JPH05263358A - Production of odor-absorbing surface skin material - Google Patents

Production of odor-absorbing surface skin material

Info

Publication number
JPH05263358A
JPH05263358A JP4058494A JP5849492A JPH05263358A JP H05263358 A JPH05263358 A JP H05263358A JP 4058494 A JP4058494 A JP 4058494A JP 5849492 A JP5849492 A JP 5849492A JP H05263358 A JPH05263358 A JP H05263358A
Authority
JP
Japan
Prior art keywords
synthetic resin
skin material
weight
resin composition
surfactant
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP4058494A
Other languages
Japanese (ja)
Other versions
JP3093859B2 (en
Inventor
Yoshio Yamada
嘉夫 山田
Osamu Araki
收 荒木
Yoshiro Umemoto
芳朗 梅本
Masahiro Sugiura
正洽 杉浦
Mitsumasa Horii
満正 堀井
Seiji Onoda
誠次 小野田
Takatoshi Sekihara
孝俊 関原
Akihiro Matsuyama
昭博 松山
Masaaki Senchi
正章 泉地
Sei Umehara
瀞 梅原
Reizaburou Tomioka
黎三郎 富岡
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
DIC Corp
Toyota Boshoku Corp
Toyota Motor Corp
Toyota Central R&D Labs Inc
Original Assignee
Toyota Boshoku Corp
Toyota Motor Corp
Toyota Central R&D Labs Inc
Dainippon Ink and Chemicals Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority to JP04058494A priority Critical patent/JP3093859B2/en
Application filed by Toyota Boshoku Corp, Toyota Motor Corp, Toyota Central R&D Labs Inc, Dainippon Ink and Chemicals Co Ltd filed Critical Toyota Boshoku Corp
Priority to EP19920112694 priority patent/EP0525671B1/en
Priority to ES92112694T priority patent/ES2077307T3/en
Priority to DE1992601414 priority patent/DE69201414T2/en
Priority to CA 2074606 priority patent/CA2074606C/en
Publication of JPH05263358A publication Critical patent/JPH05263358A/en
Priority to US08/250,865 priority patent/US5539015A/en
Priority to US08/592,232 priority patent/US5622778A/en
Application granted granted Critical
Publication of JP3093859B2 publication Critical patent/JP3093859B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Abstract

PURPOSE:To obtain a surface skin material having flame-retardancy and odor- absorbing property and suitable as an inner trim for vehicle, etc., by dispersing a synthetic resin latex, active carbon, a clay mineral and a flame-retardant in an aqueous medium in the presence of a surfactant, foaming the obtained composition and applying the foamed composition to a substrate. CONSTITUTION:A synthetic resin composition is produced by dispersing (A) a polyurethane-based synthetic resin latex (containing 100 pts. wt. of solid component), (B) 50-200 pts. wt. (in terms of total solid content) of an actin carbon and a hydrated magnesium silicate clay mineral and (C) 100-200 pts.wt. (in terms of total solid content) of a flame-retardant composed of a brominated diaryl oxide and/or a brominated arene and antimony oxide in an aqueous medium in the presence of (D) a surfactant having a weight-average molecular weight of >=150 and <10,000 and a surfactant having a weight-average molecular weight of >=10,000. The obtained dispersion is mechanically foamed by introducing air into the composition with an oaks mixer, etc., applied to the surface of a substrate at a rate of 30-200g/m<2> in terms of solid content and dried to form the objective surface skin material.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は発泡バッキング用合成樹
脂組成物に関する。特に車両のシート、ドアや天井の内
張りや床カーペットに使用され得る表皮材に車室内の悪
臭の吸臭機能を備えさせた吸臭性表皮材の製造方法に関
するものである。
TECHNICAL FIELD The present invention relates to a synthetic resin composition for foam backing. In particular, the present invention relates to a method for producing an odor absorbing skin material in which a skin material that can be used for a vehicle seat, a lining of a door or a ceiling, or a floor carpet has a function of absorbing a bad odor in a vehicle interior.

【0002】[0002]

【従来の技術】繊維素材のバッキングには、従来から合
成樹脂ラテックスを主成分とする樹脂組成物が使用され
ており、発泡バッキング処方としては、特開昭61−4
0120号公報に開示されている。一方、車両内の悪臭
を除去したり、静電気を除去する目的で高分子ラテック
スと含水珪酸マグネシウム質粘土鉱物および活性炭より
なる充填剤とを界面活性剤により水性媒体中に分散させ
た合成樹脂組成物を車両の内装表皮材に塗布する方法が
特開平2−145864号公報に開示されている。
2. Description of the Related Art Conventionally, a resin composition containing a synthetic resin latex as a main component has been used for backing a fiber material.
It is disclosed in Japanese Patent No. 0120. On the other hand, a synthetic resin composition in which a polymer latex and a filler composed of hydrous magnesium silicate clay mineral and activated carbon are dispersed in an aqueous medium with a surfactant for the purpose of removing a bad odor in a vehicle or removing static electricity. Japanese Patent Laid-Open No. 145864/1990 discloses a method of applying the above to the interior skin material of a vehicle.

【0003】[0003]

【発明が解決しようとする問題】しかしながら、上記し
た公報に記載されたバッキング用組成物は、固形分濃度
が20%程度と低いため、発泡した連続気泡を有するバ
ッキング層を形成させようとすれば、一旦薄い発泡バッ
キング層を形成せしめ、その上にさらにバッキング層を
形成させ、さらにこれを繰返さなければならず、作業性
が極端に悪い。しかもこの様な方法で発泡バッキング層
同志を積層するという方法では、予め形成された連続気
泡を有するバッキング層の気泡中に再びバッキング剤が
侵入してしまうので、期待するほど脱臭性が向上しな
い。また本発明者等の知見によれば、活性炭や含水珪酸
マグネシウム質粘土鉱物等の脱臭剤と、テトラブロモビ
スフェノールAと三酸化アンチモンないしは五酸化アン
チモン等の無機系難燃剤とを組み合わせて用いると風合
いが硬くなり、例えば、車両のシートに用いた場合、そ
の仕上がりに悪影響を及ぼすという欠点があった。
However, the backing composition described in the above-mentioned publication has a low solid content concentration of about 20%, so if a backing layer having foamed open cells is to be formed. The workability is extremely poor because it is necessary to once form a thin foam backing layer, further form a backing layer on it, and repeat this. Moreover, in the method in which the foam backing layers are laminated by such a method, the backing agent invades into the air bubbles of the backing layer having the pre-formed continuous air bubbles, and thus the deodorizing property is not improved as expected. Further, according to the knowledge of the present inventors, a deodorizing agent such as activated carbon or hydrous magnesium silicate clay mineral, and a combination of tetrabromobisphenol A and an inorganic flame retardant such as antimony trioxide or antimony pentoxide are used in combination. Has a drawback that it becomes hard and, when it is used for a vehicle seat, for example, it adversely affects the finish.

