JPH0532200Y2 - - Google Patents

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Publication number
JPH0532200Y2
JPH0532200Y2 JP1987180447U JP18044787U JPH0532200Y2 JP H0532200 Y2 JPH0532200 Y2 JP H0532200Y2 JP 1987180447 U JP1987180447 U JP 1987180447U JP 18044787 U JP18044787 U JP 18044787U JP H0532200 Y2 JPH0532200 Y2 JP H0532200Y2
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JP
Japan
Prior art keywords
case
wall
magnet
coil
pins
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP1987180447U
Other languages
Japanese (ja)
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JPH0184755U (en
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Priority to JP1987180447U priority Critical patent/JPH0532200Y2/ja
Publication of JPH0184755U publication Critical patent/JPH0184755U/ja
Application granted granted Critical
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Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Description

【考案の詳細な説明】 (産業上の利用分野) この考案は作業場の空気から鉄粉などの金属粉
やその他の粉塵を除去するための換気装置用の粉
塵分離機に関する。
[Detailed description of the invention] (Industrial application field) This invention relates to a dust separator for a ventilation system for removing metal powder such as iron powder and other dust from the air in a workplace.

(従来の技術) 例えば溶接の作業場では、作業場内空気の浄化
のために、第4図のように建物の一部にブロワB
を取付けて内部空気の換気を行う一方、ブロワB
の下流および上流にフイルタ部材F1,F2を配置
して(しかし、上流には設けない場合もある)、
作業場で生じた鉄粉などの金属粉やその他の粉塵
を流出空気から除去するようにし、大気の汚染と
ブロワBの損傷を防ぐようにしている。
(Prior art) For example, in a welding workshop, a blower B is installed in a part of the building as shown in Figure 4 to purify the air in the workshop.
While installing the blower B to ventilate the internal air,
Filter members F 1 and F 2 are arranged downstream and upstream of (however, they may not be provided upstream),
Metal powder such as iron powder and other dust generated in the workplace are removed from the outflow air to prevent air pollution and damage to Blower B.

(考案が解決しようとする問題点) しかしながら、上記換気装置におけるブロワ保
護用のフイルタでは、フイルタ自体が緻密で通気
抵抗の高いものであると、ブロワの吸引風量が少
なくなるため、フイルタ部材にはある程度粗目の
ものが用いられており、微細な粉塵は捕捉されな
いまま素通りしてしまい、大気汚染防止の立前か
ら問題があり、また、長期に使用していると目詰
まりを生じ、ブロワによる換気が充分に行われな
くなつてしまう。
(Problem to be solved by the invention) However, in the filter for protecting the blower in the above-mentioned ventilation system, if the filter itself is dense and has high ventilation resistance, the suction air volume of the blower will be reduced. The mesh used is somewhat coarse, and fine dust passes through without being captured, which has been a problem since the beginning of air pollution prevention.Furthermore, if used for a long time, it can become clogged, making it difficult to ventilate with a blower. is not being carried out sufficiently.

この点に鑑み、この考案は微細な粉塵でも確実
に捕捉することができ、また、長期に使用しても
目詰まりを起こさず、ブロワに負担をかけない粉
塵分離機を提供するものである。
In view of this point, this invention provides a dust separator that can reliably capture even minute dust, does not cause clogging even after long-term use, and does not place a burden on the blower.

