JPH053108A - Hermetically sealed variable resistor - Google Patents

Hermetically sealed variable resistor

Info

Publication number
JPH053108A
JPH053108A JP29142091A JP29142091A JPH053108A JP H053108 A JPH053108 A JP H053108A JP 29142091 A JP29142091 A JP 29142091A JP 29142091 A JP29142091 A JP 29142091A JP H053108 A JPH053108 A JP H053108A
Authority
JP
Japan
Prior art keywords
case
cover
rotating body
variable resistor
curved portion
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP29142091A
Other languages
Japanese (ja)
Other versions
JPH07107881B2 (en
Inventor
Mitsuhiro Yamada
光浩 山田
Masaji Matsunami
政次 松浪
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tokyo Cosmos Electric Co Ltd
Original Assignee
Tokyo Cosmos Electric Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tokyo Cosmos Electric Co Ltd filed Critical Tokyo Cosmos Electric Co Ltd
Priority to JP29142091A priority Critical patent/JPH07107881B2/en
Publication of JPH053108A publication Critical patent/JPH053108A/en
Publication of JPH07107881B2 publication Critical patent/JPH07107881B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Adjustable Resistors (AREA)

Abstract

PURPOSE:To prevent the change of the torque of the title variable resistor even when it is heated by soldering when mounting. CONSTITUTION:A cover 11 is constituted by bending an elastic metal plate into U-shape, the curved part 11a in the center of the cover 11 is bent protruding toward the aperture side of a case 22. The axis part 31 of a revolving body 13 is passed through the axis hole 12 of the curved 11a, a pair of mounting leg parts, which are bent in one body and extended to both ends of the curved part 11a, is engaged to the side face of the case 22, and the revolving body 13 is elastically pushed to the side of a resistive substrate 18 by the curved part 11a. The sliding piece 15 attached to the revolving body 13 is brought into sliding contact with the resistor and the current collecting body on the resistive substrate in the case 22. An O-ring 17 is interposed between the circumferential surface of the revolving body 13 and the inner circumferential surface of the case 22.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】この発明は、電子回路等の抵抗調
整器として適し、内部を外部に対して気密にした密封形
可変抵抗器に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a sealed variable resistor suitable as a resistance adjuster for electronic circuits and the like, the inside of which is hermetically sealed from the outside.

【0002】[0002]

【従来の技術】この種の可変抵抗器は図6に示すよう
に、カバー11の上板11a中央に軸孔12が形成さ
れ、合成樹脂からなる回転体13がカバー11内に配さ
れ、その軸孔12より外部に臨んだ一端に操作用溝14
が形成され、内端面には導電性材料からなるばね性を有
する摺動子15が取付けられている。前記カバー上板1
1aの内面と、回転体13の周面つば部16との間にゴ
ムからなるOリング17を介在させる。回転体13の内
端面と対向して抵抗基板18が配され、例えばアルミナ
の抵抗基板18上に、中央部に集電体19,その外周部
に抵抗体21が配され、これらは摺動子15と摺動接続
することができる。抵抗基板18の周縁部および底面外
側を囲んで絶縁性合成樹脂材からなるケース22がモー
ルドにより一体に形成されている。ケース22に埋め込
まれた端子23が外部に導出されている。ケース22の
内周面に抵抗基板18上に周面に沿ってリング状段部2
4が一体に形成され、段部24上につば部16がシリコ
ンゴムなどの弾性絶縁樹脂材のOリング17で弾性的に
押さえられる。ケース22の底板22aに形成した凹部
内にケース11の爪25が折り曲げ挿入されてケース2
2とカバー11とが機械的に接合される。
2. Description of the Related Art As shown in FIG. 6, a variable resistor of this type has a shaft hole 12 formed in the center of an upper plate 11a of a cover 11 and a rotor 13 made of synthetic resin disposed inside the cover 11. An operation groove 14 is provided at one end facing the outside from the shaft hole 12.
And a slider 15 made of a conductive material and having a spring property is attached to the inner end surface. The cover upper plate 1
An O-ring 17 made of rubber is interposed between the inner surface of the la 1 and the peripheral flange portion 16 of the rotating body 13. A resistance substrate 18 is arranged so as to face the inner end surface of the rotating body 13. For example, a current collector 19 is arranged at the center and a resistance body 21 is arranged at the outer periphery of the resistance substrate 18 made of alumina. It can be slidably connected with 15. A case 22 made of an insulating synthetic resin material is integrally formed by molding so as to surround the peripheral portion of the resistance substrate 18 and the outside of the bottom surface. The terminal 23 embedded in the case 22 is led out to the outside. On the inner peripheral surface of the case 22, the ring-shaped step portion 2 is formed on the resistance substrate 18 along the peripheral surface.
4 is integrally formed, and the flange portion 16 is elastically pressed onto the step portion 24 by the O-ring 17 made of an elastic insulating resin material such as silicon rubber. The claw 25 of the case 11 is bent and inserted into the recess formed in the bottom plate 22a of the case 22 so that the case 2
2 and the cover 11 are mechanically joined.

