JPH05309618A - Production of plate material - Google Patents

Abstract

PURPOSE:To facilitate an interior application work by a method wherein after a planar member of a required thickness is bonded all over one surface of a flexible sheet-form base material, only the planar member is cut from the planar member side to be divided into blocks so that the block planar members are arranged on the surface of the base material longitudinally and laterally. CONSTITUTION:A planar material 2 made of a paulownia wood 3mm thick is securely bonded on one surface 4a of a fabric base material 4 so as to be overlapped thereon. Thereafter, a rotating blade 12 of a circular saw is lowered. A work table is shifted at a predetermined pitch. Only in the planar material 2, grooves 2a, 2b are formed longitudinally and laterally. In this manner, the planar material 2 is formed into blocks 3, which are separated from each other on the surface 4a of the base material 4. The shape of the angular grooves 2a, 2b depends on the shape of the rotating saw blade 12. Therefore, the respective blocks 3 are connected to each other by the base material 4 to be formed into a single plate which can be arbitrarily curved. Thus, an application work is easily conducted when this is used as an interior finish material.

Description

Detailed Description of the Invention

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method of manufacturing an interior material for a building such as a house, parts such as furniture and equipment, and a plate material used for a small woodwork.

[0002]

2. Description of the Related Art For example, a wall material, which is an interior material for a building such as a house, is generally composed of a decorative board made of wood, and the decorative board is attached to a wall base material for interior construction. ..
This decorative plate is formed in various shapes such as a long one having a predetermined width and a short one having a block shape. These plate materials are arranged on the base material surface to form a decorative wall surface. It is like this.

[0003]

However, in the above-mentioned plate material which is the conventional interior material, the plate material of each shape must be individually attached to the wall base material side, which makes the construction work very complicated. There is a problem of becoming.

Therefore, an object of the present invention is to provide a method for manufacturing a plate material which can easily carry out construction work of the interior of a house in order to solve the above problems.

[0005]

Means for achieving the above object will be described below with reference to FIGS. 1 to 4 corresponding to the embodiments.

In the method for producing the plate material 1 of the present invention, a plate member 2 having a desired thickness including at least a layer made of wood is laminated and adhered to one surface 4a of a flexible sheet-shaped substrate 4. From the side of the plate member 2, only the plate member 2 is cut to separate the plate member 2 into blocks, and the block 3 made of the plate member 3 is formed on one surface 4a of the base material 4. Is formed in a row in the vertical and horizontal directions.

[0007]

A plate member 2 having a desired thickness including at least a layer made of wood is laminated and adhered to one surface 4a of a flexible sheet-shaped substrate 4. Then, by cutting only the plate member 2 from the plate member 2 side, the plate member 2 is separated and formed into a block shape, and the block made of the plate member 2 is formed on one surface 4a of the base material 4. 3 are formed in a row in the vertical and horizontal directions.

[0008]

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS First, the plate material of this embodiment will be described with reference to the drawings. In this plate material 1, a plate member 2 made of paulownia wood having a thickness of about 3 mm is formed into a rectangular block shape, and the blocks 3 are arranged in a plurality of rows and columns on one surface 4a of a base material 4 made of a woven cloth. It has been configured. Each block 3 is formed in a large and small rectangular shape as shown in FIG. 1, and as shown in FIG.
It is laminated with the base material 4 and adhered to each other with an adhesive.

Next, a method for manufacturing the plate material 1 will be described. First, as shown in FIG. 3 (a), the plate member 2 made of paulownia wood having a thickness of about 3 mm is bonded to one surface 4 a of the base material 4 made of woven fabric so as to be laminated, and the work W is formed. To do.

The adhesive used for this adhesion is an adhesive having a property of firmly adhering wood and cloth, for example, vinyl acetate emulsion type, ethylene vinyl acetate type, acrylic emulsion type,
Synthetic rubber type, urethane type, urea type, melamine type, phenol type, epoxy type, etc. are used.

Next, as shown in FIG. 3B, the work W is placed and fixed on the table 11 of the woodworking circular saw board 10 with the plate member 2 side as the upper surface, that is, the processing surface. As shown in FIG. 4, the table 11 of the woodworking circular saw board 10 slides in only one direction (arrow X in the drawing) at predetermined pitches, for example, at intervals of 50 mm to transfer the work W. There is.

Next, the woodworking circular saw board 10 is started. The woodworking circular saw board 10 moves the table 11 by a predetermined pitch while holding the work W.

When the table 11 stops moving, FIG.
As shown in (c), the rotary saw blade 12 descends (arrow Z in the figure) and moves in a direction orthogonal to the moving direction of the table 11 while cutting the plate member 2 side of the work W (arrow Y in the figure). ) Do. The descending amount of the rotating saw blade 12 is set to a distance (depth) for cutting only the plate member 2 of the work W. That is, if the plate thickness is 3 mm, cutting is performed by about 3 mm, and only the base material 4 is left.

When the rotary saw blade 12 moves from one side edge to the other side edge of the work W and the cutting is finished, the rotary saw blade 12 moves up and the table 11 moves a predetermined pitch to feed the work W. .. Then, the above operation is repeated, and only the plate member 2 is cut at a predetermined pitch, and the work W having the grooves 2a formed at each pitch portion is completed. The width of this groove 2a is
It is determined by the width of the rotating saw blade 12.

