JPH0522952U - Valve device - Google Patents

Valve device

Info

Publication number
JPH0522952U
JPH0522952U JP069999U JP6999991U JPH0522952U JP H0522952 U JPH0522952 U JP H0522952U JP 069999 U JP069999 U JP 069999U JP 6999991 U JP6999991 U JP 6999991U JP H0522952 U JPH0522952 U JP H0522952U
Authority
JP
Japan
Prior art keywords
valve seat
valve
press
umbrella
tubular portion
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP069999U
Other languages
Japanese (ja)
Inventor
直人 野邑
貞雄 岡田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Rinnai Corp
Original Assignee
Rinnai Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Rinnai Corp filed Critical Rinnai Corp
Priority to JP069999U priority Critical patent/JPH0522952U/en
Publication of JPH0522952U publication Critical patent/JPH0522952U/en
Pending legal-status Critical Current

Links

Abstract

(57)【要約】 【目的】弁座(2) を本体(1) とは別体に構成した弁座体
(20)に具備させてなる弁装置において、弁体(3) と弁座
(2) との間の流体の流速が高速となっても、この弁座
(2) に脱亜鉛現象が生じることなく、弁体(3) の流路遮
断状態が長期に亙って確実且安定し、弁座(2) を具備す
る弁座体(20)製作を簡素化できるようにすること。 【構成】弁座体(20)は、ステンレス等脱亜鉛現象が生じ
ることなく且耐食性に富む板材によって筒部(21)の先端
から傘状部(22)を張出させた形態にプレス成形された構
成とすると共に、筒部(21)と傘状部(22)との境界部を弁
座(2) とし、本体(1) における弁座(2) の配設部の内周
域に透孔を形成し、この透孔に前記弁座体(20)の筒部(2
1)を圧入したこと。
(57) [Summary] [Purpose] A valve seat body in which the valve seat (2) is configured separately from the main body (1).
In the valve device provided in (20), the valve body (3) and valve seat
Even if the flow velocity of the fluid between (2) becomes high, this valve seat
The dezincification phenomenon does not occur in (2), the flow path blocking state of the valve body (3) is stable and stable for a long time, and the valve seat body (20) equipped with the valve seat (2) can be manufactured easily. To be able to make it. [Structure] The valve seat body (20) is press-molded in a form in which the umbrella-like portion (22) is extended from the tip of the tubular portion (21) by a plate material having high corrosion resistance such as stainless steel without dezincification phenomenon. In addition to the above, the valve seat (2) is defined at the boundary between the tubular part (21) and the umbrella-shaped part (22), and the valve seat (2) in the main body (1) is transparent to the inner peripheral area. A hole is formed in the through hole, and the cylindrical portion (2
Pressed in 1).

Description

【考案の詳細な説明】[Detailed description of the device]

【0001】[0001]

【産業上の利用分野】[Industrial applications]

本考案は、弁装置、特に、その弁座構造に関するものであり、水回路に使用す る電磁弁等に使用できる。 INDUSTRIAL APPLICABILITY The present invention relates to a valve device, and particularly to a valve seat structure thereof, and can be used for a solenoid valve used in a water circuit.

【0002】[0002]

【従来技術及び課題】[Prior art and problems]

従来の水回路用電磁弁は、電磁出力部を弁装置に取付けた構成となっており、 この場合の弁装置本体は、鋳造時の巣孔を防止すること及び耐食耐圧性を考慮し て、黄銅製の鋳造物又は鍛造物となっており、この本体の弁座は切削加工によっ て仕上げられていた。 A conventional water circuit solenoid valve has a structure in which an electromagnetic output section is attached to a valve device.In this case, the valve device body is designed to prevent burrows during casting and to be resistant to corrosion and pressure. It was a brass cast or forged product, and the valve seat of this body was finished by cutting.