【0004】[0004]

【課題を解決するための手段】本発明者等は、上記実情
に鑑みて鋭意検討したところ、合成樹脂ラテックス及び
活性炭や含水珪酸マグネシウム質粘土鉱物の脱臭剤を水
性媒体に分散させるために用いる界面活性剤として異な
る分子量のものを併用することにより不揮発分を格段に
向上せしめることができ、さらにこれを発泡させること
により布地への塗布量を大幅に低減し、かつ脱臭性能を
向上させることのできる優れたバッキングを行うことが
できることを見出し、本発明を完成するに至った。さら
に上記脱臭剤を含有する合成樹脂ラテックスからなる合
成樹脂組成物に、特定の難燃剤を用いると、脱臭性能を
損なわずに難燃性が向上し、特に車両のシート表皮材と
して優れたシート表皮材を開発出来ることを見出した。
Means for Solving the Problems The inventors of the present invention have made extensive studies in view of the above-mentioned circumstances, and found that an interface used for dispersing a synthetic resin latex and a deodorant of activated carbon or hydrous magnesium silicate clay mineral in an aqueous medium. By using different activators with different molecular weights, it is possible to significantly improve the non-volatile content, and by foaming this, the amount applied to the fabric can be significantly reduced and the deodorizing performance can be improved. The inventors have found that excellent backing can be performed, and have completed the present invention. Further, when a specific flame retardant is used in a synthetic resin composition comprising a synthetic resin latex containing the above deodorant, the flame retardancy is improved without impairing the deodorizing performance, and particularly, a seat skin excellent as a vehicle seat skin material. We found that we can develop materials.

【0005】請求項1記載の吸臭性表皮材の製造方法
は、合成樹脂ラテックスと、活性炭と、含水珪酸マグネ
シウム質粘土鉱物とを、重量平均分子量150以上10
000未満の界面活性剤と重量平均分子量10000以
上の界面活性剤とを併用して水性媒体中に分散せしめた
合成樹脂組成物を機械発泡させた後、基材に塗布し、乾
燥せしめることを特徴とするものである。
The method for producing an odor absorbing skin material according to claim 1 comprises a synthetic resin latex, activated carbon, and a hydrous magnesium silicate clay mineral having a weight average molecular weight of 150 or more and 10 or more.
Characterized in that a synthetic resin composition in which a surfactant having a weight average molecular weight of 10,000 or more and a surfactant having a weight average molecular weight of 10,000 or more is used in combination is mechanically foamed, then applied to a base material and dried. It is what

【0006】本発明で用いられる界面活性剤は、その重
量平均分子量が150以上10000未満のものと、重
量平均分子量が10000以上の高分子化合物との混合
物を使用することを特徴とするものである。重量平均分
子量が150以上10000未満である界面活性剤とし
ては、アルキルナフタレンスルフォン酸ソーダ、トリポ
リリン酸ナトリウム、テトラリン酸ナトリウム、ヘキサ
メタリン酸ナトリウム、ポリアクリル酸ナトリウム、ポ
リビニルアルコール等が挙げられる。重量平均分子量が
10000以上の界面活性剤としては、ポリビニルアル
コール、ポリアクリル酸ソーダ、スチレン−マレイン酸
共重合体等の合成高分子、メチルセルロース、ヒドロキ
シエチルセルロース、カルボキシメチルセルロース等の
セルロース誘導体がある。上記重量平均分子量が150
以上10000未満の界面活性剤の配合量としては、充
填剤としての前記活性炭と含水珪酸マグネシウム質粘土
鉱物との総量100重量部(固形分)に対し0.3〜1
0重量部となる範囲が好ましい。前記範囲であれば、充
填材(活性炭と含水珪酸マグネシウム質粘土鉱物)の分
散効果が十分であり、しかも分散不良も引き起こしにく
いからである。また重量平均分子量が10000以上の
界面活性剤の配合量としては、前記充填剤(活性炭と含
水珪酸マグネシウム質粘土鉱物)の固形分100重量部
に対し、0.1〜10重量部となる範囲が望ましい。前
記範囲であれば、配合物の安定性も十分であり、増粘効
果が小さく、作業上も好ましい。本発明で用いられる合
成樹脂ラテックスとしては、ポリアクリル酸エステルラ
テックス、ポリ酢酸ビニルラテックス、ポリエチレンラ
テックス、およびこれらの変成体、共重合体等が挙げら
れる。その他変成天然ゴム、スチレンブタジエンゴム、
アクリルニトリルブタジエンゴム、イソブチレンゴム、
イソプレンゴム等ゴムラテックスが挙げられる。また含
水珪酸マグネシウム質粘土鉱物としては、セピオライ
ト、シロタイル、ラフリナイト、ファルコンドアイト、
パリゴルスカイト等が挙げられる。また、通称でマウン
テンコルク、マウンテンレザー、マウンテンウッド、海
泡石、アタパルジャイトと呼ばれているものはこれらに
あたる。これらは400〜800℃の温度で焼成したも
のを用いてもよい。
The surfactant used in the present invention is characterized by using a mixture of the one having a weight average molecular weight of 150 or more and less than 10,000 and the polymer compound having a weight average molecular weight of 10,000 or more. . Examples of the surfactant having a weight average molecular weight of 150 or more and less than 10,000 include sodium alkyl naphthalene sulfonate, sodium tripolyphosphate, sodium tetraphosphate, sodium hexametaphosphate, sodium polyacrylate, polyvinyl alcohol and the like. As the surfactant having a weight average molecular weight of 10,000 or more, there are synthetic polymers such as polyvinyl alcohol, sodium polyacrylate and styrene-maleic acid copolymer, and cellulose derivatives such as methyl cellulose, hydroxyethyl cellulose and carboxymethyl cellulose. The weight average molecular weight is 150
The amount of the surfactant less than 10,000 is 0.3 to 1 with respect to 100 parts by weight (solid content) of the total amount of the activated carbon as a filler and the hydrous magnesium silicate clay mineral.
A range of 0 parts by weight is preferable. Within the above range, the effect of dispersing the filler (activated carbon and hydrous magnesium silicate clay mineral) is sufficient, and further, poor dispersion is unlikely to occur. The blending amount of the surfactant having a weight average molecular weight of 10,000 or more is 0.1 to 10 parts by weight based on 100 parts by weight of the solid content of the filler (activated carbon and hydrous magnesium silicate clay mineral). desirable. Within the above range, the stability of the composition is sufficient, the thickening effect is small, and it is preferable in terms of work. Examples of the synthetic resin latex used in the present invention include polyacrylic acid ester latex, polyvinyl acetate latex, polyethylene latex, and their modified products and copolymers. Other modified natural rubber, styrene-butadiene rubber,
Acrylonitrile-butadiene rubber, isobutylene rubber,
Examples thereof include rubber latex such as isoprene rubber. As hydrous magnesium silicate clay minerals, sepiolite, silotile, raffinite, falconite,
Examples include palygorskite. Also, these are commonly called mountain cork, mountain leather, mountain wood, sepiolite, and attapulgite. You may use those baked at the temperature of 400-800 degreeC.

