JPH05274977A - Manufacture of electromagnetic device - Google Patents

Manufacture of electromagnetic device

Info

Publication number
JPH05274977A
JPH05274977A JP6886792A JP6886792A JPH05274977A JP H05274977 A JPH05274977 A JP H05274977A JP 6886792 A JP6886792 A JP 6886792A JP 6886792 A JP6886792 A JP 6886792A JP H05274977 A JPH05274977 A JP H05274977A
Authority
JP
Japan
Prior art keywords
iron core
yoke
welding
magnetic pole
loose fitting
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP6886792A
Other languages
Japanese (ja)
Other versions
JP2710727B2 (en
Inventor
Masao Kubo
雅男 久保
Norikimi Kaji
紀公 梶
Yasuhiro Nara
康弘 奈良
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Panasonic Electric Works Co Ltd
Original Assignee
Matsushita Electric Works Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Matsushita Electric Works Ltd filed Critical Matsushita Electric Works Ltd
Priority to JP4068867A priority Critical patent/JP2710727B2/en
Publication of JPH05274977A publication Critical patent/JPH05274977A/en
Application granted granted Critical
Publication of JP2710727B2 publication Critical patent/JP2710727B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H11/00Apparatus or processes specially adapted for the manufacture of electric switches
    • H01H2011/0087Welding switch parts by use of a laser beam

Landscapes

  • Electromagnets (AREA)

Abstract

PURPOSE:To reduce the influence of distortion due to welding so as to stabilize the magnetic efficiency and increase the dimensional accuracy of an electromagnet device by loosely fitting an iron core into a yoke, temporarily fixing them using laser beams, and continuously welding them. CONSTITUTION:An L-shaped iron core 1 around which a coil 2 is wound is loosely fitted at one side 1a into the loose fit hole 7 of a yoke 4 and is partially welded by laser beams at two portions so that the iron core 1 is temporarily secured to the yoke 4. Then the yoke 4 and the iron core 1 are welded continuously by laser beams, and are thereby magnetically coupled to each other in such a manner that one of the pieces of the iron core 1 is parallel to the magnetic pole face of the yoke. The above method of temporarily securing the iron core to the yoke reduces the influence of distortion due to welding and provides an electromagnet device of stabilized magnetic efficiency and increased dimensional accuracy.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、小型リレーに用いる電
磁石装置の製造方法に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for manufacturing an electromagnet device used for a small relay.

【0002】[0002]

【従来の技術】従来、小型リレーに用いるこの種の電磁
石装置(特願平3−93824号)は、図6に示すよう
に、磁性材料で形成される鉄心1と、励磁コイル2と、
ヨーク4とで構成され、L字型の鉄心1の一片1aは励
磁コイル2が巻装されたコイルボビン3に挿入されてい
る。板状の磁性材料からなるヨーク4は鉄心1の他片1
bと平行であって、一片1aとは垂直方向に配置される
ものであり、ヨーク4の上部には鉄心1の一片1aが挿
通される孔7が穿設されている。この孔7に鉄心1の一
片1aを挿通してかしめ接合され、鉄心1とヨークとが
磁気結合される。なお、鉄心1の一片1aを孔7に圧入
接合するものもあった。
2. Description of the Related Art Conventionally, an electromagnet device of this type used in a small relay (Japanese Patent Application No. 3-93824) has an iron core 1 made of a magnetic material, an exciting coil 2 and an
One piece 1a of the L-shaped iron core 1 configured with the yoke 4 is inserted into the coil bobbin 3 around which the exciting coil 2 is wound. The yoke 4 made of a plate-shaped magnetic material is the other piece 1 of the iron core 1.
The piece 1a is parallel to b and is arranged in the vertical direction, and a hole 7 through which the piece 1a of the iron core 1 is inserted is formed in the upper portion of the yoke 4. The piece 1a of the iron core 1 is inserted into the hole 7 and caulked and joined, and the iron core 1 and the yoke are magnetically coupled. In some cases, the piece 1a of the iron core 1 is press-fitted and joined to the hole 7.