(問題点を解決するための手段) 上記目的のもとにこの考案は、換気装置用の粉
塵分離機として、周壁に入口パイプを接線状態に
設けると共に上壁にはブロワの吸入口に通じる出
口パイプを設けた円筒状の処理ケースの内部に、
中央部に出口パイプに通じる複数の通孔を備え周
囲部の下面に外側から内側に多数のピンを千鳥状
に同心多重にかつ高さを異にして垂設した上端板
と、中央部にボス部を備え周囲部に外側から内側
に多数のピンを千鳥状に同心多重にかつ高さを異
にして立設した下端板からなり、外側が処理ケー
スの周壁および上壁に近接する大きさで上下の端
板のピンの間にジグザグな空気流路を形成した非
磁性の処理エレメントを配設し、該処理エレメン
トをボス部を介し、下端にマグネツトを備えた支
持枠を取付けそのマグネツトを処理ケース下壁の
ボス部に取付けたコイルに対向させて回転するよ
うになすか、または下端部に直接コイルと整流子
を取付けそのコイルを処理ケース下側のモータケ
ースの壁面に設けたマグネツトに対向させて回転
するようになすかした主軸の上端部に連結し、周
壁の内面には磁石板を環状に配設したことを特徴
としている。
(Means for solving the problem) Based on the above purpose, this invention is a dust separator for a ventilation system, in which an inlet pipe is provided tangentially on the peripheral wall, and an outlet connected to the inlet of the blower is provided on the upper wall. Inside a cylindrical processing case equipped with a pipe,
The upper end plate has multiple through holes leading to the outlet pipes in the center, and a large number of pins are vertically stacked concentrically in a staggered manner from the outside to the inside on the lower surface of the surrounding area and at different heights, and a boss in the center. It consists of a lower end plate with a large number of pins concentrically stacked in a staggered manner from the outside to the inside at different heights, and the outside is sized to be close to the peripheral wall and the top wall of the processing case. A non-magnetic processing element with a zigzag air flow path is arranged between the pins of the upper and lower end plates, and the processing element is passed through the boss section, and a support frame equipped with a magnet is attached to the lower end, and the magnet is processed. Either rotate it facing the coil attached to the boss part on the bottom wall of the case, or attach the coil and commutator directly to the bottom end and have the coil face the magnet installed on the wall of the motor case at the bottom of the processing case. It is connected to the upper end of a main shaft which is rotated by rotating the main shaft, and a magnet plate is arranged in an annular shape on the inner surface of the peripheral wall.

そして、ブロワを駆動すると同時に処理エレメ
ントを回転すれば、金属粉などの粉塵を伴つた空
気が入口パイプから処理ケース内に流入し、並設
した多数のピンの間をジグザグに通り抜け、その
間に比重の大きな金属粉などの粉塵は多数のピン
に衝突して遠心作用で外方に飛散し、鉄粉などの
磁性のある粉塵は磁石板に吸着捕捉され、磁性を
持たない粉塵は下壁周囲部に落下し、粉塵の除去
された空気だけが出口パイプを経てブロワに吸入
される。
When the blower is driven and the processing element is rotated at the same time, air containing dust such as metal powder flows into the processing case from the inlet pipe, passes in a zigzag pattern between many pins arranged in parallel, and the specific gravity Dust such as large metal powder collides with many pins and scatters outward due to centrifugal action, magnetic dust such as iron powder is attracted and captured by the magnet plate, and non-magnetic dust is scattered around the bottom wall. Only the air from which dust has been removed is drawn into the blower via the outlet pipe.

(実施例) 第1図および第2図を参照してこの考案の実施
例につき説明すれば、1は偏平円筒状の処理ケー
スであつて、一側には作業場に開口する入口パイ
プ6aが接線状態に設けられ、上壁中央部上には
ブロワの吸入口に接続される出口パイプ6bが設
けられており、また、下壁1aの下側には上端の
開放されたコツプ状のモータケース2が配設さ
れ、その周縁部が複数のねじ9により下壁1aと
共に処理ケース1に対し着脱自在に取付けられ、
下壁1aの中央部に形成されたボス部1bはモー
タケース2中に伸びている。
(Embodiment) An embodiment of this invention will be described with reference to FIGS. 1 and 2. Reference numeral 1 is a flat cylindrical processing case, on one side of which an inlet pipe 6a opening into the work area is tangentially connected. An outlet pipe 6b connected to the suction port of the blower is provided on the center of the upper wall, and a bottom-shaped motor case 2 with an open upper end is provided on the lower side of the lower wall 1a. is arranged, and its peripheral portion is removably attached to the processing case 1 along with the lower wall 1a by a plurality of screws 9,
A boss portion 1b formed at the center of the lower wall 1a extends into the motor case 2.

