JPH05332218A - Fuel injector of diesel engine - Google Patents

Fuel injector of diesel engine

Info

Publication number
JPH05332218A
JPH05332218A JP16678592A JP16678592A JPH05332218A JP H05332218 A JPH05332218 A JP H05332218A JP 16678592 A JP16678592 A JP 16678592A JP 16678592 A JP16678592 A JP 16678592A JP H05332218 A JPH05332218 A JP H05332218A
Authority
JP
Japan
Prior art keywords
fuel
pressure
valve
injection
trigger valve
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP16678592A
Other languages
Japanese (ja)
Other versions
JP3502400B2 (en
Inventor
Godo Ozawa
吾道 小沢
Hiroshi Kanesaka
弘 兼坂
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Komatsu Ltd
Kanesaka Gijutsu Kenkyusho KK
Original Assignee
Komatsu Ltd
Kanesaka Gijutsu Kenkyusho KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Komatsu Ltd, Kanesaka Gijutsu Kenkyusho KK filed Critical Komatsu Ltd
Priority to JP16678592A priority Critical patent/JP3502400B2/en
Publication of JPH05332218A publication Critical patent/JPH05332218A/en
Application granted granted Critical
Publication of JP3502400B2 publication Critical patent/JP3502400B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M57/00Fuel-injectors combined or associated with other devices
    • F02M57/02Injectors structurally combined with fuel-injection pumps
    • F02M57/022Injectors structurally combined with fuel-injection pumps characterised by the pump drive
    • F02M57/025Injectors structurally combined with fuel-injection pumps characterised by the pump drive hydraulic, e.g. with pressure amplification
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B3/00Engines characterised by air compression and subsequent fuel addition
    • F02B3/06Engines characterised by air compression and subsequent fuel addition with compression ignition

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Fuel-Injection Apparatus (AREA)

Abstract

PURPOSE:To provide an ideal injection property by depressing a trigger valve in an instant with high pressure fuel to inject fuel when an accumulator chamber is formed in an injection nozzle to supply the high pressure fuel and the trigger valve is moved downward by low pressure fuel supplied through a solenoid valve. CONSTITUTION:While fuel is supplied to a fuel chamber 3e of an injection nozzle 3 provided in a cylinder head 2 by a feed pump 11, high pressure fuel P1 boosted by a fuel pump 15 driven by a cam 16 is supplied to an accumulator chamber 3b so that the high pressure fuel P1 acts on the peripheral surface of a trigger valve 5. When a solenoid valve 7 is electrified by a computer 10 to open the valve element 7a in the start of fuel injection, low pressure is adapted to flow into a recess 5a on the trigger valve 5 from the feed pump 11 to depress the trigger valve 5. The trigger valve 5 is depressed in an instant by high pressure fuel, and fuel in the fuel chamber 3e is pressurized by a needle valve 4 to be injected into a cylinder 1b from a nozzle 3a.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】この発明は理想的な噴射特性が得
られるように改善したディーゼルエンジンの燃料噴射装
置に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a fuel injection device for a diesel engine improved to obtain an ideal injection characteristic.

【0002】[0002]

【従来の技術】従来ディーゼルエンジンに使用される燃
料噴射装置には、次のような諸条件が要求されている。 (1)エンジンの回転や負荷に応じて燃料の噴射時期が
制御できること、(2)1500kg/cm2 以上の高
圧噴射が可能なこと、(3)初期噴射時には比較的低い
噴射で、そして噴射後期には高い噴射圧で噴射が可能な
こと、(4)閉弁時は高圧状態がシャープにカットされ
て、徐々に閉弁しないこと、(5)低速域においても高
い噴射圧が得られること、(6)噴射圧力の制御が可能
なこと、また上記諸条件を満たすために従来から種々の
改善が行われている。なお図1の(イ)ないし(ハ)に
従来の燃料噴射系を示す。
2. Description of the Related Art The following conditions are required for a fuel injection device used in a conventional diesel engine. (1) Fuel injection timing can be controlled according to engine rotation and load, (2) High-pressure injection of 1500 kg / cm 2 or more is possible, (3) Relatively low injection during initial injection, and late injection Is capable of injecting with a high injection pressure, (4) the high pressure state is sharply cut when the valve is closed, and is not gradually closed, and (5) a high injection pressure is obtained even in a low speed range, (6) Various improvements have been made in the past in order to control the injection pressure and to satisfy the above conditions. A conventional fuel injection system is shown in FIGS.

