JPH0536791U - Heater for pipe insulation - Google Patents
Heater for pipe insulationInfo
- Publication number
- JPH0536791U JPH0536791U JP8456891U JP8456891U JPH0536791U JP H0536791 U JPH0536791 U JP H0536791U JP 8456891 U JP8456891 U JP 8456891U JP 8456891 U JP8456891 U JP 8456891U JP H0536791 U JPH0536791 U JP H0536791U
- Authority
- JP
- Japan
- Prior art keywords
- pipe
- heater
- case
- insulating material
- mounting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Landscapes
- Resistance Heating (AREA)
Abstract
(57)【要約】
【目的】 パイプ保温用ヒータのパイプへの取付作業性
を良くし、熱伝達効率の向上を図る。
【構成】 パイプ4への取付部11aを一体的に設けた樹
脂成形品からなるケース11に、両端に引出リード線12を
設けた抵抗素子14を収納し、その上から絶縁材13を充填
する。
(57) [Summary] [Purpose] To improve the workability of attaching the heater for heat insulation to the pipe and improve the heat transfer efficiency. [Structure] A resistance element 14 having lead-out lead wires 12 at both ends is housed in a case 11 made of a resin molded product integrally provided with a mounting portion 11a to a pipe 4, and an insulating material 13 is filled from above. ..
Description
【0001】[0001]
本考案は、給湯器等のパイプに取り付けて保温し、内部に溜った液体の凍結を 防止するようにした凍結防止用のヒータに関するものである。 The present invention relates to a freeze prevention heater which is attached to a pipe of a water heater or the like to keep it warm to prevent the liquid accumulated inside from freezing.
【0002】[0002]
従来、この種のヒータとしては、図3に示したように、一面が開口した箱形の セラミックケース1に、両端に被覆電線からなる引出リード線2を設けた抵抗素 子を収納し、その上から無機絶縁物等の絶縁材3を充填して固めたものが知られ ている。そして、セラミックケース1の取付面に形成した山形凹部1aをパイプ 4の外周面に当接させ、別途用意した取付金具5で固定するようにしていた。 As a conventional heater of this type, as shown in FIG. 3, a resistor element having lead-out lead wires 2 made of a covered electric wire at both ends is housed in a box-shaped ceramic case 1 having an opening on one side. It is known that an insulating material 3 such as an inorganic insulating material is filled and solidified from above. Then, the chevron-shaped recess 1a formed on the mounting surface of the ceramic case 1 is brought into contact with the outer peripheral surface of the pipe 4, and is fixed by a mounting bracket 5 prepared separately.
【0003】[0003]
しかしながら、このような従来構成のものは、パイプ4に取り付ける際、まず 、取付金具5をヒータに仮組み付けし、次いで、図4に示したように、取付金具 5の脚部を広げてパイプ4に嵌め込むようにするため、作業効率が悪く、かつ工 数のかかるものであった。 However, in the case of such a conventional structure, when attaching to the pipe 4, first, the attaching metal fitting 5 is temporarily assembled to the heater, and then, as shown in FIG. The work efficiency was poor and it took a lot of time to work.
【0004】 また、セラミックケース1に形成した山形凹部1aをパイプ4の外周面に当接 させるため、ケースとパイプとの接触部は、厳密には二つの線の線接触となり、 従って、熱伝達効率が低く、約80%が外気に放散されるという、極めて効率の悪 いものであった。Further, since the chevron-shaped recess 1a formed in the ceramic case 1 is brought into contact with the outer peripheral surface of the pipe 4, the contact portion between the case and the pipe is a line contact of two lines in a strict sense. The efficiency was low, and about 80% was released to the outside air, which was extremely inefficient.
【0005】 本考案は、このような問題点を解決しようとするもので、ヒータのパイプへの 取付作業性が良好で、かつ熱伝達効率の高いパイプ保温用ヒータを提供すること を目的とする。The present invention is intended to solve such a problem, and an object of the present invention is to provide a heater for pipe warming, which has good workability in mounting the heater to the pipe and has high heat transfer efficiency. .
【0006】[0006]
【課題を解決するための手段】 上記目的を達成するために、本考案は、パイプへの取付機構を一体的に設けた 樹脂成形品からなるケースに、引出リード線付抵抗素子を収納し、絶縁材を充填 してなる構成としてものである。Means for Solving the Problems In order to achieve the above object, the present invention stores a resistance element with a lead wire in a case made of a resin molded product integrally provided with a mounting mechanism for a pipe, It is a structure that is filled with an insulating material.
