JPH0529661B2 - - Google Patents

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Publication number
JPH0529661B2
JPH0529661B2 JP57092663A JP9266382A JPH0529661B2 JP H0529661 B2 JPH0529661 B2 JP H0529661B2 JP 57092663 A JP57092663 A JP 57092663A JP 9266382 A JP9266382 A JP 9266382A JP H0529661 B2 JPH0529661 B2 JP H0529661B2
Authority
JP
Japan
Prior art keywords
chromium
emulsion
water
parts
weight
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP57092663A
Other languages
Japanese (ja)
Other versions
JPS58213064A (en
Inventor
Takeyasu Ito
Teruaki Kuwajima
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Paint Co Ltd
Original Assignee
Nippon Paint Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Paint Co Ltd filed Critical Nippon Paint Co Ltd
Priority to JP9266382A priority Critical patent/JPS58213064A/en
Priority to FR8309020A priority patent/FR2527624B1/en
Priority to DE3319737A priority patent/DE3319737C2/en
Priority to GB08314987A priority patent/GB2124241B/en
Publication of JPS58213064A publication Critical patent/JPS58213064A/en
Priority to US06/731,951 priority patent/US4705821A/en
Publication of JPH0529661B2 publication Critical patent/JPH0529661B2/ja
Granted legal-status Critical Current

Links

Description

【発明の詳細な説明】[Detailed description of the invention]

