors for a long time, it will not change color or
There is little deterioration in physical properties and dust resistance, and it can withstand long-term use. (2) Since the agricultural vinyl chloride resin film according to the present invention has excellent adhesion between the base film and the coating derived from the fluorine resin coating composition formed on the surface thereof, the coating is difficult to peel off. Withstands long-term use.
Claims (1)
脂フイルムの片面又は両面に、5〜40重量%がヒ
ドロキシアルキル(メタ)アクリレートモノマ
ー、0〜20重量%が分子内に1個もしくは2個以
上のカルボキシル基を含む、α,β−不飽和カル
ボン酸及び残部がこれら化合物と共重合可能な他
のビニル系化合物からなるモノマー成分を共重合
して得られたアクリル系樹脂を、フツ化ビニリデ
ン系樹脂に混合した被覆組成物に由来する被膜が
形成されてなることを特徴とする農業用塩化ビニ
ル系樹脂フイルム。 2 紫外線吸収剤が、ベンゾフエノン系及び/又
はベンゾトリアゾール系化合物であることを特徴
とする特許請求の範囲第1項記載の農業用塩化ビ
ニル系樹脂フイルム。[Claims] 1. On one or both sides of a soft vinyl chloride resin film containing an ultraviolet absorber, 5 to 40% by weight is a hydroxyalkyl (meth)acrylate monomer, and 0 to 20% by weight is one hydroxyalkyl (meth)acrylate monomer in the molecule. Alternatively, an acrylic resin obtained by copolymerizing a monomer component consisting of an α,β-unsaturated carboxylic acid containing two or more carboxyl groups and another vinyl compound whose remainder can be copolymerized with these compounds, An agricultural vinyl chloride resin film comprising a coating derived from a coating composition mixed with a vinylidene fluoride resin. 2. The agricultural vinyl chloride resin film according to claim 1, wherein the ultraviolet absorber is a benzophenone-based and/or benzotriazole-based compound.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP61081948A JPS62238741A (en) | 1986-04-09 | 1986-04-09 | Agricultural vinyl chloride group resin film |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP61081948A JPS62238741A (en) | 1986-04-09 | 1986-04-09 | Agricultural vinyl chloride group resin film |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS62238741A JPS62238741A (en) | 1987-10-19 |
JPH053831B2 true JPH053831B2 (en) | 1993-01-18 |
Family
ID=13760720
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP61081948A Granted JPS62238741A (en) | 1986-04-09 | 1986-04-09 | Agricultural vinyl chloride group resin film |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS62238741A (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0367650A (en) * | 1989-08-07 | 1991-03-22 | Teijin Ltd | Marking sheet |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS505733A (en) * | 1973-05-23 | 1975-01-21 | ||
JPS5829664A (en) * | 1981-08-14 | 1983-02-21 | 呉羽化学工業株式会社 | Agricultural film |
JPS59127754A (en) * | 1983-01-11 | 1984-07-23 | 三菱レイヨン株式会社 | Laminated structure having weatherproofing |
JPS59138236A (en) * | 1983-01-28 | 1984-08-08 | Nippon Carbide Ind Co Ltd | Film having extreme resistance to weather |
JPS60161147A (en) * | 1984-02-01 | 1985-08-22 | ジェイエスアール株式会社 | Laminate |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS505733B1 (en) * | 1968-10-29 | 1975-03-06 |
-
1986
- 1986-04-09 JP JP61081948A patent/JPS62238741A/en active Granted
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS505733A (en) * | 1973-05-23 | 1975-01-21 | ||
JPS5829664A (en) * | 1981-08-14 | 1983-02-21 | 呉羽化学工業株式会社 | Agricultural film |
JPS59127754A (en) * | 1983-01-11 | 1984-07-23 | 三菱レイヨン株式会社 | Laminated structure having weatherproofing |
JPS59138236A (en) * | 1983-01-28 | 1984-08-08 | Nippon Carbide Ind Co Ltd | Film having extreme resistance to weather |
JPS60161147A (en) * | 1984-02-01 | 1985-08-22 | ジェイエスアール株式会社 | Laminate |
Also Published As
Publication number | Publication date |
---|---|
JPS62238741A (en) | 1987-10-19 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
LAPS | Cancellation because of no payment of annual fees |