【0003】ヨーク4の下部からは、鉄心1の一片1a
と平行であって他片1b側に突出するように磁極部8が
形成されている。また、磁性材料からなるL字型のアマ
チュア5は、一片5aを鉄心1の他片1b側に回動自在
に枢支される支点部9としており、他片5aを磁極部1
0としてヨーク4の磁極部8に吸引自在としている。上
記鉄心1、コイル2、ヨーク4およびアマチュア5など
で形成される電磁石本体は、コイル2の巻装幅内に鉄心
1、ヨーク4およびアマチュア5が配設されたスリムタ
イプとなっている。
From the bottom of the yoke 4, a piece 1a of the iron core 1 is formed.
The magnetic pole portion 8 is formed so as to be parallel to and project toward the other piece 1b. Further, the L-shaped armature 5 made of a magnetic material has one piece 5a as a fulcrum portion 9 rotatably supported on the other piece 1b side of the iron core 1 and the other piece 5a.
It is set to 0 and can be attracted to the magnetic pole portion 8 of the yoke 4. The electromagnet body formed of the iron core 1, the coil 2, the yoke 4, the armature 5 and the like is a slim type in which the iron core 1, the yoke 4 and the armature 5 are arranged within the winding width of the coil 2.

【0004】図7は上述の電磁石装置を用いた小型リレ
ーの分解斜視図を示すもので、アマチュア5には筒状の
カード21が装着され、ベース22上に回転自在に配置
される。ベース22には略L字型の固定端子板23が設
けられ、端部の内側には固定接点24が固着してある。
また、ベース22には端子板25が設けられ、この端子
板25の上部に固定接点24と相対する可動接点27を
有する接点板26が設けられており、固定端子板23、
固定接点24、端子板25、接点板26、可動接点27
などで接点部が形成されている。図中、6はコイル端
子、28はL字型の絶縁板である。
FIG. 7 is an exploded perspective view of a small relay using the above-mentioned electromagnet device. A cylindrical card 21 is mounted on the armature 5 and is rotatably arranged on a base 22. A substantially L-shaped fixed terminal plate 23 is provided on the base 22, and a fixed contact 24 is fixed inside the end portion.
A terminal plate 25 is provided on the base 22, and a contact plate 26 having a movable contact 27 facing the fixed contact 24 is provided on the terminal plate 25. The fixed terminal plate 23,
Fixed contact 24, terminal plate 25, contact plate 26, movable contact 27
And so on to form a contact portion. In the figure, 6 is a coil terminal and 28 is an L-shaped insulating plate.

【0005】[0005]

【発明が解決しようとする課題】しかしながら、このよ
うな従来例において、鉄心1とヨーク4とがかしめ接合
あるいは圧入接合されており、鉄心1とヨーク4の接触
面積が小さく、しかも接触部分が不安定であるので、磁
気効率が悪くなって所定の吸引力が得られなくなる場合
があるという問題があった。また、かしめ接合する場合
において、かしめ変形により寸法管理が難しく組立性も
良くないという問題がある上、かしめ変形を抑えるため
に鉄心1のヨーク4へのはめ込み公差を大きくとれない
ため、自動組立が難しくなるという問題があった。
However, in such a conventional example, the iron core 1 and the yoke 4 are caulked or press-fitted to each other, so that the contact area between the iron core 1 and the yoke 4 is small and the contact portion is not formed. Since it is stable, there is a problem that the magnetic attraction may be deteriorated and a predetermined suction force may not be obtained. Further, in the case of caulking, there is a problem that dimensional control is difficult due to caulking deformation and the assemblability is not good, and since the fitting tolerance of the iron core 1 to the yoke 4 cannot be made large in order to suppress caulking deformation, automatic assembly is not possible. There was the problem of becoming difficult.

【0006】本発明は上記の点に鑑みて為されたもので
あり、その目的とするところは、磁気効率の安定化およ
び寸法精度の向上が図れ、自動組立も容易に行える電磁
石装置の製造方法を提供することにある。
The present invention has been made in view of the above points, and it is an object of the present invention to provide a method of manufacturing an electromagnet device, which can stabilize magnetic efficiency, improve dimensional accuracy, and easily perform automatic assembly. To provide.