【0003】 ところが、最近の給湯機の大容量化に伴い、これに使用される水回路用の電磁 弁を通過する水量が多くなる傾向にある。一方、電磁弁自体は小型化の要請が大 きい。従って、弁座と、これに対向する弁体との間を通過する水量が増大する傾 向となり、この部分の通過水の流速が高くなる傾向にある。 このような条件下では、前記弁座に脱亜鉛現象が生じて弁座が侵食される。こ の現象は、水質とも関係するが、長期に亙って使用していると、程度の差はある ものの、弁座の前記侵食は避けられない。そして、侵食が著しい場合には、電磁 弁のシール不良を招来し、水漏れが生じる。However, with the recent increase in the capacity of water heaters, the amount of water passing through the electromagnetic valve for the water circuit used therein tends to increase. On the other hand, there is a great demand for miniaturization of the solenoid valve itself. Therefore, the amount of water passing between the valve seat and the valve element facing the valve seat tends to increase, and the flow velocity of the passing water in this portion tends to increase. Under such conditions, the valve seat undergoes a dezincification phenomenon and erodes the seat. Although this phenomenon is related to the water quality, if it is used for a long period of time, the erosion of the valve seat is unavoidable, although to some extent. If the erosion is significant, the solenoid valve will be poorly sealed and water will leak.

【0004】 かかる不都合を解消するために、実開昭58-1878 号公報に開示されるように、 弁座(2) を、黄銅製の本体(1) とは別体に構成すると共にこれをステンレス等の 耐食性に富み且脱亜鉛現象の生じない材質から構成することが考えられる。(図 1参照) この場合には、前記素材からなる弁座(2) は、弁体との間の流速が速い使用条 件下でも、上記のような現象が生じないことから、弁体と弁座との対接面の条件 が長期にわたって安定することとなる。In order to eliminate such inconvenience, as disclosed in Japanese Utility Model Laid-Open No. 58-1878, the valve seat (2) is constructed separately from the brass body (1) and It is considered to be composed of a material such as stainless steel, which has a high corrosion resistance and does not cause the dezincification phenomenon. (Refer to Fig. 1) In this case, the valve seat (2) made of the above-mentioned material does not cause the above phenomenon even under the use condition that the flow velocity with the valve body is fast. The condition of the contact surface with the valve seat will be stable for a long time.

【0005】 しかしながら、この先行技術のものは、図1に示すように、ステンレス等の素 材からなる金属製筒体形状に切削加工した弁座体(20)に弁座(2) を具備させ、こ れを本体(1) の所定の位置に圧入する構成としたものであるから、この弁座体(2 0)の製作が面倒である。特に、弁体(3) との対接面となる弁座(2) が切削加工面 となるから、この部分の仕上げ加工を十分な精度に設定する必要があって、この 点で、弁座(2) の製作が面倒となる。However, in this prior art, as shown in FIG. 1, a valve seat body (20) machined into a metal cylindrical body made of a material such as stainless steel is provided with a valve seat (2). Since this is configured to be press-fitted into the main body (1) at a predetermined position, it is troublesome to manufacture the valve seat body (20). In particular, the valve seat (2), which is the contact surface with the valve body (3), is the cutting surface, so it is necessary to set the finishing process for this part with sufficient accuracy. The production of (2) becomes troublesome.

【0006】 本考案は、かかる点に鑑みてなされたものであり、『本体(1) に形成した弁座 (2) に対して弁体(3) を対接させるようにした弁装置であって、前記弁座(2) を 本体(1) とは別体に構成した弁座体(20)に具備させてなる弁装置』において、弁 体(3) の開弁時にこれと弁座(2) との間の流体の流速が高速となっても、この弁 座(2) の部分に脱亜鉛現象が生じることなく、弁体(3) の流路遮断機能が長期に 亙って確実且安定するようにすると共に、弁座(2) を具備する弁座体(20)の製作 を簡素化できるようにすることをその課題とする。The present invention has been made in view of the above point, and is a valve device in which a valve body (3) is brought into contact with a valve seat (2) formed in a main body (1). The valve device having the valve seat (2) provided in the valve seat body (20) formed separately from the main body (1) '' and the valve seat (3) when the valve seat (3) is opened. Even if the flow velocity of fluid to and from 2) becomes high, the dezincification phenomenon does not occur in this valve seat (2) part, and the flow path blocking function of the valve body (3) is reliable for a long time. The object is to make it stable and to simplify the manufacture of the valve seat body (20) provided with the valve seat (2).