このボス部1bには上半部が処理ケース1中に
伸びる主軸3がスリーブ8と上下の軸受7を介し
て回転自在に支持されており、主軸3の下端には
ブツシユ15を介してマグネツトmの支持枠10
が固定され、上記下壁1aのボス部1bの周りに
はマグネツトmに対向させてコイル11が取付け
られ、また、下壁1aの下側にはモータの極性を
制御する回路を組込んだ基板12が配設されてい
る。
A main shaft 3 whose upper half extends into the processing case 1 is rotatably supported by the boss portion 1b via a sleeve 8 and upper and lower bearings 7, and a magnet m is connected to the lower end of the main shaft 3 via a bush 15. support frame 10
is fixed, a coil 11 is attached around the boss portion 1b of the lower wall 1a facing the magnet m, and a board incorporating a circuit for controlling the polarity of the motor is installed below the lower wall 1a. 12 are arranged.

一方、処理ケース1内に位置する主軸3の上半
部は非円形断面をなしており、その部分には外側
がケース1の内周面および上面に近接する大きさ
の次のような非磁性材からなる処理エレメント4
が入口パイプ6aから入る空気流に対向して一体
に回転するように取付けられている。
On the other hand, the upper half of the main shaft 3 located inside the processing case 1 has a non-circular cross section, and that part has the following non-magnetic magnet whose outside is close to the inner peripheral surface and top surface of the case 1. Processing element 4 made of wood
are mounted so as to rotate together in opposition to the airflow entering from the inlet pipe 6a.

処理エレメント4は上端板4aと下端板4bと
からなり、上端板4aは中央部に出口パイプ6b
に通じる複数の通孔4cを備え、その周囲部の下
面には多数のピン5aが外側から内側に向つて千
鳥状に同心多重にかつ高さを異にして垂設されて
おり、一方、下端板4bは上端板4aとの間隔子
をなすボス部4dを備え、その周囲部には上端板
4aと同じく外側から内側に向つて多数のピン5
bが千鳥状に同心多重にかつ高さを異にして立設
されていて、上下のピン5a,5bは第1図左半
部のように互いに近接して対向するか、または右
半部のように互いに入り組むようになされ、エレ
メント4の内部には平面的にも側面的にも外側か
ら内側に向つてジグザグな空気流路が形成されて
いる。
The processing element 4 consists of an upper end plate 4a and a lower end plate 4b, and the upper end plate 4a has an outlet pipe 6b in the center.
On the lower surface of the surrounding area, a large number of pins 5a are vertically installed concentrically and at different heights from the outside to the inside in a staggered manner. The plate 4b has a boss portion 4d that forms a spacer between it and the upper end plate 4a, and around the boss portion 4d there are many pins 5 extending from the outside to the inside like the upper end plate 4a.
The upper and lower pins 5a and 5b are either close to each other and face each other as shown in the left half of Fig. The elements 4 are arranged so that they intertwine with each other, and a zigzag air flow path is formed inside the element 4 from the outside to the inside both in plan and side view.

また、処理ケース1の周壁の内面には環状の磁
石板13が嵌め外し可能に取付けられている。
Further, an annular magnet plate 13 is removably attached to the inner surface of the peripheral wall of the processing case 1.

しかして、上記分離機は第3図のように溶接作
業場などの建物Aの壁面の内側にセツトされ、そ
の入口パイプ6aは作業場内に開口し、出口パイ
プ6bは建物Aの外側に配設されたブロワBの吸
入口に接続して使用される。
As shown in FIG. 3, the separator is set inside the wall of a building A such as a welding workshop, and its inlet pipe 6a opens into the workshop, and its outlet pipe 6b is arranged outside the building A. It is used by connecting to the suction port of blower B.

この状態で、ブロワBを駆動すると同時に分離
機のモータケース2内の制御基板12を介してコ
イル11に通電して主軸3およびこれに取付けら
れた処理エレメント4を第2図の矢印方向に高速
(3000r.p.m〜4000r.p.m程度)に回転させる。
In this state, while driving the blower B, electricity is applied to the coil 11 via the control board 12 in the motor case 2 of the separator to move the main shaft 3 and the processing element 4 attached thereto at high speed in the direction of the arrow in Fig. 2. (about 3000r.pm to 4000r.pm).