【0003】回転体13は回動可能に支持され、カバー
11で保持されて密封構造とされている。
The rotating body 13 is rotatably supported and is held by a cover 11 to form a hermetically sealed structure.

【0004】[0004]

【発明が解決しようとする課題】この従来の小形の密封
形可変抵抗器を、プリント基板に半田付けで実装する際
に半田の熱により加熱され、密封構造であるため、ケー
ス22内の気圧が高まり、回転体13やカバー11が変
形することがあった。特に自動半田付けのために半田槽
内でプリント基板に面実装すると約260℃の熱が可変
抵抗器本体に伝熱され、ケース22内の気圧が約1.9気
圧と高くなるため、合成樹脂の回転体13が金属カバー
11に強く押しつけられる。
When the conventional small sealed variable resistor is mounted on a printed circuit board by soldering, it is heated by the heat of the solder and has a sealed structure. As a result, the rotating body 13 and the cover 11 may be deformed. Especially when surface mounting on a printed circuit board in a solder bath for automatic soldering, heat of about 260 ° C is transferred to the variable resistor body, and the atmospheric pressure in the case 22 rises to about 1.9 atmospheric pressure. The rotating body 13 is strongly pressed against the metal cover 11.

【0005】このためカバー11は軸部31の突出方向
にふくらみ変形する。また、場合によってはカバー11
が変形しないで回転体13が押しつぶされて軸方向寸法
が小さくなる。この結果、回転体13の回転トルクが実
装前に比し、実装後は著しく軽くなる欠点があった。こ
の発明の目的は、プリント基板に半田付けが実装後にお
いても安定した回転トルクが得られるようにした小形の
密封形可変抵抗器を提供することにある。
Therefore, the cover 11 is bulged and deformed in the protruding direction of the shaft portion 31. Also, in some cases, the cover 11
Is not deformed, the rotating body 13 is crushed and the axial dimension is reduced. As a result, the rotational torque of the rotating body 13 becomes significantly lighter after mounting than before mounting. An object of the present invention is to provide a small-sized hermetically-sealed variable resistor capable of obtaining a stable rotating torque even after soldering on a printed circuit board.

【0006】[0006]

【課題を解決するための手段】この発明によれば、カバ
ーは弾性金属板によりなり、湾曲部とその湾曲部から折
り曲げられた対向する一対の取付脚部とから構成され、
湾曲部は回転体の軸部が通される軸孔が形成され、かつ
ケースの開口側端面と対向し、その端面側に凸に湾曲さ
れている。取付脚部はケースと係合し、湾曲部が回転体
を弾圧して抵抗基板側に付勢している。
According to the present invention, the cover is made of an elastic metal plate and is composed of a curved portion and a pair of mounting leg portions opposed to each other bent from the curved portion.
The curved portion is formed with a shaft hole through which the shaft portion of the rotating body passes, and faces the opening-side end surface of the case, and is curved convexly on the end surface side. The mounting leg engages with the case, and the curved portion presses the rotating body to urge it toward the resistance substrate.

【0007】[0007]

【実施例】以下この発明の実施例について、図面を参照
しながら説明する。図1ないし図4は、それぞれこの発
明の実施例を示したものであり、図6と対応する部分に
は同一符号を付けてある。この発明では、カバー11は
弾性金属板のプレス加工により構成され、ケース22の
開口側端面と対向する湾曲部11aと、湾曲部11aの
両側より折り曲げ延長された対向する一対の取付脚部と
よりなり、湾曲部11aは軸部31が通される軸孔12
が形成され、かつケース22の開口側端面に対し凸に湾
曲されている。取付脚部がケース22の側面と係合され
て、湾曲部11aの軸孔12の周縁部により、回転体1
3の上面が弾性的に押さえられ、回転体13は抵抗基板
18側に弾性的に偏倚される。その偏倚は回転体13の
つば部16がケース22の段部24で受けられている。
回転体13の軸孔12に挿入された軸部31の突出によ
りその軸孔12の基部周縁にカバーの軸孔周縁部と弾性
的に接する受け面32が回転体13に形成されている。
Embodiments of the present invention will be described below with reference to the drawings. 1 to 4 show an embodiment of the present invention, and the portions corresponding to those in FIG. 6 are designated by the same reference numerals. In the present invention, the cover 11 is formed by pressing an elastic metal plate, and includes a curved portion 11a that faces the opening-side end surface of the case 22, and a pair of opposing mounting legs that are bent and extended from both sides of the curved portion 11a. The curved portion 11a has a shaft hole 12 through which the shaft portion 31 passes.
Is formed, and is convexly curved with respect to the end surface on the opening side of the case 22. The mounting leg portion is engaged with the side surface of the case 22, and the peripheral portion of the shaft hole 12 of the bending portion 11a causes the rotating body 1 to rotate.
The upper surface of 3 is elastically pressed, and the rotating body 13 is elastically biased to the resistance substrate 18 side. The bias is received by the flange portion 16 of the rotating body 13 by the step portion 24 of the case 22.
Due to the projection of the shaft portion 31 inserted into the shaft hole 12 of the rotating body 13, a receiving surface 32 is formed on the rotating body 13 at the peripheral edge of the base portion of the shaft hole 12 so as to elastically contact the peripheral portion of the shaft hole of the cover.

