JPH05228894A - Frozen food cutting utensil - Google Patents

Frozen food cutting utensil

Info

Publication number
JPH05228894A
JPH05228894A JP8512192A JP8512192A JPH05228894A JP H05228894 A JPH05228894 A JP H05228894A JP 8512192 A JP8512192 A JP 8512192A JP 8512192 A JP8512192 A JP 8512192A JP H05228894 A JPH05228894 A JP H05228894A
Authority
JP
Japan
Prior art keywords
vibration
ultrasonic
cutting
frozen food
processing tool
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP8512192A
Other languages
Japanese (ja)
Inventor
Kazuyuki Hayashi
和行 林
Kinya Miyashita
欣也 宮下
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SOUZOU KAGAKU KK
SOZO KAGAKU KK
Original Assignee
SOUZOU KAGAKU KK
SOZO KAGAKU KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by SOUZOU KAGAKU KK, SOZO KAGAKU KK filed Critical SOUZOU KAGAKU KK
Priority to JP8512192A priority Critical patent/JPH05228894A/en
Publication of JPH05228894A publication Critical patent/JPH05228894A/en
Pending legal-status Critical Current

Links

Abstract

PURPOSE:To generate a frictional heat due to vibration in a contact part between a working tool and a cut workpart, thereby making frozen foods cuttable so well by clamping an ultrasonic vibrator to the working tool, feeding this with high frequency power, and generating an ultrasonic vibration of less than the specific frequency. CONSTITUTION:In a working tool cutting frozen foods, an ultrasonic vibrator is clamped to this working tool, forming a solid vibrarion system there. In addition, ultrasonic power is fed to this vibration system, through which an ultrasonic vibration of less than 200kHz is generated in this working tool. A frictional heat due to vibration is thereby generated in a contact part between the working tool and a cut work part, whereby cutting progresses as partially thawing a cut most tip part alone. For example, an ultrasonic vibrator 2 is attached to an edge 1 of a kitchen knife, and a pipe is covered on this vibrator, setting it down to a haft 3. In succession, the ultrasonic power is supplied with a high frequency generator 4, and the ultrasonic vibration is generated in the vibration system consisting of the edge 1 and the vibrator 2. With this constitution, the frozen food is cut in a favorable manner.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は冷凍状態の食肉や魚等の
食品を切断する器具に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a device for cutting food such as frozen meat and fish.

【0002】[0002]

【従来の技術】従来、冷凍された食肉や魚等の食品を凍
結状態のまま切断するには、鋸を用いていた。また、鋸
を用いず庖丁やナイフによって切断しようとする場合
は、凍結状態にある食肉や魚等の食品を解凍状態または
半解凍状態にして切断していた。
2. Description of the Related Art Conventionally, a saw has been used to cut frozen foods such as meat and fish in a frozen state. Further, when cutting with a knife or knife without using a saw, foods such as frozen meat and fish are thawed or semi-thawed before cutting.

【0003】[0003]

【発明が解決しようとする課題】しかし、鋸を用いて切
断する場合は、冷凍状態のまま切断できるものの、鋸刃
の厚さに相当する切りしろ分が切り屑として排出され
る。そのため、大量の食品を加工する食品工場などでは
材料の利用効率や作業環境などの点からこの切り屑が問
題となっていた。また、食品工業用の大型スライサーに
は−6℃程度の冷凍食肉を切断できるものもあるが、こ
の場合厚い刃物を用いて大きな力をかけて叩き割るよう
にして切断するため、切断面が粗く、歩留りも低いなど
の問題があった。庖丁やナイフによって切断する場合
は、冷凍状態にある食肉や魚等の食品を解凍状態または
半解凍状態にしてから切断しなければならないが、冷凍
された食品は一度解凍してしまうと再度冷凍しても鮮度
の維持はできない性質がある。このため、切断の際に解
凍された冷凍ブロックはなるべく短期間のうちに全て使
用してしまわなければならず、必要とする分量だけを切
り取り、残りを冷凍状態のまま長期保存するということ
は不可能であった。
However, when cutting with a saw, although the cutting can be performed in the frozen state, a cutting margin corresponding to the thickness of the saw blade is discharged as chips. Therefore, in a food factory or the like that processes a large amount of food, the chips have been a problem in terms of material utilization efficiency and working environment. Some large slicers for the food industry can cut frozen meat at about -6 ° C. In this case, a thick blade is used to cut the meat so that the meat is cut into pieces. However, there were problems such as low yield. When cutting with a knife or knife, the frozen food such as meat or fish must be thawed or semi-thawed before cutting, but once frozen food is thawed once it is frozen again. However, there is a property that the freshness cannot be maintained. For this reason, the frozen blocks thawed at the time of cutting must all be used within the shortest possible time, and it is not possible to cut off only the necessary amount and store the rest in the frozen state for a long time. It was possible.