【0007】[0007]

【技術的手段】[Technical means]

上記課題を解決するための本考案の技術的手段は、『弁座体(20)は、ステンレ ス等脱亜鉛現象が生じることなく且耐食性に富む板材によって筒部(21)の先端か ら傘状部(22)を張出させた形態にプレス成形された構成とすると共に、筒部(21) と傘状部(22)との境界部を弁座(2) とし、本体(1) における弁座(2) の配設部の 内周域に透孔を形成し、この透孔内に前記弁座体(20)の筒部(21)を圧入した』こ とである。 The technical means of the present invention for solving the above-mentioned problems is that "the valve seat (20) is made of a plate material which is free from dezincification phenomena such as stainless steel and has a high corrosion resistance, and is provided from the tip of the tubular part (21) to the umbrella. In addition to being configured by press-molding the protruding portion (22), the boundary portion between the tubular portion (21) and the umbrella-shaped portion (22) serves as the valve seat (2), and A through hole is formed in the inner peripheral area of the portion where the valve seat (2) is arranged, and the tubular portion (21) of the valve seat body (20) is press-fitted into this through hole. '

【0008】[0008]

【作用】[Action]

上記技術的手段は次のように作用する。 弁座体(20)は、ステンレス等脱亜鉛現象が生じることなく且耐食性に富む板材 によって筒部(21)の先端から傘状部(22)を張出させた形態にプレス成形された構 成とすると共に、筒部(21)と傘状部(22)との境界部を弁座(2) としているから、 弁座(2) の表面は滑らかなものとなる。 The above technical means act as follows. The valve seat body (20) is formed by press-molding in a form in which the umbrella-shaped portion (22) is extended from the tip of the tubular portion (21) by a plate material that is rich in corrosion resistance without dezincification phenomenon such as stainless steel. In addition, since the boundary portion between the tubular portion (21) and the umbrella-shaped portion (22) is the valve seat (2), the surface of the valve seat (2) is smooth.

【0009】 従って、弁座体(20)をプレス成形のみによって出来ると共に、前記弁座(2) に 相当する部分の仕上げ加工を施さないでも、プレス成形の際に弁座(2) として十 分な表面精度に仕上げられることとなる。 また、弁座体(20)の取付けの際、筒部(21)が弁座配設部の内周域に形成した透 孔に圧入されるが、筒部(21)の上端に傘状部(22)があって、この部分に圧入力が 作用する。このとき、前記傘状部(22)が補強機能を発揮し、この圧入の際に弁座 (2) に変形が生じない。Accordingly, the valve seat body (20) can be formed only by press molding, and even if the portion corresponding to the valve seat (2) is not finished, the valve seat (2) is sufficiently formed during press molding. It will be finished with excellent surface accuracy. Further, when the valve seat body (20) is attached, the tubular portion (21) is press-fitted into the through hole formed in the inner peripheral region of the valve seat mounting portion, but the umbrella-shaped portion is provided at the upper end of the tubular portion (21). There is (22), and the pressure input acts on this part. At this time, the umbrella-shaped portion (22) exerts a reinforcing function, and deformation of the valve seat (2) does not occur during the press-fitting.