【0008】このためケース22の側面の両側部に、上
下方向で底面側が高くなる段部34,35が形成されて
いる。カバー11は弾性を有する金属板がコ字状に折り
曲げ加工されて作られ、図4に示すように湾曲部11a
は、角周面が四角筒状をしたケース22の開放を蓋する
ように方形をしており、中央部に軸孔12が形成され、
その湾曲部11aは内側、つまりケース22側が凸とな
るようにゆるく湾曲されている。湾曲部11aの両端の
取付脚部は湾曲部11aより下が幅狭とされ、その上部
の幅広部の下縁36,37が段部34,35とそれぞれ
係合され、下端の爪25をケース22の底面凹部に切り
曲げると、この爪25の底面との係合と、前記段部およ
び下縁の係合とによりカバー11はケース22に軸心と
平行な方向が位置決めされて固定される。また湾曲部1
1aの軸孔12の周縁部が回転体13の受け面32と弾
性的に接触する。図6に示した従来のものにおいては、
カバーの軸孔12の内周縁部は回転体13と接触してな
いことに注意すべきである。
Therefore, step portions 34 and 35 are formed on both sides of the side surface of the case 22 so that the bottom surface becomes higher in the vertical direction. The cover 11 is made by bending an elastic metal plate into a U shape, and as shown in FIG.
Has a square shape so as to cover the opening of the case 22 having a square tubular surface, and the shaft hole 12 is formed in the center of the case 22.
The curved portion 11a is gently curved so that the inside, that is, the case 22 side is convex. The mounting legs at both ends of the curved portion 11a have a narrower width below the curved portion 11a, the lower edges 36 and 37 of the wide portion of the upper portion thereof are engaged with the stepped portions 34 and 35, respectively, and the claw 25 at the lower end is fitted to the case. When the cover 11 is cut and bent into the bottom surface recessed portion 22, the cover 11 is fixed to the case 22 in a direction parallel to the axis by the engagement with the bottom surface of the claw 25 and the engagement of the step portion and the lower edge. .. Also the curved portion 1
The peripheral portion of the shaft hole 12 of 1a elastically contacts the receiving surface 32 of the rotating body 13. In the conventional device shown in FIG. 6,
It should be noted that the inner peripheral edge of the shaft hole 12 of the cover does not contact the rotating body 13.

【0009】Oリング17は、回転体13の周面とケー
ス22の内周面との間に弾性的に介在されて、可変抵抗
器内部と外部との気密性が保持される。このとき、カバ
ー11の湾曲部11aとOリング17とが弾性的に接触
しているが、回転体13を回転したときのいわゆるバッ
クラッシュ力よりも、カバー11により回転体13を押
さえ保持する力が強く、このバックラッシュ力により回
転体13は回転しない。
The O-ring 17 is elastically interposed between the peripheral surface of the rotating body 13 and the inner peripheral surface of the case 22 to maintain airtightness between the inside and outside of the variable resistor. At this time, the curved portion 11a of the cover 11 and the O-ring 17 are elastically in contact with each other, but the force for pressing and holding the rotating body 13 by the cover 11 is larger than the so-called backlash force when the rotating body 13 is rotated. Is strong, and the backlash force prevents the rotating body 13 from rotating.

【0010】なお、必要に応じて回転体13の外面に弗
素系潤滑処理剤が塗布乾燥されて、回転体13とカバー
11の接触が互いに滑らかに、回転体13を回転したと
きのトルクむらや、キシミ音の発生を防止できるように
することが好ましい。組立てはケース22の開口内側で
回転体13を、導電性材の摺動子15の先端が抵抗体2
1および集電体19を摺動し回転可能に挿入され、Oリ
ング17を回転体13とケース22とで形成される凹部
に挿入し、カバー11の軸孔12に軸部31を挿通し
て、カバー11の両肩、つまり下縁36,37をケース
22の段部34,35に押圧しながら、ケース22の下
面側で、カバー11の爪25を内側に折り曲げて固着さ
れる。組立後のカバー11の湾曲部11aは回転体13
の受け面32と接合して図5の一点鎖線の状態からほゞ
平らとなる。
If necessary, a fluorine-based lubricating treatment agent is applied to the outer surface of the rotating body 13 and dried so that the contact between the rotating body 13 and the cover 11 is smooth and the torque unevenness when the rotating body 13 is rotated. It is preferable to prevent generation of squeak noise. For assembly, the rotor 13 is placed inside the opening of the case 22, and the tip end of the slider 15 made of a conductive material is the resistor 2
1 and the current collector 19 are slidably inserted, the O-ring 17 is inserted into the recess formed by the rotary body 13 and the case 22, and the shaft portion 31 is inserted into the shaft hole 12 of the cover 11. While pressing both shoulders of the cover 11, that is, the lower edges 36 and 37 against the stepped portions 34 and 35 of the case 22, the claws 25 of the cover 11 are bent and fixed inward on the lower surface side of the case 22. The curved portion 11a of the cover 11 after assembly is the rotating body 13
It becomes almost flat from the state of the one-dot chain line in FIG.

