JPH05239700A - Electrolytic working device - Google Patents
Electrolytic working deviceInfo
- Publication number
- JPH05239700A JPH05239700A JP3927092A JP3927092A JPH05239700A JP H05239700 A JPH05239700 A JP H05239700A JP 3927092 A JP3927092 A JP 3927092A JP 3927092 A JP3927092 A JP 3927092A JP H05239700 A JPH05239700 A JP H05239700A
- Authority
- JP
- Japan
- Prior art keywords
- electrolytic
- refrigerant
- electrolytic solution
- cooling
- electrolytic cell
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Landscapes
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Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明は、被加工物が浸される電
解液を間接的に効率良く冷却し得る電解加工装置に関す
る。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an electrolytic processing apparatus capable of indirectly and efficiently cooling an electrolytic solution in which a workpiece is immersed.
【0002】[0002]
【従来の技術】電解加工装置は、電解液中に被加工物と
電極とを浸し、これら被加工物と電極との間に電圧を印
加することにより、被加工物の電解液に触れた部分を電
気化学的に除去するようにしたものであり、このような
従来の電解加工装置の概念を表す図3に示すように、電
解液1を貯溜する電解槽2には、電解液1に浸るように
被加工物である試験片3が装入され、この試験片3には
直流電源であるポテンシオスタット4の陽極側が接続す
る一方、電解槽2にはポテンシオスタット4の陰極側が
接続し、これら試験片3と電解槽2との間に電圧が印加
される。2. Description of the Related Art In an electrolytic processing apparatus, a workpiece and an electrode are immersed in an electrolytic solution, and a voltage is applied between the workpiece and the electrode, so that a portion of the workpiece touching the electrolytic solution is touched. Is electrochemically removed. As shown in FIG. 3 showing the concept of such a conventional electrolytic processing apparatus, the electrolytic bath 2 for storing the electrolytic solution 1 is immersed in the electrolytic solution 1. As described above, a test piece 3 which is a workpiece is charged, and the positive side of the potentiostat 4 which is a DC power source is connected to the test piece 3, while the negative side of the potentiostat 4 is connected to the electrolytic cell 2. A voltage is applied between the test piece 3 and the electrolytic cell 2.
【0003】これにより、試験片3の電解液1に触れた
部分がイオン化して電解液1中に溶け出し、この試験片
3の電解液1に触れた部分が次第に除去されて行くよう
になっている。As a result, the portion of the test piece 3 that has come into contact with the electrolytic solution 1 is ionized and dissolved into the electrolytic solution 1, and the portion of the test piece 3 that has come into contact with the electrolytic solution 1 is gradually removed. ing.
【0004】上述した試験片3の加工を均一化させるた
め、電解槽2の底部には電解液1を攪拌するためのスタ
ーラ5が設けられており、試験片3の上端部がワーク回
転装置6を介して吊り下げられ、攪拌状態にある電解液
1中で試験片3が駆動回転するようになっている。又、
試験片3及び電解槽2にポテンシオスタット4からの電
流が流れることにより、ジュール熱が発生して電解液1
の温度が上昇するが、電解液1のなかには過塩素酸等の
ように温度上昇を抑制しないと化学的に危険となるよう
なものもあるため、電解液1を冷却するための冷媒7が
貯溜され冷媒容器8中に電解槽2を固定し、電解槽2の
周囲を水等の冷媒7で取り囲むようにしている。In order to make the processing of the test piece 3 uniform, a stirrer 5 for stirring the electrolytic solution 1 is provided at the bottom of the electrolytic bath 2, and the upper end of the test piece 3 is a work rotating device 6. The test piece 3 is driven and rotated in the electrolytic solution 1 which is suspended via the electrolyte solution 1 in a stirring state. or,
When the current from the potentiostat 4 flows through the test piece 3 and the electrolytic cell 2, Joule heat is generated and the electrolytic solution 1
However, some of the electrolyte solution 1 such as perchloric acid is chemically dangerous unless the temperature rise is suppressed. Therefore, the refrigerant 7 for cooling the electrolyte solution 1 is stored. The electrolytic cell 2 is fixed in the refrigerant container 8, and the electrolytic cell 2 is surrounded by a refrigerant 7 such as water.
