JPH05234847A - Exposure method using projection optical system - Google Patents

Exposure method using projection optical system

Info

Publication number
JPH05234847A
JPH05234847A JP3634892A JP3634892A JPH05234847A JP H05234847 A JPH05234847 A JP H05234847A JP 3634892 A JP3634892 A JP 3634892A JP 3634892 A JP3634892 A JP 3634892A JP H05234847 A JPH05234847 A JP H05234847A
Authority
JP
Japan
Prior art keywords
light
optical system
pattern
projection optical
reticle
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP3634892A
Other languages
Japanese (ja)
Other versions
JP3214033B2 (en
Inventor
Naomasa Shiraishi
直正 白石
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nikon Corp
Original Assignee
Nikon Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nikon Corp filed Critical Nikon Corp
Priority to JP3634892A priority Critical patent/JP3214033B2/en
Publication of JPH05234847A publication Critical patent/JPH05234847A/en
Priority to US09/131,670 priority patent/US6020950A/en
Application granted granted Critical
Publication of JP3214033B2 publication Critical patent/JP3214033B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/70Microphotolithographic exposure; Apparatus therefor
    • G03F7/70216Mask projection systems
    • G03F7/70308Optical correction elements, filters or phase plates for manipulating imaging light, e.g. intensity, wavelength, polarisation, phase or image shift
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/70Microphotolithographic exposure; Apparatus therefor
    • G03F7/70216Mask projection systems
    • G03F7/70258Projection system adjustments, e.g. adjustments during exposure or alignment during assembly of projection system
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/70Microphotolithographic exposure; Apparatus therefor
    • G03F7/708Construction of apparatus, e.g. environment aspects, hygiene aspects or materials
    • G03F7/70858Environment aspects, e.g. pressure of beam-path gas, temperature

Abstract

PURPOSE:To prevent a leakage light to a dark part due to a beam of transmitted light from a half tone part in an exposure operation using a half-tone phase shift reticle by a method wherein a light-shielding plate which shields only a light flux passing near an optical axis is installed on a Fourier transform face with reference to a reticle pattern. CONSTITUTION:In a half-tone phase shift reticle R, a transmission part (b) exists in a substratum layer (a) in a phase shift transmission part whose transmission factor is 5 to 30%. A light-shielding plate FL is installed near a pupil face EP as a Fourier transform corresponding face with reference to a reticle pattern in a projection optical system PL; a beam of light near an optical axis is cut off. Consequently, regarding an amplitude distribution in the pupil face EP, an amplitude near the optical axis AX is removed completely. An amplitude distribution having a very small width as the inverse Fourier transform of the amplitude on the pupil face EP is generated on the face of a wafer W. since the intensity of a projection image is the square of the absolute value of an amplitude distribution, a very fine bright pattern in which an intensity distribution causing a noise has been cut off is obtained.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は半導体集積回路、液晶デ
ィスプレイ等の製造に必要な、微細パターンの露光転写
技術に関するものであり、特に投影光学系を用いた露光
方法に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an exposure and transfer technique for fine patterns required for manufacturing semiconductor integrated circuits, liquid crystal displays and the like, and more particularly to an exposure method using a projection optical system.

【0002】[0002]

【従来の技術】半導体回路パターン等の微細パターンは
フォトリソグラフィーと呼ばれる方法で形成される。特
に、縮小投影法が現在の主流であり、これは、回路パタ
ーンの拡大原版(レチクル)を、投影光学系によって縮
小して被露光物(ウェハ等)に転写するものである。こ
のときウェハ表面には1μm程度の厚みで感光膜(フォ
トレジスト)が塗布されており、前述のレチクルパター
ンの投影像の明暗(コントラスト)に応じてフォトレジ
ストが感光される。これを現像すると、ポジ型フォトレ
ジストでは光の照射された部分(明部)のレジストが溶
解して除去され、光の照射されなかった部分(暗部)の
レジストは溶解せずに残膜する。ネガ型フォトレジスト
では逆に、明部が残膜し、暗部は溶解する。なお、現在
の技術では、ポジ型フォトレジストの方が、ネガ型フォ
トレジストに比べて解像度や安定性等がすぐれており、
一般的なウェハリソグラフィではほとんどポジ型フォト
レジストが使用されている。
2. Description of the Related Art A fine pattern such as a semiconductor circuit pattern is formed by a method called photolithography. In particular, the reduction projection method is the current mainstream, and this is to reduce an enlarged original plate (reticle) of a circuit pattern by a projection optical system and transfer it onto an object to be exposed (wafer or the like). At this time, the surface of the wafer is coated with a photosensitive film (photoresist) with a thickness of about 1 μm, and the photoresist is exposed according to the contrast (contrast) of the projected image of the reticle pattern. When this is developed, in the positive type photoresist, the resist in the light-irradiated portion (bright portion) is dissolved and removed, and the resist in the light-unirradiated portion (dark portion) is not dissolved and remains as a film. On the contrary, in the negative type photoresist, the light portion remains as a film and the dark portion dissolves. In the current technology, the positive photoresist is superior in resolution and stability to the negative photoresist,
In general wafer lithography, almost all positive photoresists are used.

【0003】従来の投影露光法における解像度(転写可
能な最小パターンサイズ)は、k・λ/NAで表され、
λ(露光波長)を短かくすることと、NA(投影光学系
の開口数)を拡大することで解像度を向上してきた。最
近になって位相シフト法(特公昭62−50811号公
報等)や多重結像振幅幅合成法(1991年春期応用物
理学会の講演29azc−8、9で発表されたSupperF
LEX) が提案され、開口数NA、波長λを変えること
なく、従来よりも解像度を向上させる方法が検討されて
いる。
The resolution (minimum pattern size that can be transferred) in the conventional projection exposure method is represented by k · λ / NA,
The resolution has been improved by shortening λ (exposure wavelength) and enlarging NA (numerical aperture of the projection optical system). Recently, the phase shift method (Japanese Patent Publication No. 62-50811, etc.) and the multiple imaging amplitude width composition method (SupperF presented at the lecture 29azc-8, 9 of the 1991 Spring Applied Physics Society)
LEX) has been proposed, and a method for improving the resolution more than before without changing the numerical aperture NA and the wavelength λ is being studied.

【0004】位相シフト法とは、光をほぼ全部透過させ
る光透過部と、この透過部を通った光に対して透過光の
位相をほぼπ〔rad〕、又はその奇数倍だけずらす位
相シフター部とで所望のパターンを形成した、いわゆる
位相シフトレチクルを使用する露光方法のことである。
このとき、通常の透過部(位相=0、振幅=exp(i×
0)=+1)を通った光と、位相シフター部(位相=
π、振幅=exp(iπ)=−1)を通った光の間での光の
振幅の相殺効果((+1)+(−1)=0)を利用して
解像度を高める方法である。
The phase shift method is a light transmitting portion that transmits almost all the light and a phase shifter portion that shifts the phase of the transmitted light with respect to the light passing through the transmitting portion by approximately π [rad] or an odd multiple thereof. It is an exposure method using a so-called phase shift reticle in which a desired pattern is formed by using.
At this time, the normal transmission part (phase = 0, amplitude = exp (i ×
0) = + 1) and the phase shifter (phase =
π, amplitude = exp (iπ) = − 1) is used to increase the resolution by utilizing the effect of canceling the amplitude of the light ((+1) + (− 1) = 0).