【0007】本発明における合成樹脂ラテックス、充填
剤(活性炭、含水珪酸マグネシウム質粘土鉱物)の配合
比率は、合成樹脂ラテックスの固形分100重量部に対
し、該充填剤の固形分が50〜200重量部となる範囲
が好ましい。さらに、活性炭と含水珪酸マグネシウム質
粘土鉱物の総量のうち、活性炭の含有率は10〜80重
量%とするのが好ましい。上記合成樹脂ラテックス、含
水珪酸マグネシウム質粘土鉱物、活性炭、界面活性剤を
水中に分散せしめた合成樹脂組成物は通常不揮発分を3
0〜50重量%に調整せしめた後、例えばオークスミキ
サー等を使用し、空気を吹き込みながら機械的に発泡さ
せて使用される。通常発泡倍率は1.5〜6倍の範囲で
用いられるが、悪臭の吸着能力、接着能力の面から1.
5〜4倍の範囲が好ましい。さらに必要に応じて、一般
に起泡剤として知られているラウリル硫酸エステルソー
ダ塩、ステアリン酸アンモニウム等の高級脂肪酸アンモ
ニウム塩、フッ素系界面活性剤、高級脂肪酸族アルコー
ルを適宜添加した後に機械発泡せしめても良い。しかし
ながら、これらの起泡剤は吸着剤たる含水珪酸マグネシ
ウム質粘土鉱物や活性炭の吸着能を低下させる傾向があ
るので、その使用は最小限に止めるべきである。また、
いわゆる化学発泡では脱臭性が劣ってしまうので好まし
くない。発泡せしめた合成樹脂組成物は、布地等に塗
布、乾燥した後、車両用表皮材として特に好適に用いら
れる。塗布量は固形分量で30〜200g/m2の範囲
が好ましい。塗布量が前記範囲であれば、皮膜の接着強
度も十分であり、しかもその風合いも良好である。
The blending ratio of the synthetic resin latex and the filler (activated carbon, hydrous magnesium silicate clay mineral) in the present invention is such that the solid content of the filler is 50 to 200 parts by weight with respect to 100 parts by weight of the solid content of the synthetic resin latex. The range of parts is preferable. Further, the content ratio of activated carbon is preferably 10 to 80% by weight based on the total amount of activated carbon and hydrous magnesium silicate clay mineral. A synthetic resin composition prepared by dispersing the above synthetic resin latex, hydrous magnesium silicate clay mineral, activated carbon, and a surfactant in water usually has a nonvolatile content of 3
After adjusting to 0 to 50% by weight, it is used by mechanically foaming while blowing air using, for example, an Oaks mixer. Normally, the expansion ratio is used in the range of 1.5 to 6 times, but it is 1.
A range of 5 to 4 times is preferable. Further, if necessary, a lauryl sulfate soda salt generally known as a foaming agent, a higher fatty acid ammonium salt such as ammonium stearate, a fluorosurfactant, and a higher fatty acid group alcohol are appropriately added and mechanically foamed. Is also good. However, since these foaming agents tend to reduce the adsorptive capacity of hydrous magnesium silicate clay minerals and activated carbon as adsorbents, their use should be minimized. Also,
So-called chemical foaming is inferior in deodorizing property, which is not preferable. The foamed synthetic resin composition is particularly preferably used as a vehicle skin material after being applied to cloth or the like and dried. The coating amount is preferably in the range of 30 to 200 g / m 2 in terms of solid content. When the coating amount is in the above range, the adhesive strength of the film is sufficient and the texture is also good.

【0008】請求項2記載の発明は、合成樹脂ラテック
スがポリウレタン系樹脂であることを特徴とする請求項
1記載の吸臭性表皮材の製造方法である。
The invention according to claim 2 is the method for producing an odor absorbing skin material according to claim 1, characterized in that the synthetic resin latex is a polyurethane resin.

【0009】請求項3記載の発明は、合成樹脂ラテック
スがポリウレタン系樹脂であって、かつ難燃剤として、
臭素化ジアリールオキサイド及び/又は臭素化アレン
と、酸化アンチモンを含有する合成樹脂組成物を用いる
ことを特徴とする請求項1記載の吸臭性表皮材の製造方
法である。
According to a third aspect of the invention, the synthetic resin latex is a polyurethane resin and the flame retardant is
The method for producing an odor absorbing skin material according to claim 1, wherein a synthetic resin composition containing brominated diaryl oxide and / or brominated allene and antimony oxide is used.

【0010】本発明で用いられるポリウレタン系樹脂
は、水性のものであり、ポリヒドロキシ化合物に過剰の
ポリイソシアネートを反応させ、更に2個以上の活性水
素を有する鎖伸長剤をNCO/H=1/1.5で反応さ
せて得られるものである。且つその成分中には、−CO
-、−SO3 -、−PO4 -、−N+等のイオン性基の導入
されたもの、又は−CH2CH2O−等親水基の導入され
たもの或いは乳化剤を用いて水溶化又はエマルション化
されたもの等が挙げられる。ポリヒドロキシ化合物は、
両末端に水酸基を有する平均分子量500〜5000程
度のもので、ポリエーテル、ポリエステルポリオール、
ポリカーボネート等が好ましい。本発明における無機系
難燃剤である酸化アンチモンとしては三酸化アンチモ
ン、五酸化アンチモンが挙げられる。また、特定の有機
系難燃剤である臭素系ジアリールオキサイドとしては、
デカブロモジフェニルオキサイド、ヘキサブロモフェニ
ルオキサイド、ペンタブロモオキサイド等が挙げられ
る。また臭素化アレンとしては、ヘキサブロモベンゼン
等が挙げられる。これらは1種ないし2種以上の混合物
として用いられる。
The polyurethane resin used in the present invention is an aqueous resin, and a polyhydroxy compound is reacted with an excess of polyisocyanate, and a chain extender having two or more active hydrogens is added with NCO / H = 1 /. It is obtained by reacting at 1.5. And, in the component, -CO
O -, -SO 3 -, -PO 4 -, were introduced ionic groups of -N + etc., or water by using the introduced ones or emulsifier -CH 2 CH 2 O- etc. hydrophilic group Alternatively, an emulsified product may be used. The polyhydroxy compound is
Polyether, polyester polyol, having an average molecular weight of about 500 to 5000 having hydroxyl groups at both ends,
Polycarbonate and the like are preferable. Examples of the antimony oxide that is an inorganic flame retardant in the present invention include antimony trioxide and antimony pentoxide. Further, as the brominated diaryl oxide which is a specific organic flame retardant,
Decabromodiphenyl oxide, hexabromophenyl oxide, pentabromo oxide and the like can be mentioned. Examples of the brominated allene include hexabromobenzene and the like. These are used as a mixture of one or two or more.

【0011】これらポリウレタン樹脂と活性炭と含水珪
酸マグネシウム質粘土鉱物と界面活性剤と無機系難燃剤
と有機系難燃剤との混合比率は、ポリウレタン系樹脂の
固形分100重量部に対し、活性炭と含水珪酸マグネシ
ウム質粘土鉱物の合計固形分が50〜200重量部、無
機系難燃剤と有機系難燃剤の合計固形分が100〜20
0重量部であることが好ましい。さらに、活性炭と含水
珪酸マグネシウム質粘土鉱物の総量のうち、活性炭の含
有率は10〜80重量%とするのが好ましい。また、無
機系難燃剤と有機系難燃剤の総量のうち、無機系難燃剤
は20〜50重量%、より好ましくは25〜35重量%
が良い。
The mixing ratio of these polyurethane resin, activated carbon, hydrous magnesium silicate clay mineral, surfactant, inorganic flame retardant and organic flame retardant is such that activated carbon and hydrous water are added to 100 parts by weight of the solid content of the polyurethane resin. The total solid content of the magnesium silicate clay mineral is 50 to 200 parts by weight, and the total solid content of the inorganic flame retardant and the organic flame retardant is 100 to 20.
It is preferably 0 part by weight. Further, the content ratio of activated carbon is preferably 10 to 80% by weight based on the total amount of activated carbon and hydrous magnesium silicate clay mineral. Further, in the total amount of the inorganic flame retardant and the organic flame retardant, the inorganic flame retardant is 20 to 50% by weight, more preferably 25 to 35% by weight.
Is good.