【0011】以上のように構成されたこの発明の一実施
例の可変抵抗器は、ドライバー等を操作用溝14に嵌合
させて回動すれば、共回りする摺動子15が抵抗体21
上を摺動して、端子23間で所望の抵抗値が得られる。
In the variable resistor of one embodiment of the present invention constructed as described above, when the driver or the like is fitted into the operation groove 14 and is rotated, the slider 15 which co-rotates is the resistor 21.
Sliding up, a desired resistance value is obtained between the terminals 23.

【0012】[0012]

【発明の効果】以上述べたように、この発明によればカ
バー11が弾性金属板で構成され、湾曲部11aで回転
体13を弾性的に押さえているため、プリント基板に半
田付け実装する際に全体が加熱され、密封構造のために
ケース22内の気圧が高くなるが、湾曲部11aが弾性
変形して、これが永久変形するおそれがなく、かつ回転
体13が押しつぶされるおそれもない。従って、その実
装後においても回転体13に対するトルクは実装前と同
一であり、安定した回転トルクが得られる。
As described above, according to the present invention, the cover 11 is made of an elastic metal plate, and the curved portion 11a elastically presses the rotating body 13, so that it is mounted on the printed circuit board by soldering. Since the whole is heated and the air pressure in the case 22 is increased due to the sealed structure, there is no possibility that the curved portion 11a is elastically deformed and permanently deformed, and there is no possibility that the rotating body 13 is crushed. Therefore, even after the mounting, the torque on the rotating body 13 is the same as that before the mounting, and a stable rotating torque can be obtained.

【0013】従来のカバーでは半田付け性試験等で26
0℃,10秒間以上半田槽中に浸漬した場合、内圧の上
昇により、カバーの中心部が持ち上がって、回転トルク
が減少する場合が生じることもあったが、この発明の可
変抵抗器では回転トルクの減少は全くなかった。なお、
カバー11がその両脚にてケース22の側面と軸心方向
で係合位置決めされる場合は、回転体13がカバー11
の軸孔近辺で回転体受け面32が弾力で押圧され、カバ
ー11と回転体13と一定間隔をもって挾持されたOリ
ング17は歪応力を、回転体13とケース22との間の
摩擦で発生する回転トルク内で解消するため、バックラ
ッシュもほとんどなく、かつ爪25の折り曲げ強度に無
関係に製品によるばらつきがなく、回転体をほゞ所定の
圧力で押圧することができ、好ましい回転トルクとする
ことができる。また回転体13の表面潤滑処理する場合
は、回転むら、キシミ音等も解消される。
In the case of the conventional cover, the solderability test, etc.
When immersed in a solder bath at 0 ° C. for 10 seconds or more, the center of the cover may be lifted due to an increase in internal pressure, which may reduce the rotating torque. With the variable resistor of the present invention, however, the rotating torque may decrease. There was no decrease in In addition,
When the cover 11 is engaged and positioned by its both legs with the side surface of the case 22 in the axial direction, the rotating body 13 covers the cover 11.
The rotor receiving surface 32 is elastically pressed in the vicinity of the shaft hole, and the O-ring 17 sandwiched between the cover 11 and the rotor 13 at a constant interval generates strain stress due to friction between the rotor 13 and the case 22. Since there is no backlash and there is no variation depending on the product regardless of the bending strength of the claw 25, the rotating body can be pressed at a predetermined pressure, and a preferable rotating torque is obtained. be able to. Further, when the surface of the rotating body 13 is lubricated, uneven rotation, squeaking noise, etc. are eliminated.

【図面の簡単な説明】[Brief description of drawings]

【図1】この発明の一実施例を示す斜視図。FIG. 1 is a perspective view showing an embodiment of the present invention.

【図2】図1の平面図。FIG. 2 is a plan view of FIG.

【図3】図2の側断面図。FIG. 3 is a side sectional view of FIG.

【図4】カバー11の斜視図。FIG. 4 is a perspective view of a cover 11.

【図5】カバー内周縁部と回転体とOリングとの関係の
一部を示す拡大断面図。
FIG. 5 is an enlarged cross-sectional view showing a part of the relationship between the inner peripheral edge of the cover, the rotating body, and the O-ring.

【図6】従来の可変抵抗器を示す側断面図。FIG. 6 is a side sectional view showing a conventional variable resistor.

─────────────────────────────────────────────────────
─────────────────────────────────────────────────── ───

【手続補正書】[Procedure amendment]

【提出日】平成3年11月28日[Submission date] November 28, 1991

【手続補正1】[Procedure Amendment 1]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】発明の詳細な説明[Name of item to be amended] Detailed explanation of the invention

【補正方法】変更[Correction method] Change

【補正内容】[Correction content]

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】この発明は、電子回路等の抵抗調
整器として適し、内部を外部に対して気密にした密封形
可変抵抗器に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a sealed variable resistor suitable as a resistance adjuster for electronic circuits and the like, the inside of which is hermetically sealed from the outside.