【0005】一方の多重結像振幅合成法とは、投影光学
系内のレチクルパターンに対するフーリエ変換相当面
(以後、瞳面と略す)に、光軸付近の透過率が低く、周
辺部の透過率が高い光吸収部材を設けてレチクルパター
ンを露光する方法である。この多重結像振幅合成法は、
特にホールパターン(微小穴パターン)、あるいは島パ
ターン(微小残しパターン)の形成に有利である。
On the other hand, the multiple imaging amplitude synthesis method is a method in which a surface corresponding to a Fourier transform for a reticle pattern in a projection optical system (hereinafter abbreviated as a pupil surface) has a low transmittance near the optical axis and a peripheral transmittance. Is a method of exposing a reticle pattern by providing a light absorbing member having a high light absorption rate. This multiple imaging amplitude composition method
Particularly, it is advantageous for forming a hole pattern (fine hole pattern) or an island pattern (fine leaving pattern).

【0006】また、ウェハ上の1つの領域に対する露光
を複数回に分割し、分割された各露光毎にウェハを投影
光学系の光軸方向に微小量ずつずらして、デフォーカス
したパターン像も多重露光していく多重結像法も提案さ
れている。この方法では特にポジ型フォトレジストにホ
ールパターンを形成する場合に焦点裕度(焦点深度)を
拡大することができる。
Further, the exposure for one area on the wafer is divided into a plurality of times, and the wafer is shifted by a small amount in the optical axis direction of the projection optical system for each divided exposure, and the defocused pattern image is also multiplexed. A multiple imaging method of exposing is also proposed. With this method, the focus latitude (depth of focus) can be increased particularly when a hole pattern is formed in a positive photoresist.

【0007】[0007]

【発明が解決しようとする課題】従来の完全遮光部(ク
ロム層)と完全透過部とで形成された通常のレチクルパ
ターンを、瞳面に吸収または遮光部材のない投影光学系
を使用して露光する場合、その投影像の焦点裕度(焦点
深度)は、ほぼ±λ/2NA2 で決まってしまう。従っ
て解像度向上のために露光波長λを小さくして開口数N
Aを大きくしていくと、焦点深度は必然的にきわめて小
さくなってしまう。ところが、実際の半導体集積回路表
面(ウェハ上の1つの被露光領域の表面)には1μm程
度の凹凸があり、さらに、パターン転写用の感光材料
(フォトレジスト)の光学的厚さ(実際の厚み/屈折率
≒0.5μm)を考慮すると、正確なパターンの転写に
はほぼ1.5μm以上の焦点深度が必要である。現在主
流となっている投影露光装置では、露光波長λが0.3
65μm、開口数NAが0.5程度であるので、焦点深
度は±0.365/2×0.52 =±0.73μmにな
る。この値は幅で、1.46μmであり、現状でもすで
に焦点深度が不足ぎみであることがわかる。従ってこれ
以上、露光波長λを短くして開口数NAを大きくするこ
とで解像度を向上する方法は、焦点深度を犠牲にする点
から現実的ではない。
An ordinary reticle pattern formed of a conventional complete light-shielding portion (chrome layer) and a complete light-transmitting portion is exposed using a projection optical system that does not absorb or shield the pupil plane. In that case, the focus latitude (depth of focus) of the projected image is determined to be approximately ± λ / 2NA 2 . Therefore, in order to improve the resolution, the exposure wavelength λ is reduced to reduce the numerical aperture N.
The depth of focus inevitably becomes extremely small as A is increased. However, the actual semiconductor integrated circuit surface (the surface of one exposed region on the wafer) has irregularities of about 1 μm, and the optical thickness (actual thickness) of the photosensitive material (photoresist) for pattern transfer is further increased. / Refractive index≈0.5 μm), a depth of focus of approximately 1.5 μm or more is required for accurate pattern transfer. The exposure wavelength λ of 0.3 is 0.3
Since the depth of focus is 65 μm and the numerical aperture NA is about 0.5, the depth of focus is ± 0.365 / 2 × 0.5 2 = ± 0.73 μm. This value is 1.46 μm in width, and it can be seen that the depth of focus is already insufficient at present. Therefore, the method of further improving the resolution by shortening the exposure wavelength λ and increasing the numerical aperture NA is not practical from the viewpoint of sacrificing the depth of focus.

【0008】位相シフト法では解像度の向上のみでなく
焦点深度の拡大効果もあるが、特にホールパターン(フ
ォトレジストに、部分的に微細な穴を形成するためのパ
ターン)に対してはその適用が難しい。これは、前述の
如く性能の良いポジ型レジストの使用を前提とすると、
レチクルの構成として遮光部となるクロム層の下地に透
過部(ホールパターン)を形成し、かつその周囲を囲む
透明部に位相シフト部を形成しなければならないためで
あり、レチクルのパターン製造がきわめて難しい。これ
は、遮光・透過部の形成用のパターニング(クロム層エ
ッチングによるパターンニング)と、透過部・位相シフ
ト透過部の形成用のパターニング(シフター層エッチン
グによるパターニング)の計2回のパターニングが必要
であることと、両パターニングの間で位置合わせが必要
となるためである。
The phase shift method has an effect of not only improving the resolution but also increasing the depth of focus, but it is particularly applicable to a hole pattern (a pattern for partially forming fine holes in a photoresist). difficult. Assuming the use of a positive resist with good performance as described above,
This is because as a reticle structure, it is necessary to form a transparent portion (hole pattern) on the base of the chrome layer that serves as a light-shielding portion, and a phase shift portion on the transparent portion that surrounds the chrome layer. difficult. This requires two patterns of patterning: patterning for forming the light-shielding / transmissive part (patterning by etching the chrome layer) and patterning for forming the transmissive part / phase shift transmissive part (patterning by the shifter layer etching). This is because there is a need for alignment between both patternings.

【0009】さらにこれらのパターニングは通常電子線
露光装置(EB露光装置)で行われるが、EB露光装置
で扱うパターンデーターも、透過部・遮光部パターニン
グ用の描画データと、透過部・位相シフト透過部パター
ニング用の描画データの両方のデータが必要となり、極
めて膨大なデータを扱うことになってしまう。一方、ホ
ールパターンに対してネガ型レジストの使用を前提とす
れば位相シフトレチクルの製造は容易となる。その構成
は、透過層となるガラス下地に位相シフト透過部のホー
ルパターンを形成すればよく、1回のパターニングで済
む。しかしながら前述の通り、ネガ型フォトレジストは
ポジ型に比べ性能が劣り、しかも先に述べた多重結像法
が併用できないため、露光時の効果は不十分である。
Further, although these patternings are usually performed by an electron beam exposure apparatus (EB exposure apparatus), the pattern data handled by the EB exposure apparatus also includes drawing data for patterning the transparent portion / light shielding portion and the transparent portion / phase shift transmission. Both the drawing data for patterning the area are required, and an extremely large amount of data is handled. On the other hand, if a negative resist is used for the hole pattern, the phase shift reticle can be easily manufactured. The structure may be such that the hole pattern of the phase shift transmission part is formed on the glass base which becomes the transmission layer, and the patterning is performed only once. However, as described above, the negative type photoresist is inferior in performance to the positive type, and the above-mentioned multiple imaging method cannot be used together, so that the effect at the time of exposure is insufficient.