本発明は金属の塗装下地処理組成物に係り、さ
らに詳しくは特定の水溶性ポリマーを乳化剤とし
て使用し、α,β−モノエチレン系不飽和単量体
を乳化重合させて得られる特定粒径ならびに特定
のガラス転移温度を有する硬い重合体粒子からな
る水性重合体エマルシヨンと、全クロム量中の特
定%が3価クロムである水溶性クロム化合物を主
成分として含む、特に折りまげ加工性、耐スクラ
ツチ性、耐食性に優れた金属表面処理組成物に関
するものである。 鉄、亜鉛メツキ鋼板、アルミニウムその他の金
属素地に対し耐食性や塗膜密着性を良好ならしめ
る目的で各種の化成処理が行われてきたが、合成
ラテツクスと水溶性クロム化合物を主成分とした
処理液を単に金属表面に塗布するだけの、所謂塗
布型ノンリンスクロメート処理剤による金属表面
処理法が、処理操作ならびに管理の容易さ、排水
汚染問題の回避、処理工程の短縮化などの点から
最近特に注目を集めている。このようなエマルシ
ヨンと水溶性クロム化合物を配合した処理液を使
用する金属表面処理法として例えば特開昭50−
57931号;特公昭49−31026号、同49−40865号、
同50−1889号等数多くの提案がなされたが、初期
のこういつた処理液で常に問題とされてきた点は
エマルシヨン製造における界面活性剤、乳化剤の
存在であつた。すなわちエマルシヨン自体の安定
性を保持する上で、非イオン系やアニオン系の界
面活性剤の使用は不可避的と考えられ、他方この
界面活性剤の存在は下地皮膜形成後引き続いて塗
装した場合の塗膜の密着性、耐食性、耐湿性等に
著しい悪影響を及ぼすことはまた当然であつたか
らである。そこでエマルシヨンの化学的安定性を
製造時に界面活性剤を使用せずに解決し、あわせ
てクロム化合物との安定な配合組成物を得る目的
で研究が続けられた結果、水溶性有機高分子化合
物をエマルシヨン製造時に乳化剤として使用する
技術が提供されるにいたつた。すなわち特開昭51
−74934号では特定のポリアクリル酸またはその
アンモニウム塩の特定量を使用しα,β−エチレ
ン性不飽和単量体を水溶性過硫酸塩の存在下に特
定温度で重合させて得られる重合体のエマルシヨ
ンを6価クロム化合物と配合してなる組成物が、
また特公昭56−39393号では特定量のポリアクリ
ル酸および/またはアクリル酸コポリマーを乳化
剤としてα,β−モノエチレン系不飽和単量体を
乳化重合させて得られるエマルシヨンと、水溶性
クロム化合物と水溶性ホワイトカーボンを主成分
とした処理液を使用する金属の表面処理法が各々
示されている。このような水溶性有機高分子を乳
化剤として使用して得られるエマルシヨンはそれ
自体化学的安定性にとみ、クロム化合物と配合し
た場合安定な処理液を与え、耐食性、塗料密着性
に優れた皮膜を与える金属表面処理剤として有用
である。しかしながら金属素材の塗装下地処理方
法を考える場合、単に処理表面と塗料の密着性の
良否のみならず、塗装後の金属を折りまげその他
加工した時の塗膜密着性、耐スクラツチ性も充分
考慮される必要がある。そもそも折りまげ加工時
の密着性と耐スクラツチ性とは互いに拮抗する要
件であるが前記特開昭51−74964号発明では加工
密着性にのみ注目し、耐スクラツチ性には何ら考
慮がはらわれていないし、また特公昭56−39393
号ではエマルシヨンと水溶性クロム化合物と水溶
性ホワイトカーボン3成分の相乗作用に基づく効
果であつて、エマルシヨンとクロム化合物とから
なる系で耐スクラツチ性、耐折りまげ性に関して
は何ら言及されていない。又前記3成分系での耐
スクラツチ性、耐折りまげ性についてもその効果
が区々であり、常に良好な結果を与えるわけでは
ないことも判明した。特に低温での耐折りまげ性
には問題があり、また3価クロムの量が多いと原
液の貯蔵安定性が劣るなどの問題も認められてい
る。 従つて本発明の目的はエマルシヨンとクロム化
合物を主成分とする金属表面処理組成物であつ
て、界面活性剤を含まずともエマルシヨン自体が
安定であり、クロム化合物と安定な配合物を与
え、特に希釈前の原液貯蔵安定性に優れ、塗膜化
した場合耐食性、耐水性に優れた皮膜でしかも耐
スクラツチ性および常温ならびに低温での耐折り
まげ性の点で良好なバランスされた処理皮膜を与
えうる金属表面処理用組成物を提供するにある。 本発明は界面活性剤を含むことなしにエマルシ
ヨン自体の安定性ならびに化学的安定性を保持
し、耐食性、耐水性、塗膜密着性に優れた処理皮
膜を与えるものとして先に述べた特開昭51−
74934号、特公昭56−39393号発明の延長線上にあ
るものであるが、折りまげ加工性と耐スクラツチ
性との相反する要件をバランスさせる上で処理表
面における応力緩和に注目してなされたものであ
る。近年プレコートメタル用被塗原板として加工
後耐食性の向上を目的とした原板すなわち折りま
げ加工時に表面にクラツクが全く入らないか又は
入りにくい原板が市販されている。この場合には
本来的にクラツクによる応力緩和を拒否すること
であるから従来の均一皮膜では塗膜密着性が悪く
なるのは当然で対応不可能である。しかしながら
もし不均一皮膜で粒子の接着点を意図的に分散す
ることができるならば応力緩和に役立つことは充
分考えられる。金属表面は当然ながらミクロ的に
は極めて凹凸に富む。そこで樹脂粒子径を充分に
小さくして、それらのくぼみに粒子がはまりこむ
ことができ、しかも粒子自体をある程度硬いもの
とすれば、剪断応力に対する抵抗は大となり粒子
近傍の応力緩和に役立つこととなろう。上記の如
き理論考察に基づき種々検討を続けた結果(該理
論には何ら拘束されるものではないが)、本発明
者らはエマルシヨンの重合体粒子の粒径がある特
定の範囲内にあり、かつそのガラス転移温度が特
定範囲にある硬いものを選択するならば耐食性、
耐折りまげ加工性、耐スクラツチ性等の点で極め
て優れた皮膜を与える塗布型ノンリンスクロメー
ト処理剤の得られることを知り本発明を完成する
に至つた。 すなわち本発明に従えば 「ポリアクリル酸および/またはアクリル酸とメ
タクリル酸、アクリルアミド類、メタリルアミド
類および一般式 (式中Aは水素原子またはメチル基、RはC2
C4の置換もしくは非置換アルキレン基、および
Xは酸素原子、リン原子および硫黄原子の少なく
とも1個を有する官能基を表す) で示される親水性モノマーの群から選ばれた少な
くとも1種のコポリマーを乳化剤として、α,β
−モノエチレン系不飽和単量体を、該単量体100
重量部に対し上記乳化剤を固形分で5〜100重量
部の割合で使用し、乳化重合させて得られる、粒
径が0.1〜3μの範囲内で、且つα,β−モノエチ
レン系不飽和単量体の選択によりガラス転移温度
を80℃〜110℃の範囲内とすることにより得られ
る硬い重合体粒子のエマルシヨンと、全クロム量
中の30〜50重量%が3価クロムである水溶性クロ
ム化合物を主成分とし、エマルシヨン固形分と金
属クロムの重量割合が2:1〜5:1であること
を特徴とする折りまげ加工性と耐スクラツチ性に
優れた耐食性金属表面処理用組成物」が提供せら
れる。 本発明におけるエマルシヨンは乳化剤として特
定の水溶性ポリマーを特定割合で使用し通常の
α,β−モノエチレン系不飽和単量体から生成重
合体のガラス転移温度が特定範囲になるよう選択
し、乳化重合手段により製造せられる。 上記水溶性ポリマーはポリアクリル酸および/
またはアクリル酸とメタクリル酸、アクリルアミ
ド類(例えばアクリルアミド、およびN−メチロ
ールアクリルアミド)、メタクリルアミド類(例
えばメタクリルアミドおよびN−メチロールメタ
クリルアミド)、および上記一般式で示される親
水性モノマー(例えばXが酸素原子を有する官能
基である場合のモノマーとして、アクリル酸2−
ヒドロキシエチル、アクリル酸3−ヒドロキシブ
チル、アクリル酸2,2−ビス(ヒドロキシメチ
ル)エチル、メタクリル酸2,3−ジヒドロキシ
プロピル、メタクリル酸3−ヒドロキシブチル
等;Xがリン原子を有する官能基である場合のモ
ノマーとしてモノ(2−ヒドロキシエチルメタク
リレート)アシドホスフエートおよびモノ(3−
クロロ−2−ヒドロキシプロピルメタクリレー
ト)アシドホスフエート等;またXが硫黄原子を
有する官能基である場合のモノマーとしてスルホ
ニルエチルメタクリレート等)から選ばれた少な
くとも1種とのコポリマーであり、それらの1種
または2種以上の混合物で使用せられる。上記コ
ポリマーにおけるアクリル酸と他の親水性モノマ
ーとの割合はエマルシヨンの系の安定性および金
属素地に対する密着性等の点から通常全モノマー
中アクリル酸含有量が50重量%以上、好ましくは
60重量%以上になるよう適宜選択される。 また乳化重合せしめられるべきα,β−モノエ
チレン系不飽和単量体としては例えばアクリル酸
エステル類(アクリル酸メチル、アクリル酸エチ
ル、アクリル酸イソプロピル、アクリル酸n−ブ
チル、アクリル酸2−エチルヘキシル、アクリル
酸デシル、アクリル酸イソオクチル、アクリル酸
2−エチルブチル、アクリル酸オクチル、アクリ
ル酸メトキシエチル、アクリル酸エトキシエチ
ル、アクリル酸3−エトキシプロピル等)、メタ
クリル酸エステル類(メタクリル酸メチル、メタ
クリル酸エチル、メタクリル酸イソプロピル、メ
タクリル酸n−ブチル、メタクリル酸イソブチ
ル、メタクリル酸n−ヘキシル、メタクリル酸ラ
ウリル、メタクリル酸デシルオクチル、メタクリ
酸ステアリル、メタクリル酸2−メチルヘキシ
ル、メタクリル酸グリシジル、メタクリル酸2−
エトキシエチル、メタクリル酸セチル、メタクリ
ル酸ベンジル、メタクリル酸3−メトキシブチル
等)、アクリロニトリル、メタクリロニトリル、
酢酸ビニル、塩化ビニル、ビニルケトン、ビニル
トルエンおよびスチレンがあげられる。これらの
1種もしくが2種以上の混合物で使用に供する。
またこれらに加えて上述の水溶性コポリマーの構
成モノマーであるアクリルアミド類、メタクリル
アミド類および上記一般式で示される親水性モノ
マーを少量添加してもよい。特にメタクリル酸2
−ヒドロキシエチルなどのOH基を有するモノマ
ーを添加することにより、エマルシヨン重合体は
上記乳化剤中のCOOH基と架橋構造をとること
から、形成される下地皮膜は金属素地との著しい
密着性の向上が認められる。尚本発明において必
須ではないが、アクリロニトリルを全モノマー中
に5〜10%存在させればエマルシヨン粒子と金属
表面との接着性が一段と改善せられ好ましいこと
も見出されている。 尚本発明では後述の如く、硬い重合体粒子をそ
のガラス転移温度Tgで規定しており、重合体の
Tgは重合せしめるべきモノマーの種類、量など
から計算予測が可能であるから、上述の各種モノ
マーを設け重合体の所望Tg値より適宜使用する
ことになる。 本発明における乳化重合は水性溶媒中、アルカ
リ金属イオンを有しない水溶性フリーラジカル触
媒、例えば過硫酸アンモニウムおよび2,2−ア
ゾビス−(2−アミジノプロパン)ハイドロクロ
ライドの存在下、通常の条件ならびに手法により
実施せられる。例えば重合温度に保持された当該
乳化剤の全部もしくは一部を含む水(好ましくは
脱イオン水)中に、所望により選択されたα,β
−モノエチレン系不飽和単量体とアルカリ金属イ
オンを有さない水溶性触媒(例えば過硫酸アンモ
ニウム)および要すれば当該乳化剤の残部を含む
水(好ましくは脱イオン水)とを別々の滴下ロー
トから同時滴下せしめ、要すれば同温度で熟成す
ればよい。重合は撹拌状態で行われ、重合温度と
しては通常50゜〜90℃が用いられる。重合時間
(滴下時間+熟成時間)は通常3〜7時間である。
乳化剤の使用量は乳化重合に供するα,β−モノ
エチレン系不飽和単量体100重量部に対して固形
分で5〜100重量部の範囲内に選定せられる。上
記使用量が5重量部未満であるとエマルシヨン自
体の貯蔵安定性が低下し、また100重量部をこえ
て用いても、エマルシヨン自体の貯蔵安定性およ
び水溶性クロム化合物に対する化学的安定性が特
に良好になるということはなく、かえつてエマル
シヨンの発泡といつた問題が生じる。 本発明ではしかしながらかかる乳化重合手段で
得られるエマルシヨン粒子についてその粒径が
0.1〜3μの範囲内にあることを必須とする。既に
述べた如く不均一皮膜の形成においてはエマルシ
ヨン粒子が粗に分布し金属表面の微細な凹凸のく
ぼみ部分にはまりこんで接着せられることが金属
面との良好な接着性の上で必要であり、本発明者
らの研究によればエマルシヨン粒子の粒径が0.1
〜3μの範囲内にあるときに顕著な接着力が得ら
れ、特に好ましい粒径は0.3〜2μであることも確
かめられた。一般に乳化重合に於いては拘束撹拌
下に加熱手段が用いられ微細なエマルシヨン子が
得られるが、操作条件により粒子径の制御が可能
であることも知られている。従つて粒子径を上記
範囲内とするための最適条件は当業者により適宜
選択せられよう。 本発明ではさらに別の重要な条件としてエマル
シヨン粒子を剪断応力に対し抵抗の比較的大きい
硬い粒子のものとするため、重合体のガラス転移
温度(Tg)を80゜〜110℃の範囲内に規定した。
エマルシヨン粒子はその特定粒径の故に金属表面
の微細なくぼみ部分にはまりこむが、該粒子が比
較的硬質であれば粒子近傍の応力緩和に役立つこ
とが考えられる。本発明者らは事実重合体のTg
が40℃〜110℃の範囲、より好ましくは80℃〜110
℃内にあれば皮膜の折りまげ加工性、耐スクラツ
チ性に於いて著しい改善の得られることを見出し
た。重合体のTgがこれ以下では諸性能中、特に
耐折りまげ性、耐スクラツチ性において充分な皮
膜が得られない。他方Tgが110℃以上の重合体は
通常使用せられるα,β−エチレン性不飽和単量
体からは得られない。重合体のTgは重合せしむ
べきモノマーの種類、量などからある程度の計算
予測が可能であり、ガラス転移温度を上記範囲内
に設計することは当業者の容易になしうるところ
である。 上記の如くして得られたエマルシヨンに対し本
発明では特定量の水溶性クロム化合物が加えられ
金属表面処理組成物が調整せられる。 なお本発明にあつて上記水溶性クロム化合物中
の3価クロムの含有比率は全クロム量中30〜50重
量%、好ましくは35〜45重量%の範囲に設定され
ていることが重要である。従つて、かかる条件を
満足させる範囲でCrO3などのクロム化合物を予
めホルマリン、過酸化水素等で部分還元すればよ
い。3価クロムの含有比率が30重量%未満である
と耐折りまげ性などが劣化する。また50重量%を
こえると処理剤として配合した場合、原液安定性
が不良となる。 本発明の金属処理用組成物は、水(好ましくは
脱イオン水)に上記エマルシヨンおよび水溶性ク
ロム化合物を一括混合して調整される。水の量を
比較的少量として濃厚な原液組成物として貯蔵
し、使用に際しこれを水で適当に希釈すること
も、あるいは水の量を比較的多量にし直接処理液
を調整することもできる。エマルシヨンと水溶性
クロム化合物の配合割合は、エマルシヨンの固形
分と金属クロムの重合割合で2:1〜5:1の範
囲内になることが必要であり、最も好ましい割合
は3:1である。金属クロムの割合が上記範囲よ
り小さいと塗装板の耐食性が低下し、かつ下地皮
膜と金属表面との密着性も充分でなく、また上記
範囲より大きいと塗装板の密着性に問題が生じ
る。 尚、本発明の金属表面処理用組成物には、所望
により微粒子シリカ(7〜60mμ)をクロムと同
程度の量まで加え、耐スクラツチ性をさらに一段
と良好ならしめることもできる。またその安定性
をそこなわない範囲で各種の金属イオン(アルカ
リ金属イオンを除く)や無機イオンの供給源を添
加してもよい。このイオン添加により、金属表面
により均一で密着性の良い下地皮膜を形成するこ
とができる。かかる添加イオンしては例えば、
Zn2+、Co2+、Ni2+、PO4 3-、F-、BF4 -、SiF6 2-
等があげられる。 本発明にかかる金属表面処理用組成物は各種金
属(例えば鉄、亜鉛メツキ鋼、アルミニウムな
ど)の表面に通常の方法(例えばロールコート
法、ミストスプレー法およびデイツプ法)に従つ
て塗布し、次いで適宜乾燥することにより所望の
下地皮膜を形成することができる。かかる下地皮
膜の形成量は通常金属クロム皮膜量で5mg/m2
1g/m2、好ましくは5mg/m2〜100mg/m2の範
囲で選定すればよく、この範囲を逸脱すると、得
られる塗装板の加工性能が低下する傾向にある。
なお上記塗布法にあつて亜鉛メツキ鋼や鉄、アル
ミニウムのコイルコーテイングラインでは、ロー
ルコート法が好適であり、色ムラ等の発生がなく
薄く且つ均一な下地皮膜が得られる。上記乾燥条
件としては、下地皮膜中の水分を蒸発させる程度
のものであればよく、最高板温度は120℃以下、
好ましくは80℃〜110℃で1〜60秒が本発明に適
切である。この範囲外では、塗装後の塗膜の密着
性、特に耐スクラツチ性の向上に好ましくない結
果の出る場合がある。形成された皮膜は、当該処
理液中のエマルシヨンに界面活性剤等の混入がな
く、塗装後の耐食性や耐湿性が著しく良好であ
り、更に加工性やスクラツチ性などの塗装密着性
も著しく向上する。 このように本発明の処理組成物は金属表面処理
に使用するに当たり、処理液のメンテナンスを必
要としないことから、同じ組成の処理液を定期的
に補充するだけでよく、連続的に均一塗装が容易
に実施でき、乾燥により所望の下地皮膜の形成が
可能である。また処理液塗布後の水洗、後処理工
程は必要がなく工程の短縮化を可能ならしめ、か
つ汚染排水の処理設備も不要である。形成せられ
る皮膜は先に述べた良好な諸性能を示し、特に耐
加工性、耐スクラツチ性にすぐれており、金属の
表面処理に極めて有用である。処理源液の貯蔵安
定性、低温での加工性においては特に従来のもの
より極めてきわだつた効果を示すことも本発明組
成物の特徴である。 以下実施例、参考例および比較例により本発明
を説明する。例文中「部」および「%」は「重量
部」および「重量%」を各々意味する。 エマルシヨンの合成 参考例 1 (Tgの高いエマルシヨンEM No.1) 撹拌器、還流冷却器、温度計および2個の滴下
ロートを備えたフラスコに脱イオン水150部およ
びアクリル酸とメタクリル酸2−ヒドロキシエチ
ルとを重量比8:2の割合で共重合して得られる
水溶性コポリマー(25%水溶液、分子量MW=
66000)120部とを入れ、撹拌下80〜85℃に昇温す
る。次いでメタクリル酸メチル50部、スチレン30
部、メタクリル酸2−ヒドロキシエチル10部およ
びメタクリル酸n−ブチル10部からなる単量体混
合物を一方のロートから、また過硫酸アンモニウ
ム2部および脱イオン水50部からなる触媒溶液を
他方のロートから3時間にわたつて同時滴下す
る。滴下後さらに重合反応を完結さえるため80℃
〜85℃で約2時間熟成を行う。得られる水性重合
体は固形分30.1%、PH1.6で粒径0.2μ、Tg89℃の
均一なエマルシヨンであつた。 参考例 2 (アクリルニトリルを含み、Tgの高いエマル
シヨンEM No.2) 単量体混合物がメタクリル酸メチル50部、スチ
レン25部、メタクリル酸2−ヒドキシエチル10
部、メタクリル酸n−ブチル10部およびアクリル
ニトリル5部からなる事以外は全て参考例1と同
様にして乳化重合した。得られた水性重合体は固
形分30.3%、PH1.6、粒径0.2μ、Tg点89℃の均一
安定なエマルシヨンであつた。 参考例 3 (Tgの低い比較用エマルシヨンEM No.3) 単量体混合物がアクリル酸エチル75部、ステリ
ン15部、メタクリル酸2−ヒドロキシエチル10か
らなる事以外は全て参考例1と同様にして乳化重
合した。得られた水性重合体は固形分30.2%、PH
1.6、粒径0.2μ、Tg−2℃の均一安定なエマルシ
ヨンであつた。 実施例 処理液の調整 参考例1で得られたエマルシヨンEM No.1 (固形分30.1%、粒径0.2μ、Tg89℃)29.6部と
無水クロム酸の17%水溶液に37%ホルマリンを加
え6価クロムの40%を3価クロムに還元し得られ
るクロム水溶液33.6部[金属クロム分=33.6×
0.17×(Cr/CrO3の係数0.52)]および脱イオン水 36.8部を室温で撹拌混合して得た処理組成物原液
を、脱イオン水で5倍に希釈して処理液を調整し
た。エマルシヨン固形分と金属クロムの重量割合
は3:1であつた。 金属表面処理および塗装 折りまげ時クラツクの入りやすい通常の亜鉛メ
ツキ鋼板(ゼロスパングル板、スキンパス有)予
め市販のアルカリ脱脂剤(日本ペイント社製、商
品名リドリン155)で脱脂洗浄し、水洗乾燥した
ものの表面に上記処理液を#3のバーにより金属
クロム塗布量30mg/m2になるように塗布し、次い
で70℃の温風により乾燥して均一な下地皮膜を得
た。 次に上記の如く表面処理したスパングル板に下
塗塗料として日本ペイント社製の商品名「スーパ
ーラツクDIF P−75プライマー」を乾燥膜厚3μ
になるように塗布し、50秒で到達板温が204℃に
なるよう焼付け、次いで上塗塗料の日本ペイント