【0007】[0007]

【課題を解決するための手段】本発明の電磁石装置の製
造方法は、コイルを巻装したL字型の鉄心の一片の先端
をヨークの遊嵌孔に遊嵌する遊嵌工程と、遊嵌部の任意
の場所にレーザーにて部分溶接し鉄心とヨークとを仮保
持する仮止め工程と、レーザーにて遊嵌部全体を連続溶
接して鉄心とヨークとを接合する連続溶接工程とを具備
し、L字型の鉄心と折り曲げ形成してなる磁極面をもつ
ヨークとを、鉄心の一片とヨークの磁極面が平行となる
ように磁気結合させるようにしたものである。
A method of manufacturing an electromagnet device according to the present invention comprises a loose fitting step of loosely fitting a tip of a piece of an L-shaped iron core around which a coil is wound into a loose fitting hole of a yoke, and a loose fitting. Partial welding with laser to temporarily hold the iron core and yoke at any place of the part, and continuous welding process to join the iron core and yoke by continuously welding the entire loose fitting part with laser Then, the L-shaped iron core and the yoke having the magnetic pole surface formed by bending are magnetically coupled so that one piece of the iron core and the magnetic pole surface of the yoke are parallel to each other.

【0008】[0008]

【作用】本発明は、コイルを巻装したL字型の鉄心の一
片の先端をヨークの遊嵌孔に遊嵌し、遊嵌部の任意の場
所にレーザーにて部分溶接して鉄心とヨークとを仮保持
し、レーザーにて遊嵌部全体を連続溶接して鉄心とヨー
クとを接合するようにしており、遊嵌部全体にわたって
確実に磁気結合され磁気効率の安定化が図れるととも
に、仮止め工程を設けることにより、溶接歪による影響
を軽減することができ寸法精度の向上が図れる。また、
鉄心をヨークの遊嵌孔に遊嵌するようになっており、は
めこみ公差を大きくすることができるので、自動組立も
容易に行えることになる。
According to the present invention, the tip of one piece of the L-shaped iron core around which the coil is wound is loosely fitted in the free fitting hole of the yoke, and the iron core and the yoke are partially welded to the free fitting portion by a laser. Is temporarily held and the entire loose fitting portion is continuously welded by a laser to join the iron core and the yoke, and magnetic coupling is reliably performed over the entire loose fitting portion to stabilize the magnetic efficiency. By providing the stopping step, the influence of welding distortion can be reduced and the dimensional accuracy can be improved. Also,
Since the iron core is loosely fitted in the loose fitting hole of the yoke and the fitting tolerance can be increased, automatic assembly can be easily performed.

【0009】また、磁極面と平行な面が磁極面と交差す
る少なくとも2箇所を部分溶接し、鉄心とヨークとを仮
保持するようにすれば、部分溶接時における鉄心の歪、
回転が防止でき、寸法精度をより向上させることができ
る。
Further, if at least two points where the surface parallel to the magnetic pole surface intersects the magnetic pole surface are partially welded to temporarily hold the iron core and the yoke, distortion of the iron core during partial welding,
Rotation can be prevented, and dimensional accuracy can be further improved.

【0010】[0010]

【実施例】図1ないし図3は本発明一実施例の工程を示
すもので、コイル2を巻装したL字型の鉄心1の一片1
aの先端をヨーク4の遊嵌孔7に遊嵌する遊嵌工程(図
1)と、遊嵌部の任意の場所にレーザーにて部分溶接し
鉄心1とヨーク4とを仮保持する仮止め工程(図2)
と、レーザーにて遊嵌部全体を連続溶接して鉄心1とヨ
ーク4とを接合する連続溶接工程(図3)とを具備し、
L字型の鉄心1と折り曲げ形成してなる磁極面をもつヨ
ーク4とを、鉄心1の一片1aとヨーク4の磁極面が平
行となるように磁気結合させるようにしたものである。
なお、レーザー光PとしてはYAGレーザーを用いてい
る。
1 to 3 show the steps of an embodiment of the present invention. One piece 1 of an L-shaped iron core 1 around which a coil 2 is wound.
A loose fitting step (FIG. 1) of loosely fitting the tip of a into the loose fitting hole 7 of the yoke 4 and a temporary fixing for temporarily holding the iron core 1 and the yoke 4 by laser partial welding at an arbitrary place of the loose fitting portion. Process (Figure 2)
And a continuous welding step (FIG. 3) of joining the iron core 1 and the yoke 4 by continuously welding the entire loose fitting portion with a laser,
The L-shaped iron core 1 and the yoke 4 having a bent magnetic pole surface are magnetically coupled so that the piece 1a of the iron core 1 and the magnetic pole surface of the yoke 4 are parallel to each other.
A YAG laser is used as the laser light P.