【0010】また、投影光学系の瞳面に吸収部材を設け
る多重結像振幅合成法では、特にホールパターンに対し
て解像度、焦点焦度共に改善効果があり、またポジ型フ
ォトレジストが使用可能である。しかしながら瞳面の吸
収部材の透過率は光軸から同心円状に連続的に変化させ
る必要があり、この吸収部材を実際に製造するのは難し
い。さらにこの吸収部材は光吸収によって発熱、又は蓄
熱し、それが投影光学系の他の部材に伝達して熱変形や
屈折率変化を誘発することになり、結像性能そのものの
劣化を招くことにもなる。ちなみに所期の効果を得よう
とすると、瞳面に設けた吸収部材での光吸収量は投影光
学系に入射する光量の80%程度にも及ぶ。
Further, in the multiple imaging amplitude composition method in which an absorbing member is provided on the pupil plane of the projection optical system, both the resolution and the focus / focus degree are improved especially for hole patterns, and a positive photoresist can be used. is there. However, the transmittance of the absorbing member on the pupil plane needs to be continuously changed concentrically from the optical axis, and it is difficult to actually manufacture this absorbing member. Further, this absorbing member generates heat or absorbs heat due to light absorption, and this is transmitted to other members of the projection optical system to induce thermal deformation and refractive index change, which leads to deterioration of the imaging performance itself. Also becomes. By the way, in order to obtain the desired effect, the amount of light absorbed by the absorbing member provided on the pupil plane reaches about 80% of the amount of light incident on the projection optical system.

【0011】また、特にホールパターンの露光転写に適
した位相シフトレチクルとして、いわゆるハーフトーン
型の位相シフトも提案されている。このハーフトーン型
位相シフトとは、位相をπだけずらすとともに、一定量
の光吸収(あるいは反射)性を有する下地層(ハーフト
ーン)に対して、光透過の微小パターン(位相はずれな
い)を設けたレチクルである。微小光透過部と他のハー
フトーン部との各透過光束の干渉作用により微小なホー
ルパターン(ポジレジスト用の明パターン)が形成され
る。これにより、ホールパターンの露光転写時の解像度
や焦点深度が増大する。このハーフトーン型レチクルは
1回のパターニングで完成し、製造が容易であるという
メリットはあるが、ハーフトーン部からの透過光によ
り、暗部(非パターン部)への漏れ光があり、投影像の
コントラストを低下させる。また、その暗部への漏れ光
により前述の多重結像法との併用が難しいという問題も
ある。
A so-called halftone type phase shift has also been proposed as a phase shift reticle particularly suitable for exposing and transferring a hole pattern. This halftone type phase shift is to shift the phase by π and to provide a minute pattern of light transmission (out of phase) to the underlying layer (halftone) having a certain amount of light absorption (or reflection). It is a reticle. A minute hole pattern (bright pattern for positive resist) is formed by the interference effect of each transmitted light flux between the minute light transmitting portion and the other halftone portion. As a result, the resolution and the depth of focus at the time of exposure transfer of the hole pattern are increased. This halftone reticle has the advantage that it can be completed by one-time patterning and is easy to manufacture, but due to the transmitted light from the halftone portion, there is leakage light to the dark portion (non-pattern portion), and the projected image Reduces contrast. In addition, there is a problem that it is difficult to use it in combination with the above-mentioned multiple imaging method due to light leaked to the dark part.

【0012】尚、以上においては特にホールパターン形
成について述べたが、これはウェハリソグラフィのプロ
セスで扱う各種パターンの中で、ホールパターンが最も
形成困難なパターンだからである。従ってホールパター
ンが微細化できればそれに伴って集積回路全体も容易に
微細化できることになる。
Incidentally, the hole pattern formation has been described above, but this is because the hole pattern is the most difficult to form among the various patterns handled in the wafer lithography process. Therefore, if the hole pattern can be miniaturized, the entire integrated circuit can be easily miniaturized accordingly.

【0013】[0013]

【課題を解決するための手段】上記課題を解決するため
に本発明では、微細なパターン構造を含むマスク(R)
を照明し、マスクのパターンを投影光学系(PL)を介
して被露光物(W)上に結像投影する露光方法におい
て、マスクを照明する光線に対してほぼ透明な透過部
と、透過部を通った光線に対してほぼ元の奇数倍だけ位
相を異ならせた光線を生成するとともに、5〜30%程
度の透過率をもつ位相シフト部とによって微細なパター
ンを生成したマスクを、投影光学系の物体面側に配置
し、さらに、投影光学系内のマスクのパターン面に対し
て光学的にフーリエ変換の関係になっているフーリエ
面、又はその近傍に、このフーリエ面を通る光線のうち
光軸付近を通る光線を制限する制限部材(遮光板FL)
を配置した状態で、投影光学系の像面側に設置された被
露光物を露光することとした。
In order to solve the above problems, according to the present invention, a mask (R) including a fine pattern structure is provided.
In the exposure method of illuminating the mask pattern and projecting the pattern of the mask onto the object to be exposed (W) through the projection optical system (PL), a transmissive part and a transmissive part that are substantially transparent to the light illuminating the mask. A mask that generates a minute pattern by a phase shift part having a transmittance of about 5 to 30% while generating a light beam whose phase is shifted by an odd multiple of the original light beam It is arranged on the object plane side of the system, and further, of the rays passing through this Fourier plane, at or near the Fourier plane which is in the optical Fourier transform relationship with the pattern plane of the mask in the projection optical system. Limiting member (light-shielding plate FL) that limits light rays passing near the optical axis
The object to be exposed installed on the image plane side of the projection optical system is exposed in the state where the is arranged.