【0012】これらポリウレタン樹脂、活性炭、含水珪
酸マグネシウム質粘土鉱物、界面活性剤、無機系難燃剤
と有機系難燃剤とを水中に分散せしめた組成物は、通常
その不揮発分を30〜60重量%、より好ましくは35
〜50重量%の範囲に調整せしめた後、例えばオークス
ミキサー等を使用し、空気を吹き込みながら機械的に発
泡させて使用される。この場合、通常発泡倍率は1.5
〜6倍の範囲で用いられるが、悪臭の吸着能力、接着能
力の面から1.5〜3.5倍の範囲が好ましい。この際、
不揮発分を調整せしめた後、そのまま機械発泡せしめて
もよいが、一般に起泡剤として知られているラウリル硫
酸エステルソーダ塩、ステアリン酸アンモニウム等の高
級脂肪酸アンモニウム塩、フッ素系界面活性剤、高級脂
肪酸族アルコールを適宜添加した後に機械発泡せしめて
も良い。
A composition obtained by dispersing these polyurethane resin, activated carbon, hydrous magnesium silicate clay mineral, surfactant, inorganic flame retardant and organic flame retardant in water usually has a nonvolatile content of 30 to 60% by weight. , And more preferably 35
After adjusting to the range of 50 wt%, it is used by mechanically foaming while blowing air using, for example, an Oaks mixer. In this case, the expansion ratio is usually 1.5.
It is used in an amount of up to 6 times, but is preferably in the range of 1.5 to 3.5 times from the viewpoint of bad odor adsorption ability and adhesive ability. On this occasion,
After adjusting the non-volatile content, it may be mechanically foamed as it is, but sodium lauryl sulfate ester soda salt, which is generally known as a foaming agent, higher fatty acid ammonium salt such as ammonium stearate, fluorine-based surfactant, higher fatty acid. Mechanical foaming may be carried out after adding a group alcohol appropriately.

【0013】発泡せしめた合成樹脂組成物は布地等に塗
布、乾燥した後、特に車両用表皮材として好適に用いる
ことができる。塗布量は固形分量で30〜200g/m
2の範囲が好ましい。塗布量が前記範囲であれば、皮膜
の接着強度も十分であり、しかもその風合いも良好であ
る。その他本発明の合成樹脂組成物には、その本来の性
能を損なわない範囲で導電剤、整泡剤、架橋剤等を併用
してもよい。
The synthetic resin composition which has been foamed can be suitably used particularly as a vehicle skin material after being applied to a cloth or the like and dried. The coating amount is 30 to 200 g / m in terms of solid content.
A range of 2 is preferred. When the coating amount is in the above range, the adhesive strength of the film is sufficient and the texture is also good. In addition, the synthetic resin composition of the present invention may be used in combination with a conductive agent, a foam stabilizer, a cross-linking agent, etc. within a range that does not impair its original performance.

【0014】尚、本発明の合成樹脂組成物は車両用表皮
材としての用途以外にも、船舶や飛行機の内装用表皮材
は勿論のこと、住宅用のカーペット、壁紙、天井材にも
適応することができる。
The synthetic resin composition of the present invention is applicable not only as a skin material for vehicles but also as a skin material for interiors of ships and airplanes, as well as for carpets, wallpaper and ceiling materials for houses. be able to.

【0015】[0015]

【実施例】以下に実施例を挙げて本発明を詳細に説明す
るが、部および%は特記なき限り重量基準とする。
EXAMPLES The present invention is described in detail below with reference to examples, but parts and% are based on weight unless otherwise specified.

【0016】〔実施例1〕合成樹脂ラテックスとして、
ポリマー組成が、ブチルアクリレート/メチルアクリレ
ート/アクリル酸=80/18/2(重量比)で、その
皮膜のガラス転移温度(Tg;レオメトリック社製動的
粘弾性測定装置「レオメトリクトPSAII」により測定
した値。以下の実施例においても同様)が−25℃であ
るアクリルエマルション(不揮発分50%)を使用し
て、以下の方法で表皮材用合成樹脂組成物を得た。粒度
100メッシュ以下のセピオライト90重量部と粒度2
50メッシュ以下の活性炭90重量部とを乾式混合し、
これに界面活性剤としてアルキルナフタレンスルフォン
酸ソーダ(分子量342)0.9重量部と平均分子量1
30000のカルボキシメチルセルロース5重量部を3
66重量部の水に溶解したものを2軸型混合機を用いて
混合した。その後、上記アクリルエマルション(不揮発
分50%)200重量部を加えて混合し、不揮発分38
%の合成樹脂組成物を得た。得られた合成樹脂組成物を
オークスミキサーにより2.5倍に発泡せしめ、ポリエ
ステル繊維からなるファブリックの裏面に、ドクターブ
レードを用いて固形分で80g/m2塗布し、130℃
の熱風乾燥機中で20分乾燥し、表皮材を得た。得られ
た表皮材の脱臭性能と縫目強度を評価した。評価結果を
表1に示す。
Example 1 As a synthetic resin latex,
The polymer composition was butyl acrylate / methyl acrylate / acrylic acid = 80/18/2 (weight ratio), and the glass transition temperature (Tg; measured by a dynamic viscoelasticity measuring device “Rheometric PSAII” manufactured by Rheometric Co.). A synthetic resin composition for a skin material was obtained by the following method using an acrylic emulsion (value: the same in the following examples) of -25 ° C (nonvolatile content: 50%). 90 parts by weight of sepiolite having a particle size of 100 mesh or less and a particle size of 2
Dry mix with 90 parts by weight of activated carbon of 50 mesh or less,
As a surfactant, 0.9 part by weight of sodium alkylnaphthalene sulfonate (molecular weight 342) and an average molecular weight of 1 were added.
3 parts by weight of 30,000 carboxymethyl cellulose
What was dissolved in 66 parts by weight of water was mixed using a twin-screw mixer. Then, 200 parts by weight of the above acrylic emulsion (50% non-volatile content) was added and mixed to obtain 38 non-volatile content.
% Synthetic resin composition was obtained. The obtained synthetic resin composition was foamed 2.5 times with an Oaks mixer, and 80 g / m 2 in solid content was applied to the back surface of the fabric made of polyester fiber with a doctor blade at 130 ° C.
Was dried in a hot air dryer for 20 minutes to obtain a skin material. The deodorizing performance and the seam strength of the obtained skin material were evaluated. The evaluation results are shown in Table 1.