【0004】[0004]

【目的】従って本発明は、冷凍された食肉や魚等の食品
を冷凍状態のまま、材料の無駄無く切断することのでき
る冷凍食品切断器具を提供することを目的とする。
[Object] Accordingly, it is an object of the present invention to provide a frozen food cutting instrument that can cut frozen food such as meat and fish in a frozen state without wasting material.

【0005】[0005]

【課題を解決するための手段】上記目的を達成するため
本発明は以下の技術的手段より構成される。即ち、食品
を切断するための庖丁やナイフのような刃物、金属製ベ
ルト、金属細線、あるいは回転可能な金属製の円盤等の
加工具に超音波振動を発生する超音波振動子を固定して
一体の振動系を形成し、これに高周波発振器より高周波
電力を供給して加工具に超音波振動を発生させる。この
加工具を用いて冷凍された食品を切断しようとすると、
加工具と被切断物との接触部には振動による摩擦熱が生
じるため、その熱によって接触部は僅かに解凍される。
そして、解凍されたのとほとんど同時に接触部は加工具
により切断され、さらに次の解凍・切断作用が進行す
る。即ち、加工具が被切断物に接触する部分だけを解凍
しながら切断することになるので、冷凍状態の食品が無
理なく切断できる。尚、切断進行中に切断部で生じる摩
擦熱は、加工具が進むに従って順次食品自体に吸収され
るため、冷凍された食品の温度が十分に低ければ直ちに
その切断された部分は冷凍状態に戻り得る。
In order to achieve the above object, the present invention comprises the following technical means. That is, a knife such as a knife or knife for cutting food, a metal belt, a metal thin wire, or a rotatable metal disk is fixed to an ultrasonic transducer that generates ultrasonic vibrations. An integrated vibration system is formed, and high-frequency power is supplied from a high-frequency oscillator to this to generate ultrasonic vibrations in the work tool. When you try to cut frozen food using this processing tool,
Since frictional heat due to vibration is generated at the contact portion between the processing tool and the object to be cut, the contact portion is slightly thawed by the heat.
Then, almost at the same time as the thawing, the contact portion is cut by the processing tool, and the next thawing / cutting action proceeds. That is, since only the portion where the processing tool comes into contact with the object to be cut is thawed and cut, the frozen food can be cut without difficulty. Note that the frictional heat generated at the cutting portion during cutting is sequentially absorbed by the food itself as the processing tool progresses, so if the temperature of the frozen food is sufficiently low, the cut portion immediately returns to the frozen state. obtain.

【0006】[0006]

【実施例1】以下、本発明の実施例について図面に基づ
き説明する。図1は本発明による冷凍食品切断用庖丁で
ある。長さ9.2cmの庖丁の刃1に共振周波数28k
HzのPZT超音波振動子2をろう付けによって取り付
け、その超音波振動子2の上から塩化ビニル製パイプを
被せて柄3とする。そして、これに発振周波数28kH
z、出力50Wの高周波発振器4にて高周波電力を供給
し、刃1および振動子2より構成された振動系に超音波
振動を発生させる。この庖丁を用いて−40℃、厚さ2
cmの牛肉を切断したところ、凍結状態のまま良好な切
断が可能であった。
Embodiment 1 An embodiment of the present invention will be described below with reference to the drawings. FIG. 1 is a knife for cutting frozen food according to the present invention. Resonant frequency 28k on blade 1 of knife with 9.2cm length
The PZT ultrasonic oscillator 2 of Hz is attached by brazing, and a vinyl chloride pipe is covered on the ultrasonic oscillator 2 to form the handle 3. And the oscillation frequency is 28 kHz
High frequency power is supplied from a high frequency oscillator 4 having z and an output of 50 W, and ultrasonic vibration is generated in a vibration system configured by the blade 1 and the vibrator 2. Using this knife, -40 ℃, thickness 2
When cm beef was cut, good cutting was possible in a frozen state.