【0011】いま、L字型の鉄心1の一片1aの先端
は、図1に示すように、ヨーク4の遊嵌孔7に遊嵌さ
れ、図2に示すように、遊嵌部の任意の場所A,B,
C,Dにレーザーにて部分溶接して鉄心1とヨーク4と
が仮保持される。次に、図3に示すように、レーザーに
て遊嵌部全体を連続溶接して鉄心1とヨーク4とが接合
され、遊嵌部全体にわたって確実に磁気結合される。し
たがって、磁気効率の安定化が図れ、吸引力の安定化が
図れる。
Now, the tip of one piece 1a of the L-shaped iron core 1 is loosely fitted in the loose fitting hole 7 of the yoke 4 as shown in FIG. 1, and as shown in FIG. Places A, B,
The iron core 1 and the yoke 4 are temporarily held by partial welding to C and D with a laser. Next, as shown in FIG. 3, the entire loose fitting portion is continuously welded by a laser to join the iron core 1 and the yoke 4, and the entire loose fitting portion is securely magnetically coupled. Therefore, the magnetic efficiency can be stabilized and the attractive force can be stabilized.

【0012】また、仮止め工程を設けることにより、溶
接歪による影響を軽減することができ寸法精度の向上が
図れる。すなわち、磁気特性を安定化させるためには、
図4に示すように、アマチュア5の磁極面と、ヨーク4
の磁極面との間の隙間g,dを100ミクロン以下程度
に管理する必要があり、溶接歪を考慮すると、冶具固定
だけでは寸法管理は困難であるが、部分溶接によって仮
止めを行うことにより溶接歪によるg,dの寸法精度が
悪くなるのを防止できることになる。なお、溶接歪は、
シーム溶接の回転方向に起因する寸法ばらつき(回転方
向による傾向)であり、この溶接歪による影響を除去す
る必要がある。
Further, by providing the temporary fixing step, the influence of welding distortion can be reduced and the dimensional accuracy can be improved. That is, in order to stabilize the magnetic characteristics,
As shown in FIG. 4, the magnetic pole surface of the amateur 5 and the yoke 4
It is necessary to control the gaps g and d between the magnetic pole surface of 100 μm or less, and considering welding distortion, it is difficult to control the dimensions only by fixing the jig, but by temporarily fixing by partial welding. It is possible to prevent the dimensional accuracy of g and d from being deteriorated due to welding distortion. The welding strain is
It is a dimensional variation due to the rotation direction of seam welding (a tendency depending on the rotation direction), and it is necessary to remove the influence of this welding distortion.

【0013】さらにまた、最初の組立工程において、鉄
心1をヨーク4の遊嵌孔7に遊嵌するようになってお
り、はめこみ公差を大きくすることができる(片側で最
大50ミクロン)ので、自動組立も容易に行える。図5
は他の実施例を示すもので、磁極面と平行な面が磁極面
と交差する少なくとも2箇所E,Fを部分溶接し、鉄心
1とヨーク4とを仮保持するようにしたものであり、2
箇所E,Fの部分溶接は、1箇所づつ、あるいは2箇所
同時に行われる。
Further, in the first assembling step, the iron core 1 is loosely fitted in the loose fitting hole 7 of the yoke 4, so that the fitting tolerance can be increased (maximum 50 μm on one side). Easy to assemble. Figure 5
Shows another embodiment, in which at least two points E and F where the surface parallel to the magnetic pole surface intersects the magnetic pole surface are partially welded to temporarily hold the iron core 1 and the yoke 4. Two
Partial welding of the points E and F is performed one by one or simultaneously at two points.

【0014】ここに、本実施例のような2箇所E,Fの
部分溶接にて鉄心1とヨーク4の仮保持を行うことによ
り、仮止め工程の部分溶接時における鉄心1のX方向の
歪が抑制できるとともに、鉄心1のθ方向の回転も抑制
され、g,dの寸法精度をより向上できることになる。
Here, the iron core 1 and the yoke 4 are temporarily held by partial welding at two points E and F as in the present embodiment, so that the strain in the X direction of the iron core 1 at the time of partial welding in the temporary fixing process is performed. Can be suppressed, rotation of the iron core 1 in the θ direction is also suppressed, and the dimensional accuracy of g and d can be further improved.