すると、ブロワBの吸引作用で金属粉などの粉
塵を含んだ作業場内の空気が接線方向の入口パイ
プ6aを通じて処理ケース1内に流入し、その流
れに対向するように回転している処理エレメント
4に勢よく衝突し、そして、並列する上下のピン
5a,5bの間を左右、上下にジグザグに曲がり
ながら外側から内側に向つて進むことになり、そ
の間に空気中に浮遊している粉塵がピン5a,5
bに衝突する機会が多く、微細ながら比重の大き
な金属粉などの粉塵は回転するエレメント4の遠
心作用で外方に飛ばされ、鉄粉のように磁性を持
つた粉塵はケース内面に設けられた磁石板13に
吸着除去され、また、磁性を持たない粉塵は下壁
1aの周囲部に落ち、適宜取出し口14から排除
される。
Then, due to the suction action of the blower B, air in the workplace containing dust such as metal powder flows into the processing case 1 through the tangential inlet pipe 6a, and the processing element 4 rotates to oppose the flow. It collides with the upper and lower pins 5a and 5b, which are parallel to each other, and travels from the outside to the inside while zigzag from side to side and up and down. 5a, 5
Dust such as metal powder, which is fine but has a high specific gravity, is blown outward by the centrifugal action of the rotating element 4, and magnetic dust such as iron powder is placed on the inner surface of the case. The non-magnetic dust that is attracted and removed by the magnet plate 13 falls on the periphery of the lower wall 1a and is appropriately removed from the outlet 14.

かくて、粉塵が除去され浄化された空気が上端
板4aの中央通孔4cを通つて出口パイプ6b内
に入り、ブロワBを経て外部に放出される。
Thus, the purified air from which dust has been removed enters the outlet pipe 6b through the central through hole 4c of the upper end plate 4a, and is discharged to the outside via the blower B.

また、磁石板13に吸着された鉄粉などは、所
定の時間後に処理ケース1をモータケース2から
分離することにより、取除くことができる。
Furthermore, iron powder and the like attracted to the magnet plate 13 can be removed by separating the processing case 1 from the motor case 2 after a predetermined period of time.

なお、上述の例では、主軸3を回転させるモー
タとして、制御基板12を介して極性をコントロ
ールするいわゆるブラシレスタイプのものを示し
たが、これは主軸3自体にコイル11とブラシ付
の整流子(図示せず)を取付ける一方(この場合
には処理ケース1の下壁1aはボス部1bを備え
ず、主軸3の下端はモータケース2の下壁に支持
される)、モータケース2の壁面にマグネツトm
を取付けて主軸3を回転するタイプとしてもよ
い。
In the above example, a so-called brushless type motor in which the polarity is controlled via the control board 12 was used as the motor for rotating the main shaft 3, but this motor has a coil 11 and a brushed commutator ( (not shown) (in this case, the lower wall 1a of the processing case 1 does not include the boss portion 1b, and the lower end of the main shaft 3 is supported by the lower wall of the motor case 2), magnet m
It is also possible to use a type in which the main shaft 3 is rotated by attaching a .