社製、商品名「スーパーラツクDIF F−50赤さ
び色」を乾燥膜厚11μに塗布し、50秒で到達板温
204℃になるよう焼付けた。処理剤原液組成物お
よび得られた塗装板について試験結果を第1表に
示した。 実施例 2 参考例2で得られたエマルシヨンEM No.2を
29.4部、実施例1で述べたクロム水溶液33.6部お
よび脱イオン水37.0部から実施例1と同様方法で
処理組成物原液を作り、脱イオン水で5倍に希釈
し処理液を調整した。次いで実施例1と同様ゼロ
スパングル板に塗布して下地皮膜を形成させ、下
塗塗料および上塗塗料で塗装した。但し下地皮膜
形成時の処理液塗布量は金属クロム塗布量30mg/
m2になるようにした。試験結果は第1表に示す通
りであつた。 比較例 1 参考例3で得られたエマルシヨン(Tgが低い
もの)29.5部を用いるほかは全て実施例1と同様
方法を実施し、その試験結果を第1表に示した。 尚、下記第1表中、原液安定性は、処理組成物
原液をポリエチレン密封容器中に20℃で1ケ月保
持した後、原液の状態を目視観察して性能評価し
たものであり、異常のない場合を○で、またゲル
化物が発生している場合を×で示した。 OT折りまげ加工性は、折りまげ面を粘着テー
プで密着後、剥がし10点(異常なし)〜1点(全
面剥離)の10点法で評価した。
The present invention relates to a coating base treatment composition for metals, and more specifically to a specific particle size obtained by emulsion polymerization of an α,β-monoethylenically unsaturated monomer using a specific water-soluble polymer as an emulsifier. A water-based polymer emulsion consisting of hard polymer particles having a specific glass transition temperature and a water-soluble chromium compound in which a specific percentage of the total chromium content is trivalent chromium as the main components, especially for folding workability and scratch resistance. The present invention relates to a metal surface treatment composition with excellent properties and corrosion resistance. Various chemical conversion treatments have been carried out on iron, galvanized steel sheets, aluminum, and other metal substrates to improve their corrosion resistance and coating adhesion. A metal surface treatment method using a so-called non-rinse chromate treatment agent, which is simply applied to the metal surface, has recently become particularly popular due to its ease of treatment operation and management, avoidance of wastewater pollution problems, and shortening of the treatment process. It is attracting attention. As an example of a metal surface treatment method using a treatment liquid containing such an emulsion and a water-soluble chromium compound,
No. 57931; Special Publication No. 49-31026, No. 49-40865,
A number of proposals were made, including No. 50-1889, but the problem with these early treatment solutions was the presence of surfactants and emulsifiers in the production of emulsions. In other words, in order to maintain the stability of the emulsion itself, the use of nonionic or anionic surfactants is considered to be unavoidable, and on the other hand, the presence of these surfactants may cause problems in subsequent coatings after the formation of the base film. Naturally, this would have a significant adverse effect on the adhesion, corrosion resistance, moisture resistance, etc. of the film. Therefore, research continued with the aim of solving the chemical stability of emulsions without using surfactants during production and at the same time obtaining a stable composition with chromium compounds. A technique for use as an emulsifier in the production of emulsions has now been provided. In other words, Japanese Patent Publication No. 1973
-74934 is a polymer obtained by polymerizing α,β-ethylenically unsaturated monomers at a specified temperature in the presence of a water-soluble persulfate using a specified amount of a specified polyacrylic acid or its ammonium salt. A composition formed by blending an emulsion with a hexavalent chromium compound is
Furthermore, in Japanese Patent Publication No. 56-39393, an emulsion obtained by emulsion polymerization of an α,β-monoethylenically unsaturated monomer using a specific amount of polyacrylic acid and/or an acrylic acid copolymer as an emulsifier, and a water-soluble chromium compound. Various methods of surface treatment of metals using treatment liquids containing water-soluble white carbon as a main component have been disclosed. Emulsions obtained by using such water-soluble organic polymers as emulsifiers are chemically stable in themselves, and when combined with chromium compounds, provide stable processing solutions and form films with excellent corrosion resistance and paint adhesion. It is useful as a metal surface treatment agent. However, when considering the method for treating the surface of a metal material for painting, it is important to take into account not only the adhesion between the treated surface and the paint, but also the adhesion of the paint film and scratch resistance when the metal is folded or otherwise processed after painting. It is necessary to In the first place, adhesion during folding processing and scratch resistance are requirements that conflict with each other, but the invention of JP-A-51-74964 focuses only on processing adhesion and does not give any consideration to scratch resistance. No, also special public service 1984-39393
In the issue, the effect is based on the synergistic effect of the three components of emulsion, water-soluble chromium compound, and water-soluble white carbon, and there is no mention of scratch resistance or folding resistance of the system consisting of emulsion and chromium compound. It has also been found that the effects of the three-component system on scratch resistance and folding resistance vary and do not always give good results. In particular, there are problems with folding resistance at low temperatures, and problems such as poor storage stability of the stock solution are also recognized when the amount of trivalent chromium is large. Therefore, the object of the present invention is to provide a metal surface treatment composition containing an emulsion and a chromium compound as main components, in which the emulsion itself is stable even without a surfactant, and provides a stable combination with a chromium compound. It has excellent storage stability as a stock solution before dilution, and when formed into a coating, it provides a coating with excellent corrosion resistance and water resistance, as well as a well-balanced treated coating in terms of scratch resistance and folding resistance at room temperature and low temperature. An object of the present invention is to provide a composition for treating a metal surface that is moisturizing. The present invention maintains the stability of the emulsion itself and chemical stability without including a surfactant, and provides a treated film with excellent corrosion resistance, water resistance, and coating adhesion. 51−
No. 74934, which is an extension of the invention of Japanese Patent Publication No. 56-39393, focuses on stress relaxation on the treated surface in order to balance the conflicting requirements of folding workability and scratch resistance. It is. In recent years, original plates for pre-coated metals aimed at improving post-processing corrosion resistance, ie, original plates that do not have any cracks or are difficult to form cracks on the surface during folding, have been commercially available. In this case, since stress relaxation due to cracks is essentially rejected, it is natural that the coating adhesion deteriorates with the conventional uniform coating, and it is impossible to deal with this problem. However, if it is possible to intentionally disperse the adhesion points of particles in a non-uniform film, it is quite conceivable that it will be useful for stress relaxation. Naturally, metal surfaces are extremely uneven from a microscopic perspective. Therefore, if the resin particle size is made small enough so that the particles can fit into these depressions, and the particles themselves are made to be somewhat hard, the resistance to shear stress will be large and this will help alleviate stress in the vicinity of the particles. Become. As a result of various studies based on the above-mentioned theoretical considerations (although not bound by the theory in any way), the present inventors found that the particle size of the polymer particles of the emulsion is within a certain range, If you select a hard material with a glass transition temperature within a specific range, it will have corrosion resistance,
The present invention was completed after discovering that a coating type non-rinse chromate treatment agent can be obtained which provides a film with excellent folding resistance, scratch resistance, etc. That is, according to the present invention, "polyacrylic acid and/or acrylic acid and methacrylic acid, acrylamides, metallylamides and the general formula (In the formula, A is a hydrogen atom or a methyl group, R is C 2 ~
At least one copolymer selected from the group of hydrophilic monomers represented by C 4 substituted or unsubstituted alkylene group, and α, β as emulsifiers
- a monoethylenically unsaturated monomer,
The above-mentioned emulsifier is used at a solid content of 5 to 100 parts by weight, and the particle size is within the range of 0.1 to 3μ, and α,β-monoethylenically unsaturated monomers are obtained by emulsion polymerization. An emulsion of hard polymer particles obtained by adjusting the glass transition temperature within the range of 80°C to 110°C by selecting polymers, and water-soluble chromium in which 30 to 50% by weight of the total chromium is trivalent chromium. A corrosion-resistant metal surface treatment composition with excellent folding workability and scratch resistance, which is characterized by containing a compound as a main component and having a weight ratio of emulsion solid content to metal chromium of 2:1 to 5:1. Provided. The emulsion in the present invention uses a specific water-soluble polymer as an emulsifier in a specific ratio, and is selected from ordinary α,β-monoethylenically unsaturated monomers so that the glass transition temperature of the resulting polymer falls within a specific range. Manufactured by polymerization means. The above water-soluble polymer is polyacrylic acid and/or