【0010】[0010]

【効果】【effect】

弁座体(20)がプレス成形によって製作できると共に、弁座(2) に相当する部分 の表面が、プレス成形によって所定の表面精度に仕上げられるから、従来のもの に比べて弁座体(20)の製作が簡素化できる。 この弁座体(20)の構成素材が耐食性に富み且脱亜鉛現象が生じない素材で構成 されているから、当然のことながら、弁座(2) が腐食したり脱亜鉛現象が生じた りする心配がない。 The valve seat body (20) can be manufactured by press molding, and the surface of the portion corresponding to the valve seat (2) is finished to a predetermined surface accuracy by press molding. ) Can be simplified. Since the constituent material of the valve seat body (20) is made of a material that is highly resistant to corrosion and does not cause dezincification, it is natural that the valve seat (2) will not corrode or dezincify. I don't have to worry.

【0011】 又、弁座体(20)の圧入の際に弁座(2) が変形する心配がないから、弁座体(20) の圧入時の弁座(2) の変形等によるシール不良が防止できる。Further, since there is no concern that the valve seat (2) will be deformed when the valve seat body (20) is press-fitted, a seal failure due to deformation of the valve seat (2) when the valve seat body (20) is press-fitted, etc. Can be prevented.

【0012】[0012]

【実施例】【Example】

次に、上記した本考案の実施例を図2以下の図面に従って詳述する。 この実施例は、水回路用の電磁弁に本考案の弁装置を実施したものであり、本 体(1) は、入口(12)から出口(13)に至るL字状の回路を具備する構成となってお り、下方に向って開放する出口(13)の上方には、これと同軸に筒状部(11)が形成 されている。この筒状部(11)は入口(12)に続く弁室(14)側に突出しており、この 弁室(14)は上方に解放する。この弁室(14)には、ダイヤフラム(30)が外周気密状 態に取付けられており、この中央部が弁体(3) となっている。そして、この弁体 (3) が前記筒状部(11)と対向する。 Next, the embodiment of the present invention described above will be described in detail with reference to FIG. In this embodiment, the valve device of the present invention is applied to a solenoid valve for a water circuit, and the body (1) has an L-shaped circuit extending from an inlet (12) to an outlet (13). A cylindrical portion (11) is formed above the exit (13) that is open downward and coaxial therewith. The tubular portion (11) projects toward the valve chamber (14) side following the inlet (12), and the valve chamber (14) opens upward. A diaphragm (30) is attached to the valve chamber (14) in an airtight state on the outer periphery, and the central portion of the diaphragm (30) serves as the valve body (3). The valve body (3) faces the tubular portion (11).

【0013】 前記筒状部(11)には、筒部(21)の上端に傘状部(22)を張出させた弁座体(20)が 固着されており、この実施例では、前記筒部(21)を筒状部(11)に圧入し、さらに 、この圧入部を接着剤によって接着する構成としてある。前記傘状部(22)の大き さは、筒状部(11)の外径と略一致するか、または、これよりも僅かに大きく設定 してあり、前記圧入状態では、傘状部(22)が筒状部(11)の先端部を略包囲する態 様に装着される。A valve seat body (20) having an umbrella-shaped portion (22) overhanging at the upper end of the tubular portion (21) is fixed to the tubular portion (11). The tubular portion (21) is press-fitted into the tubular portion (11), and the press-fitted portion is bonded with an adhesive. The size of the umbrella-shaped portion (22) is set to be substantially equal to or slightly larger than the outer diameter of the tubular portion (11). ) Is mounted in such a manner that it substantially surrounds the tip of the tubular part (11).

【0014】 この実施例の弁装置は、電磁弁としてあることから、弁室(14)の開放端部には 、電磁装置(4) が装着され、この電磁装置(4) の出力軸(41)の先端がダイヤフラ ム(30)の中央部に対接して、この出力軸が弁体(3) を閉弁させる方向に常時付勢 されている。従って、電磁装置(4) を導通させたときには弁体(3) が開弁状態と なり、電磁装置(4) の非導通状態では出力軸(41)に作用させた閉弁付勢力により 閉弁状態となる。Since the valve device of this embodiment is an electromagnetic valve, an electromagnetic device (4) is attached to the open end of the valve chamber (14), and the output shaft (41) of the electromagnetic device (4) is mounted. The tip of) is in contact with the central part of the diaphragm (30), and this output shaft is always urged in the direction to close the valve body (3). Therefore, when the electromagnetic device (4) is turned on, the valve body (3) is opened, and when the electromagnetic device (4) is not turned on, the valve closing force is applied to the output shaft (41) to close the valve. It becomes a state.