【0017】脱臭性能は、タバコのしみつき臭の官能試
験により評価したもので、以下の手順にて行なったもの
である。 45×45×45cmのアクリル製箱を4つ用意する。 用意したアクリル製箱の1つを選び、その箱の内側天
井面に試験に供する実施例または比較例の試験片(40
×40cm)を貼り付ける。 別のアクリル製箱の内側天井面に同様に、基準ファブ
リックを貼り付ける。 この基準ファブリックは脱臭剤を含有しないアクリル樹
脂組成物を塗布したものである。尚、これら試験片や基
準ファブリックを天井面に貼り付ける際には、それらの
混合樹脂エマルションを施した面が天井面と接するよう
に貼り付ける。 そして、両箱内で紙巻きタバコを2cm燃焼させる。 30分放置後、試験片および基準ファブリックを取り
出し、1時間後に残りの2つのアクリル箱内にそれぞれ
放置し、両アクリル箱を密閉する。 1時間後に、試験片の入っているアクリル箱内の臭気
強度を12人の被験者が比較評価を行なった。評価は○
△×の三段階評価とし、脱臭性能の優秀なものを○とし
た。
The deodorizing performance was evaluated by a sensory test of the smell of tobacco bleeding, and was carried out by the following procedure. Prepare four 45 x 45 x 45 cm acrylic boxes. One of the prepared acrylic boxes is selected and the test piece of the example or comparative example (40
X 40 cm) is attached. Similarly, attach the reference fabric to the inner ceiling surface of another acrylic box. This reference fabric was coated with an acrylic resin composition containing no deodorant. When these test pieces and the reference fabric are attached to the ceiling surface, they are attached so that the surface coated with the mixed resin emulsion is in contact with the ceiling surface. Then, burn 2 cm of cigarette in both boxes. After being left for 30 minutes, the test piece and the reference fabric are taken out, and after 1 hour, they are left in the remaining two acrylic boxes, respectively, and both acrylic boxes are sealed. One hour later, 12 subjects compared and evaluated the odor intensity in the acrylic box containing the test piece. Evaluation is ○
A three-level evaluation of Δx was given, and a sample with excellent deodorizing performance was given as o.

【0018】縫目強度試験はアムスラ型織布摩耗試験機
を利用して、試験片を荷重3kgで繰り返し引っ張って
行なったもので、2500回後の縫い目の滑脱の状態を
観察し、評価をした。尚、試験片は、幅10cm、長さ
10cmに裁断した表皮材を、たて、よこ方向各々2枚
1組で2個以上取り、2枚の試験片の表側を重ね合わ
せ、一辺の縁から10mmの位置に該一辺に平行にミシ
ンがけして貼り合わせ、さらに該一辺と垂直な2辺のそ
れぞれの縁から25mmの位置に該2辺に平行に長さ8
8mmの切り込みを計4本入れ(即ち、平行な2本の切
込みの間隔は50mmになる)て作成した。試験時には
試験機が、作成した試験片の平行な2本の切込みの間を
挟んで行なう。表1中、評価は、縫目の滑脱が1.7m
m以下のものを○で示し、1.7mm以上のものを×で
示した。
The seam strength test was carried out by repeatedly pulling a test piece with a load of 3 kg using an Amsra type woven fabric abrasion tester, and the state of slippage of the seam after 2500 times was observed and evaluated. . For the test pieces, two or more pieces of the skin material cut into a width of 10 cm and a length of 10 cm were set in a set of two pieces each in the vertical direction, and two pieces of the test piece were superposed on each other, and the front side of the two test pieces were overlapped with each other. A sewing machine is attached at a position of 10 mm in parallel with the one side, and is attached, and further, a length of 8 mm is provided at a position of 25 mm from each edge of the two sides perpendicular to the one side.
A total of four 8 mm cuts were made (that is, the distance between two parallel cuts was 50 mm). At the time of the test, the test machine sandwiches between two parallel cuts of the prepared test piece. In Table 1, the evaluation was that the seam slippage was 1.7 m.
Those having a diameter of m or less are shown by ◯, and those having a diameter of 1.7 mm or more are shown by x.

【0019】尚、比較のため、上記合成樹脂組成物を発
泡せずに、しかしそれ以外は同様の操作で表皮材を製造
(比較例1)し、脱臭性能と縫目強度を評価した。
For comparison, a skin material was manufactured (Comparative Example 1) without foaming the above synthetic resin composition but in the same manner except for the above, and the deodorizing performance and the seam strength were evaluated.

【0020】〔実施例2〕実施例1の合成樹脂組成物に
おいて、アクリルエマルションの代わりに、ポリマー組
成がスチレン/ブタジエン/アクリル酸=50/47/
3で、その皮膜の実測したガラス転移温度(Tg)が−
35℃あるSBRラテックス(不揮発分38%)を用
い、その他は実施例1と同様な組成、操作により、不揮
発分38%の合成樹脂組成物を得た。それをオークスミ
キサーにより2.5倍に発泡せしめ、ファブリックに固
形分で80g/m2塗布、乾燥し、表皮材を得た。この
表皮材の脱臭性能と縫目強度を実施例1と同様に評価し
た。
Example 2 In the synthetic resin composition of Example 1, instead of the acrylic emulsion, the polymer composition was styrene / butadiene / acrylic acid = 50/47 /
3, the measured glass transition temperature (Tg) of the film was −
A synthetic resin composition having a nonvolatile content of 38% was obtained by using SBR latex (nonvolatile content: 38%) having a temperature of 35 ° C. and by otherwise performing the same composition and operation as in Example 1. It was foamed 2.5 times with an Oaks mixer, and the fabric was coated with a solid content of 80 g / m 2 and dried to obtain a skin material. The deodorizing performance and the seam strength of this skin material were evaluated in the same manner as in Example 1.

【0021】また、比較のため、この合成樹脂組成物を
発泡させることなく(比較例2)、同様に塗布、乾燥し
て表皮材を製造した。そして、この表皮材について、実
施例1と同様に脱臭性能および縫目強度を評価した。評
価結果を表1に示す。
For comparison, this synthetic resin composition was coated and dried in the same manner without foaming (Comparative Example 2) to produce a skin material. Then, the deodorizing performance and the seam strength of this skin material were evaluated in the same manner as in Example 1. The evaluation results are shown in Table 1.

【0022】〔実施例3〕実施例1の合成樹脂組成物に
おいて、アクリルエマルションの代わりに、1,4−ブ
タジオール/アジピン酸よりなるポリエステルとジメチ
ロールプロピオン酸、トリレンジイソシアネートを溶剤
中で反応させ、反応物を水中にて無水ピペラジン、トリ
エチルアミンの存在下で鎖伸長と水分散化を行った後、
脱溶剤して得られたポリウレタンラテックス(皮膜の実
測したTg=−15℃、不揮発分50%)を用い、その
他は実施例1と同様な組成、操作により、不揮発分38
%の合成樹脂組成物を得た。それをオークスミキサーに
より2.5倍に発泡せしめ、ファブリックに固形分で8
0g/m2塗布、乾燥して表皮材を得た。この表皮材の
脱臭性能、縫目強度を実施例1と同様に評価した。
[Example 3] In the synthetic resin composition of Example 1, instead of the acrylic emulsion, a polyester of 1,4-butadiol / adipic acid was reacted with dimethylolpropionic acid and tolylene diisocyanate in a solvent. , The reaction product was subjected to chain extension and water dispersion in water in the presence of anhydrous piperazine and triethylamine,
Polyurethane latex obtained by solvent removal (measured Tg of film = -15 ° C, non-volatile content 50%) was used, and otherwise the non-volatile content was 38 by the same composition and operation as in Example 1.
% Synthetic resin composition was obtained. It was foamed 2.5 times with an oaks mixer and the solid content was 8 on the fabric.
A skin material was obtained by applying 0 g / m 2 and drying. The deodorizing performance and seam strength of this skin material were evaluated in the same manner as in Example 1.