or acrylic acid and methacrylic acid, acrylamides (e.g. acrylamide and N-methylol acrylamide), methacrylamides (e.g. methacrylamide and N-methylol methacrylamide), and hydrophilic monomers represented by the above general formula (e.g. X is oxygen When the monomer is a functional group having an atom, acrylic acid 2-
Hydroxyethyl, 3-hydroxybutyl acrylate, 2,2-bis(hydroxymethyl)ethyl acrylate, 2,3-dihydroxypropyl methacrylate, 3-hydroxybutyl methacrylate, etc.; X is a functional group having a phosphorus atom Mono(2-hydroxyethyl methacrylate) acid phosphate and mono(3-
It is a copolymer with at least one selected from chloro-2-hydroxypropyl methacrylate) acid phosphate, etc.; and when X is a functional group having a sulfur atom, the monomer is sulfonylethyl methacrylate, etc.), and one of them. Or it can be used as a mixture of two or more. The ratio of acrylic acid to other hydrophilic monomers in the above copolymer is usually such that the acrylic acid content in the total monomers is 50% by weight or more, preferably from the viewpoint of stability of the emulsion system and adhesion to metal substrates.
It is appropriately selected so that the content is 60% by weight or more. Examples of α,β-monoethylenically unsaturated monomers to be emulsion polymerized include acrylic esters (methyl acrylate, ethyl acrylate, isopropyl acrylate, n-butyl acrylate, 2-ethylhexyl acrylate, Decyl acrylate, isooctyl acrylate, 2-ethylbutyl acrylate, octyl acrylate, methoxyethyl acrylate, ethoxyethyl acrylate, 3-ethoxypropyl acrylate, etc.), methacrylic esters (methyl methacrylate, ethyl methacrylate, Isopropyl methacrylate, n-butyl methacrylate, isobutyl methacrylate, n-hexyl methacrylate, lauryl methacrylate, decyl octyl methacrylate, stearyl methacrylate, 2-methylhexyl methacrylate, glycidyl methacrylate, 2-methacrylate
ethoxyethyl, cetyl methacrylate, benzyl methacrylate, 3-methoxybutyl methacrylate, etc.), acrylonitrile, methacrylonitrile,
Mention may be made of vinyl acetate, vinyl chloride, vinyl ketone, vinyltoluene and styrene. One or a mixture of two or more of these may be used.
In addition to these, a small amount of acrylamides, methacrylamides, and hydrophilic monomers represented by the above general formula, which are constituent monomers of the water-soluble copolymer described above, may be added. Especially methacrylic acid 2
- By adding a monomer having an OH group such as hydroxyethyl, the emulsion polymer forms a crosslinked structure with the COOH group in the emulsifier, so the formed base film has significantly improved adhesion to the metal substrate. Is recognized. Although not essential in the present invention, it has also been found that it is preferable to include acrylonitrile in an amount of 5 to 10% in the total monomers, as this further improves the adhesion between the emulsion particles and the metal surface. In the present invention, as described later, hard polymer particles are defined by their glass transition temperature Tg, and the hard polymer particles are defined by their glass transition temperature Tg.
Since Tg can be calculated and predicted from the type and amount of monomers to be polymerized, the above-mentioned various monomers are provided and used as appropriate based on the desired Tg value of the polymer. The emulsion polymerization in the present invention is carried out in an aqueous solvent in the presence of a water-soluble free radical catalyst without alkali metal ions, such as ammonium persulfate and 2,2-azobis-(2-amidinopropane) hydrochloride, under conventional conditions and techniques. It will be implemented. For example, in water (preferably deionized water) containing all or a part of the emulsifier maintained at a polymerization temperature, α, β, as desired, are added.
- monoethylenically unsaturated monomer and a water-soluble catalyst without alkali metal ions (e.g. ammonium persulfate) and optionally water containing the remainder of the emulsifier (preferably deionized water) from separate dropping funnels; They may be added dropwise at the same time and, if necessary, aged at the same temperature. Polymerization is carried out under stirring, and the polymerization temperature is usually 50° to 90°C. The polymerization time (dropping time + aging time) is usually 3 to 7 hours.
The amount of emulsifier used is selected within the range of 5 to 100 parts by weight in terms of solid content per 100 parts by weight of the α,β-monoethylenically unsaturated monomer to be subjected to emulsion polymerization. If the amount used is less than 5 parts by weight, the storage stability of the emulsion itself will be reduced, and even if it is used in excess of 100 parts by weight, the storage stability of the emulsion itself and its chemical stability against water-soluble chromium compounds will be particularly impaired. This does not improve the results, and instead causes problems such as foaming of the emulsion. However, in the present invention, the particle size of the emulsion particles obtained by such emulsion polymerization method is
Must be within the range of 0.1 to 3μ. As already mentioned, in the formation of a non-uniform film, it is necessary for the emulsion particles to be coarsely distributed and to be able to fit into the minute depressions and depressions of the metal surface and be adhered to the metal surface in order to have good adhesion to the metal surface. According to research by the present inventors, the particle size of emulsion particles is 0.1
It has also been found that significant adhesion is obtained when the particle size is in the range ~3μ, with a particularly preferred particle size between 0.3 and 2μ. Generally, in emulsion polymerization, a heating means is used under restricted stirring to obtain fine emulsion particles, but it is also known that the particle size can be controlled by controlling the operating conditions. Therefore, optimal conditions for keeping the particle size within the above range will be appropriately selected by those skilled in the art. In the present invention, another important condition is that the glass transition temperature (Tg) of the polymer is specified within the range of 80° to 110°C in order to make the emulsion particles hard particles with relatively high resistance to shear stress. did.
Emulsion particles fit into minute recesses on the metal surface because of their specific particle size, but if the particles are relatively hard, it is thought that they can help relieve stress in the vicinity of the particles. The inventors have in fact determined the Tg of the polymer.
is in the range of 40°C to 110°C, more preferably 80°C to 110°C
It has been found that if the temperature is within 10°C, the folding processability and scratch resistance of the film can be significantly improved. If the Tg of the polymer is lower than this, a film with sufficient properties, especially folding resistance and scratch resistance, cannot be obtained. On the other hand, polymers with a Tg of 110° C. or higher cannot be obtained from commonly used α,β-ethylenically unsaturated monomers. The Tg of a polymer can be calculated to some extent and predicted based on the type and amount of monomers to be polymerized, and those skilled in the art can easily design the glass transition temperature within the above range. In the present invention, a specific amount of a water-soluble chromium compound is added to the emulsion obtained as described above to prepare a metal surface treatment composition. In the present invention, it is important that the content ratio of trivalent chromium in the water-soluble chromium compound is set in the range of 30 to 50% by weight, preferably 35 to 45% by weight based on the total amount of chromium. Therefore, chromium compounds such as CrO 3 may be partially reduced in advance with formalin, hydrogen peroxide, etc. within a range that satisfies these conditions. If the content ratio of trivalent chromium is less than 30% by weight, folding resistance etc. will deteriorate. Moreover, if it exceeds 50% by weight, the stability of the stock solution will be poor when it is blended as a processing agent. The metal treatment composition of the present invention is prepared by mixing the above emulsion and water-soluble chromium compound in water (preferably deionized water) all at once. It is possible to store a concentrated stock solution composition using a relatively small amount of water and dilute it appropriately with water before use, or to prepare a treatment solution directly using a relatively large amount of water. The mixing ratio of the emulsion and the water-soluble chromium compound needs to be within the range of 2:1 to 5:1 in terms of the solid content of the emulsion and the polymerization ratio of metallic chromium, and the most preferable ratio is 3:1. If the proportion of metallic chromium is smaller than the above range, the corrosion resistance of the coated plate will decrease and the adhesion between the base film and the metal surface will not be sufficient, and if it is larger than the above range, problems will arise in the adhesion of the coated plate. Incidentally, if desired, fine particle silica (7 to 60 mμ) can be added to the metal surface treatment composition of the present invention in an amount comparable to that of chromium to further improve the scratch resistance. Further, sources of various metal ions (excluding alkali metal ions) and inorganic ions may be added within a range that does not impair the stability. This ion addition makes it possible to form a base film that is more uniform and has better adhesion to the metal surface. Such added ions are, for example,