【0005】ここで、電解液の温度上昇に対して水等の
冷媒7による冷却が追い付かない場合には、電解液1中
に液体窒素やドライアイス等を注入して電解液1を直接
冷却することも行われている。Here, when the cooling by the coolant 7 such as water cannot catch up with the temperature rise of the electrolytic solution, the electrolytic solution 1 is directly cooled by injecting liquid nitrogen, dry ice or the like into the electrolytic solution 1. Things are also being done.
【0006】[0006]
【発明が解決しようとする課題】SUS304に代表されるス
テンレス鋼やニッケル基合金等のオーステナイト系耐蝕
耐熱合金を電解加工する場合、電解液として過塩素酸と
酢酸との混合溶液を用いることが多い。この場合、電解
液の温度上昇に対して水等の冷媒7による冷却が追い付
かないので、電解液1中に液体窒素やドライアイス等を
注入して電解液1を直接冷却するようにしている。この
結果、融点の低い電解液1中の酢酸が氷結して固相化
し、電解液1中の酢酸の濃度が変化してしまい、被加工
物である耐蝕耐熱合金に流れる電流密度も変化してむら
を生じる虞がある。[Problems to be Solved by the Invention] When electrolytically processing austenitic corrosion resistant heat-resistant alloys such as stainless steel represented by SUS304 and nickel-based alloys, a mixed solution of perchloric acid and acetic acid is often used as an electrolytic solution. .. In this case, since the cooling by the coolant 7 such as water cannot catch up with the temperature rise of the electrolytic solution, the electrolytic solution 1 is directly cooled by injecting liquid nitrogen or dry ice into the electrolytic solution 1. As a result, the acetic acid in the electrolytic solution 1 having a low melting point is frozen and solidified, the concentration of acetic acid in the electrolytic solution 1 changes, and the current density flowing through the corrosion-resistant heat-resistant alloy that is the workpiece also changes. There is a risk of unevenness.
【0007】このように、物理的性質が異なる複数の溶
質を含む電解液を用いて電解加工を行う際、電解液中に
冷却用の液体窒素やドライアイス等を注入することは、
何かと問題が起こる可能性が高く、他の冷却手段を考慮
することが望ましい。As described above, when performing electrolytic processing using an electrolytic solution containing a plurality of solutes having different physical properties, it is necessary to inject cooling liquid nitrogen or dry ice into the electrolytic solution.
Something is more likely to occur and it is desirable to consider other cooling measures.
【0008】[0008]
【発明の目的】本発明は、電解液中に冷却用の液体窒素
やドライアイス等を直接注入することなく、電解液を間
接的に効率良く冷却し得る電解加工装置を提供すること
を目的とする。An object of the present invention is to provide an electrolytic processing apparatus capable of indirectly and efficiently cooling an electrolytic solution without directly injecting liquid nitrogen or dry ice for cooling into the electrolytic solution. To do.
【0009】[0009]
【課題を解決するための手段】本発明による電解加工装
置は、被加工物が浸される電解液を貯溜する電解槽と、
この電解槽と前記被加工物との間に電圧を印加する直流
電源と、前記電解槽を取り囲み且つ前記電解液を冷却す
るための冷媒が貯溜された冷媒容器と、前記冷媒に接触
する前記電解槽の外周壁に設けられた放熱手段とを具え
たものである。An electrolytic processing apparatus according to the present invention comprises an electrolytic bath for storing an electrolytic solution in which a workpiece is immersed,
A direct current power source for applying a voltage between the electrolytic cell and the workpiece, a refrigerant container that surrounds the electrolytic cell and stores a refrigerant for cooling the electrolytic solution, and the electrolysis that contacts the refrigerant And a heat dissipation means provided on the outer peripheral wall of the tank.
【0010】ここで、放熱手段としては電解槽の外周壁
から冷媒中に突設される複数の放熱フィンや、電解槽の
外周壁に沿って配設され且つ内部に冷却液を流した冷却
管を採用することができる。Here, as the heat radiating means, a plurality of heat radiating fins projecting from the outer peripheral wall of the electrolytic cell into the coolant, and a cooling pipe arranged along the outer peripheral wall of the electrolytic cell and having a cooling liquid flowed therein Can be adopted.