【0007】[0007]
上記構成によれば、樹脂成形品からなるケースのパイプへの取付部は弾性的に 開閉可能であるので、その取付部をパイプ面に強く押しつけるだけで装着するこ とができ、作業性がよくなる。また、ケースとパイプの接触部を面接触とするこ とができ、熱の伝達効率が向上する。 According to the above configuration, since the mounting part of the case made of the resin molded product to the pipe can be elastically opened and closed, the mounting part can be mounted only by pressing it strongly against the pipe surface, which improves workability. . Further, the contact portion between the case and the pipe can be in surface contact, and the heat transfer efficiency is improved.
【0008】[0008]
以下、図面により実施例を詳細に説明する。図1は、本考案の一実施例のパイ プ保温用ヒータ10を示したもので、11はパイプ4への取付部11aを一体的に設け た樹脂成形品からなるケース、12は抵抗素子14の両端に設けた引出リード線で、 耐熱性の被覆電線からなっている。13は、ケース11内に抵抗素子14を収納した後 、その上から充填した無機絶縁物等からなる絶縁材である。 Hereinafter, embodiments will be described in detail with reference to the drawings. FIG. 1 shows a heater 10 for heat insulation of a pipe according to an embodiment of the present invention. 11 is a case made of a resin molded product integrally provided with a mounting portion 11a for the pipe 4, and 12 is a resistance element 14 It is a lead wire provided at both ends of and is made of heat-resistant coated electric wire. Reference numeral 13 denotes an insulating material, such as an inorganic insulating material, which is filled from above after housing the resistance element 14 in the case 11.
【0009】 ケースの取付部11aは、断面がパイプ4の円周の約2/3の円弧状に形成され 、先端部が切り欠かれている。取付部11aは肉薄であると共に、樹脂からできて いるため、先端の切欠部は弾性的に開閉が可能である。The mounting portion 11 a of the case has a cross section formed in an arc shape of about ⅔ of the circumference of the pipe 4, and the tip portion is notched. Since the mounting portion 11a is thin and made of resin, the notch at the tip can be elastically opened and closed.
【0010】 このように構成されたパイプ保温用ヒータ10をパイプ4に装着する際は、ケー スの取付部11aの切欠部先端に設けたテーパー部をパイプ4に当ててヒータ10を 強く押すと、切欠部が開いてパイプ4を内部へ導入し、そして切欠部が閉じた状 態で、適度の圧力でパイプに圧接する。When the pipe warming heater 10 configured as described above is attached to the pipe 4, the taper portion provided at the tip of the notch of the mounting portion 11 a of the case is applied to the pipe 4 and the heater 10 is strongly pressed. , The notch is opened to introduce the pipe 4 into the inside, and with the notch being closed, the pipe is pressed against the pipe with moderate pressure.
【0011】 上記本実施例のパイプ保温用ヒータ10はこのような取付方法が採用されるので 、取付作業が極めて簡単になり、作業工数が従来の約50%低減された。また、表 1に示したように、ケース11とパイプ4との接触面積が広くなり、従来品に比べ て消費電力が小さく、熱伝達効率が33%アップした。図2は、所要温度上昇を得 るための負荷電力を本実施例と従来例とを比較して示したものである。Since such a mounting method is adopted for the heater 10 for heat insulation of the pipe of the present embodiment, the mounting work is extremely simple, and the number of working steps is reduced by about 50% as compared with the conventional one. In addition, as shown in Table 1, the contact area between the case 11 and the pipe 4 is wider, the power consumption is smaller than the conventional product, and the heat transfer efficiency is improved by 33%. FIG. 2 shows load electric power for obtaining the required temperature rise in comparison between the present embodiment and the conventional example.
【0012】[0012]
【表1】 [Table 1]
【0013】[0013]
以上説明したように、本考案によれば、(1) パイプ保温用ヒータのパイプへの 取付作業性が向上し、工数の大幅低減となる。(2) ケースとパイプの接触面積が 広くなり、熱の伝達効率が大幅に向上する。(3) 別部材としての取付部材がなく なり、部品点数が減少してコスト低減となる、等の効果を奏するものである。 As described above, according to the present invention, (1) the workability of attaching the heater for pipe insulation to the pipe is improved, and the number of steps is significantly reduced. (2) The contact area between the case and the pipe is increased, and the heat transfer efficiency is greatly improved. (3) The effect that the mounting member as a separate member is eliminated, the number of parts is reduced, and the cost is reduced, etc.