【0007】[0007]

【実施例2】図2は本発明による冷凍食品切断機であ
る。長さ25cm、幅2cm、厚さ0.3mmのステン
レス板5の片端に共振周波数20kHzのPZT超音波
振動子6をろう付けによって取り付けて振動系とし、ス
テンレス板5に10kgfの引っ張り力を与えるように
この両端を弓型ホルダー7で保持する。さらに、この弓
型ホルダー7に上下運動を行わせるエアーシリンダー8
と冷凍された食品をのせるテーブル9、および発振周波
数20kHz、出力150Wの高周波発振器10により
装置を構成する。そして、これに高周波発振器10にて
高周波電力を供給し、ステンレス板5および振動子6よ
り構成された振動系に超音波振動を発生させ、エアーシ
リンダー8によって弓型ホルダー7に保持されたステン
レス板5をストローク数60回/分、テーブル9に対す
るストローク長5cmで上下運動させる。冷凍された食
品をテーブル9にのせ、ステンレス板5に押し付けるよ
うに静かに送り込むと、食品はステンレス板5との接触
部のみで解凍されながら切断される。この装置を用いて
−40℃、厚さ10cmの牛肉を切断したところ、凍結
状態のまま良好な切断が可能であった。
Embodiment 2 FIG. 2 shows a frozen food cutting machine according to the present invention. A PZT ultrasonic transducer 6 having a resonance frequency of 20 kHz is attached to one end of a stainless plate 5 having a length of 25 cm, a width of 2 cm and a thickness of 0.3 mm by brazing to form a vibration system, and a tensile force of 10 kgf is applied to the stainless plate 5. The both ends are held by the bow-shaped holder 7. Furthermore, an air cylinder 8 that causes the bow-shaped holder 7 to move up and down.
The table 9 on which the frozen food is placed, and the high frequency oscillator 10 having an oscillation frequency of 20 kHz and an output of 150 W constitute the device. Then, a high-frequency power is supplied to this by a high-frequency oscillator 10 to generate ultrasonic vibrations in a vibrating system composed of a stainless plate 5 and a vibrator 6, and a stainless plate held by a bow-shaped holder 7 by an air cylinder 8. 5 is moved up and down at a stroke number of 60 cm / min and a stroke length of 5 cm with respect to the table 9. When the frozen food is placed on the table 9 and gently fed so as to be pressed against the stainless plate 5, the food is cut while being thawed only at the contact portion with the stainless plate 5. When beef with a thickness of 10 cm and a temperature of -40 ° C was cut using this apparatus, good cutting was possible in a frozen state.

【0008】[0008]

【実施例3】図3は本発明による冷凍食品切断機であ
る。図に示す通り、弓型ホルダー11に5本の直径0.
2mmのピアノ線12を固定し、10kgfの引っ張り
力を与え、片端に共振周波数100kHzのPZT超音
波振動子13を取り付け、振動系を構成する。さらに、
この弓型ホルダー11に上下運動を行わせるエアーシリ
ンダー14と冷凍された食品をのせるテーブル15、お
よび発振周波数100kHz、出力150Wの高周波発
振器16を取り付けて装置を構成する。そして、振動子
13に高周波発振器14にて高周波電力を供給し、それ
ぞれのピアノ線12に超音波振動を発生させ、エアーシ
リンダー14によってピアノ線をストローク数100回
/分、テーブル13に対するストローク長5cmで上下
運動させる。このテーブル15に−40℃、厚さ10c
mの牛肉をのせて、超音波振動しながら上下運動してい
るピアノ線に押し当てたところ、凍結状態のまま良好な
切断ができた。
Third Embodiment FIG. 3 shows a frozen food cutting machine according to the present invention. As shown in the figure, the bow-shaped holder 11 has five diameters of 0.
A 2 mm piano wire 12 is fixed, a tensile force of 10 kgf is applied, and a PZT ultrasonic vibrator 13 having a resonance frequency of 100 kHz is attached to one end to form a vibration system. further,
The bow-shaped holder 11 is provided with an air cylinder 14 that moves up and down, a table 15 on which frozen food is placed, and a high-frequency oscillator 16 with an oscillation frequency of 100 kHz and an output of 150 W, to configure the device. Then, high frequency power is supplied to the vibrator 13 by the high frequency oscillator 14 to generate ultrasonic vibrations in the respective piano wires 12, and the air cylinder 14 makes the piano wires 100 strokes per minute and the stroke length with respect to the table 13 is 5 cm. Move up and down with. On this table 15, -40 ℃, thickness 10c
When m of beef was placed and pressed against a vertically moving piano wire while ultrasonically vibrating, good cutting could be performed in a frozen state.