【0011】[0011]
【作用】直流電源により電解槽と被加工物との間に電圧
が印加されると、電解液を介して電解槽と被加工物との
間に電流が流れ、被加工物の表面が電解液によって次第
に溶け出し、電解加工が進行する。When a voltage is applied between the electrolytic bath and the work piece by the DC power supply, a current flows between the electrolytic bath and the work piece through the electrolytic solution, and the surface of the work piece becomes electrolytic solution. Is gradually melted, and electrolytic processing proceeds.
【0012】これに伴い、ジュール熱が電解槽で発生す
るが、電解槽の外周壁に設けられた放熱手段により、電
解槽と冷媒との間での熱交換が効率良く行われ、電解槽
及び電解液の温度上昇が抑制される。Along with this, Joule heat is generated in the electrolytic cell, but heat is efficiently exchanged between the electrolytic cell and the refrigerant by the heat radiation means provided on the outer peripheral wall of the electrolytic cell. The temperature rise of the electrolytic solution is suppressed.
【0013】[0013]
【実施例】本発明による電解加工装置の一実施例の概念
を表す図1に示すように、電解液11を貯溜し且つ耐蝕
性の良好な導電性を有する材料にて形成された電解槽1
2には、電解液11に浸るように被加工物である試験片
13が装入され、この試験片13には直流電源であるポ
テンシオスタット14の陽極側が接続する一方、電解槽
12にはポテンシオスタット14の陰極側が接続し、こ
れら試験片13と電解槽12との間に電圧が印加され
る。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS As shown in FIG. 1, which shows the concept of one embodiment of the electrolytic processing apparatus according to the present invention, an electrolytic cell 1 which stores an electrolytic solution 11 and is made of a material having good corrosion resistance and conductivity.
A test piece 13 which is a workpiece is inserted into 2 so as to be immersed in the electrolytic solution 11. The anode side of a potentiostat 14 which is a DC power source is connected to the test piece 13, while the electrolytic cell 12 is connected to the electrolytic cell 12. The cathode side of the potentiostat 14 is connected, and a voltage is applied between the test piece 13 and the electrolytic cell 12.
【0014】これにより、試験片13の電解液11に触
れた部分がイオン化して電解液11中に溶け出し、この
試験片13の電解液11に触れた部分が次第に除去され
て行くようになっている。As a result, the portion of the test piece 13 that has come into contact with the electrolytic solution 11 is ionized and dissolved into the electrolytic solution 11, and the portion of the test piece 13 that has come into contact with the electrolytic solution 11 is gradually removed. ing.
【0015】上述した試験片13の加工を均一化させる
ため、本実施例では電解槽12の底部には電解液11を
攪拌するためのスターラ15が設けられており、試験片
13の上端部がワーク回転装置16を介して吊り下げら
れ、攪拌状態にある電解液11中で試験片13が駆動回
転するようになっている。In order to make the working of the test piece 13 uniform, a stirrer 15 for stirring the electrolytic solution 11 is provided at the bottom of the electrolytic cell 12 in this embodiment, and the upper end of the test piece 13 is The test piece 13 is driven and rotated in the electrolytic solution 11 that is suspended and agitated via the work rotating device 16.
【0016】前記電解槽12は、この電解槽12と共に
電解液11を冷却するための冷媒17が貯溜され且つ電
気的に絶縁された材料にて形成された冷媒容器18中に
固定され、電解槽12の周囲を水等の冷媒17で取り囲
むようにしている。又、電解槽12の外周壁には、冷媒
17中に突出する複数の放熱フィン19が本発明の放熱
手段として一体的に形成されており、冷媒17と電解槽
12との接触面積を拡げるようにしている。The electrolytic cell 12 is fixed in a refrigerant container 18 made of an electrically insulated material in which a refrigerant 17 for cooling the electrolytic solution 11 is stored together with the electrolytic cell 12, and the electrolytic cell 12 is fixed. The periphery of 12 is surrounded by a coolant 17 such as water. Further, a plurality of heat radiation fins 19 projecting into the refrigerant 17 are integrally formed on the outer peripheral wall of the electrolytic cell 12 as the heat radiation means of the present invention, so that the contact area between the refrigerant 17 and the electrolytic cell 12 can be expanded. I have to.