Zn 2+ , Co 2+ , Ni 2+ , PO 4 3- , F - , BF 4 - , SiF 6 2-
etc. can be mentioned. The metal surface treatment composition according to the present invention is applied to the surface of various metals (for example, iron, galvanized steel, aluminum, etc.) according to a conventional method (for example, roll coating method, mist spray method, dip method), and then By appropriately drying, a desired base film can be formed. The amount of such base film formed is usually 5 mg/m 2 to 5 mg/m 2 in terms of the amount of metal chromium film.
The amount may be selected within the range of 1 g/m 2 , preferably 5 mg/m 2 to 100 mg/m 2 , and if it deviates from this range, the processing performance of the resulting coated board tends to deteriorate.
Among the above coating methods, roll coating is suitable for galvanized steel, iron, and aluminum coil coating lines, and provides a thin and uniform base film without color unevenness. The above drying conditions may be such as to evaporate the moisture in the base film, and the maximum board temperature is 120℃ or less.
Preferably a temperature of 80°C to 110°C for 1 to 60 seconds is suitable for the present invention. Outside this range, unfavorable results may occur in improving the adhesion, especially the scratch resistance, of the coated film after painting. The formed film does not contain surfactants or other substances mixed into the emulsion in the treatment solution, has extremely good corrosion resistance and moisture resistance after painting, and also significantly improves paint adhesion such as processability and scratchability. . In this way, when the treatment composition of the present invention is used for metal surface treatment, it does not require maintenance of the treatment solution, so it is only necessary to periodically replenish the treatment solution of the same composition, and uniform coating can be achieved continuously. It is easy to carry out, and a desired base film can be formed by drying. Further, there is no need for washing with water after application of the treatment liquid and post-treatment steps, making it possible to shorten the process, and also eliminating the need for equipment for treating contaminated wastewater. The formed film exhibits the above-mentioned good properties, and is particularly excellent in process resistance and scratch resistance, making it extremely useful for surface treatment of metals. It is also a feature of the composition of the present invention that it exhibits a much more remarkable effect than conventional compositions, particularly in terms of storage stability of the treatment source solution and processability at low temperatures. The present invention will be explained below with reference to Examples, Reference Examples, and Comparative Examples. In the example sentences, "parts" and "%" mean "parts by weight" and "% by weight," respectively. Reference Example of Emulsion Synthesis 1 (High Tg Emulsion EM No. 1) In a flask equipped with a stirrer, reflux condenser, thermometer and two dropping funnels, add 150 parts of deionized water and 2-hydroxy acrylic acid and methacrylic acid. A water-soluble copolymer obtained by copolymerizing with ethyl at a weight ratio of 8:2 (25% aqueous solution, molecular weight MW =
66,000) and raise the temperature to 80-85°C while stirring. Then 50 parts of methyl methacrylate, 30 parts of styrene
10 parts of 2-hydroxyethyl methacrylate and 10 parts of n-butyl methacrylate from one funnel, and a catalyst solution of 2 parts of ammonium persulfate and 50 parts of deionized water from the other funnel. Drop simultaneously over 3 hours. After dropping, heat at 80℃ to further complete the polymerization reaction.
Aging is performed at ~85°C for about 2 hours. The resulting aqueous polymer was a uniform emulsion with a solid content of 30.1%, a pH of 1.6, a particle size of 0.2μ, and a Tg of 89°C. Reference Example 2 (Emulsion EM No. 2 containing acrylonitrile and high Tg) Monomer mixture is 50 parts of methyl methacrylate, 25 parts of styrene, and 10 parts of 2-hydroxyethyl methacrylate.
Emulsion polymerization was carried out in the same manner as in Reference Example 1, except that 10 parts of n-butyl methacrylate and 5 parts of acrylonitrile were used. The obtained aqueous polymer was a uniform and stable emulsion with solid content of 30.3%, pH of 1.6, particle size of 0.2μ, and Tg point of 89°C. Reference Example 3 (Comparative emulsion EM No. 3 with low Tg) All procedures were carried out in the same manner as in Reference Example 1 except that the monomer mixture consisted of 75 parts of ethyl acrylate, 15 parts of sterine, and 10 parts of 2-hydroxyethyl methacrylate. Emulsion polymerization was carried out. The resulting aqueous polymer had a solid content of 30.2% and a pH of
1.6, a particle size of 0.2μ, and a uniform and stable emulsion with a Tg of -2°C. Example Preparation of treatment liquid Add 37% formalin to 29.6 parts of the emulsion EM No. 1 obtained in Reference Example 1 (solid content 30.1%, particle size 0.2μ, Tg 89°C) and a 17% aqueous solution of chromic anhydride to prepare a hexavalent mixture. 33.6 parts of chromium aqueous solution obtained by reducing 40% of chromium to trivalent chromium [metallic chromium content = 33.6×
A processing composition stock solution obtained by stirring and mixing 0.17×(Cr/CrO 3 coefficient 0.52)] and 36.8 parts of deionized water at room temperature was diluted 5 times with deionized water to prepare a processing solution. The weight ratio of emulsion solids to metallic chromium was 3:1. Metal surface treatment and painting Regular galvanized steel plate (zero spangle plate, with skin pass) that is prone to cracks when folded. Degreased and cleaned with a commercially available alkaline degreaser (manufactured by Nippon Paint Co., Ltd., trade name: Ridrin 155), washed with water, and dried. The above treatment solution was applied to the surface of the object using a #3 bar at a coating amount of metallic chromium of 30 mg/m 2 , and then dried with hot air at 70° C. to obtain a uniform base film. Next, the surface-treated spangle plate as described above was coated with Nippon Paint Co., Ltd.'s product name "Super Rack DIF P-75 Primer" as an undercoat to a dry film thickness of 3 μm.
Baked to reach a plate temperature of 204°C in 50 seconds, then applied topcoat paint manufactured by Nippon Paint Co., Ltd. under the trade name ``Super Lux DIF F-50 Red Rust Color'' to a dry film thickness of 11μ. , reached plate temperature in 50 seconds
Baked to 204℃. Table 1 shows the test results for the treatment agent stock solution composition and the obtained coated board. Example 2 Emulsion EM No. 2 obtained in Reference Example 2 was
A treatment composition stock solution was prepared in the same manner as in Example 1 from 29.4 parts of the chromium aqueous solution described in Example 1 and 37.0 parts of deionized water, and diluted 5 times with deionized water to prepare a treatment solution. Then, in the same manner as in Example 1, this was applied to a zero spangle board to form a base film, which was then painted with an undercoat and a topcoat. However, the amount of treatment liquid applied when forming the base film is 30mg/metal chromium.
I set it to m2 . The test results were as shown in Table 1. Comparative Example 1 The same method as in Example 1 was carried out except that 29.5 parts of the emulsion (low Tg) obtained in Reference Example 3 was used, and the test results are shown in Table 1. In addition, in Table 1 below, the stability of the stock solution was evaluated by visually observing the condition of the stock solution after keeping the processing composition stock solution in a sealed polyethylene container at 20°C for one month. Cases are indicated by ◯, and cases where gelled substances are generated are indicated by ×. OT folding processability was evaluated on a 10-point scale from 10 points (no abnormality) to 1 point (full peeling) after adhering the folded surface with adhesive tape and peeling it off.