When the unidirectional cutting of the work W is completed, the work W is rotated by 90 ° and placed on the table 11 again, and the above operation is repeated to form the groove 2b in the direction orthogonal to the groove 2a. Let

The formation pitch of the grooves 2b at this time is different from the pitch at the previous stage, and is, for example, 30 mm and 100 mm.
Set to alternate pitches.

When the grooves 2a and 2b are formed, the plate member 2 on one surface 4a of the base material 4 is formed into a large number of blocks separated from each other, and the blocks 3 are formed into the base material 4. The plate material 1 is vertically and horizontally aligned and provided above.

Each groove 2 for cutting and separating the plate member 2
The cross-sectional shape of a and 2b is determined by the shape of the blade of the rotary saw blade 12, and in this embodiment, it is a groove having a substantially U-shaped cross section.

Therefore, in the plate member 1 thus constructed,
Since the plate members 2 are separated from each other and formed in a block shape and arranged in a row on one surface 4a of the base material 4, each block 3 is a single plate joined by the base material 4. In addition, since the blocks 3 are formed in a line, and the blocks 3 are arranged in a row on the flexible base material 4, it is possible to freely bend them.
Is easy to handle, and construction work such as building interior materials can be done easily.

The material of the surface of each block 3 is exposed, and in this embodiment, the use of paulownia wood makes it possible to take advantage of the functions of moisture absorption and exhaustion, which are the characteristics of this paulownia wood. Is possible.

In this embodiment, an example was described in which the plate member 2 was formed with grooves 2a and 2b in vertical and horizontal directions and was cut so as to be separated into a rectangular block shape. Cutting may be performed to form a groove in the direction. In this case, the degree of freedom of bending of the plate material is further increased, and it becomes possible to perform construction on a curved wall surface or the like.

Further, in this embodiment, the base material 4 of the plate material 1 is used.
Although the example in which the woven fabric is formed is described, the woven fabric and the urethane sheet may be laminated. Further, not only this woven fabric, but also a flexible resin sheet, a non-woven fabric or the like may be used.

Further, in the present embodiment, an example in which the material of the plate member 2 to be each block 3 is directly used as the surface of the plate member 1 has been described.
You may add a design property by painting or pasting a woven fabric. In this case, before or after the plate member 2 is attached to the base material 4, printing, coating, woven fabric attachment, or the like is performed, and thereafter, cutting is performed together with the plate member 2. In the printed plate material, the above-described moisture absorption / exhaust effect can be obtained by the groove portions between the blocks.

In this embodiment, an example in which the base material 4 is made of a woven fabric has been described. However, a woven fabric subjected to flameproofing may be used, and the surface of the plate member may be used. Also, this flameproof woven cloth may be attached.

Further, in the present embodiment, an example in which the plate member 2 serving as the block 3 is composed of a thin plate having a thickness of about 3 mm has been described, but the plate member 2 is not limited to this thickness and is 60 mm. It can be manufactured even if it is formed with a certain thickness.

In the above embodiment, the material of the plate member 2 is paulownia, but various kinds of wood such as cedar and cypress are used.
For example, coniferous trees such as sakura, pine, fir, hiba, hemlock, yew, hardwood such as honoki, linden, shioji, beech, oak, and elm, or wood materials such as bamboo and plywood may be used as the material for the plate member. Good.

[0027]

As described above, in the method for manufacturing a plate material according to the present invention, after the base material and the plate member are previously laminated and adhered,
Since only the plate member is cut to form the blocks separately, when each block is formed, each block is attached in a state of being lined up on the surface of the base material, that is, each There is an effect that it is possible to easily obtain a plate material in which the blocks are already aligned.

The plate material obtained by this manufacturing method is
Since the plate members are separated from each other and formed in a block shape, and are arranged in a row on one surface of the base material, each block is formed in a single plate shape joined by the base material. In addition, since each block is arranged in the vertical and horizontal directions on the surface of the flexible base material, it is possible to freely bend it. This has the effect of facilitating the construction work and facilitating the construction work as an interior material for structures such as houses.

According to this plate material, the plate member attached to the base material is made of wood, and the plate member is formed in a block shape to have a large surface area. It has the effect of taking advantage of certain moisture absorption and moisture removal effects.

[Brief description of drawings]

FIG. 1 is a perspective view showing an embodiment of a plate material according to the present invention.

FIG. 2 is a side sectional view of a plate material according to the embodiment.

3 (a), (b) and (c) are process diagrams showing a manufacturing method of a plate material according to the embodiment.

FIG. 4 is a schematic perspective view of a machine tool for manufacturing a plate material according to the embodiment.

[Explanation of symbols]

 DESCRIPTION OF SYMBOLS 1 ... Plate material 2 ... Plate member 3 ... Block 4 ... Base material 4a ... One surface

Claims (1)

[Claims] 1. A plate member having a desired thickness including at least a layer made of wood is laminated and adhered to one surface of a flexible sheet-shaped base material, and then the plate member is attached from the plate member side. Only the plate member is cut to separate and form the plate member in a block shape, and the block-shaped plate members are formed in a row in the vertical and horizontal directions on one surface of the base material. Manufacturing method.