【0014】[0014]

【作用】本発明で使用するレチクルは透過部と位相シフ
ト透過部(透過率5〜30%)との境界部に、きわめて
暗い(光の相殺効果による)暗部が形成され、透過部自
体は明像として転写される。またその明像の幅は、上記
の相殺効果により、従来の完全透過/完全遮光タイプの
レチクルの場合より細くすることができる。さらに本発
明のようなレチクルを従来の露光装置に装着して露光す
ると、位相シフト透過部からの透過光(もれ光)も被露
光体としてのウェハに達することになるが、本発明で
は、投影光学系内のレチクルパターンに対するフーリエ
変換面(以後、瞳面とする)に、光軸近傍を通る光束の
みを遮光する遮光板(空間フィルター)を設けること
で、そのもれ光がウェハに達することを防止した。これ
は、微小な透過部、又は透過部と位相シフト透過部の境
界部では、パターンの空間周波数が高く、従ってレチク
ルパターンから発生する回折光が瞳面では光軸より離れ
た位置を遮光板で遮光されることなく通過してウェハに
達し明像を生じるからである。一方下地となる位相シフ
ト透過部自体は空間周波数が低く、従って回折光は投影
光学系の瞳面で光軸近傍を通ることになり、遮光板で遮
光されウェハに達することができないためである。
In the reticle used in the present invention, a very dark (due to the light canceling effect) dark portion is formed at the boundary between the transmitting portion and the phase shift transmitting portion (transmittance 5 to 30%), and the transmitting portion itself is bright. Transferred as an image. Further, the width of the bright image can be made narrower than in the case of the conventional completely transmissive / completely light-shielding type reticle due to the canceling effect. Further, when a reticle such as the present invention is mounted on a conventional exposure apparatus and exposed, the transmitted light (leakage light) from the phase shift transmitting portion also reaches the wafer as the exposed object. By providing a light blocking plate (spatial filter) that blocks only the light flux passing near the optical axis on the Fourier transform surface (hereinafter referred to as the pupil surface) for the reticle pattern in the projection optical system, the leak light reaches the wafer. Prevented that. This is because the spatial frequency of the pattern is high at the minute transmissive part or at the boundary part between the transmissive part and the phase shift transmissive part. This is because the light passes through without being shielded to reach the wafer and a bright image is generated. On the other hand, the underlying phase shift transmission part itself has a low spatial frequency, so that the diffracted light passes through the vicinity of the optical axis on the pupil plane of the projection optical system and is blocked by the light shielding plate and cannot reach the wafer.

【0015】[0015]

【実施例】本発明の実施例で使用するレチクルRのパタ
ーンの一例を図2(A)に示す。これは前述のポジ型レ
ジストを前提としたホールパターン形成に用いるハーフ
トーン位相シフトレチクルと同様の構成である。すなわ
ち透過率が5%から30%の位相シフト透過部の下地層
aの中にホールパターンとなる透過部bが存在してい
る。
EXAMPLE An example of the pattern of the reticle R used in the example of the present invention is shown in FIG. This is the same structure as the halftone phase shift reticle used for forming the hole pattern on the premise of the positive resist. That is, there is a transparent portion b having a hole pattern in the underlayer a of the phase shift transparent portion having a transmittance of 5% to 30%.

【0016】図2(B)は、図2(A)に示すレチクル
パターンの断面である。透過部bを透過した光L0 の振
幅を+1とすれば位相シフト透過部aを透過した光L1
の振幅の符号は負となり、その大きさはエネルギー透過
率の平方根となる。尚、図2ではシフター透過部aのエ
ネルギー透過率25%とした。さて投影光学系が通常の
構成(遮光部材等を含まない)であれば、透過部bの投
影像はウェハ上において図2(C)に示す振幅分布Ab
となる(光学系によって多少なまる)。一方シフター透
過部aの投影像のウェハ上での振幅分布Aaは図2
(D)のようになる。
FIG. 2B is a cross section of the reticle pattern shown in FIG. If the amplitude of the light L 0 transmitted through the transmission part b is +1, the light L 1 transmitted through the phase shift transmission part a
The sign of the amplitude of is negative and its magnitude is the square root of the energy transmittance. In FIG. 2, the energy transmission rate of the shifter transmission portion a is 25%. Now, if the projection optical system has a normal configuration (excluding a light-shielding member, etc.), the projection image of the transmission part b has an amplitude distribution Ab shown in FIG.
(It is slightly rounded by the optical system). On the other hand, the amplitude distribution Aa on the wafer of the projected image of the shifter transmission part a is shown in FIG.
It becomes like (D).

【0017】実際の像はこの振幅分布Aa、Abの和で
あるので、合成された振幅分布は図2(E)のAabの
ようになる。像光線の強度はこの振幅分布Aabの絶対
値の2乗であるので、図2(F)のような強度分布Ia
bになる。このとき暗部下地に明部の点が形成されるこ
とになり、ポジ型レジスト用のホールパターンとなって
る。尚、図2(F)の破線Sはレジスト感度のスレッシ
ョルドレベルを表し、これよりも大きいエネルギー強度
が与えられた部分が現像時に溶解して除去される。とこ
ろが位相シフト透過部aからの透過光により、本来必要
なホールパターン用の透過部b以外にもノイズ成分とし
ての強度分布Inを持ってしまう。この強度分布Inの
光量が多いと、ポジレジストが膜ベリ(感光)してしま
うために好ましくない。ただし明点(ホールパターン)
の幅は、透過部bと位相シフト透過部aとの両透過光L
0 、L1 の相殺効果(干渉効果)によって、より細くな
るので、より微細な幅の明部を得るためには位相シフト
透過部aの透過率はある程度高く(例えば5%以上)な
ければならない。
Since the actual image is the sum of the amplitude distributions Aa and Ab, the combined amplitude distribution is as shown by Aab in FIG. 2 (E). Since the intensity of the image light beam is the square of the absolute value of this amplitude distribution Aab, the intensity distribution Ia as shown in FIG.
It becomes b. At this time, spots of the light portion are formed on the base of the dark portion, and the hole pattern is for the positive resist. The broken line S in FIG. 2 (F) represents the threshold level of resist sensitivity, and a portion given an energy intensity higher than this is dissolved and removed during development. However, the transmitted light from the phase shift transmission part a has an intensity distribution In as a noise component in addition to the originally required transmission part b for the hole pattern. If the light amount of the intensity distribution In is large, the positive resist will undergo film verification (photosensitization), which is not preferable. However, bright spots (hole pattern)
Is the width of both transmitted light L of the transmission part b and the phase shift transmission part a.
Since it becomes thinner due to the canceling effect (interference effect) of 0 and L 1, the transmittance of the phase shift transmitting portion a must be somewhat high (for example, 5% or more) in order to obtain a bright portion having a finer width. ..

【0018】図3は再回折光学系という概念に基づいて
上記の現象を模式的に説明した図である。図3(A)に
おいてレチクルRに垂直に照明光ILが入射するものと
する。レチクルRを透過した光はテレセントリックな投
影光学系PLによりウェハWに集光され、ここにレチク
ルパターンの像がを形成される。ここでEPは投影光学
系PL中のレチクルパターンに対するフーリエ変換相当
面(以後瞳面)である。レチクルパターン透過後、すな
わち投影光学系PLの物体上での光の振幅分布は、図3
(B)のように表れ、この分布は瞳面EP上でフーリエ
変換されて図3(C)のような振幅分布になる。瞳面E
Pには大きさ(半径)の制限、すなわち開口数NAに制
限があるので、瞳面EP上で、NA相当以上に光軸AX
から離れた位置の振幅分布はウェハWには伝達されな
い。すなわちフーリエスペクトル中の高周波成分は投影
光学系PLでカットされ、低周波成分のみがウェハWに
伝達する(光軸AX上がゼロ周波数に相当する)。この
ためウェハW上に形成される投影像はレチクルパターン
(透過部b)に対して多少なまることになる。
FIG. 3 is a diagram schematically illustrating the above phenomenon based on the concept of a rediffractive optical system. In FIG. 3A, the illumination light IL is assumed to enter the reticle R vertically. The light transmitted through the reticle R is condensed on the wafer W by the telecentric projection optical system PL, and an image of the reticle pattern is formed here. Here, EP is a plane corresponding to the Fourier transform (hereinafter referred to as a pupil plane) for the reticle pattern in the projection optical system PL. The amplitude distribution of light after passing through the reticle pattern, that is, on the object of the projection optical system PL is shown in FIG.
It appears as in (B), and this distribution is Fourier transformed on the pupil plane EP to form an amplitude distribution as shown in FIG. 3 (C). Pupil E
Since P is limited in size (radius), that is, in numerical aperture NA, the optical axis AX on the pupil plane EP is equal to or larger than NA.
The amplitude distribution at a position away from is not transmitted to the wafer W. That is, the high frequency component in the Fourier spectrum is cut by the projection optical system PL, and only the low frequency component is transmitted to the wafer W (on the optical axis AX corresponds to the zero frequency). Therefore, the projected image formed on the wafer W is somewhat blunted with respect to the reticle pattern (transmission part b).