【0023】また、比較のため、この合成樹脂組成物を
発泡させることなく(比較例3)、同様に塗布、乾燥し
て表皮材を製造した。そして、この表皮材について、実
施例1と同様に脱臭性能および縫目強度を評価した。評
価結果を表1に示す。
For comparison, this synthetic resin composition was coated and dried in the same manner without foaming (Comparative Example 3) to produce a skin material. Then, the deodorizing performance and the seam strength of this skin material were evaluated in the same manner as in Example 1. The evaluation results are shown in Table 1.

【0024】[0024]

【表1】 [Table 1]

【0025】表1から、縫目強度は実施例1〜3及び比
較例1〜3のいずれも良好であったが、脱臭性能は実施
例1〜3の表皮材ではいずれも良好であるが、発泡させ
ることのない製法で得られた比較例1〜3の表皮材の脱
臭性能は低く、特に比較例3の表皮材の脱臭性能は極め
て劣っていることが明らかである。即ち、合成樹脂組成
物を基材に塗布する前に発泡させることで脱臭性能が向
上することがわかる。
From Table 1, seam strength was good in all of Examples 1 to 3 and Comparative Examples 1 to 3, but deodorizing performance was good in all of the skin materials of Examples 1 to 3. It is clear that the deodorizing performance of the skin materials of Comparative Examples 1 to 3 obtained by the production method without foaming is low, and particularly the deodorizing performance of the skin material of Comparative Example 3 is extremely poor. That is, it is understood that deodorizing performance is improved by foaming the synthetic resin composition before applying it to the substrate.

【0026】〔実施例4〕アジピン酸・ネオペンチルグ
リコール、1,6ヘキサングリコール・イソホロンジイ
ソシアネートを主成分とする水性ポリウレタン樹脂(固
形分50%、溶融開始温度175℃。100%モジュラ
ス26kg/cm2)100部に三酸化アンチモン分散
液17部、デカブロモビフェニルエーテル分散液33
部、アクリルエマルション型増粘剤4部、28%アンモ
ニア水0.4部、固形分が40%となるように水を加え
て得られた水性ポリウレタンエマルションを使用し、以
下の方法で表皮材用合成樹脂組成物を得た。粒度100
メッシュ以下のセピオライト90重量部と粒度250メ
ッシュ以下の活性炭90重量部とを乾式混合し、これに
界面活性剤としてアルキルナフタレンスルフォン酸ソー
ダ(分子量342)0.9重量部と平均分子量1300
00のカルボキシメチルセルロース5重量部を366重
量部の水に溶解したものを2軸型混合機を用いて混合し
た。その後、上記水性ポリウレタンエマルション(不揮
発分40%)200重量部と難燃剤の水分散液(三酸化
アンチモンとデカブロモジフェニルオキサイドとを固形
分比1:2の不揮発分60%水分散液)100重量部を
加えて混合し、さらに水を加えて不揮発分38%の合成
樹脂組成物を得た。得られた合成樹脂組成物をオークス
ミキサーにより2.5倍に発泡せしめ、ポリエステル繊
維からなるファブリックの裏面に、ドクターブレードを
用いて固形分で60g/m2塗布し、130℃の熱風乾
燥機中で20分乾燥し、表皮材を得た。得られた表皮材
の脱臭性能を評価するために、アンモニア吸着量とトル
エン吸着量とを吸着試験により求めた。また、FMVS
S−302に準拠して燃焼速度を測定し、表皮材の難燃
性を評価した。尚、FMVSSとは米国連邦自動車安全
基準(Federal Motor Vehicle SafetyStandards)のこ
とである。
Example 4 Aqueous polyurethane resin containing adipic acid / neopentyl glycol, 1,6 hexane glycol / isophorone diisocyanate as a main component (solid content 50%, melting start temperature 175 ° C. 100% modulus 26 kg / cm 2 ) 100 parts of antimony trioxide dispersion 17 parts, decabromobiphenyl ether dispersion 33
Parts, acrylic emulsion type thickener 4 parts, 28% ammonia water 0.4 parts, water-based polyurethane emulsion obtained by adding water to a solid content of 40% is used for the skin material by the following method. A synthetic resin composition was obtained. Grain size 100
90 parts by weight of sepiolite having a mesh size or less and 90 parts by weight of activated carbon having a particle size of 250 mesh or less are dry-mixed, and 0.9 parts by weight of sodium alkylnaphthalene sulfonate (molecular weight 342) and an average molecular weight of 1300 are used as a surfactant.
A solution of 5 parts by weight of carboxymethyl cellulose of No. 00 dissolved in 366 parts by weight of water was mixed using a biaxial mixer. Thereafter, 200 parts by weight of the above-mentioned aqueous polyurethane emulsion (40% nonvolatile content) and 100 parts by weight of an aqueous dispersion of a flame retardant (60% nonvolatile content of antimony trioxide and decabromodiphenyl oxide in a solid content ratio of 1: 2). Parts were added and mixed, and then water was added to obtain a synthetic resin composition having a nonvolatile content of 38%. The obtained synthetic resin composition was foamed 2.5 times with an Oaks mixer, and 60 g / m 2 of solid content was coated on the back surface of the fabric made of polyester fiber with a doctor blade and dried in a hot air dryer at 130 ° C. And dried for 20 minutes to obtain a skin material. In order to evaluate the deodorizing performance of the obtained skin material, the adsorption amount of ammonia and the adsorption amount of toluene were determined by an adsorption test. In addition, FMVS
The burning rate was measured according to S-302 to evaluate the flame retardancy of the skin material. FMVSS is the Federal Motor Vehicle Safety Standards.

【0027】尚、比較のため、上記合成樹脂組成物を発
泡せずに、それ以外は同様の操作で表皮材を製造(比較
例4)し、同様に脱臭性能と難燃性を評価した。
For comparison, a skin material was produced in the same manner except that the synthetic resin composition was not foamed (Comparative Example 4), and the deodorizing performance and flame retardancy were evaluated in the same manner.

【0028】〔実施例5〕実施例4の合成樹脂組成物に
おいて、難燃剤としての三酸化アンチモンとデカブロモ
ジフェニルオキサイドの混合水分散液の代わりに三酸化
アンチモンとヘキサブロモフェニルオキサイドとを1:
2.5の固形分比で水中に不揮発分60%になるように
分散せしめたものを使用し、それ以外は全く同様な組
成、操作により合成樹脂組成物を得た。この合成樹脂組
成物を実施例4と同様にファブリックに塗布、乾燥し、
表皮材を製造した。この表皮材も実施例4と同様に脱臭
性能と難燃性の評価を行なった。
[Example 5] In the synthetic resin composition of Example 4, antimony trioxide and hexabromophenyl oxide were mixed in an amount of 1: 1 instead of the mixed aqueous dispersion of antimony trioxide and decabromodiphenyl oxide as a flame retardant.
A synthetic resin composition was obtained by using a composition in which the solid content ratio was 2.5 and the nonvolatile content was 60% so that the nonvolatile content was 60%. This synthetic resin composition was applied to a fabric and dried as in Example 4,
A skin material was manufactured. This skin material was also evaluated for deodorizing performance and flame retardance in the same manner as in Example 4.