(考案の効果) 以上のようにこの考案では、換気装置用の粉塵
分離機として、周壁に入口パイプを接線状態に設
けると共に上壁にはブロワの吸入口に通じる出口
パイプを設けた円筒状の処理ケースの内部に、中
央部に出口パイプに通じる複数の通孔を備え周囲
部の下面に外側から内側に多数のピンを千鳥状に
同心多重にかつ高さを異にして垂設した上端板
と、中央部にボス部を備え周囲部に外側から内側
に多数のピンを千鳥状に同心多重にかつ高さを異
にして立設した下端板からなり、外側が処理ケー
スの周壁および上壁に近接する大きさで上下の端
板のピンの間にジグザグな空気流路を形成した非
磁性の処理エレメントを配設し、この処理エレメ
ントをボス部を介し、下端にマグネツトを備えた
支持枠を取付けそのマグネツトを処理ケース下壁
のボス部に取付けたコイルに対向させて回転する
ようになすか、または下端部に直接コイルと整流
子を取付けそのコイルを処理ケース下側のモータ
ケースの壁面に設けたマグネツトに対向させて回
転するようになすかした主軸の上端部に連結し、
処理ケースの周壁の内面には磁石板を環状に配設
したので、入口パイプを通じ処理ケース内に流入
する作業室内の空気は勢いよく処理エレメントに
衝突し、上下のピンの間を外側から内側に向かつ
てジグザグに通ることになり、空気中に含まれて
いる種々の粉塵を並列する多数のピンに頻繁に衝
突させることができ、その衝突作用とエレメント
の高速回転に基づく遠心力作用により磁性体、非
磁性体にかかわらず、微細ながら比重の大きな粉
塵を空気流から効率よく周囲部に分離させること
ができ、そして、鉄粉のように磁性を帯びたもの
は磁石板によつて確実に捕捉することができ、か
くて、空気流を充分に浄化することができ、ブロ
ワの摩耗損傷を防ぐと共に大気の汚染防止に役立
てることができ、しかもこれまでのフイルタ部材
のように目詰まりを生じない。
(Effects of the invention) As described above, this invention uses a cylindrical dust separator for ventilation equipment, with an inlet pipe tangentially provided on the peripheral wall and an outlet pipe connected to the blower suction port on the upper wall. Inside the processing case, there is an upper end plate with multiple through holes leading to the outlet pipe in the center and a large number of pins hanging vertically from the outside to the inside in a staggered manner and at different heights on the lower surface of the periphery. It consists of a lower end plate with a boss in the center and a number of pins arranged concentrically in a staggered manner and at different heights on the periphery from the outside to the inside, and the outer side is the peripheral wall and upper wall of the processing case. A non-magnetic processing element with a size close to that of the upper and lower end plates with a zigzag air flow path formed between the pins of the upper and lower end plates is installed, and this processing element is connected to a support frame with a magnet at the lower end through the boss part. Install the magnet so that it rotates in opposition to the coil attached to the boss on the bottom wall of the processing case, or install the coil and commutator directly on the bottom end of the processing case and connect the coil to the wall of the motor case on the bottom of the processing case. Connected to the upper end of the main shaft, which is rotated facing the magnet installed in the
Since a magnetic plate is arranged in a ring shape on the inner surface of the peripheral wall of the processing case, the air in the working chamber flowing into the processing case through the inlet pipe collides with the processing element with force, and moves between the upper and lower pins from the outside to the inside. It passes through the air in a zigzag pattern, causing various types of dust contained in the air to frequently collide with a large number of parallel pins, and the magnetic material is Regardless of whether it is a non-magnetic material, fine dust with a large specific gravity can be efficiently separated from the airflow to the surrounding area, and magnetic particles such as iron powder can be reliably captured by the magnetic plate. In this way, the air flow can be sufficiently purified, preventing wear and tear on the blower and helping to prevent air pollution, and does not cause clogging like conventional filter members. .

【図面の簡単な説明】[Brief explanation of drawings]

第1図はこの考案の一実施例の断面図。第2図
はそのX−X線に沿つた平面図。第3図は使用状
態を示す側面図。第4図は従来装置の使用状態を
示す断面図。 図中、1……処理ケース、2……モータケー
ス、3……主軸、4……処理エレメント、4a…
…上端板、4b……下端板、4c……通孔、5
a,5b……ピン、6a……入口パイプ、6b…
…出口パイプ、7……軸受、13……磁石板。
FIG. 1 is a sectional view of one embodiment of this invention. FIG. 2 is a plan view taken along the line XX. FIG. 3 is a side view showing the state of use. FIG. 4 is a sectional view showing the state of use of the conventional device. In the figure, 1... processing case, 2... motor case, 3... main shaft, 4... processing element, 4a...
...Top end plate, 4b...Bottom end plate, 4c...Through hole, 5
a, 5b...pin, 6a...inlet pipe, 6b...
... Outlet pipe, 7 ... Bearing, 13 ... Magnet plate.