【0003】[0003]

【発明が解決しようとする課題】しかし上記従来の燃料
噴射系では上記諸条件(1)ないし(6)の一部は満足
しても、全てを満足するような理想的な燃料噴射装置は
実現されていない。この発明はかかる事情に鑑みなされ
たもので、上記諸条件の全てを満足することができるデ
ィーゼルエンジンの燃料噴射装置を提供することを目的
とするものである。
However, in the conventional fuel injection system described above, an ideal fuel injection system that satisfies all of the above conditions (1) to (6) is realized. It has not been. The present invention has been made in view of the above circumstances, and an object of the present invention is to provide a fuel injection device for a diesel engine that can satisfy all of the above conditions.

【0004】[0004]

【課題を解決するための手段】この発明は上記目的を達
成するために、エンジン本体のシリンダヘッドに設けら
れた噴射ノズル内に、蓄圧室を形成してこの蓄圧室にト
リガバルブを設け、かつこのトリガバルブの上方には、
フィードポンプからの低圧を利用して上記トリガバルブ
を下動させる電磁弁を設け、また上記蓄圧室内には燃料
ポンプより高圧を供給して、上記トリガバルブの下動と
ともにこの高圧でトリガバルブを瞬時に押し下げるよう
になすと共に、上記トリガバルブに針弁を接続して、こ
の針弁により燃料室内の燃料を加圧することにより、噴
射ノズル先端の噴孔より燃料を高圧で噴射するようにし
たものである。
In order to achieve the above object, the present invention forms a pressure accumulating chamber in an injection nozzle provided in a cylinder head of an engine body, and provides a trigger valve in the accumulating chamber, and Above this trigger valve,
An electromagnetic valve that lowers the trigger valve by using the low pressure from the feed pump is provided, and a high pressure is supplied from the fuel pump into the pressure accumulating chamber, and the trigger valve is instantaneously driven by this high pressure as the trigger valve moves downward. The needle valve is connected to the trigger valve, and the needle valve pressurizes the fuel in the fuel chamber to inject the fuel at a high pressure from the injection hole at the tip of the injection nozzle. is there.

【0005】[0005]

【作用】上記構成により理想的な噴射条件を具備した燃
料噴射装置が提供できるようになる。
With the above structure, it is possible to provide a fuel injection device having ideal injection conditions.

【0006】[0006]

【実施例】この発明の第1実施例を図2ないし図6に示
す図面を参照して詳述する。図2はディーゼルエンジン
の本体1を示すもので、上部に設けられたシリンダヘッ
ド2に、各シリンダ1a毎に燃料噴射ノズル3が設けら
れている。上記燃料噴射ノズル3は図3に示すようにノ
ズル3の先端に開口された噴孔3aを開閉自在に閉鎖す
る針弁4を有しており、針弁4の上端は、蓄圧室3b内
に設けられたトリガバルブ5と接続されている。上記ト
リガバルブ5はばね室3c内に収容された圧縮ばね6に
より上方向(針弁4の開弁方向)へ付勢されており、ト
リガバルブ5の上面に形成された凹部5aの周縁5bが
蓄圧室3bの上面に圧接されている。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS A first embodiment of the present invention will be described in detail with reference to the drawings shown in FIGS. FIG. 2 shows a main body 1 of a diesel engine, in which a cylinder head 2 provided at an upper portion is provided with a fuel injection nozzle 3 for each cylinder 1a. As shown in FIG. 3, the fuel injection nozzle 3 has a needle valve 4 that opens and closes an injection hole 3a opened at the tip of the nozzle 3, and the upper end of the needle valve 4 is inside a pressure accumulating chamber 3b. It is connected to the provided trigger valve 5. The trigger valve 5 is biased upward (in the opening direction of the needle valve 4) by the compression spring 6 housed in the spring chamber 3c, and the peripheral edge 5b of the recess 5a formed on the upper surface of the trigger valve 5 is It is pressed against the upper surface of the pressure accumulating chamber 3b.

【0007】また噴射ノズル3の上部にはコンピュータ
10により開弁時期が制御される電磁弁7が設けられて
いて、フィードポンプ11より上記トリガバルブ5の凹
部5a内に流入する低圧を遮断している弁体7aを開閉
するようになっている。上記フィードポンプ11は例え
ば20kg/cm2 の低圧を吐出しており、この吐出圧
は噴射ノズル3の燃料供給路3dよりノズル3先端の燃
料室3eへ供給され、余剰燃料は戻り通路3fより管路
12を介してタンク13へ戻されるようになっている。
An electromagnetic valve 7 whose valve opening timing is controlled by a computer 10 is provided above the injection nozzle 3 to shut off the low pressure flowing from the feed pump 11 into the recess 5a of the trigger valve 5. The open valve body 7a is opened and closed. The feed pump 11 discharges a low pressure of, for example, 20 kg / cm 2 , the discharge pressure is supplied from the fuel supply passage 3d of the injection nozzle 3 to the fuel chamber 3e at the tip of the nozzle 3, and the surplus fuel is supplied from the return passage 3f. It is adapted to be returned to the tank 13 via the passage 12.