【0002】[0002]

【従来の技術】この種の可変抵抗器は図6に示すよう
に、カバー11の上板11a中央に軸孔12が形成さ
れ、合成樹脂からなる回転体13がカバー11内に配さ
れ、その軸孔12より外部に臨んだ一端に操作用溝14
が形成され、内端面には導電性材料からなるばね性を有
する摺動子15が取付けられている。前記カバー上板1
1aの内面と、回転体13の周面つば部16との間にゴ
ムからなるOリング17を介在させる。回転体13の内
端面と対向して抵抗基板18が配され、例えばアルミナ
の抵抗基板18上に、中央部に集電体19,その外周部
に抵抗体21が配され、これらは摺動子15と摺動接続
することができる。抵抗基板18の周縁部および底面外
側を囲んで絶縁性合成樹脂材からなるケース22がモー
ルドにより一体に形成されている。ケース22に埋め込
まれた端子23が外部に導出されている。ケース22の
内周面に抵抗基板18上に周面に沿ってリング状段部2
4が一体に形成され、段部24上につば部16がシリコ
ンゴムなどの弾性絶縁樹脂材のOリング17で弾性的に
押さえられる。ケース22の底板22aに形成した凹部
内にケース11の爪25が折り曲げ挿入されてケース2
2とカバー11とが機械的に接合される。
2. Description of the Related Art As shown in FIG. 6, a variable resistor of this type has a shaft hole 12 formed in the center of an upper plate 11a of a cover 11 and a rotor 13 made of synthetic resin disposed inside the cover 11. An operation groove 14 is provided at one end facing the outside from the shaft hole 12.
And a slider 15 made of a conductive material and having a spring property is attached to the inner end surface. The cover upper plate 1
An O-ring 17 made of rubber is interposed between the inner surface of the la 1 and the peripheral flange portion 16 of the rotating body 13. A resistance substrate 18 is arranged so as to face the inner end surface of the rotating body 13. For example, a current collector 19 is arranged at the center and a resistance body 21 is arranged at the outer periphery of the resistance substrate 18 made of alumina. It can be slidably connected with 15. A case 22 made of an insulating synthetic resin material is integrally formed by molding so as to surround the peripheral portion of the resistance substrate 18 and the outside of the bottom surface. The terminal 23 embedded in the case 22 is led out to the outside. On the inner peripheral surface of the case 22, the ring-shaped step portion 2 is formed on the resistance substrate 18 along the peripheral surface.
4 is integrally formed, and the flange portion 16 is elastically pressed onto the step portion 24 by the O-ring 17 made of an elastic insulating resin material such as silicon rubber. The claw 25 of the case 11 is bent and inserted into the recess formed in the bottom plate 22a of the case 22 so that the case 2
2 and the cover 11 are mechanically joined.

【0003】回転体13は回動可能に支持され、カバー
11で保持されて密封構造とされている。
The rotating body 13 is rotatably supported and is held by a cover 11 to form a hermetically sealed structure.

【0004】[0004]

【発明が解決しようとする課題】この従来の小形の密封
形可変抵抗器を、プリント基板に半田付けで実装する際
に半田の熱により加熱され、密封構造であるため、ケー
ス22内の気圧が高まり、回転体13やカバー11が変
形することがあった。特に自動半田付けのために半田槽
内でプリント基板に面実装すると約260℃の熱が可変
抵抗器本体に伝熱され、ケース22内の気圧が約1.9気
圧と高くなるため、合成樹脂の回転体13が金属カバー
11に強く押しつけられる。
When the conventional small sealed variable resistor is mounted on a printed circuit board by soldering, it is heated by the heat of the solder and has a sealed structure. As a result, the rotating body 13 and the cover 11 may be deformed. Especially when surface mounting on a printed circuit board in a solder bath for automatic soldering, heat of about 260 ° C is transferred to the variable resistor body, and the atmospheric pressure in the case 22 rises to about 1.9 atmospheric pressure. The rotating body 13 is strongly pressed against the metal cover 11.

【0005】このためカバー11は軸部31の突出方向
にふくらみ変形する。また、場合によってはカバー11
が変形しないで回転体13が押しつぶされて軸方向寸法
が小さくなる。この結果、回転体13の回転トルクが実
装前に比し、実装後は著しく軽くなる欠点があった。こ
の発明の目的は、プリント基板に半田付けが実装後にお
いても安定した回転トルクが得られるようにした小形の
密封形可変抵抗器を提供することにある。
Therefore, the cover 11 is bulged and deformed in the protruding direction of the shaft portion 31. Also, in some cases, the cover 11
Is not deformed, the rotating body 13 is crushed and the axial dimension is reduced. As a result, the rotational torque of the rotating body 13 becomes significantly lighter after mounting than before mounting. An object of the present invention is to provide a small-sized hermetically-sealed variable resistor capable of obtaining a stable rotating torque even after soldering on a printed circuit board.