【0029】尚、比較のため、この合成樹脂組成物を発
泡せずに、それ以外は同様の操作で表皮材を製造(比較
例5)した。この表皮材も同様に脱臭性能と難燃性を評
価した。評価結果を表2に示す。
For comparison, a skin material was produced in the same manner except that the synthetic resin composition was not foamed (Comparative Example 5). Similarly, this skin material was evaluated for deodorizing performance and flame retardancy. The evaluation results are shown in Table 2.

【0030】〔実施例6〕実施例4の合成樹脂組成物に
おいて、難燃剤としての三酸化アンチモンとデカブロモ
ジフェニルオキサイドの混合水分散液の代わりに、三酸
化アンチモンとテトラブロモビスフェノールAとを1:
3の固形分比で水中に不揮発分60%になるように分散
せしめたものを使用する以外は全く同様な組成、操作に
より合成樹脂組成物を得た。この合成樹脂組成物を実施
例4と同様にファブリックに塗布、乾燥し、表皮材を製
造した。また同様に、この表皮材の脱臭性能と難燃性を
評価した。
Example 6 In the synthetic resin composition of Example 4, 1% of antimony trioxide and tetrabromobisphenol A were used instead of the mixed aqueous dispersion of antimony trioxide and decabromodiphenyl oxide as a flame retardant. :
A synthetic resin composition was obtained by exactly the same composition and operation except that a non-volatile content of 60% was dispersed in water at a solid content ratio of 3. This synthetic resin composition was applied to a fabric and dried in the same manner as in Example 4 to produce a skin material. Similarly, the deodorizing performance and flame retardancy of this skin material were evaluated.

【0031】尚、比較のため、この合成樹脂組成物を発
泡せずに、それ以外は同様の操作で表皮材を製造(比較
例6)し、同様に、その表皮材の脱臭性能と難燃性を評
価した。評価結果を表2に示す。
For comparison, a skin material was produced in the same manner except that the synthetic resin composition was not foamed (Comparative Example 6). Similarly, the deodorizing performance and the flame retardancy of the skin material were measured. The sex was evaluated. The evaluation results are shown in Table 2.

【0032】[0032]

【表2】 難燃性:FMVSS−302に準拠して燃焼速度を測定
し、該燃焼速度から評価した。
[Table 2] Flame retardance: Burning speed was measured according to FMVSS-302 and evaluated from the burning speed.

【0033】表2から、合成樹脂組成物を発泡させるこ
となく布地にバッキングした比較例4〜6の表皮材の脱
臭性能は低いが、合成樹脂組成物を発泡させてバッキン
グした実施例4〜6の表皮材では脱臭性能が向上してい
るこが明らかである。さらに、難燃剤を添加することに
よって向上する難燃性も、実施例4〜6のように合成樹
脂組成物を発泡させた表皮材は、発泡させなかった比較
例4〜6の表皮材よりもより向上することがわかる。
From Table 2, the deodorizing performance of the skin materials of Comparative Examples 4 to 6 in which the synthetic resin composition was backed on the fabric without foaming was low, but Examples 4 to 6 in which the synthetic resin composition was foamed and backed were used. It is clear that the deodorizing performance is improved in the skin material of. Further, the flame retardancy which is improved by adding the flame retardant is also higher than the skin materials of Comparative Examples 4 to 6 in which the synthetic resin composition is foamed as in Examples 4 to 6. It turns out that it will improve further.

【0034】[0034]

【発明の効果】本発明の製造方法によれば、合成樹脂組
成物を発泡させている為、不揮発分を増加せしめること
ができると共に、必要塗布量の低減を図ることができ
る。さらにまた、脱臭性能を格段に高めることができ
る。さらに、塗布した布地の強度をも高めることができ
る。さらにまた、ポリウレタンを主成分とする合成樹脂
組成物に特定の難燃剤を添加したものであって、これを
発泡、塗布、乾燥する製造方法であれば、風合が悪くな
ることなく、脱臭性能が高まると共に、難燃性が向上す
る。
According to the manufacturing method of the present invention, since the synthetic resin composition is foamed, the nonvolatile content can be increased and the required coating amount can be reduced. Furthermore, the deodorizing performance can be remarkably enhanced. Furthermore, the strength of the applied fabric can be increased. Furthermore, a synthetic resin composition containing polyurethane as a main component to which a specific flame retardant is added, and a production method of foaming, coating, and drying the same does not deteriorate the feeling and has a deodorizing performance. The flame retardancy is improved as well.

【0035】本発明の製造方法による表皮材は、特にタ
バコ臭や、ピリジン誘導体または極性の低いエステルや
スチレンからなる所謂新車臭を効果的に吸臭、除去する
ことができるので、車両内の脱臭に特に好適である。ま
た、風合いを悪化させることなく、難燃性を向上させる
ことができること、また電気伝導性を有する活性炭が含
有されているばかりでなく、さらに導電剤を配合させる
こともできることから静電気帯電防止機能や防汚機能を
付加させることもでき、車両内の内装材、特にシート用
表皮材として極めて優れているものである。尚、車両用
ばかりでなく、船舶や飛行機等の乗物は勿論のこと、住
宅用のシート表皮、カーペット、壁紙、天井材等にも適
用できる。
The skin material produced by the manufacturing method of the present invention can effectively absorb and remove tobacco odor, so-called new car odor composed of pyridine derivative or ester with low polarity, and styrene, so that it can be effectively used for deodorization in vehicles. It is particularly suitable. Further, without deteriorating the texture, it is possible to improve the flame retardancy, and not only contains activated carbon having electrical conductivity, but also a conductive agent can be blended, so that the antistatic function or An antifouling function can be added, and it is extremely excellent as an interior material for a vehicle, especially as a skin material for a seat. It can be applied not only to vehicles but also to vehicles such as ships and airplanes, as well as seat skins for houses, carpets, wallpapers, ceiling materials and the like.