【0008】一方図中15はエンジン本体1の側部に図
3に示すように設置された加圧装置で、カム16により
駆動されるプランジャ15aを有しており、このプラン
ジャ15aにより例えば100kg/cm2 の高圧P1
を発生するようになっている。この高圧は管路17によ
り噴射ノズル3の蓄圧室3bへ供給されると共に、蓄圧
室3bは、途中にコンピュータ10により開度が制御さ
れる調圧弁18の設けられた管路19によりタンク13
に接続されている。また蓄圧室3b内の圧力は内圧検出
器20により検出されてコンピュータ10へ入力されて
いる。
On the other hand, reference numeral 15 in the figure is a pressurizing device installed on the side of the engine body 1 as shown in FIG. 3, and has a plunger 15a driven by a cam 16 and, for example, 100 kg / high-pressure cm 2 P1
Is to occur. This high pressure is supplied to the pressure accumulating chamber 3b of the injection nozzle 3 through a pipe line 17, and the pressure accumulating chamber 3b is connected to the tank 13 by a pipe line 19 provided with a pressure regulating valve 18 whose opening is controlled by the computer 10.
It is connected to the. The pressure in the pressure accumulating chamber 3b is detected by the internal pressure detector 20 and input to the computer 10.

【0009】次に作用を説明すると、噴射ノズル3の燃
料室3eにはフィードポンプ11により一定量の燃料が
供給されており、また蓄圧室3b内にはカム16により
駆動される燃料ポンプ15より高圧P1 が供給されて、
蓄圧室3b内の圧力は図4に示すように徐々に上昇す
る。蓄圧室3b内の圧力が例えば100kg/cm2
で上昇しても、この高圧P1 はトリガバルブ5の周面に
作用するだけで、トリガバルブ5は動作を開始しない。
その後噴射開始時期になると、コンピュータ10からの
信号によりまず電磁弁7に通電されて弁体7aが開放さ
れ、これによってフィードポンプ11からの低圧がトリ
ガバルブ5の凹部5a内へ流入してトリガバルブ5を下
方へ押圧するため、いままでトリガバルブ5の周面に作
用していた高圧P1 がトリガバルブ5の上面へも作用す
るようになり、トリガバルブ5を例えば314kgの力
で押圧する。
The operation will now be described. A constant amount of fuel is supplied to the fuel chamber 3e of the injection nozzle 3 by the feed pump 11, and the pressure chamber 3b is driven by the fuel pump 15 driven by the cam 16. High pressure P1 is supplied,
The pressure in the pressure accumulating chamber 3b gradually rises as shown in FIG. Even if the pressure in the pressure accumulating chamber 3b rises to, for example, 100 kg / cm 2 , this high pressure P1 only acts on the peripheral surface of the trigger valve 5, and the trigger valve 5 does not start operating.
At the injection start timing thereafter, a signal from the computer 10 first energizes the solenoid valve 7 to open the valve body 7a, whereby the low pressure from the feed pump 11 flows into the recess 5a of the trigger valve 5 and the trigger valve Since 5 is pressed downward, the high pressure P1, which has been acting on the peripheral surface of the trigger valve 5 until now, also acts on the upper surface of the trigger valve 5, and presses the trigger valve 5 with a force of 314 kg, for example.

【0010】圧縮ばね6のばね力を例えば20kgとす
ると、314−20=294kgの押圧力で針弁を下方
へ押し下げる。その結果π×0.52 ×P2 /4=29
4となって、針弁4により燃料室3e内の燃料が加圧さ
れ、P2 =1500kg/cm2 の高圧で噴孔3aより
シリンダ1b内へ燃料が噴射される。その後燃料ポンプ
の吐出圧の低下に伴い蓄圧室3b内の圧力も図4に示す
ように低下すると共に、トリガバルブ5は圧縮ばね6に
より上昇して元の位置へ復帰する。なお電磁弁7の弁体
7aはトリガバルブ5が下降を開始すると同時に閉鎖さ
れて、蓄圧室3b内の高圧P1 が逃げないようになって
いる。
If the spring force of the compression spring 6 is 20 kg, for example, the needle valve is pushed downward with a pressing force of 314-20 = 294 kg. As a result, π × 0.52 × P2 / 4 = 29
4, the needle valve 4 pressurizes the fuel in the fuel chamber 3e, and the fuel is injected from the injection hole 3a into the cylinder 1b at a high pressure of P2 = 1500 kg / cm 2 . Thereafter, as the discharge pressure of the fuel pump decreases, the pressure in the pressure accumulating chamber 3b also decreases as shown in FIG. 4, and the trigger valve 5 is raised by the compression spring 6 and returns to its original position. The valve body 7a of the solenoid valve 7 is closed at the same time when the trigger valve 5 starts to descend, so that the high pressure P1 in the pressure accumulating chamber 3b does not escape.