【0017】試験片13及び電解槽12にポテンシオス
タット14からの電流が流れることにより、これらにジ
ュール熱が発生するが、電解槽12の外周壁に突設した
放熱フィン19を介して電解槽12と冷媒17との間で
効率良く熱交換が行われる。この結果、電解槽12を介
して電解液11の熱も冷媒17側に伝達され、冷媒17
による電解液11及び電解槽12の冷却能力が従来のも
のよりも大幅に向上する。The Joule heat is generated in the test piece 13 and the electrolytic cell 12 by the electric current flowing from the potentiostat 14, but the electrolytic cell is inserted through the radiation fins 19 projecting from the outer peripheral wall of the electrolytic cell 12. Heat is efficiently exchanged between the refrigerant 12 and the refrigerant 17. As a result, the heat of the electrolytic solution 11 is also transferred to the refrigerant 17 side through the electrolytic bath 12, and the refrigerant 17
The cooling abilities of the electrolytic solution 11 and the electrolytic cell 12 are greatly improved as compared with the conventional ones.
【0018】なお、電解槽12や冷却容器18等の形状
は、試験片13等に応じて適宜変更可能であり、冷媒1
7を循環供給することも有効である。The shapes of the electrolytic cell 12, the cooling container 18 and the like can be appropriately changed depending on the test piece 13 and the like.
Circulating supply of 7 is also effective.
【0019】上述した実施例では、本発明の放熱手段と
して電解槽12の外周壁から突出する放熱フィン19を
採用したが、電解槽12の外周壁に沿って配設される冷
却管を放熱手段として採用することも可能である。In the above-described embodiments, the heat radiation fins 19 projecting from the outer peripheral wall of the electrolytic cell 12 are used as the heat radiation means of the present invention. It is also possible to adopt.
【0020】このような本発明による電解加工装置の他
の一実施例の概念を表す図2に示すように、電解槽12
の外周面には上流側が図示しない冷却液供給手段に接続
する冷却管20が螺旋状に巻回され、この冷却管20は
ろう材21を介して電解槽12に一体的に接合されてい
る。冷却管20の上流側及び下流側は、冷媒容器18外
に引き出され、この冷却管20の上流端には当該冷却管
20内に水等の冷却液22を送り込む図示しない冷却液
供給源が接続している。As shown in FIG. 2, which shows the concept of another embodiment of the electrolytic processing apparatus according to the present invention, as shown in FIG.
A cooling pipe 20 having an upstream side connected to a cooling liquid supply means (not shown) is spirally wound around the outer peripheral surface of the cooling pipe 20. The cooling pipe 20 is integrally joined to the electrolytic cell 12 via a brazing filler metal 21. An upstream side and a downstream side of the cooling pipe 20 are drawn out of the refrigerant container 18, and an upstream end of the cooling pipe 20 is connected to a cooling liquid supply source (not shown) for feeding a cooling liquid 22 such as water into the cooling pipe 20. is doing.
【0021】従って、冷却管20内を流れる冷却液22
と冷媒17とにより、電解槽12の外周壁が冷却され、
更に冷媒17自体も冷却管20内を流れる冷却液22に
より冷却される結果、電解液11及び電解槽12側の熱
が冷媒17及び冷却液22側に効率良く伝達され、電解
液11及び電解槽12の冷却能力が従来のものよりも大
幅に向上する。Therefore, the cooling liquid 22 flowing in the cooling pipe 20
And the refrigerant 17 cool the outer peripheral wall of the electrolytic cell 12,
Further, as a result that the refrigerant 17 itself is also cooled by the cooling liquid 22 flowing in the cooling pipe 20, the heat of the electrolytic solution 11 and the electrolytic cell 12 side is efficiently transferred to the refrigerant 17 and the cooling liquid 22 side, and the electrolytic solution 11 and the electrolytic cell 12 The cooling capacity of 12 is greatly improved over the conventional one.
【0022】なお、図2中で先の図1で示した実施例と
同一機能の部材には、これと同一の符号を記し、その説
明は省略する。In FIG. 2, members having the same functions as those of the embodiment shown in FIG. 1 are designated by the same reference numerals, and the description thereof will be omitted.