【0006】[0006]

【課題を解決するための手段】この発明によれば、カバ
ーは弾性金属板によりなり、湾曲部とその湾曲部から折
り曲げられた対向する一対の取付脚部とから構成され、
湾曲部は回転体の軸部が通される軸孔が形成され、かつ
ケースの開口側端面と対向し、その端面側に凸に湾曲さ
れている。取付脚部はケースと係合し、湾曲部が回転体
を弾圧して抵抗基板側に付勢している。
According to the present invention, the cover is made of an elastic metal plate and is composed of a curved portion and a pair of mounting leg portions opposed to each other bent from the curved portion.
The curved portion is formed with a shaft hole through which the shaft portion of the rotating body passes, and faces the opening-side end surface of the case, and is curved convexly on the end surface side. The mounting leg engages with the case, and the curved portion presses the rotating body to urge it toward the resistance substrate.

【0007】[0007]

【実施例】以下この発明の実施例について、図面を参照
しながら説明する。図1ないし図4は、それぞれこの発
明の実施例を示したものであり、図6と対応する部分に
は同一符号を付けてある。この発明では、カバー11は
弾性金属板のプレス加工により構成され、ケース22の
開口側端面と対向する湾曲部11aと、湾曲部11aの
両側より折り曲げ延長された対向する一対の取付脚部と
よりなり、湾曲部11aは軸部31が通される軸孔12
が形成され、かつケース22の開口側端面に対し凸に湾
曲されている。この湾曲の軸心は、湾曲部11aと取付
脚部との各折り曲げ角とほゞ平行している。取付脚部が
ケース22の側面と係合されて、湾曲部11aの軸孔1
2の周縁部により、回転体13の上面が弾性的に押さえ
られ、回転体13は抵抗基板18側に弾性的に偏倚され
る。その偏倚は回転体13のつば部16がケース22の
段部24で受けられている。回転体13の軸孔12に挿
入された軸部31の突出によりその軸孔12の基部周縁
にカバーの軸孔周縁部と弾性的に接する受け面32が回
転体13に形成されている。
Embodiments of the present invention will be described below with reference to the drawings. 1 to 4 show an embodiment of the present invention, and the portions corresponding to those in FIG. 6 are designated by the same reference numerals. In the present invention, the cover 11 is formed by pressing an elastic metal plate, and includes a curved portion 11a that faces the opening-side end surface of the case 22, and a pair of opposing mounting legs that are bent and extended from both sides of the curved portion 11a. The curved portion 11a has a shaft hole 12 through which the shaft portion 31 passes.
Is formed, and is convexly curved with respect to the end surface on the opening side of the case 22. The axis of this curve is attached to the curve part 11a.
It is almost parallel to each fold angle with the legs. The mounting leg is engaged with the side surface of the case 22, and the shaft hole 1 of the bending portion 11a is formed.
The peripheral edge of 2 elastically presses the upper surface of the rotating body 13, so that the rotating body 13 is elastically biased toward the resistance substrate 18. The bias is received by the flange portion 16 of the rotating body 13 by the step portion 24 of the case 22. Due to the projection of the shaft portion 31 inserted into the shaft hole 12 of the rotating body 13, a receiving surface 32 is formed on the rotating body 13 at the peripheral edge of the base portion of the shaft hole 12 so as to elastically contact the peripheral portion of the shaft hole of the cover.

【0008】このためケース22の側面の両側部に、上
下方向で底面側が高くなる段部34,35が形成されて
いる。カバー11は弾性を有する金属板がコ字状に折り
曲げ加工されて作られ、図4に示すように湾曲部11a
は、角周面が四角筒状をしたケース22の開放を蓋する
ように方形をしており、中央部に軸孔12が形成され、
その湾曲部11aは内側、つまりケース22側が凸とな
るようにゆるく湾曲されている。湾曲部11aの両端の
取付脚部の下部は湾曲部11aより幅狭とされ、その上
部の幅広部の下縁36,37が段部34,35とそれぞ
れ係合され、下端の爪25をケース22の底面凹部に切
り曲げると、この爪25の底面との係合と、前記段部お
よび下縁の係合とによりカバー11はケース22に軸心
と平行な方向が位置決めされて固定される。また湾曲部
11aの軸孔12の周縁部が回転体13の受け面32と
弾性的に接触する。図6に示した従来のものにおいて
は、カバーの軸孔12の内周縁部は回転体13と接触し
てないことに注意すべきである。
Therefore, step portions 34 and 35 are formed on both sides of the side surface of the case 22 so that the bottom surface becomes higher in the vertical direction. The cover 11 is made by bending an elastic metal plate into a U shape, and as shown in FIG.
Has a square shape so as to cover the opening of the case 22 having a square tubular surface, and the shaft hole 12 is formed in the center of the case 22.
The curved portion 11a is gently curved so that the inside, that is, the case 22 side is convex. Bottom of the mounting leg portions at both ends of the curved portion 11a is a Ri narrow by the curved portion 11a, the lower edge 36, 37 of the wide portion of the upper are respectively engaged with the step portions 34 and 35, the pawl 25 of the lower end When the cover 11 is cut and bent into a recessed portion on the bottom surface of the case 22, the cover 11 is fixed to the case 22 in a direction parallel to the axis by the engagement with the bottom surface of the claw 25 and the engagement of the step and the lower edge. It Further, the peripheral portion of the shaft hole 12 of the curved portion 11a elastically contacts the receiving surface 32 of the rotating body 13. It should be noted that in the conventional structure shown in FIG. 6, the inner peripheral edge of the shaft hole 12 of the cover is not in contact with the rotating body 13.