【表】 実施例3〜7および比較例2〜6 エマルシヨンとして参考例1〜3で得られたも
のを実施例3、4および比較例2に各々用い、ま
た参考例1で得られたものを実施例5〜7および
比較例3〜6に各々用い、下記第2表の処方によ
り実施例1と同様方法で(但しシリカを加える例
ではアエロジル300(日本アエロジル社製商品名)
の10%分散液を添加し)処理組成物原液を作り、
第2表記載の希釈倍率に脱イオン水を加えて各処
理液を調整した。 折りまげ時クラツクの入り難い溶融亜鉛メツキ
鋼板(レギユラースパングル、スキンパスなし)
を金属素材として用い、実施例1と同様上記処理
液で下地皮膜を作り、下塗塗料「スーパーラツク
DIF P−75プライマー」と上塗塗料「スーパー
ラツクDIF F−50赤さび色」を塗装し、OT折り
まげ試験(20℃)に供した。またこれとは別に上
記下地皮膜形成後、日本ペイント社製商品名「ス
ーパーラツクDIF F−15ベージユ色」を乾燥膜
厚11μに塗布し、50秒で到達板温が210℃になる
ように焼付けた1C/1B(ワンコート・ワンベー
ク)のものについて下記のコインスクラツチテス
トを実施した。 コインスクラツチ性: 円周に刻みのない10円硬貨を塗面をスクラツチ
し、5点(優)〜1点(不良)の5点法で評
価。 原液組成、処理液、処理、性能について、それ
ぞれ下記第2表に示す。尚、表中、原液安定性に
関し、記号△は増粘の認められたことを意味す
る。
[Table] Examples 3 to 7 and Comparative Examples 2 to 6 The emulsions obtained in Reference Examples 1 to 3 were used in Examples 3 and 4 and Comparative Example 2, and the emulsions obtained in Reference Example 1 were used as emulsions. They were used in Examples 5 to 7 and Comparative Examples 3 to 6, respectively, in the same manner as in Example 1 according to the formulations shown in Table 2 below (however, in the case of adding silica, Aerosil 300 (trade name manufactured by Nippon Aerosil Co., Ltd.) was used.
(adding a 10% dispersion of) to make a treatment composition stock solution,
Each treatment solution was prepared by adding deionized water to the dilution ratio shown in Table 2. Hot-dip galvanized steel plate that is difficult to crack when folded (regular spangle, no skin pass)
was used as the metal material, a base film was made with the above treatment liquid in the same manner as in Example 1, and a base coat was applied with the base coat "Super Lak".
DIF P-75 Primer'' and top coat ``Super Lux DIF F-50 Red Rust Color'' were applied and subjected to an OT folding test (20°C). Separately, after forming the above base film, apply Nippon Paint Co., Ltd.'s product name "Super Rack DIF F-15 Beige Color" to a dry film thickness of 11μ, and bake to reach a board temperature of 210℃ in 50 seconds. The following coin scratch test was conducted on 1C/1B (one coat, one bake) products. Coin scratchability: Scratch the coated surface of a 10 yen coin with no notches on the circumference and evaluate it on a 5-point scale from 5 points (excellent) to 1 point (poor). The composition of the stock solution, treatment solution, treatment, and performance are shown in Table 2 below. In the table, regarding the stability of the stock solution, the symbol △ means that thickening was observed.