【0009】[0009]

【実施例4】図4は本考案による冷凍食品切断機であ
る。図に示す通り、直径18cm、厚さ1mmのステン
レス製円盤17の中心に共振周波数28kHzのPZT
超音波振動子18を取り付け、振動系を構成する。そし
てこの振動系を回転させるためのモーター19を振動系
に連結し、さらに冷凍食品をのせるテーブル20、およ
び発振周波数28kHz、出力100Wの高周波発振器
21を取り付けて装置を構成する。そして、振動子16
に高周波発振器21にて高周波電力を供給し、ステンレ
ス製円盤17に超音波振動を発生させ、モーター19に
よって振動系全体を回転させる。テーブル20に−40
℃、厚さ5cmの牛肉をのせて、超音波振動をしながら
回転数200rpmで回転するステンレス製円盤17に
押し当てたところ、凍結状態のまま良好な切断ができ
た。
[Embodiment 4] FIG. 4 shows a frozen food cutting machine according to the present invention. As shown in the figure, a PZT having a resonance frequency of 28 kHz is placed at the center of a stainless disk 17 having a diameter of 18 cm and a thickness of 1 mm.
An ultrasonic oscillator 18 is attached to form a vibration system. A motor 19 for rotating the vibration system is connected to the vibration system, and a table 20 on which frozen food is placed, and a high frequency oscillator 21 having an oscillation frequency of 28 kHz and an output of 100 W are attached to configure the device. And the oscillator 16
Then, high frequency power is supplied from the high frequency oscillator 21 to generate ultrasonic vibration in the stainless steel disk 17, and the entire vibration system is rotated by the motor 19. -40 on table 20
When a beef with a thickness of 5 cm and a thickness of 5 cm was placed and pressed against a stainless steel disk 17 rotating at a rotation speed of 200 rpm while vibrating ultrasonically, good cutting was possible in a frozen state.

【0010】[0010]

【発明の効果】上述の通り、本考案によって冷凍された
食肉や魚等の食品を冷凍状態のまま、材料の無駄なく容
易に切断することができた。
As described above, according to the present invention, foods such as meat and fish frozen by the present invention can be easily cut in a frozen state without wasting material.

【図面の簡単な説明】[Brief description of drawings]

【図1】 実施例1で使用した冷凍食品切断用庖丁の説
明図である。
FIG. 1 is an explanatory view of a knife for cutting frozen food used in Example 1.

【図2】 実施例2で使用した冷凍食品切断機の説明図
である。
2 is an explanatory view of a frozen food cutting machine used in Example 2. FIG.

【図3】 実施例3で使用した冷凍食品切断機の説明図
である。
3 is an explanatory view of a frozen food cutting machine used in Example 3. FIG.

【図4】 実施例4で使用した冷凍食品切断機の説明図
である。
4 is an explanatory view of a frozen food cutting machine used in Example 4. FIG.