【0015】[0015]

【発明の効果】本発明は上述のように、コイルを巻装し
たL字型の鉄心の一片の先端をヨークの遊嵌孔に遊嵌
し、遊嵌部の任意の場所にレーザーにて部分溶接して鉄
心とヨークとを仮保持し、レーザーにて遊嵌部全体を連
続溶接して鉄心とヨークとを接合するようにしており、
遊嵌部全体にわたって確実に磁気結合され磁気効率の安
定化が図れるとともに、仮止め工程を設けることによ
り、溶接歪による影響を軽減することができ寸法精度の
向上が図れる。また、鉄心をヨークの遊嵌孔に遊嵌する
ようになっており、はめこみ公差を大きくすることがで
きるので、自動組立も容易に行えるという効果がある。
As described above, according to the present invention, the tip of one piece of the L-shaped iron core around which the coil is wound is loosely fitted in the loose fitting hole of the yoke, and the portion is loosened by the laser at an arbitrary position of the loose fitting portion. The iron core and the yoke are temporarily held by welding, and the entire loose fitting portion is continuously welded by a laser so that the iron core and the yoke are joined.
The loose fitting portion is surely magnetically coupled to stabilize the magnetic efficiency, and by providing the temporary fixing step, the influence of welding distortion can be reduced and the dimensional accuracy can be improved. Further, since the iron core is loosely fitted in the loose fitting hole of the yoke and the fitting tolerance can be increased, automatic assembly can be easily performed.

【0016】また、磁極面と平行な面が磁極面と交差す
る少なくとも2箇所を部分溶接し、鉄心とヨークとを仮
保持するようにすれば、部分溶接時における鉄心の歪、
回転が防止でき、寸法精度をより向上させることができ
るという効果がある。
Further, if at least two points where the surface parallel to the magnetic pole surface intersects the magnetic pole surface are partially welded to temporarily hold the iron core and the yoke, distortion of the iron core during partial welding,
There is an effect that rotation can be prevented and dimensional accuracy can be further improved.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明一実施例の遊嵌工程を示す図である。FIG. 1 is a diagram showing a loose fitting process according to an embodiment of the present invention.

【図2】同上の仮止め工程を示す図である。FIG. 2 is a diagram showing a temporary fixing step of the same.

【図3】同上の連続溶接工程を示す図である。FIG. 3 is a diagram showing a continuous welding process of the same.

【図4】同上の寸法精度の説明図である。FIG. 4 is an explanatory diagram of dimensional accuracy of the above.

【図5】他の実施例の仮止め工程を示す図である。FIG. 5 is a diagram showing a temporary fixing process of another embodiment.

【図6】従来例の分解斜視図である。FIG. 6 is an exploded perspective view of a conventional example.

【図7】小型リレーの分解斜視図である。FIG. 7 is an exploded perspective view of a small relay.

【符号の説明】[Explanation of symbols]

1 鉄心 4 ヨーク 7 遊嵌孔 1 iron core 4 yoke 7 loose fitting hole

─────────────────────────────────────────────────────
─────────────────────────────────────────────────── ───

【手続補正書】[Procedure amendment]

【提出日】平成4年7月6日[Submission date] July 6, 1992

【手続補正1】[Procedure Amendment 1]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】特許請求の範囲[Name of item to be amended] Claims

【補正方法】変更[Correction method] Change

【補正内容】[Correction content]

【特許請求の範囲】[Claims]

【手続補正2】[Procedure Amendment 2]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】0009[Correction target item name] 0009

【補正方法】変更[Correction method] Change

【補正内容】[Correction content]

【0009】また、磁極面と平行な面が遊嵌部と交差す
る少なくとも2箇所を部分溶接し、鉄心とヨークとを仮
保持するようにすれば、部分溶接時における鉄心の歪、
回転が防止でき、寸法精度をより向上させることができ
る。
Further, if at least two points where the surface parallel to the magnetic pole surface intersects the loose fitting portion are partially welded to temporarily hold the iron core and the yoke, distortion of the iron core during partial welding,
Rotation can be prevented, and dimensional accuracy can be further improved.