【表】【table】

【表】 参考例 4 (Tgが98℃のエマルシヨン EMNo.4) 単量体混合物がメタクリル酸メイル60部、スチ
レン30部、メタクリル酸2−ヒドロキシエチル10
部からなる事以外は全て参考例1と同様にして乳
化重合した。得られた水性重合体は固形分30.0
%、PH1.6、粒0.3μ、Tg98℃の均一安定なエマル
シヨンであつた。 参考例 5 (特公昭56−39393実施例1使用のエマルシヨ
ンEM No.5) 単量体混合物をメタクリル酸メチル35部、スチ
レン15部、メタクリル酸2−ヒドキシエチル10部
およびアクリル酸n−ブチル40部にし、60℃〜65
℃で滴下時間を8時間、熟成を60℃〜65℃で2時
間にした以外は参考例1と同様に乳化重合した。
得られた水性重合体は固形分30.1%、PH1.6、粒
径0.1μ、Tg15℃の均一エマルシヨンであつた。 実施例8および比較例7 参考例4および5のエマルシヨンを用い下記処
方で実施例1と同様に処理液を作り、実施例1と
同様、金属表面処理、下塗および上塗塗装を行
い、性能を評価し、下記の結果を得た。 実施例8 比較例7 Tg(℃) 98 15 粒径(μ) 0.3 0.1 固形分(%) 30.3 30.1 配合率 19.5 8.1 CrO3(%) 17 17 還元率(%) 40 50 配合率 22.2 7.4 SiO2(%) 10 10 配合率 10 20 脱イオン水(部) 48.2 64.5 EM/Cr比 3 3.8 SiO2/Cr比 0.5 3.2 希釈率 ×3.3N.V. 3.2% ×2.5N.V. 2.3% 3.2% 2.3% Cr塗布量 30 33 安定性 ○ ○ 20℃ OT 7 5 コインスクラツチ 3.5 2 本発明組成物は耐食性、耐水性等に優れた皮膜
を与えるだけでなく貯蔵安定性にすぐれ、耐スク
ラツチ性、折りまげ加工性に優れた処理皮膜を与
えることが容易に理解されよう。
[Table] Reference example 4 (Emulsion EM No. 4 with Tg of 98°C) Monomer mixture is 60 parts of male methacrylate, 30 parts of styrene, and 10 parts of 2-hydroxyethyl methacrylate.
Emulsion polymerization was carried out in the same manner as in Reference Example 1 except that the emulsion polymerization was performed in the same manner as in Reference Example 1. The resulting aqueous polymer has a solid content of 30.0
%, pH 1.6, grain size 0.3μ, and Tg 98°C, it was a uniform and stable emulsion. Reference Example 5 (Emulsion EM No. 5 used in Example 1 of Japanese Patent Publication No. 56-39393) A monomer mixture was prepared by adding 35 parts of methyl methacrylate, 15 parts of styrene, 10 parts of 2-hydroxyethyl methacrylate, and 40 parts of n-butyl acrylate. to 60℃~65
Emulsion polymerization was carried out in the same manner as in Reference Example 1, except that the dropwise addition time was 8 hours at 60°C to 65°C, and the aging was 2 hours at 60°C to 65°C.
The obtained aqueous polymer was a homogeneous emulsion with solid content of 30.1%, pH of 1.6, particle size of 0.1μ, and Tg of 15°C. Example 8 and Comparative Example 7 Using the emulsions of Reference Examples 4 and 5, a treatment solution was prepared in the same manner as in Example 1 with the following formulation, and the metal surface treatment, undercoat and topcoat were performed in the same manner as in Example 1, and the performance was evaluated. The following results were obtained. Example 8 Comparative Example 7 Tg (℃) 98 15 Particle size (μ) 0.3 0.1 Solid content (%) 30.3 30.1 Mixing ratio 19.5 8.1 CrO 3 (%) 17 17 Reduction rate (%) 40 50 Mixing ratio 22.2 7.4 SiO 2 (%) 10 10 Mixing ratio 10 20 Deionized water (parts) 48.2 64.5 EM/Cr ratio 3 3.8 SiO 2 /Cr ratio 0.5 3.2 Dilution rate ×3.3NV 3.2% ×2.5NV 2.3% 3.2% 2.3% Cr coating amount 30 33 Stability ○ ○ 20℃ OT 7 5 Coin Scratch 3.5 2 The composition of the present invention not only provides a film with excellent corrosion resistance and water resistance, but also has excellent storage stability, scratch resistance, and folding processability. It will be readily understood that this process provides a treated coating.