【符号の説明】[Explanation of symbols]

1…庖丁の刃、2…超音波振動子、3…柄、4…高周波
発振器、5…ステンレス板、6…超音波振動子、7…弓
型ホルダー、8…エアーシリンダー、9…テーブル、1
0…高周波発振器、11…弓型ホルダー、12…ピアノ
線、13…超音波振動子、14…エアーシリンダー、1
5…テーブル、16…高周波発振器、17…ステンレス
製円盤、18…超音波振動子、19…モーター、20…
テーブル、21…高周波発振器
1 ... Knife blade, 2 ... Ultrasonic transducer, 3 ... Handle, 4 ... High frequency oscillator, 5 ... Stainless steel plate, 6 ... Ultrasonic transducer, 7 ... Bow holder, 8 ... Air cylinder, 9 ... Table, 1
0 ... High frequency oscillator, 11 ... Bow holder, 12 ... Piano wire, 13 ... Ultrasonic transducer, 14 ... Air cylinder, 1
5 ... table, 16 ... high frequency oscillator, 17 ... stainless steel disc, 18 ... ultrasonic transducer, 19 ... motor, 20 ...
Table, 21 ... High frequency oscillator

Claims (5)

【特許請求の範囲】[Claims] 【請求項1】冷凍状態にある食肉や魚等の食品を切断す
る器具において、加工具に超音波振動子を固定して一体
の振動系を形成し、これに高周波電力を供給して加工具
に200kHz以下の超音波振動を発生させることによ
り、切断時に加工具と被切断物との接触部に振動による
摩擦熱を生じさせ、その熱によって切断最先端部のみを
部分的に解凍しながら切断を進行することを特徴とする
冷凍食品切断器具。
1. A tool for cutting food such as meat and fish in a frozen state, wherein an ultrasonic vibrator is fixed to the processing tool to form an integrated vibration system, and high frequency power is supplied to the processing tool to process the processing tool. By generating ultrasonic vibration of 200 kHz or less, frictional heat due to vibration is generated at the contact part between the processing tool and the object to be cut at the time of cutting, and the heat causes cutting while partially thawing only the cutting edge part. Frozen food cutting instrument characterized by advancing.
【請求項2】加工具は庖丁、ナイフなどの刃物であるこ
とを特徴とする請求項1記載の冷凍食品切断器具。
2. The frozen food cutting instrument according to claim 1, wherein the processing tool is a knife such as a knife and a knife.
【請求項3】加工具は厚さ1mm以下の金属製ベルトで
あることを特徴とする請求項1記載の冷凍食品切断器
具。
3. The frozen food cutting instrument according to claim 1, wherein the processing tool is a metal belt having a thickness of 1 mm or less.
【請求項4】加工具は直径1mm以下のピアノ線、硬鋼
線またはその他金属線であることを特徴とする請求項1
記載の冷凍食品切断器具。
4. The processing tool is a piano wire, hard steel wire or other metal wire having a diameter of 1 mm or less.
The frozen food cutting device described.
【請求項5】加工具はロータリーアクチュエーターによ
り駆動される回転可能な金属製の円盤であることを特徴
とする請求項1記載の冷凍食品切断器具。
5. The frozen food cutting instrument according to claim 1, wherein the processing tool is a rotatable metal disk driven by a rotary actuator.
JP8512192A 1992-02-21 1992-02-21 Frozen food cutting utensil Pending JPH05228894A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP8512192A JPH05228894A (en) 1992-02-21 1992-02-21 Frozen food cutting utensil

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP8512192A JPH05228894A (en) 1992-02-21 1992-02-21 Frozen food cutting utensil

Publications (1)

Publication Number Publication Date
JPH05228894A true JPH05228894A (en) 1993-09-07

Family

ID=13849803

Family Applications (1)

Application Number Title Priority Date Filing Date
JP8512192A Pending JPH05228894A (en) 1992-02-21 1992-02-21 Frozen food cutting utensil

Country Status (1)

Country Link
JP (1) JPH05228894A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1996009919A1 (en) * 1994-09-28 1996-04-04 Unilever Plc Ultrasonic cutting process
JP2012524586A (en) * 2009-04-23 2012-10-18 オーソソニックス・リミテッド Improved osteotomy
JP2022509048A (en) * 2019-02-18 2022-01-20 ギュ ソン、チョル Ultrasonic pan cutting machine

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1996009919A1 (en) * 1994-09-28 1996-04-04 Unilever Plc Ultrasonic cutting process
US5819615A (en) * 1994-09-28 1998-10-13 Unilever Patent Holdings B.V. Cutting process
JP2012524586A (en) * 2009-04-23 2012-10-18 オーソソニックス・リミテッド Improved osteotomy
JP2022509048A (en) * 2019-02-18 2022-01-20 ギュ ソン、チョル Ultrasonic pan cutting machine

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