【手続補正3】[Procedure 3]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】0010[Correction target item name] 0010

【補正方法】変更[Correction method] Change

【補正内容】[Correction content]

【0010】[0010]

【実施例】図1ないし図3は本発明一実施例の工程を示
すもので、コイル2を巻装したL字型の鉄心1の一片1
aの先端をヨーク4の遊嵌孔7に遊嵌する遊嵌工程(図
1)と、遊嵌部の任意の場所にレーザーにて部分溶接し
鉄心1とヨーク4とを仮保持する仮止め工程(図2)
と、レーザーにて遊嵌部全体を連続溶接して鉄心1とヨ
ーク4とを接合する連続溶接工程(図3)とを具備し、
L字型の鉄心1と折り曲げ形成してなる磁極面をもつヨ
ーク4とを、鉄心1の一片1とヨーク4の磁極面が平
行となるように磁気結合させるようにしたものである。
なお、レーザー光PとしてはYAGレーザーを用いてい
る。
1 to 3 show the steps of an embodiment of the present invention. One piece 1 of an L-shaped iron core 1 around which a coil 2 is wound.
A loose fitting step (FIG. 1) of loosely fitting the tip of a into the loose fitting hole 7 of the yoke 4 and a temporary fixing for temporarily holding the iron core 1 and the yoke 4 by laser partial welding at an arbitrary place of the loose fitting portion. Process (Figure 2)
And a continuous welding step (FIG. 3) of joining the iron core 1 and the yoke 4 by continuously welding the entire loose fitting portion with a laser,
A yoke 4 having an L-shaped core 1 and bending the formed pole face comprising the pole faces of the piece 1 b and the yoke 4 of the iron core 1 is obtained so as to magnetically coupled in parallel.
A YAG laser is used as the laser light P.

【手続補正4】[Procedure amendment 4]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】0012[Correction target item name] 0012

【補正方法】変更[Correction method] Change

【補正内容】[Correction content]

【0012】また、仮止め工程を設けることにより、溶
接歪による影響を軽減することができ寸法精度の向上が
図れる。すなわち、磁気特性を安定化させるためには、
図4に示すように、アマチュア5の磁極面と、ヨーク4
の磁極面との間の隙間g,dを100ミクロン以下程度
に管理する必要があり、溶接歪を考慮すると、冶具固定
だけでは寸法管理は困難であるが、部分溶接によって仮
止めを行うことにより溶接歪によるg,dの寸法精度が
悪くなるのを防止できることになる。なお、溶接歪は、
シーム溶接の溶接順に起因する寸法ばらつき(回転方向
による傾向)であり、この溶接歪による影響を除去する
必要がある。
Further, by providing the temporary fixing step, the influence of welding distortion can be reduced and the dimensional accuracy can be improved. That is, in order to stabilize the magnetic characteristics,
As shown in FIG. 4, the magnetic pole surface of the amateur 5 and the yoke 4
It is necessary to control the gaps g and d between the magnetic pole surface of 100 μm or less, and considering welding distortion, it is difficult to control the dimensions only by fixing the jig, but by temporarily fixing by partial welding. It is possible to prevent the dimensional accuracy of g and d from being deteriorated due to welding distortion. The welding strain is
This is a dimensional variation (a tendency depending on the rotation direction) caused by the welding order of seam welding, and it is necessary to eliminate the influence of this welding distortion.

【手続補正5】[Procedure Amendment 5]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】0013[Correction target item name] 0013

【補正方法】変更[Correction method] Change

【補正内容】[Correction content]

【0013】さらにまた、最初の組立工程において、鉄
心1をヨーク4の遊嵌孔7に遊嵌するようになってお
り、はめこみ公差を大きくすることができる(片側で最
大50ミクロン)ので、自動組立も容易に行える。図5
は他の実施例を示すもので、磁極面と平行な面が遊嵌部
と交差する少なくとも2箇所E,Fを部分溶接し、鉄心
1とヨーク4とを仮保持するようにしたものであり、2
箇所E,Fの部分溶接は、1箇所づつ、あるいは2箇所
同時に行われる。
Further, in the first assembling step, the iron core 1 is loosely fitted in the loose fitting hole 7 of the yoke 4, so that the fitting tolerance can be increased (maximum 50 μm on one side). Easy to assemble. Figure 5
Shows another embodiment, in which at least two points E and F where the plane parallel to the magnetic pole surface intersects the loose fitting portion are partially welded to temporarily hold the iron core 1 and the yoke 4. It was done, 2
Partial welding of the points E and F is performed one by one or simultaneously at two points.