【0011】以上はカム16により駆動される燃料ポン
プ15を使用した場合の第1実施例を示すものである
が、図5ないし図7に示す第2実施例のように燃料ポン
プ15に高圧を発生するギヤポンプを使用してもよい。
この場合蓄圧室3b内には常に高圧P1 が作用して、燃
料噴射後もトリガバルブ5が上昇しなくなるので、燃料
ポンプ15と蓄圧室3bを接続する管路17の途中にロ
ータリ式分配弁22を設けて、この分配弁22の開閉に
より加圧、減圧を繰返すことにより、図7に示すような
圧力パターンが蓄圧室3bに得られるようにしている。
The above is the first embodiment in which the fuel pump 15 driven by the cam 16 is used. As in the second embodiment shown in FIGS. 5 to 7, a high pressure is applied to the fuel pump 15. The resulting gear pump may be used.
In this case, the high pressure P1 always acts in the pressure accumulating chamber 3b and the trigger valve 5 does not rise even after the fuel injection. Is provided, and by repeatedly opening and closing the distribution valve 22, pressurization and depressurization are repeated, so that a pressure pattern as shown in FIG. 7 is obtained in the pressure accumulating chamber 3b.

【0012】また燃料の噴射初期に低い噴射圧を、そし
て後期に高い噴射圧が得られるように、トリガバルブ5
の周縁部5bに図6の(イ)または(ロ)に示すように
切欠5cまたは5dを形成する。これによって蓄圧室3
b内の圧力P1 が一定でも初期には低い噴射圧が、そし
て後期には高い噴射圧が得られるようになる。
Further, the trigger valve 5 is provided so that a low injection pressure is obtained in the initial stage of fuel injection and a high injection pressure is obtained in the latter stage.
A notch 5c or 5d is formed in the peripheral edge portion 5b as shown in (a) or (b) of FIG. As a result, the accumulator 3
Even if the pressure P1 in b is constant, a low injection pressure is obtained in the initial stage and a high injection pressure is obtained in the latter period.

【0013】[0013]

【発明の効果】この発明は以上詳述したように、電磁弁
の開閉時期を制御することにより噴射時期を自由に制御
できると共に、1500kg/cm2 以上の高圧で燃料
噴射が可能となる。また噴射初期は低圧で、そして後期
は高圧で燃料の噴射が可能になると共に、噴射後高圧が
作用した状態で針弁が着座されるため、閉弁時のシャー
プカットが可能になる。さらに燃料ポンプの吐出圧を高
くすることにより、低速域から高い噴射圧が得られると
共に、調圧弁を制御することにより、噴射圧を自由に制
御できるなど、諸条件(1)ないし(6)を全て満足す
る理想的な燃料噴射装置が得られるようになる。
As described above in detail, according to the present invention, the injection timing can be freely controlled by controlling the opening / closing timing of the solenoid valve, and the fuel can be injected at a high pressure of 1500 kg / cm 2 or more. Further, fuel can be injected at a low pressure in the initial stage of injection and at a high pressure in the latter period, and the needle valve is seated in a state where high pressure is applied after the injection, so that a sharp cut at the time of valve closing becomes possible. Further, by increasing the discharge pressure of the fuel pump, a high injection pressure can be obtained from a low speed range, and by controlling the pressure regulating valve, the injection pressure can be freely controlled, and various conditions (1) to (6) are satisfied. An ideal fuel injection device that satisfies all of the requirements can be obtained.

【図面の簡単な説明】[Brief description of drawings]

【図1】(イ)ないし(ハ)は従来の燃料噴射系を示す
構成図である。
1A to 1C are configuration diagrams showing a conventional fuel injection system.

【図2】この発明の実施例になる燃料噴射装置を備えた
ディーゼルエンジンの斜視図である。
FIG. 2 is a perspective view of a diesel engine including a fuel injection device according to an embodiment of the present invention.