【0009】Oリング17は、回転体13の周面とケー
ス22の内周面との間に弾性的に介在されて、可変抵抗
器内部と外部との気密性が保持される。このとき、カバ
ー11の湾曲部11aとOリング17とが弾性的に接触
しているため、回転体13を回転し停止させたとき、前
記弾性的接触に基因したいわゆるバックラッシュが生じ
ようとするが、カバー11の湾曲部11aとケースの段
部24とにより回転体13が弾性的に強く挟持されてい
るため、バックラッシュは生じない
The O-ring 17 is elastically interposed between the peripheral surface of the rotating body 13 and the inner peripheral surface of the case 22 to maintain airtightness between the inside and outside of the variable resistor. At this time, since the curved portion 11a and the O-ring 17 of the cover 11 are elastically contacted, when rotating the rotary member 13 is stopped, before
The so-called backlash caused by the elastic contact
However , the curved portion 11a of the cover 11 and the step of the case
The rotating body 13 is elastically strongly sandwiched by the portion 24.
Therefore, backlash does not occur .

【0010】なお、必要に応じて回転体13の外面に弗
素系潤滑処理剤が塗布乾燥されて、回転体13とカバー
11の接触が互いに滑らかに、回転体13を回転したと
きのトルクむらや、キシミ音の発生を防止できるように
することが好ましい。組立てはケース22の開口内側で
回転体13を、導電性材の摺動子15の先端が抵抗体2
1および集電体19を摺動し回転可能に挿入され、Oリ
ング17を回転体13とケース22とで形成される凹部
に挿入し、カバー11の軸孔12に軸部31を挿通し
て、カバー11の両肩、つまり下縁36,37をケース
22の段部34,35に押圧しながら、ケース22の下
面側で、カバー11の爪25を内側に折り曲げて固着さ
れる。組立後のカバー11の湾曲部11aは回転体13
の受け面32と接合して図5の一点鎖線の状態からほゞ
平らとなる。
If necessary, a fluorine-based lubricating treatment agent is applied to the outer surface of the rotating body 13 and dried so that the contact between the rotating body 13 and the cover 11 is smooth and the torque unevenness when the rotating body 13 is rotated. It is preferable to prevent generation of squeak noise. For assembly, the rotor 13 is placed inside the opening of the case 22, and the tip end of the slider 15 made of a conductive material is the resistor 2
1 and the current collector 19 are slidably inserted, the O-ring 17 is inserted into the recess formed by the rotary body 13 and the case 22, and the shaft portion 31 is inserted into the shaft hole 12 of the cover 11. While pressing both shoulders of the cover 11, that is, the lower edges 36 and 37 against the stepped portions 34 and 35 of the case 22, the claws 25 of the cover 11 are bent and fixed inward on the lower surface side of the case 22. The curved portion 11a of the cover 11 after assembly is the rotating body 13
It becomes almost flat from the state of the one-dot chain line in FIG.

【0011】以上のように構成されたこの発明の一実施
例の可変抵抗器は、ドライバー等を操作用溝14に嵌合
させて回動すれば、共回りする摺動子15が抵抗体21
上を摺動して、端子23間で所望の抵抗値が得られる。
In the variable resistor of one embodiment of the present invention constructed as described above, when the driver or the like is fitted into the operation groove 14 and is rotated, the slider 15 which co-rotates is the resistor 21.
Sliding up, a desired resistance value is obtained between the terminals 23.

【0012】[0012]

【発明の効果】以上述べたように、この発明によればカ
バー11が弾性金属板で構成され、湾曲部11aで回転
体13を弾性的に押さえているため、プリント基板に半
田付け実装する際に全体が加熱され、密封構造のために
ケース22内の気圧が高くなるが、湾曲部11aが弾性
変形して、これが永久変形するおそれがなく、かつ回転
体13が押しつぶされるおそれもない。従って、その実
装後においても回転体13に対するトルクは実装前と同
一であり、安定した回転トルクが得られる。
As described above, according to the present invention, the cover 11 is made of an elastic metal plate, and the curved portion 11a elastically presses the rotating body 13, so that it is mounted on the printed circuit board by soldering. Since the whole is heated and the air pressure in the case 22 is increased due to the sealed structure, there is no possibility that the curved portion 11a is elastically deformed and permanently deformed, and there is no possibility that the rotating body 13 is crushed. Therefore, even after the mounting, the torque on the rotating body 13 is the same as that before the mounting, and a stable rotating torque can be obtained.