【手続補正6】[Procedure Amendment 6]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】0016[Correction target item name] 0016

【補正方法】変更[Correction method] Change

【補正内容】[Correction content]

【0016】また、磁極面と平行な面が遊嵌部と交差す
る少なくとも2箇所を部分溶接し、鉄心とヨークとを仮
保持するようにすれば、部分溶接時における鉄心の歪、
回転が防止でき、寸法精度をより向上させることができ
るという効果がある。
Further, if at least two points where the surface parallel to the magnetic pole surface intersects the loose fitting portion are partially welded to temporarily hold the iron core and the yoke, distortion of the iron core during partial welding,
There is an effect that rotation can be prevented and dimensional accuracy can be further improved.

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】コイルを巻装したL字型の鉄心の一片の先
端をヨークの遊嵌孔に遊嵌する遊嵌工程と、遊嵌部の任
意の場所にレーザーにて部分溶接し鉄心とヨークとを仮
保持する仮止め工程と、レーザーにて遊嵌部全体を連続
溶接して鉄心とヨークとを接合する連続溶接工程とを具
備し、L字型の鉄心と折り曲げ形成してなる磁極面をも
つヨークとを、鉄心の一片とヨークの磁極面が平行とな
るように磁気結合させるようにしたことを特徴とする電
磁石装置の製造方法。
1. A loose fitting step of loosely fitting a tip of a piece of an L-shaped iron core around which a coil is wound into a loose fitting hole of a yoke, and an iron core partially welded to an arbitrary place of the loose fitting portion with a laser. A magnetic pole formed by provisionally holding the yoke and a continuous welding step of continuously welding the entire loose fitting portion with a laser to join the iron core and the yoke, and forming a bent shape with the L-shaped iron core. A method of manufacturing an electromagnet device, wherein a yoke having a surface is magnetically coupled so that a piece of the iron core and a magnetic pole surface of the yoke are parallel to each other.
【請求項2】磁極面と平行な面が磁極面と交差する少な
くとも2箇所を部分溶接し、鉄心とヨークとを仮保持す
るようにしたことを特徴とする請求項1記載の電磁石装
置の製造方法。
2. A manufacturing method of an electromagnet device according to claim 1, wherein at least two points where a surface parallel to the magnetic pole surface intersects the magnetic pole surface are partially welded to temporarily hold the iron core and the yoke. Method.
JP4068867A 1992-03-26 1992-03-26 Manufacturing method of electromagnet device Expired - Lifetime JP2710727B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP4068867A JP2710727B2 (en) 1992-03-26 1992-03-26 Manufacturing method of electromagnet device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP4068867A JP2710727B2 (en) 1992-03-26 1992-03-26 Manufacturing method of electromagnet device

Publications (2)

Publication Number Publication Date
JPH05274977A true JPH05274977A (en) 1993-10-22
JP2710727B2 JP2710727B2 (en) 1998-02-10

Family

ID=13386041

Family Applications (1)

Application Number Title Priority Date Filing Date
JP4068867A Expired - Lifetime JP2710727B2 (en) 1992-03-26 1992-03-26 Manufacturing method of electromagnet device

Country Status (1)

Country Link
JP (1) JP2710727B2 (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5879416A (en) * 1995-03-13 1999-03-09 Nippondenso Co., Ltd. Method of manufacturing battery having polygonal case
CN112201540A (en) * 2019-07-08 2021-01-08 G.卡梯埃技术公司 Electromechanical relay with reduced over travel dispersion and method of making the same
CN113488355A (en) * 2021-07-12 2021-10-08 厦门锐大自动化设备有限公司 Double-piece yoke iron loading mechanism of magnetic latching relay

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5879416A (en) * 1995-03-13 1999-03-09 Nippondenso Co., Ltd. Method of manufacturing battery having polygonal case
CN112201540A (en) * 2019-07-08 2021-01-08 G.卡梯埃技术公司 Electromechanical relay with reduced over travel dispersion and method of making the same
EP3764383A1 (en) 2019-07-08 2021-01-13 G. Cartier Technologies Electromechanical relay with reduced dispersion of overtravel, and method for manufacturing same
FR3098638A1 (en) * 2019-07-08 2021-01-15 G. Cartier Technologies ELECTROMECHANICAL RELAY WITH REDUCED OVERCURRENT DISPERSION, AND PROCEDURE FOR ITS REALIZATION
CN113488355A (en) * 2021-07-12 2021-10-08 厦门锐大自动化设备有限公司 Double-piece yoke iron loading mechanism of magnetic latching relay

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