【0019】この瞳面EPでの振幅分布(C)をもう1
度逆フーリエ変換したものがウェハ面(正確には、ベス
トフォーカス面)での像の振幅分布となる。これを図3
(D)に示す。この図3(D)の振幅分布の絶対値の2
乗が図3(E)に示したベストフォーカス面での投影像
の強度分布になる。なお以上の内容は、以下に述べる本
発明の原理を説明するためのものであり、特に本発明に
よる作用ではなく、一般的に成り立つ物理現象である。
Another amplitude distribution (C) on the pupil plane EP is
The inverse Fourier transform results in the image amplitude distribution on the wafer surface (more accurately, the best focus surface). Figure 3
It shows in (D). 2 of the absolute value of the amplitude distribution of FIG.
The squared power is the intensity distribution of the projected image on the best focus plane shown in FIG. The above description is for explaining the principle of the present invention described below, and is not a function of the present invention, but a physical phenomenon that generally holds.

【0020】次に本発明による露光方法を図1を用いて
説明する。図1(A)の基本的な構成は図3(A)と同
様だが、本発明においては投影光学系PL内の瞳面EP
近傍に遮光板FLを設ける。この遮光板FLは光軸近傍
に分布する光をカットするものである。レチクルRは図
3(A)に示したものと同じものとする。従ってレチク
ルパターン透過後、すなわち投影光学系PLの物体面側
での光の振幅分布は図1(B)のようになり、これは図
3(B)と同じである。ところが、瞳面EPにおける振
幅分布は図1(C)に示すように、遮光板FLのために
先の図3(C)とは大きく異なったものとなる。すなわ
ち、光軸AXの近傍での振幅が完全に除去(=0)され
たものとなる。
Next, the exposure method according to the present invention will be described with reference to FIG. Although the basic configuration of FIG. 1A is the same as that of FIG. 3A, the pupil plane EP in the projection optical system PL is used in the present invention.
A light shielding plate FL is provided in the vicinity. The light blocking plate FL cuts light distributed near the optical axis. The reticle R is the same as that shown in FIG. Therefore, the amplitude distribution of light after passing through the reticle pattern, that is, on the object plane side of the projection optical system PL is as shown in FIG. 1B, which is the same as FIG. 3B. However, the amplitude distribution on the pupil plane EP is significantly different from that shown in FIG. 3C due to the light shielding plate FL, as shown in FIG. 1C. That is, the amplitude in the vicinity of the optical axis AX is completely removed (= 0).

【0021】ウェハW面上(正確にはベストフォーカス
面)における投影像の振幅分布は、ここでも瞳面EP上
の振幅分布図(C)の逆フーリエ変換である。ただし瞳
面EPの振幅分布から低周波成分、すなわち光軸近傍部
分が除かれているために大面積明部(すなわちゼロ周波
〜低周波)となるべき光束は、ウェハWには伝達されな
い。このため瞳面EPの外周部に存在する高周波成分の
分布のみがウェハWに伝達され、ウェハW上に微小幅の
振幅分布が図1(D)のように生じる。投影像の強度は
図1(D)の振幅分布の絶対値の2乗であるから、図1
(E)に示すようにノイズとなる強度分布Inがカット
された微小な明パターンとなり、ポジ型レジストの微小
領域を感光、溶解せしめてホールパターンの形成が可能
となる。また、ウェハWに伝達される周波数成分は、高
周波成分が相対的に強調されたものとなっている為に、
より微細なパターンの転写が可能となる。
The amplitude distribution of the projected image on the surface of the wafer W (more precisely, the best focus surface) is again the inverse Fourier transform of the amplitude distribution chart (C) on the pupil plane EP. However, a low-frequency component, that is, a light flux that should become a large-area bright portion (that is, zero frequency to low frequency) because the low frequency component, that is, the portion near the optical axis is excluded from the amplitude distribution of the pupil plane EP, is not transmitted to the wafer W. Therefore, only the distribution of high-frequency components existing on the outer peripheral portion of the pupil plane EP is transmitted to the wafer W, and an amplitude distribution with a minute width is generated on the wafer W as shown in FIG. Since the intensity of the projected image is the square of the absolute value of the amplitude distribution shown in FIG.
As shown in (E), it becomes a minute bright pattern in which the intensity distribution In which becomes noise is cut, and it becomes possible to form a hole pattern by exposing and melting the minute area of the positive resist. Further, since the frequency components transmitted to the wafer W are those in which the high frequency components are relatively emphasized,
A finer pattern can be transferred.

【0022】さらに、低周波成分は遮光されるため、大
面積の位相シフト透過部aからの光束は遮光板FLでカ
ットされるのでウェハWには達することがなく、ウェハ
W上では完全な暗部となる。このためポジレジストの膜
べり(感光)の心配がない。尚、この際、ホールパター
ンの原画となる透過部bの大きさは、一辺または直径が
投影光学系PLの解像度程度であるものとする。また、
実際にはレチクルRを照明する光束ILの入射角度は垂
直のみでなくある範囲(開口数)を持つが、この値は、
投影光学系PLのレチクル側開口数に対して、0.1倍
から0.3倍(0.1≦σ≦0.3)であるとよい。す
なわち投影光学系PLの入射瞳(実効的には瞳EPと同
じ)に形成される照明光学系の光源像の面積の比である
σ値が0.3より大きいと、透過部bとシフター透過部
aとの各透過光同志の干渉効果がうすらぎ、本発明の効
果が低減する。
Further, since the low-frequency component is shielded, the light flux from the large-area phase shift transmitting portion a is cut by the light shielding plate FL and does not reach the wafer W, so that the dark portion on the wafer W is completely dark. Becomes For this reason, there is no concern about film slippage (photosensitivity) of the positive resist. At this time, the size of the transmission part b, which is the original image of the hole pattern, is such that one side or diameter is about the resolution of the projection optical system PL. Also,
Actually, the incident angle of the light flux IL illuminating the reticle R is not only vertical but has a certain range (numerical aperture), but this value is
The numerical aperture on the reticle side of projection optical system PL is preferably 0.1 to 0.3 times (0.1 ≦ σ ≦ 0.3). That is, when the σ value, which is the ratio of the area of the light source image of the illumination optical system formed on the entrance pupil of the projection optical system PL (effectively the same as the pupil EP), is larger than 0.3, the transmission part b and the shifter transmission are transmitted. The effect of interference between the respective transmitted lights with the portion a is faint, and the effect of the present invention is reduced.