【0023】[0023]
【発明の効果】本発明の電解加工装置によると、電解槽
の外周壁に放熱手段を設けたことにより、電解槽とこの
電解槽を囲む冷媒との間での熱交換効率が高まり、電解
槽及び電解液の冷却効果を従来のものよりも大幅に高め
ることができる。According to the electrolytic processing apparatus of the present invention, since the heat dissipation means is provided on the outer peripheral wall of the electrolytic cell, the heat exchange efficiency between the electrolytic cell and the refrigerant surrounding the electrolytic cell is increased, and the electrolytic cell is improved. Also, the cooling effect of the electrolytic solution can be significantly enhanced as compared with the conventional one.
【0024】又、電解液を間接的に冷却する形式のた
め、電解液に対する冷却が均一となり、被加工物の加工
面に電解むらが生じるのを未然に防止することができ
る。Further, since the electrolytic solution is indirectly cooled, the cooling of the electrolytic solution becomes uniform and it is possible to prevent uneven electrolysis on the machined surface of the workpiece.
【図1】本発明による電解加工装置の一実施例の概略構
造を表す概念図である。FIG. 1 is a conceptual diagram showing a schematic structure of an embodiment of an electrolytic processing apparatus according to the present invention.
【図2】本発明による電解加工装置の他の一実施例の概
略構造を表す概念図である。FIG. 2 is a conceptual diagram showing a schematic structure of another embodiment of the electrolytic processing apparatus according to the present invention.
【図3】従来の電解加工装置の一例を表す概念図であ
る。FIG. 3 is a conceptual diagram showing an example of a conventional electrolytic processing apparatus.
11は電解液、12は電解槽、13は試験片、14はポ
テンシオスタット、15はスターラ、16はワーク回転
装置、17は冷媒、18は冷媒容器、19は放熱フィ
ン、20は冷却管、21はろう材、22は冷却液であ
る。11 is an electrolytic solution, 12 is an electrolytic cell, 13 is a test piece, 14 is a potentiostat, 15 is a stirrer, 16 is a work rotating device, 17 is a refrigerant, 18 is a refrigerant container, 19 is a heat radiation fin, 20 is a cooling pipe, Reference numeral 21 is a brazing material, and 22 is a cooling liquid.
Claims (3)
解槽と、この電解槽と前記被加工物との間に電圧を印加
する直流電源と、前記電解槽を取り囲み且つ前記電解液
を冷却するための冷媒が貯溜された冷媒容器と、前記冷
媒に接触する前記電解槽の外周壁に設けられた放熱手段
とを具えた電解加工装置。1. An electrolytic bath for storing an electrolytic solution in which a workpiece is immersed, a DC power source for applying a voltage between the electrolytic bath and the workpiece, and the electrolytic solution surrounding the electrolytic bath. An electrolytic processing apparatus comprising: a refrigerant container in which a refrigerant for cooling the refrigerant is stored;
突設された複数の放熱フィンであることを特徴とする請
求項1に記載した電解加工装置。2. The electrolytic processing apparatus according to claim 1, wherein the heat radiating means is a plurality of heat radiating fins protruding from the outer peripheral wall of the electrolytic cell into the coolant.
され且つ内部に冷却液を流した冷却管であることを特徴
とする請求項2に記載した電解加工装置。3. The electrolytic processing apparatus according to claim 2, wherein the heat radiating means is a cooling pipe which is arranged along the outer peripheral wall of the electrolytic cell and through which a cooling liquid flows.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP3927092A JPH05239700A (en) | 1992-02-26 | 1992-02-26 | Electrolytic working device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP3927092A JPH05239700A (en) | 1992-02-26 | 1992-02-26 | Electrolytic working device |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH05239700A true JPH05239700A (en) | 1993-09-17 |
Family
ID=12548459
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP3927092A Withdrawn JPH05239700A (en) | 1992-02-26 | 1992-02-26 | Electrolytic working device |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH05239700A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2006050401A2 (en) * | 2004-10-29 | 2006-05-11 | Medtronic, Inc. | Processes and systems for formation of high voltage, anodic oxide on a valve metal anode |
-
1992
- 1992-02-26 JP JP3927092A patent/JPH05239700A/en not_active Withdrawn
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2006050401A2 (en) * | 2004-10-29 | 2006-05-11 | Medtronic, Inc. | Processes and systems for formation of high voltage, anodic oxide on a valve metal anode |
WO2006050401A3 (en) * | 2004-10-29 | 2007-07-26 | Medtronic Inc | Processes and systems for formation of high voltage, anodic oxide on a valve metal anode |
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