Claims (1)

【特許請求の範囲】 1 ポリアクリル酸および/またはアクリル酸と
メタクリル酸、アクリルアミド類、メタクリルア
ミド類および一般式 (式中Aは水素原子またはメチル基、RはC2
C4の置換もしくは非置換アルキレン基、および
Xは酸素原子、リン原子および硫黄原子の少なく
とも1個を有する官能基を表す)で示される親水
性モノマーの群から選ばれた少なくとも1種との
コポリマーを乳化剤として、α,β−モノエチレ
ン系不飽和単量体を、但し該単量体100重量部に
対し上記乳化剤を固形分で5〜100重量部の割合
で使用し、乳化重合させて得られる、粒径が0.1
〜3μの範囲内で、且つ前記α,β−モノエチレ
ン系不飽和単量体の選択によりガラス転移温度を
80℃〜110℃の範囲内とすることにより得られる
硬い重合体粒子のエマルシヨンと、全クロム量中
の30〜50重量%が3価クロムである水溶性クロム
化合物を主成分とし、エマルシヨン固形分と金属
クロムの重量割合が2:1〜5:1であることを
特徴とする折りまげ加工性と耐スクラツチ性に優
れた耐食性金属表面処理用組成物。 2 水溶性クロム化合物中の3価クロムの含有率
が全クロム量中の35〜45重量%である特許請求の
範囲第1項記載の組成物。 3 エマルシヨン固形分と金属クロムとの重量割
合が3:1である特許請求の範囲第1項〜第2項
のいずれかに記載の組成物。
[Claims] 1. Polyacrylic acid and/or acrylic acid and methacrylic acid, acrylamides, methacrylamides, and general formula (In the formula, A is a hydrogen atom or a methyl group, R is C 2 ~
A copolymer with at least one hydrophilic monomer selected from the group of C4 substituted or unsubstituted alkylene group, and X representing a functional group having at least one of an oxygen atom, a phosphorus atom, and a sulfur atom. is used as an emulsifier, and an α,β-monoethylenically unsaturated monomer is used, provided that the emulsifier is used at a solid content of 5 to 100 parts by weight per 100 parts by weight of the monomer, and obtained by emulsion polymerization. particle size of 0.1
The glass transition temperature can be adjusted within the range of ~3μ and by selecting the α,β-monoethylenically unsaturated monomer.
The emulsion solid content is mainly composed of an emulsion of hard polymer particles obtained by heating the temperature within the range of 80℃ to 110℃ and a water-soluble chromium compound in which 30 to 50% by weight of the total chromium is trivalent chromium. 1. A corrosion-resistant metal surface treatment composition having excellent folding workability and scratch resistance, characterized in that the weight ratio of chromium and metal chromium is from 2:1 to 5:1. 2. The composition according to claim 1, wherein the content of trivalent chromium in the water-soluble chromium compound is 35 to 45% by weight based on the total amount of chromium. 3. The composition according to any one of claims 1 to 2, wherein the weight ratio of emulsion solid content to metal chromium is 3:1.
JP9266382A 1982-05-31 1982-05-31 Corrosion-resistant metal surface treating composition having excellent bending processability and scratching resistance Granted JPS58213064A (en)

Priority Applications (5)

Application Number Priority Date Filing Date Title
JP9266382A JPS58213064A (en) 1982-05-31 1982-05-31 Corrosion-resistant metal surface treating composition having excellent bending processability and scratching resistance
FR8309020A FR2527624B1 (en) 1982-05-31 1983-05-31 COMPOSITION BASED ON POLYMERS AND CHROMIUM COMPOUNDS, FOR THE PRE-TREATMENT OF METAL SURFACES BEFORE THE APPLICATION OF PAINT
DE3319737A DE3319737C2 (en) 1982-05-31 1983-05-31 Anti-corrosive agent for the pretreatment of metal surfaces
GB08314987A GB2124241B (en) 1982-05-31 1983-05-31 Metal surface pretreating composition
US06/731,951 US4705821A (en) 1982-05-31 1985-05-08 Anticorrosive metal surface treating composition

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP9266382A JPS58213064A (en) 1982-05-31 1982-05-31 Corrosion-resistant metal surface treating composition having excellent bending processability and scratching resistance

Related Child Applications (1)

Application Number Title Priority Date Filing Date
JP29855391A Division JPH0662895B2 (en) 1991-08-27 1991-08-27 Corrosion-resistant metal surface treatment composition with excellent foldability and scratch resistance

Publications (2)

Publication Number Publication Date
JPS58213064A JPS58213064A (en) 1983-12-10
JPH0529661B2 true JPH0529661B2 (en) 1993-05-06

Family

ID=14060710

Family Applications (1)

Application Number Title Priority Date Filing Date
JP9266382A Granted JPS58213064A (en) 1982-05-31 1982-05-31 Corrosion-resistant metal surface treating composition having excellent bending processability and scratching resistance

Country Status (1)

Country Link
JP (1) JPS58213064A (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
ID27370A (en) * 1998-06-01 2001-04-05 Nihon Parkerizing MATERIALS OF WATER CHEMICALS USED FOR METAL SURFACE TREATMENT

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5345333A (en) * 1976-10-06 1978-04-24 Dainippon Ink & Chem Inc Resin compositions for powder coating
JPS5349029A (en) * 1977-07-30 1978-05-04 Nippon Paint Co Ltd Method of treating
JPS5524506A (en) * 1978-08-09 1980-02-21 Teijin Ltd Selectively permeable cellulose ester film and manufacture thereof
JPS5540635A (en) * 1978-09-19 1980-03-22 Seishin Seiyaku Kk Remedy for cardiac insufficiency
JPS56393A (en) * 1979-06-14 1981-01-06 Katayama Chemical Works Co Prevention of pitch obstacle

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5345333A (en) * 1976-10-06 1978-04-24 Dainippon Ink & Chem Inc Resin compositions for powder coating
JPS5349029A (en) * 1977-07-30 1978-05-04 Nippon Paint Co Ltd Method of treating
JPS5524506A (en) * 1978-08-09 1980-02-21 Teijin Ltd Selectively permeable cellulose ester film and manufacture thereof
JPS5540635A (en) * 1978-09-19 1980-03-22 Seishin Seiyaku Kk Remedy for cardiac insufficiency
JPS56393A (en) * 1979-06-14 1981-01-06 Katayama Chemical Works Co Prevention of pitch obstacle

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