【0015】 従って、この実施例の電磁弁では、電磁装置(4) の動作を制御することにより 、ダイヤフラム(30)に具備させた弁体(3) が出力軸(41)の進退に応じて弁座(2) に接離し、本体(1) 内の流路を開閉する。 尚、上記弁座体(20)は板厚0.3 〜0.5 mm程度のステンレス板を絞り加工によ って図2のように形成したものであり、このものでは、筒部(21)の下端及び傘状 部(22)の外周縁は非平滑な切断端面となるが、筒部(21)から傘状部(22)への屈曲 部の外周面が小さな円弧状(例えば半径0.5 mm程度の円弧)となる。Therefore, in the solenoid valve of this embodiment, by controlling the operation of the electromagnetic device (4), the valve body (3) provided on the diaphragm (30) is moved according to the forward / backward movement of the output shaft (41). It opens and closes the flow path in the main body (1) by contacting and separating from the valve seat (2). The valve seat body (20) is formed by drawing a stainless steel plate having a plate thickness of 0.3 to 0.5 mm as shown in FIG. 2, and in this case, the lower end of the tubular portion (21) and The outer peripheral edge of the umbrella-shaped portion (22) has a non-smooth cut end surface, but the outer peripheral surface of the bent portion from the tubular portion (21) to the umbrella-shaped portion (22) has a small arc shape (for example, an arc with a radius of about 0.5 mm). ).

【0016】 特に、この実施例では、プレス成形金型構造を特別にし、金型表面の平滑度を 十分に高めたものとし、プレス成形の際、前記円弧状部(弁座(2) に対応する表 面部)に前記金型表面が対接するようにしている。従って、このプレス成形の際 に、前記円弧状部の表面が金型表面精度に倣った平滑表面となる。 尚、この実施例では、弁座体(20)の圧入部の気密を接着剤によって確保したが 、Oリングを気密手段として使用しても良い。In particular, in this embodiment, the structure of the press-molding die is specially made so that the smoothness of the surface of the mold is sufficiently enhanced, and at the time of press-molding, the arc-shaped portion (corresponding to the valve seat (2) is dealt with. The surface of the mold is in contact with the surface of the mold. Therefore, at the time of this press molding, the surface of the arcuate portion becomes a smooth surface following the mold surface accuracy. In this embodiment, the airtightness of the press-fitting portion of the valve seat body (20) is secured by the adhesive, but an O-ring may be used as the airtight means.

【0017】 又、弁座体(20)の筒部(21)を筒状部(11)内の透孔部に圧入する構成としたが、 弁座配設部が板状部である場合には、この板状部に形成した透孔に前記筒部(21) を圧入するようにしてもよい。Further, although the configuration is such that the tubular portion (21) of the valve seat body (20) is press-fitted into the through hole portion in the tubular portion (11), when the valve seat disposition portion is a plate-shaped portion. The cylindrical portion (21) may be press-fitted into the through hole formed in the plate-shaped portion.

【図面の簡単な説明】[Brief description of drawings]

【図1】従来例の閉弁状態の説明図FIG. 1 is an explanatory diagram of a closed state of a conventional example.

【図2】本考案実施例の閉弁状態の断面図FIG. 2 is a sectional view of a valve closed state according to an embodiment of the present invention.

【図3】弁座体(20)の断面図FIG. 3 is a sectional view of the valve seat body (20).