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.5 識別記号 庁内整理番号 FI 技術表示箇所 D06M 15/564 15/693 // B29K 75:00 4F 105:04 4F B29L 31:58 4F (71)出願人 000241500 豊田紡織株式会社 愛知県刈谷市豊田町1丁目1番地 (72)発明者 山田 嘉夫 愛知県豊田市トヨタ町1番地 トヨタ自動 車株式会社内 (72)発明者 荒木 收 愛知県豊田市トヨタ町1番地 トヨタ自動 車株式会社内 (72)発明者 梅本 芳朗 愛知県豊田市トヨタ町1番地 トヨタ自動 車株式会社内 (72)発明者 杉浦 正洽 愛知県愛知郡長久手町大字長湫字横道41番 地の1 株式会社豊田中央研究所内 (72)発明者 堀井 満正 愛知県愛知郡長久手町大字長湫字横道41番 地の1 株式会社豊田中央研究所内 (72)発明者 小野田 誠次 愛知県愛知郡長久手町大字長湫字横道41番 地の1 株式会社豊田中央研究所内 (72)発明者 関原 孝俊 愛知県刈谷市豊田町1丁目1番地 豊田紡 織株式会社内 (72)発明者 松山 昭博 愛知県刈谷市豊田町1丁目1番地 豊田紡 織株式会社内 (72)発明者 泉地 正章 愛知県刈谷市豊田町1丁目1番地 豊田紡 織株式会社内 (72)発明者 梅原 瀞 大阪府高石市高師浜2−5−25 (72)発明者 富岡 黎三郎 大阪府高石市千代田2−3─────────────────────────────────────────────────── ─── Continuation of the front page (51) Int.Cl. 5 Identification code Internal reference number FI Technical display location D06M 15/564 15/693 // B29K 75:00 4F 105: 04 4F B29L 31:58 4F (71 ) Applicant 000241500 Toyota Boshoku Co., Ltd. 1-1, Toyota-cho, Kariya city, Aichi prefecture (72) Inventor Yoshio Yamada, Toyota-Cho, Toyota city, Aichi prefecture Toyota Motor Corporation (72) Inventor Osamu Araki Toyota-city, Aichi prefecture Toyota Town No. 1 Toyota Automobile Co., Ltd. (72) Inventor Yoshiro Umemoto Toyota City, Aichi Prefecture Toyota Town No. 1 Toyota Automobile Co., Ltd. (72) Inventor Masaaki Sugiura Aichi Prefecture Aichi-gun Nagakute-machi Ojaku-yoji 41 No. 1 Toyota Central Research Institute Co., Ltd. (72) Inventor Mitsumasa Horii Aichi-gun Aichi-gun Nagakute-machi Oogata-Chaji Yokoido 41 No. 1 Toyota Co., Ltd. Central Research Laboratory (72) Inventor Seiji Onoda, Aichi Prefecture, Nagakute Town, Aichi Prefecture, 1-chome, 41, Yokomichi Yokoido Central Research Institute Co., Ltd. (72) Inventor Takatoshi Sekihara 1-1, Kariya City, Aichi Prefecture Toyota Inside the textile company (72) Inventor Akihiro Matsuyama 1-1, Toyota-cho, Kariya city, Aichi Prefecture Inside the spinning cloth company (72) Masaaki Izumi 1-1-chome, Kariya city, Aichi Toyota Boshoku Co., Ltd. In-house (72) Inventor Toru Umehara 2-5-25 Takashihama, Takaishi-shi, Osaka (72) Inventor Reisaburo Tomioka 2-3 Chiyoda, Takaishi-shi, Osaka

Claims (3)

【特許請求の範囲】[Claims] 【請求項1】 合成樹脂ラテックスと、活性炭と、含水
珪酸マグネシウム質粘土鉱物とを、重量平均分子量15
0以上10000未満の界面活性剤と重量平均分子量1
0000以上の界面活性剤とからなる2種類の界面活性
剤を用いて水性媒体中に分散せしめた合成樹脂組成物を
機械発泡手段にて発泡させた後、基材に塗布し、乾燥せ
しめることを特徴とする吸臭性表皮材の製造方法。
1. A synthetic resin latex, activated carbon, and hydrous magnesium silicate clay mineral, having a weight average molecular weight of 15
0 or more and less than 10000 surfactant and weight average molecular weight 1
A synthetic resin composition dispersed in an aqueous medium using two kinds of surfactants consisting of 0000 or more surfactants is foamed by a mechanical foaming means, and then applied to a base material and dried. A method for producing a characteristic odor absorbing skin material.
【請求項2】 合成樹脂ラテックスがポリウレタン系樹
脂であることを特徴とする請求項1記載の吸臭性表皮材
の製造方法。
2. The method for producing an odor absorbing skin material according to claim 1, wherein the synthetic resin latex is a polyurethane resin.
【請求項3】 合成樹脂ラテックスがポリウレタン系樹
脂であって、かつ難燃剤として、臭素化ジアリールオキ
サイド及び/又は臭素化アレンと、酸化アンチモンを含
有する合成樹脂組成物を用いることを特徴とする請求項
1記載の吸臭性表皮材の製造方法。
3. The synthetic resin latex is a polyurethane resin, and a synthetic resin composition containing brominated diaryl oxide and / or brominated allene and antimony oxide is used as a flame retardant. Item 2. A method for producing an odor absorbing skin material according to item 1.
JP04058494A 1991-07-25 1992-03-16 Manufacturing method of odor absorbing skin material Expired - Fee Related JP3093859B2 (en)

Priority Applications (7)

Application Number Priority Date Filing Date Title
JP04058494A JP3093859B2 (en) 1992-03-16 1992-03-16 Manufacturing method of odor absorbing skin material
ES92112694T ES2077307T3 (en) 1991-07-25 1992-07-24 SYNTHETIC RESIN COMPOSITION.
DE1992601414 DE69201414T2 (en) 1991-07-25 1992-07-24 Synthetic resin composition and porous surface material made therefrom.
CA 2074606 CA2074606C (en) 1991-07-25 1992-07-24 Synthetic resin composition and interior material coated with the same
EP19920112694 EP0525671B1 (en) 1991-07-25 1992-07-24 Synthetic resin composition and interior material coated with the same
US08/250,865 US5539015A (en) 1991-07-25 1994-05-27 Synthetic resin composition and interior material coated with the same
US08/592,232 US5622778A (en) 1991-07-25 1996-01-26 Synthetic resin composition and interior material coated with the same

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP04058494A JP3093859B2 (en) 1992-03-16 1992-03-16 Manufacturing method of odor absorbing skin material

Publications (2)

Publication Number Publication Date
JPH05263358A true JPH05263358A (en) 1993-10-12
JP3093859B2 JP3093859B2 (en) 2000-10-03

Family

ID=13085982

Family Applications (1)

Application Number Title Priority Date Filing Date
JP04058494A Expired - Fee Related JP3093859B2 (en) 1991-07-25 1992-03-16 Manufacturing method of odor absorbing skin material

Country Status (1)

Country Link
JP (1) JP3093859B2 (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11319460A (en) * 1998-05-08 1999-11-24 Toyobo Co Ltd Laminated gas adsorbing sheet and air cleaning filter using the sheet
US6503962B1 (en) 1998-12-09 2003-01-07 Toyoda Boshoku Corporation Synthetic resin composition
JP2006298715A (en) * 2005-04-22 2006-11-02 Sony Corp Method for manufacturing carbon nanotube thin film, method for manufacturing electronic element, method for manufacturing thin film, method for manufacturing structure, and method for forming bubble
JP2015110850A (en) * 2013-12-06 2015-06-18 住江織物株式会社 Nonwoven fabric having deodorant performance, and interior material for automobile using nonwoven fabric

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11319460A (en) * 1998-05-08 1999-11-24 Toyobo Co Ltd Laminated gas adsorbing sheet and air cleaning filter using the sheet
US6503962B1 (en) 1998-12-09 2003-01-07 Toyoda Boshoku Corporation Synthetic resin composition
JP2006298715A (en) * 2005-04-22 2006-11-02 Sony Corp Method for manufacturing carbon nanotube thin film, method for manufacturing electronic element, method for manufacturing thin film, method for manufacturing structure, and method for forming bubble
JP2015110850A (en) * 2013-12-06 2015-06-18 住江織物株式会社 Nonwoven fabric having deodorant performance, and interior material for automobile using nonwoven fabric

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