【0023】また、投影光学系PLの瞳面EPの遮光板
FLの半径は、上記の照明光学系からの直接光(0次光
成分)を、すべて遮光するために、投影光学系PLの瞳
EPの半径(すなわち開口数)に対して、0.4倍程度
あるとよい。ただし照明光学系の光源像の大きさによっ
て決まるσ値が比較的小さい場合、例えば、σ値が0.
1であるようなときは、遮光板FLの遮光部の半径は瞳
EPの半径の0.2倍程度でもよい。
Further, the radius of the light shielding plate FL on the pupil plane EP of the projection optical system PL is set so as to shield all the direct light (0th order light component) from the illumination optical system. The radius of EP (that is, the numerical aperture) is preferably about 0.4 times. However, when the σ value determined by the size of the light source image of the illumination optical system is relatively small, for example, the σ value is 0.
When it is 1, the radius of the light shielding portion of the light shielding plate FL may be about 0.2 times the radius of the pupil EP.

【0024】また、遮光板FLの遮光部の径が大きいほ
どパターン像の焦点深度は増大するが、その分光量(ウ
ェハ上での照度)は減少することになるので、光量と焦
点深度とのバランスを考えると、瞳半径の6〜7割を遮
光するのが最も効果的である。ところで、本発明によっ
て得られるホールパターン像に対する強度分布は、図1
(E)に示したように、従来の多重結像振幅合成法で得
られる強度分布とほぼ同等の微細度となる。ただし、多
重結像振幅合成法で用いる投影光学系内の吸光フィルタ
ーは、光軸からの距離に応じて連続的に透過率を可変に
するとともに、位相反転特性を持たせる必要があり、製
造が困難であったが本発明における遮光板FLは完全遮
光体でよく、従って金属薄板等によりきわめて容易に製
造できる。また、吸光による発熱又は蓄熱の対策とし
て、遮光板FLに冷却部材または温調部材を設けてもよ
い。例えば、冷却液体を通した細いパイプを遮光板FL
の遮光部に沿って取り付けて冷却する。このパイプの影
響は、遮光板FLの遮光部によりかくされるため、結像
特性には全く影響しない。従来の多重結像振幅合成法で
用いる吸光フィルターは光束を透過させる必要があるた
め、このような冷却機構は使えない。
Further, as the diameter of the light-shielding portion of the light-shielding plate FL is larger, the depth of focus of the pattern image is increased, but its spectral amount (illuminance on the wafer) is decreased, so that the light amount and the depth of focus are reduced. Considering the balance, it is most effective to shield 60 to 70% of the pupil radius. By the way, the intensity distribution for the hole pattern image obtained by the present invention is shown in FIG.
As shown in (E), the fineness is almost equal to the intensity distribution obtained by the conventional multiplex imaging amplitude synthesis method. However, the absorption filter in the projection optical system used in the multiplex imaging amplitude synthesis method needs to have continuously variable transmission rate according to the distance from the optical axis and have a phase inversion characteristic. Although difficult, the light-shielding plate FL in the present invention may be a complete light-shielding body, and therefore can be manufactured extremely easily by using a metal thin plate or the like. Further, as a measure against heat generation or heat storage due to light absorption, the light shielding plate FL may be provided with a cooling member or a temperature adjusting member. For example, a thin pipe through which a cooling liquid is passed is used as a light shielding plate FL.
Install along the light shield of to cool. Since the influence of this pipe is hidden by the light shielding portion of the light shielding plate FL, it does not affect the image forming characteristics at all. Such a cooling mechanism cannot be used because the light absorption filter used in the conventional multiplex imaging amplitude synthesis method needs to transmit the light flux.

【0025】そこで図4、図5に、本発明で使用する遮
光板FLに対する好適な冷却機構の一例を示す。図4は
遮光板FLを設けた投影光学系PLの内部の部分断面で
あり、遮光板FLは鏡筒LB内の瞳面EP近傍に取り付
けられる。図4の投影光学系PLでは、瞳面EPはレン
ズ素子G1 とG2 の間の空間中(空気間隔)に存在する
ものとする。そして遮光板FLは石英等の透明硝材の上
面(レチクル側)に金属物質による中心遮光部FLcを
有し、瞳面EPの周囲にも環状の遮光部FLrを有す
る。図5に示すように中心遮光部FLcは円形であり、
環状遮光部FLrは有効瞳径よりも大きく形成され、高
周波成分の光束がけられないようになっている。さらに
遮光板FLは遮光部を形成した石英の上板と下板との2
層構造になっており、その貼り合わせ面には冷却用の流
体(気体、又は液体)を流すための細い溝(深さ、幅と
もに2mm程度)Gbが形成されている。溝Gbの引き
回しは、図5に示すように流体供給孔Kiからの流体が
環状遮光部FLrに沿って一順して排気孔K0 から出て
いくように作られ、さらに中心遮光部FLcと環状遮光
部FLrとをつなぐ4本の接続遮光部FLeの下を通し
て中心遮光部FLcの直下も冷却されるように作られて
いる。
Therefore, FIGS. 4 and 5 show an example of a suitable cooling mechanism for the light shielding plate FL used in the present invention. FIG. 4 is a partial cross section of the inside of the projection optical system PL provided with the light blocking plate FL, and the light blocking plate FL is attached in the lens barrel LB near the pupil plane EP. In the projection optical system PL of FIG. 4, the pupil plane EP is assumed to exist in the space (air space) between the lens elements G 1 and G 2 . The light blocking plate FL has a central light blocking portion FLc made of a metal substance on the upper surface (reticle side) of a transparent glass material such as quartz, and an annular light blocking portion FLr around the pupil plane EP. As shown in FIG. 5, the central light-shielding portion FLc is circular,
The annular light-shielding portion FLr is formed larger than the effective pupil diameter so that the light flux of the high frequency component cannot be blocked. Further, the light shielding plate FL is composed of an upper plate and a lower plate of quartz which form a light shielding part.
It has a layered structure, and a thin groove (both depth and width is about 2 mm) Gb for flowing a cooling fluid (gas or liquid) is formed on the bonding surface. As shown in FIG. 5, the groove Gb is laid out so that the fluid from the fluid supply hole Ki sequentially exits from the exhaust hole K 0 along the annular light shielding portion FLr, and is further connected to the central light shielding portion FLc. It is made so that the portion directly below the central light shielding portion FLc is also cooled by passing under the four connection light shielding portions FLe that connect the annular light shielding portion FLr.