【0013】従来のカバーでは半田付け性試験等で26
0℃,10秒間以上半田槽中に浸漬した場合、内圧の上
昇により、カバーの中心部が持ち上がって、回転トルク
が減少する場合が生じることもあったが、この発明の可
変抵抗器では回転トルクの減少は全くなかった。なお、
回転体13はカバー11の湾曲部11aとケース22の
段部24とにより弾性的に挟持されているから、Oリン
グ17によるバックラッシュもほとんどない。
In the case of the conventional cover, the solderability test, etc.
When immersed in a solder bath at 0 ° C. for 10 seconds or more, the center of the cover may be lifted due to an increase in internal pressure, which may reduce the rotating torque. With the variable resistor of the present invention, however, the rotating torque may decrease. There was no decrease in In addition,
The rotating body 13 includes the curved portion 11 a of the cover 11 and the case 22.
From being elastically held between the stepped portion 24, backlash almost have by O-ring 17.

Claims (1)

【特許請求の範囲】 【請求項1】 一端面に開口が設けられたケースと、前
記ケース内に固着された抵抗基板と、前記抵抗基板に形
成された集電体および抵抗体と、前記ケース内に回動自
在に保持され、前記集電体および抵抗体と摺動接触する
摺動子を備えた回転体と、前記ケースの開口を閉鎖する
カバーと、前記カバーと前記回転体との間に配置された
Oリングと、を具備する密封形可変抵抗器において、前
記カバーは弾性金属板からなり、前記回転体の軸部が通
される軸孔を有し、前記ケースの開口側端面と対向し、
その端面側に凸に湾曲された湾曲部と、その湾曲部から
折り曲げられた対向する一対の取付脚部とを備え、前記
取付脚部が前記ケースと係合し、前記湾曲部が前記回転
体を弾圧して前記抵抗基板側に付勢していることを特徴
とする密封形可変抵抗器。
Claim: What is claimed is: 1. A case having an opening at one end surface thereof, a resistance substrate fixed in the case, a current collector and a resistor formed on the resistance substrate, and the case. A rotary body that is rotatably held inside and that includes a slider that makes sliding contact with the current collector and the resistor; a cover that closes the opening of the case; and a cover between the cover and the rotary body. In the hermetically-sealed variable resistor, the cover is made of an elastic metal plate, has a shaft hole through which the shaft portion of the rotating body passes, and has an opening-side end surface of the case. Opposite
A curved portion that is convexly curved toward the end surface side and a pair of opposing mounting leg portions that are bent from the curved portion are provided, the mounting leg portion engages with the case, and the curved portion includes the rotating body. A hermetically sealed variable resistor, characterized in that it is biased to urge it toward the resistance substrate side.
JP29142091A 1991-11-07 1991-11-07 Sealed variable resistor Expired - Fee Related JPH07107881B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP29142091A JPH07107881B2 (en) 1991-11-07 1991-11-07 Sealed variable resistor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP29142091A JPH07107881B2 (en) 1991-11-07 1991-11-07 Sealed variable resistor

Publications (2)

Publication Number Publication Date
JPH053108A true JPH053108A (en) 1993-01-08
JPH07107881B2 JPH07107881B2 (en) 1995-11-15

Family

ID=17768650

Family Applications (1)

Application Number Title Priority Date Filing Date
JP29142091A Expired - Fee Related JPH07107881B2 (en) 1991-11-07 1991-11-07 Sealed variable resistor

Country Status (1)

Country Link
JP (1) JPH07107881B2 (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100350183B1 (en) * 1999-07-30 2002-08-27 가부시키가이샤 무라타 세이사쿠쇼 Variable Resistor
JP2002299106A (en) * 2001-04-02 2002-10-11 Murata Mfg Co Ltd Variable resistor
US6725965B2 (en) 1999-07-28 2004-04-27 Kayaba Industry Co., Ltd. Stable electric power steering system
US6744347B2 (en) 2001-01-04 2004-06-01 Murata Manufacturing Co., Ltd. Variable resistor
DE10100279B4 (en) * 2000-01-04 2012-09-06 Murata Manufacturing Co., Ltd. Variable resistance

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6725965B2 (en) 1999-07-28 2004-04-27 Kayaba Industry Co., Ltd. Stable electric power steering system
KR100350183B1 (en) * 1999-07-30 2002-08-27 가부시키가이샤 무라타 세이사쿠쇼 Variable Resistor
DE10100279B4 (en) * 2000-01-04 2012-09-06 Murata Manufacturing Co., Ltd. Variable resistance
US6744347B2 (en) 2001-01-04 2004-06-01 Murata Manufacturing Co., Ltd. Variable resistor
JP2002299106A (en) * 2001-04-02 2002-10-11 Murata Mfg Co Ltd Variable resistor

Also Published As

Publication number Publication date
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