【図3】この発明の第1実施例になる燃料噴射装置の断
面図である。
FIG. 3 is a sectional view of a fuel injection device according to a first embodiment of the present invention.

【図4】この発明の第1実施例になる燃料噴射装置の蓄
圧室の圧力変化を示す線図である。
FIG. 4 is a diagram showing a pressure change in a pressure accumulating chamber of the fuel injection device according to the first embodiment of the present invention.

【図5】この発明の第2実施例になる燃料噴射装置を示
す断面図である。
FIG. 5 is a sectional view showing a fuel injection device according to a second embodiment of the present invention.

【図6】(イ)及び(ロ)は特に噴射初期に低圧で、後
期には高圧となるような噴射特性を持たせるべく工夫し
たトリガバルブの形状を示す説明図である。
6 (a) and 6 (b) are explanatory views showing the shape of a trigger valve devised so as to have an injection characteristic that the pressure is low in the initial stage of injection and becomes high in the latter stage.

【図7】この発明の第2実施例になる燃料噴射装置の蓄
圧室の圧力変化を示す線図である。
FIG. 7 is a diagram showing a pressure change in a pressure accumulating chamber of the fuel injection device according to the second embodiment of the present invention.

【符号の説明】[Explanation of symbols]

1 エンジン本体 2 シリンダヘッド 3 噴射ノズル 3a 噴孔 3b 蓄圧室 3e 燃料室 4 針弁 5 トリガバルブ 7 電磁弁 11 フィードポンプ 15 加圧装置 1 Engine Main Body 2 Cylinder Head 3 Injection Nozzle 3a Injection Hole 3b Accumulation Chamber 3e Fuel Chamber 4 Needle Valve 5 Trigger Valve 7 Electromagnetic Valve 11 Feed Pump 15 Pressurizer

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】 エンジン本体1のシリンダヘッド2に設
けられた噴射ノズル3内に、蓄圧室3bを形成してこの
蓄圧室3bにトリガバルブ5を設け、かつこのトリガバ
ルブ5の上方には、フィードポンプ11からの低圧を利
用して上記トリガバルブ5を下動させる電磁弁7を設
け、また上記蓄圧室3b内には燃料ポンプ15より高圧
を供給して、上記トリガバルブ5の下動とともにこの高
圧でトリガバルブ5を瞬時に押し下げるようになすと共
に、上記トリガバルブ5に針弁4を接続して、この針弁
4により燃料室3e内の燃料を加圧することにより、噴
射ノズル先端の噴孔3aより燃料を高圧で噴射するよう
にしてなるディーゼルエンジンの燃料噴射装置。
1. A pressure accumulating chamber 3b is formed in an injection nozzle 3 provided in a cylinder head 2 of an engine body 1, and a trigger valve 5 is provided in the pressure accumulating chamber 3b. Above the trigger valve 5, An electromagnetic valve 7 for lowering the trigger valve 5 using the low pressure from the feed pump 11 is provided, and a high pressure is supplied from the fuel pump 15 into the pressure accumulating chamber 3b so that the trigger valve 5 moves downward. The high pressure causes the trigger valve 5 to be pushed down instantly, and the needle valve 4 is connected to the trigger valve 5 to pressurize the fuel in the fuel chamber 3e by the needle valve 4 to inject the injection at the tip of the injection nozzle. A fuel injection device for a diesel engine, which is configured to inject fuel at a high pressure through a hole 3a.
【請求項2】 蓄圧室3bへ供給される高圧を調圧弁1
8により制御することにより、噴射圧力を制御自在とし
てなる請求項1記載の燃料噴射装置。
2. The high pressure supplied to the pressure accumulating chamber 3b is regulated by the pressure regulating valve 1.
The fuel injection device according to claim 1, wherein the injection pressure can be controlled by controlling the fuel injection pressure by the control unit 8.
JP16678592A 1992-06-03 1992-06-03 Diesel engine fuel injection system Expired - Fee Related JP3502400B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP16678592A JP3502400B2 (en) 1992-06-03 1992-06-03 Diesel engine fuel injection system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP16678592A JP3502400B2 (en) 1992-06-03 1992-06-03 Diesel engine fuel injection system

Publications (2)

Publication Number Publication Date
JPH05332218A true JPH05332218A (en) 1993-12-14
JP3502400B2 JP3502400B2 (en) 2004-03-02

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Family Applications (1)

Application Number Title Priority Date Filing Date
JP16678592A Expired - Fee Related JP3502400B2 (en) 1992-06-03 1992-06-03 Diesel engine fuel injection system

Country Status (1)

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JP (1) JP3502400B2 (en)

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JP3502400B2 (en) 2004-03-02

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