【0026】尚、ここでは石英板上に遮光部FLc、F
Lr、FLeを形成したが、金属性の薄板を図5に示し
た遮光部の形に切り出し、これを瞳面EPに挿脱可能に
設けてもよい。この場合、金属薄板による遮光板を投影
光学系PL内に出し入れしても、透過部には図4のよう
な石英透明部がないので、光学特性上の影響が少ない。
In this case, the light shielding parts FLc, Fc are formed on the quartz plate.
Although Lr and FLe are formed, a thin metal plate may be cut out in the shape of the light shielding portion shown in FIG. 5 and provided on the pupil plane EP so that it can be inserted and removed. In this case, even if a light shielding plate made of a thin metal plate is taken in and out of the projection optical system PL, the transparent part does not have the quartz transparent part as shown in FIG.

【0027】ところで、本発明における位相シフトレチ
クルは、従来レチクルに比べパターンからの回折光量を
増大するため、多重結像振幅合成法よりも、ウェハWに
到達する光量を増大させることができる。また、本発明
で用いる位相シフトレチクルは、半透過の位相シフト透
過部aの下地に微小な透過部bを設けるだけでよく、完
全遮光部(Crなど)を必要としない。このため、レチ
クルのパターニングは1度でよく層間の重ね合わせも必
要とせず、きわめて容易に製造することができる。また
レチクル製造用のパターンデーターも従来の完全透過/
完全遮光レチクルと同じ規模で済むといった利点もあ
る。半透過(ハーフトーン)レチクルの他の実施例とし
ては、透過部bをガラス裸面とし、位相シフト透過部a
を金属薄膜(減光部材)と誘電体薄膜(位相シフト部
材)との2層膜等にしてもよい。
By the way, the phase shift reticle of the present invention increases the amount of diffracted light from the pattern as compared with the conventional reticle, so that the amount of light reaching the wafer W can be increased as compared with the multiple imaging amplitude combining method. Further, the phase shift reticle used in the present invention only needs to provide the minute transmissive portion b on the base of the semi-transmissive phase shift transmissive portion a, and does not need the complete light shielding portion (Cr or the like). Therefore, the patterning of the reticle only needs to be performed once, and no superposition between layers is required, and the reticle can be manufactured extremely easily. In addition, the pattern data for reticle manufacturing is completely transparent / conventional.
It also has the advantage that it can be done on the same scale as a fully shaded reticle. In another embodiment of the semi-transmissive (halftone) reticle, the transmissive part b is a bare glass surface and the phase shift transmissive part a is
May be a two-layer film including a metal thin film (darkening member) and a dielectric thin film (phase shift member).

【0028】一方、本発明で使用する投影光学系は、屈
折系の他に反射系であってもよく、また光源は水銀ラン
プなどの輝線ランプやレーザーでよい。さらに投影光学
系が反射系である等の理由により、ブロードバンドの露
光光が使える場合には、ブロードバンドな露光光でもよ
い。この場合、位相シフト透過部aでの位相差は、特定
の波長以外の波長成分に対してはπ〔rad〕からずれ
ることになるが、それでも従来法に比べて本発明が効果
を有することに変わりはない。また、前述の如く、露光
を複数回に分割し、かつそれぞれで被露光物(ウェハ)
を、投影光学系の光軸方向に微小にずらして露光する多
重結像法をあわせて用いてもよい。これにより、焦点深
度の拡大効果をより増加することができる。
On the other hand, the projection optical system used in the present invention may be a reflection system in addition to the refraction system, and the light source may be a bright line lamp such as a mercury lamp or a laser. Further, if broadband exposure light can be used because the projection optical system is a reflection system, broadband exposure light may be used. In this case, the phase difference in the phase shift transmission part a deviates from π [rad] for wavelength components other than the specific wavelength, but the present invention is still effective as compared with the conventional method. There is no change. Further, as described above, the exposure is divided into a plurality of times, and each of the exposed objects (wafers)
May also be used together with a multiple imaging method in which exposure is performed by slightly shifting in the optical axis direction of the projection optical system. Thereby, the effect of expanding the depth of focus can be further increased.

【0029】この様子を図6に示す。図6(A)、
(B)、(C)は、本発明によって得られるホールパタ
ーン投影像である。図6(A)はベストフォーカス状態
でのホールパターン像の強度分布であり、図6(B)、
(C)はそれぞれ所定量のデフォーカス状態での強度分
布である。このとき、図6(A)、(B)、(C)の各
強度分布を多重結像(光量合成)すると図6(D)のよ
うになり、ポジレジストにホールパターンが形成され、
かつ、他の部分では膜ベリ(感光)の発生がほとんどな
いことがわかる。
This state is shown in FIG. FIG. 6 (A),
(B) and (C) are hole pattern projection images obtained by the present invention. FIG. 6A shows the intensity distribution of the hole pattern image in the best focus state, and FIG.
(C) is an intensity distribution in a defocused state of a predetermined amount. At this time, multiple intensity imaging (light amount synthesis) of the respective intensity distributions of FIGS. 6A, 6B, and 6C results in FIG. 6D, and a hole pattern is formed in the positive resist.
In addition, it can be seen that there is almost no occurrence of film verification (photosensitivity) in other portions.

【0030】一方、図6(E)、(F)、(G)は、ハ
ーフトーン型の位相シフトレチクルを、遮光板FLのな
い投影光学系を介して使用した場合であり、図6(E)
がベストフォーカス状態でのホールパターン像の強度分
布を表し、図6(F)、(G)はそれぞれデフォーカス
状態での強度分布を表す。図6(E)、(F)、(G)
の各強度分布を多重結像(光量合成)すると、図6
(H)に示すようにホールパターンに対する他の部分の
光量(ノイズ成分In)が無視できない量となり、ポジ
レジストの膜ベリを招くおそれがある。従って、ハーフ
トーン型の位相シフトレチクルのみを使ったのでは多重
結像法を併用しても、さらなる焦点深度の拡大は不可能
である。
On the other hand, FIGS. 6E, 6F and 6G show the case where the halftone type phase shift reticle is used through the projection optical system without the light shielding plate FL, and FIG. )
Represents the intensity distribution of the hole pattern image in the best focus state, and FIGS. 6F and 6G respectively represent the intensity distribution in the defocus state. 6 (E), (F), (G)
When each intensity distribution of is image-multiplexed (combining light quantity),
As shown in (H), the amount of light (noise component In) in the other portion with respect to the hole pattern becomes a non-negligible amount, which may lead to film-verification of the positive resist. Therefore, if only the halftone type phase shift reticle is used, it is impossible to further increase the depth of focus even if the multiple imaging method is used together.

【0031】なお、図6(A)〜(D)ではフォーカス
位置を離散的に変化させたが、露光を複数回に分割せず
に、1回の露光動作(1つの被露光領域に適正露光量を
与える動作)中に、ウェハを光軸方向に連続移動させて
も同等の焦点深度増大効果が得られ、かつ処理時間(ス
ループット)的に有利となる。露光中の移動はウェハの
みでなく、レチクルを移動しても、あるいは投影光学系
を移動してもよい。
Although the focus position is discretely changed in FIGS. 6A to 6D, one exposure operation (proper exposure to one exposed region is performed without dividing the exposure into a plurality of times). Even if the wafer is continuously moved in the optical axis direction during the operation of giving the amount), the same effect of increasing the depth of focus can be obtained, and the processing time (throughput) is advantageous. The movement during exposure is not limited to the wafer, and the reticle may be moved or the projection optical system may be moved.