【図1】本考案の一実施例のパイプ保温用ヒータの斜視
図である。FIG. 1 is a perspective view of a pipe heat insulating heater according to an embodiment of the present invention.
【図2】同実施例と従来例の所要温度上昇を得るための
負荷電力を示す図である。FIG. 2 is a diagram showing load power for obtaining a required temperature rise in the example and the conventional example.
【図3】従来例の斜視図である。FIG. 3 is a perspective view of a conventional example.
【図4】同従来例のパイプへの取付状態を示す図であ
る。FIG. 4 is a view showing a state where the pipe is attached to the conventional example.
4 … パイプ、 11 … ケース、 11a … 取付部、 12
… 引出リード線、13 … 絶縁材、 14 … 抵抗素子。4 ... Pipe, 11 ... Case, 11a ... Mounting part, 12
… Lead wire, 13… Insulation, 14… Resistive element.
Claims (1)
結を防止するヒータであって、パイプへの取付機構を一
体的に設けた樹脂成形品からなるケースに、引出リード
線付抵抗素子を収納し、絶縁材を充填してなることを特
徴とするパイプ保温用ヒータ。1. A heater for attaching to a pipe of a water heater or the like to keep heat and prevent freezing, wherein a resistance element with a lead wire is attached to a case made of a resin molded product integrally provided with an attaching mechanism to the pipe. A heater for keeping a pipe warm, which is housed and filled with an insulating material.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP1991084568U JP2579127Y2 (en) | 1991-10-17 | 1991-10-17 | Pipe insulation heater |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP1991084568U JP2579127Y2 (en) | 1991-10-17 | 1991-10-17 | Pipe insulation heater |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH0536791U true JPH0536791U (en) | 1993-05-18 |
JP2579127Y2 JP2579127Y2 (en) | 1998-08-20 |
Family
ID=13834273
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP1991084568U Expired - Fee Related JP2579127Y2 (en) | 1991-10-17 | 1991-10-17 | Pipe insulation heater |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2579127Y2 (en) |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS55154089A (en) * | 1979-05-16 | 1980-12-01 | Bulten Kanthal Ab | Electric member and method of manufacturing same |
JPS6135388U (en) * | 1984-08-03 | 1986-03-04 | イビデン株式会社 | Freeze prevention heater with silicon carbide heating element |
JPS63152190U (en) * | 1987-03-26 | 1988-10-06 | ||
JPH0179657U (en) * | 1987-11-13 | 1989-05-29 | ||
JPH01174466U (en) * | 1988-05-20 | 1989-12-12 | ||
JPH0273477U (en) * | 1988-11-22 | 1990-06-05 | ||
JP3086591U (en) * | 2001-10-09 | 2002-06-28 | 新栄化材株式会社 | An improved product for storing abrasives in a metal / resin composite carrier used for double-sided and single-sided polishing machines |
-
1991
- 1991-10-17 JP JP1991084568U patent/JP2579127Y2/en not_active Expired - Fee Related
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS55154089A (en) * | 1979-05-16 | 1980-12-01 | Bulten Kanthal Ab | Electric member and method of manufacturing same |
JPS6135388U (en) * | 1984-08-03 | 1986-03-04 | イビデン株式会社 | Freeze prevention heater with silicon carbide heating element |
JPS63152190U (en) * | 1987-03-26 | 1988-10-06 | ||
JPH0179657U (en) * | 1987-11-13 | 1989-05-29 | ||
JPH01174466U (en) * | 1988-05-20 | 1989-12-12 | ||
JPH0273477U (en) * | 1988-11-22 | 1990-06-05 | ||
JP3086591U (en) * | 2001-10-09 | 2002-06-28 | 新栄化材株式会社 | An improved product for storing abrasives in a metal / resin composite carrier used for double-sided and single-sided polishing machines |
Also Published As
Publication number | Publication date |
---|---|
JP2579127Y2 (en) | 1998-08-20 |
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