【符合の説明】[Explanation of sign]

(1) ・・・本体 (2) ・・・弁座 (3) ・・・弁体 (20)・・・弁座体 (21)・・・筒部 (22)・・・傘状部 (1) ・ ・ ・ Main body (2) ・ ・ ・ Valve seat (3) ・ ・ ・ Valve body (20) ・ ・ ・ Valve seat body (21) ・ ・ ・ Cylinder part (22) ・ ・ ・ Umbrella part

Claims (1)

【実用新案登録請求の範囲】[Scope of utility model registration request] 【請求項1】 本体(1) に形成した弁座(2) に対して弁
体(3) を対接させるようにした弁装置であって、前記弁
座(2) を本体(1) とは別体に構成した弁座体(20)に具備
させてなる弁装置において、弁座体(20)は、ステンレス
等脱亜鉛現象が生じることなく且耐食性に富む板材によ
って筒部(21)の先端から傘状部(22)を張出させた形態に
プレス成形された構成とすると共に、筒部(21)と傘状部
(22)との境界部を弁座(2) とし、本体(1) における弁座
(2) の配設部の内周域に透孔を形成し、この透孔内に前
記弁座体(20)の筒部(21)を圧入してなる弁装置。
1. A valve device in which a valve body (3) is brought into contact with a valve seat (2) formed in the main body (1), the valve seat (2) being provided as a main body (1). In the valve device provided in the valve seat body (20) configured as a separate body, the valve seat body (20) is made of stainless steel or the like, which is made of a plate material having a high corrosion resistance without dezincification phenomenon and having a high corrosion resistance. It has a structure in which the umbrella-shaped portion (22) is bulged from the tip and is press-molded, and the tubular portion (21) and the umbrella-shaped portion are formed.
The boundary with (22) is the valve seat (2), and the valve seat in the body (1) is
A valve device comprising a through hole formed in the inner peripheral region of the arrangement portion of (2), and the tubular portion (21) of the valve seat body (20) being press-fit into the through hole.
JP069999U 1991-09-02 1991-09-02 Valve device Pending JPH0522952U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP069999U JPH0522952U (en) 1991-09-02 1991-09-02 Valve device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP069999U JPH0522952U (en) 1991-09-02 1991-09-02 Valve device

Publications (1)

Publication Number Publication Date
JPH0522952U true JPH0522952U (en) 1993-03-26

Family

ID=13418881

Family Applications (1)

Application Number Title Priority Date Filing Date
JP069999U Pending JPH0522952U (en) 1991-09-02 1991-09-02 Valve device

Country Status (1)

Country Link
JP (1) JPH0522952U (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003097757A (en) * 2001-07-16 2003-04-03 Fuji Koki Corp Solenoid valve
JP2008151348A (en) * 2001-07-16 2008-07-03 Fuji Koki Corp Rate-of-flow control valve
JP2012521522A (en) * 2009-03-26 2012-09-13 Smc株式会社 Flow control valve and its assembly method

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5524442U (en) * 1978-08-07 1980-02-16
JPH0229326U (en) * 1988-08-12 1990-02-26

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5524442U (en) * 1978-08-07 1980-02-16
JPH0229326U (en) * 1988-08-12 1990-02-26

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003097757A (en) * 2001-07-16 2003-04-03 Fuji Koki Corp Solenoid valve
JP2008151348A (en) * 2001-07-16 2008-07-03 Fuji Koki Corp Rate-of-flow control valve
JP4576077B2 (en) * 2001-07-16 2010-11-04 株式会社不二工機 solenoid valve
JP4576440B2 (en) * 2001-07-16 2010-11-10 株式会社不二工機 On-off valve
JP2012521522A (en) * 2009-03-26 2012-09-13 Smc株式会社 Flow control valve and its assembly method
US8882078B2 (en) 2009-03-26 2014-11-11 Smc Kabushiki Kaisha Flow rate control valve and assembly method therefor

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