【0032】[0032]

【発明の効果】以上の様に本発明によれば、製造の容易
な位相シフトレチクルと、投影光学系の組み合わせによ
り、ポジ型レジストの使用が可能な微細ホールパターン
形成用の露光方法を実現できる。あるいはさらに、露光
中に被露光体を投影光学系の光軸方向に移動することに
より、より大きな焦点深度を得ることができる。
As described above, according to the present invention, an exposure method for forming a fine hole pattern capable of using a positive resist can be realized by combining a phase shift reticle, which is easy to manufacture, and a projection optical system. .. Alternatively, a larger depth of focus can be obtained by moving the exposed object in the optical axis direction of the projection optical system during exposure.

【0033】また、投影光学系中に設ける遮光部材を冷
却する手段を設ければ、投影光学系の吸光による発熱の
心配もない。
Further, if a means for cooling the light shielding member provided in the projection optical system is provided, there is no fear of heat generation due to absorption of light in the projection optical system.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明による露光方法を実施するための装置構
成と投影像の振幅、強度分布とを示す図、
FIG. 1 is a diagram showing an apparatus configuration for carrying out an exposure method according to the present invention and an amplitude and intensity distribution of a projected image,

【図2】ハーフトーン型の位相シフトレチクルの構造と
投影像の振幅、又は強度特性とを示す図、
FIG. 2 is a diagram showing a structure of a halftone type phase shift reticle and an amplitude or intensity characteristic of a projected image;

【図3】ハーフトーン型の位相シフトレチクルのみによ
る投影像の振幅、又は強度特性とを示す図、
FIG. 3 is a diagram showing an amplitude or intensity characteristic of a projected image using only a halftone type phase shift reticle;

【図4】投影光学系の一部分の断面を示す図、FIG. 4 is a diagram showing a cross section of a part of the projection optical system;

【図5】遮光板の構造を示す図、FIG. 5 is a diagram showing a structure of a light shielding plate,

【図6】他重結像露光方法を適用した時のホールパター
ン像の強度分布を示す図である。
FIG. 6 is a diagram showing an intensity distribution of a hole pattern image when the double overlap imaging exposure method is applied.

【符号の説明】[Explanation of symbols]

R…ハーフトーン型の位相シフトレチクル PL…投影光学系 W…ウェハ EP…瞳面(フーリエ変換面) a…シフター透過部 b…透過部 R ... Halftone type phase shift reticle PL ... Projection optical system W ... Wafer EP ... Pupil plane (Fourier transform plane) a ... Shifter transmission part b ... Transmission part

フロントページの続き (51)Int.Cl.5 識別記号 庁内整理番号 FI 技術表示箇所 7352−4M H01L 21/30 311 W Continuation of the front page (51) Int.Cl. 5 Identification number Office reference number FI technical display location 7352-4M H01L 21/30 311 W

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】微細なパターン構造を含むマスクを照明
し、該マスクのパターンを投影光学系を介して被露光物
上に結像投影する露光方法において、 前記マスクを照明する光線に対してほぼ透明な透過部
と、該透過部を通った光線に対してほぼπの奇数倍だけ
位相を異ならせた光線を生成するとともに、5〜30%
程度の透過率をもつ位相シフト部とによって前記微細な
パターンが形成されたマスクを、前記投影光学系の物体
面側に配置し;さらに、 前記投影光学系内の前記マスクのパターン面に対して光
学的にフーリエ変換の関係になっているフーリエ面、又
はその近傍に、該フーリエ面を通る光線のうち光軸付近
を通る光線を制限する制限部材を配置した状態で、前記
被露光物を露光することを特徴とする投影光学系を用い
た露光方法。
1. An exposure method for illuminating a mask having a fine pattern structure and image-projecting the pattern of the mask onto an object to be exposed through a projection optical system. 5 to 30% while producing a transparent transmission part and a light beam whose phase is shifted by an odd multiple of π with respect to the light beam passing through the transmission part.
A mask on which the fine pattern is formed by a phase shifter having a degree of transmittance is arranged on the object plane side of the projection optical system; and further with respect to the pattern surface of the mask in the projection optical system. The object to be exposed is exposed in a state in which a limiting member for limiting a ray passing through the vicinity of the optical axis among rays passing through the Fourier plane is arranged at or near the Fourier plane optically in the Fourier transform relationship. An exposure method using a projection optical system.
【請求項2】前記投影光学系の前記マスクのパターンに
関する最良結像面と前記被露光物との光軸方向の間隔
を、前記被露光物上の1つの領域に対する露光作業の間
に変化させることを特徴とする請求項第1項に記載の方
法。
2. A distance in the optical axis direction between the best imaging plane of the pattern of the mask of the projection optical system and the object to be exposed is changed during an exposure operation for one region on the object to be exposed. The method according to claim 1, wherein:
JP3634892A 1992-02-24 1992-02-24 Exposure method Expired - Lifetime JP3214033B2 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
JP3634892A JP3214033B2 (en) 1992-02-24 1992-02-24 Exposure method
US09/131,670 US6020950A (en) 1992-02-24 1998-08-10 Exposure method and projection exposure apparatus

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP3634892A JP3214033B2 (en) 1992-02-24 1992-02-24 Exposure method

Publications (2)

Publication Number Publication Date
JPH05234847A true JPH05234847A (en) 1993-09-10
JP3214033B2 JP3214033B2 (en) 2001-10-02

Family

ID=12467336

Family Applications (1)

Application Number Title Priority Date Filing Date
JP3634892A Expired - Lifetime JP3214033B2 (en) 1992-02-24 1992-02-24 Exposure method

Country Status (1)

Country Link
JP (1) JP3214033B2 (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6473243B1 (en) 1998-12-25 2002-10-29 Nikon Corporation Catadioptric imaging system and a projection exposure apparatus provided with said imaging system
JP2007293210A (en) * 2006-04-27 2007-11-08 Olympus Corp Imaging device
JP2008010845A (en) * 2006-05-30 2008-01-17 Semiconductor Energy Lab Co Ltd Hologram recording medium, method of fabricating hologram recording medium, and exposing method using hologram recording medium

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6473243B1 (en) 1998-12-25 2002-10-29 Nikon Corporation Catadioptric imaging system and a projection exposure apparatus provided with said imaging system
US6639734B2 (en) 1998-12-25 2003-10-28 Nikon Corporation Catadioptric imaging system and a projection exposure apparatus provided with said imaging system
JP2007293210A (en) * 2006-04-27 2007-11-08 Olympus Corp Imaging device
JP2008010845A (en) * 2006-05-30 2008-01-17 Semiconductor Energy Lab Co Ltd Hologram recording medium, method of fabricating hologram recording medium, and exposing method using hologram recording medium

Also Published As

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