Claims (1)

【実用新案登録請求の範囲】[Scope of utility model registration request] 周壁に入口パイプ6aを接線状態に設けると共
に上壁にはブロワの吸入口に通じる出口パイプ6
bを設けた円筒状の処理ケース1の内部に、中央
部に出口パイプ6bに通じる複数の通孔4cを備
え周囲部の下面に外側から内側に多数のピン5a
を千鳥状に同心多重にかつ高さを異にして垂設し
た上端板4aと、中央部にボス部4dを備え周囲
部に外側から内側に多数のピン5bを千鳥状に同
心多重にかつ高さを異にして立設した下端板4b
からなり、外側が処理ケース1の周壁および上壁
に近接する大きさで上下の端板のピン5a,5b
の間にジグザグな空気流路を形成した非磁性の処
理エレメント4を配設し、該処理エレメント4を
ボス部4dを介し、下端にマグネツトmを備えた
支持枠10を取付けそのマグネツトmを処理ケー
ス下壁1aのボス部1bに取付けたコイル11に
対向させて回転するようになすか、または下端部
に直接コイル11と整流子を取付けそのコイル1
1を処理ケース下側のモータケース2の壁面に設
けたマグネツトmに対向させて回転するようにな
すかした主軸3の上端部に連結し、処理ケース1
の周壁の内面には磁石板13を環状に配設してな
る換気装置用の粉塵分離機。
An inlet pipe 6a is provided tangentially to the peripheral wall, and an outlet pipe 6 leading to the suction port of the blower is provided on the upper wall.
The inside of the cylindrical processing case 1 provided with
The upper end plate 4a has a boss part 4d in the center and a large number of pins 5b arranged concentrically in a staggered manner and at different heights. Lower end plate 4b erected at different angles
The pins 5a and 5b of the upper and lower end plates are sized so that the outer side is close to the peripheral wall and the upper wall of the processing case 1.
A non-magnetic processing element 4 with a zigzag air flow path formed therebetween is disposed, and a support frame 10 having a magnet m is attached to the lower end of the processing element 4 via a boss portion 4d, and the magnet m is processed. Either the coil 11 is rotated facing the coil 11 attached to the boss portion 1b of the lower wall 1a of the case, or the coil 11 and the commutator are directly attached to the lower end of the case.
1 is connected to the upper end of the main shaft 3 which is rotated facing the magnet m provided on the wall of the motor case 2 on the lower side of the processing case.
A dust separator for a ventilation system, in which a magnet plate 13 is arranged in an annular manner on the inner surface of the peripheral wall of the dust separator.
JP1987180447U 1987-11-28 1987-11-28 Expired - Lifetime JPH0532200Y2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP1987180447U JPH0532200Y2 (en) 1987-11-28 1987-11-28

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP1987180447U JPH0532200Y2 (en) 1987-11-28 1987-11-28

Publications (2)

Publication Number Publication Date
JPH0184755U JPH0184755U (en) 1989-06-06
JPH0532200Y2 true JPH0532200Y2 (en) 1993-08-18

Family

ID=31471967

Family Applications (1)

Application Number Title Priority Date Filing Date
JP1987180447U Expired - Lifetime JPH0532200Y2 (en) 1987-11-28 1987-11-28

Country Status (1)

Country Link
JP (1) JPH0532200Y2 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US10061899B2 (en) 2008-07-09 2018-08-28 Baxter International Inc. Home therapy machine

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS58143856A (en) * 1982-02-18 1983-08-26 Nec Corp Filter for adsorbing magnetic material

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS58143856A (en) * 1982-02-18 1983-08-26 Nec Corp Filter for adsorbing magnetic material

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US10061899B2 (en) 2008-07-09 2018-08-28 Baxter International Inc. Home therapy machine
US10068061B2 (en) 2008-07-09 2018-09-04 Baxter International Inc. Home therapy entry, modification, and reporting system
US10095840B2 (en) 2008-07-09 2018-10-09 Baxter International Inc. System and method for performing renal therapy at a home or dwelling of a patient
US10224117B2 (en) 2008-07-09 2019-03-05 Baxter International Inc. Home therapy machine allowing patient device program selection
US10089443B2 (en) 2012-05-15 2018-10-02 Baxter International Inc. Home medical device systems and methods for therapy prescription and tracking, servicing and inventory

Also Published As

Publication number Publication date
JPH0184755U (en) 1989-06-06

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