JPH05220775A - Production of container such as bathtub, tub or washbowl having fluoroplasti film applied to inner surface thereof - Google Patents

Production of container such as bathtub, tub or washbowl having fluoroplasti film applied to inner surface thereof

Info

Publication number
JPH05220775A
JPH05220775A JP4065479A JP6547992A JPH05220775A JP H05220775 A JPH05220775 A JP H05220775A JP 4065479 A JP4065479 A JP 4065479A JP 6547992 A JP6547992 A JP 6547992A JP H05220775 A JPH05220775 A JP H05220775A
Authority
JP
Japan
Prior art keywords
mold
polypropylene
film
frp
glass fiber
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP4065479A
Other languages
Japanese (ja)
Inventor
Katsuo Midorikawa
克夫 翠川
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toyopolymer Co Ltd
Original Assignee
Toyopolymer Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toyopolymer Co Ltd filed Critical Toyopolymer Co Ltd
Priority to JP4065479A priority Critical patent/JPH05220775A/en
Publication of JPH05220775A publication Critical patent/JPH05220775A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/02Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
    • B29C43/14Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles in several steps
    • B29C43/146Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles in several steps for making multilayered articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/02Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
    • B29C43/20Making multilayered or multicoloured articles
    • B29C43/203Making multilayered articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • B29C43/36Moulds for making articles of definite length, i.e. discrete articles
    • B29C43/3642Bags, bleeder sheets or cauls for isostatic pressing
    • B29C2043/3644Vacuum bags; Details thereof, e.g. fixing or clamping
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2105/00Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/06Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts
    • B29K2105/08Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts of continuous length, e.g. cords, rovings, mats, fabrics, strands or yarns
    • B29K2105/0854Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts of continuous length, e.g. cords, rovings, mats, fabrics, strands or yarns in the form of a non-woven mat
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2309/00Use of inorganic materials not provided for in groups B29K2303/00 - B29K2307/00, as reinforcement
    • B29K2309/08Glass
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/769Sanitary equipment
    • B29L2031/7692Baths

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
  • Moulding By Coating Moulds (AREA)
  • Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
  • Bathtubs, Showers, And Their Attachments (AREA)
  • Laminated Bodies (AREA)

Abstract

PURPOSE:To provide a container such as a bathtub, a tub or a washbowl capable of simply having the contaminant or fur bonded to the inner surface thereof removed. CONSTITUTION:A polypropylene-glass fiber mixture is received in a female mold f.mold and a heated male mold m.mold is inserted in the female mold and drawn out to form a polypropylene-glass fiber molded article pp-Frp.m. Next, vacuum suction passages vp, vh are bored in the female mold so as to pierce pp-Frp.m and a polypropylene-fluoroplastic laminated film pp-Ff.film is provided on the molded article under tension and the male mold is inserted in the female mold and both molds are evacuated through the vacuum passage vh to bring the pp-Ff.film into close contact with pp-Frp.m to obtain a final molded article.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】風呂桶、たらい、洗面器などの粘
体、液体を充たすプラスチック型容器。
[Industrial application] Viscous bodies such as bath tubs, tubs, washbasins, and plastic containers filled with liquid.

【0002】[0002]

【従来技術】従来風呂桶、たらい、洗面器などの内表面
は、その表面を塗料などで表面処理しているか、汚れや
シミがつくと容易に落ちない難点があった。このため意
匠性や清潔感を著るしく低下する。
2. Description of the Related Art Conventionally, there has been a problem that the inner surface of a bath tub, a basin, a washbasin or the like is not easily removed if the surface is treated with paint or stains or stains are formed. As a result, the design and cleanliness are significantly reduced.

【0003】[0003]

【課題】風呂桶、たらい、洗面器などの容器内表面の汚
れやシミを容易に拭き落し、清潔感を保つ容器を得るこ
と。
PROBLEM TO BE SOLVED: To obtain a container for keeping a feeling of cleanliness by easily wiping off stains and stains on the inner surface of the container such as a bath tub, a tub, a washbasin.

【0004】[0004]

【技術的手段】第1工程:めす型f・mold内にポリ
プロピレンにガラス繊維を混入したポリプロピレン−ガ
ラス繊維混合物pp−Frp・mixを収容しておく。
[Technical Means] First step: A polypropylene-glass fiber mixture pp-Frp.mix in which glass fibers are mixed in polypropylene is placed in a female mold f.mold.

【0005】第2工程:加熱したおす型m・moldを
めす型f・moldに挿入する。
Second step: The heated male mold m · mold is inserted into the female mold f · mold.

【0006】第3工程:おす型m・moldをめす型f
・moldより引き抜きポリプロピレン−ガラス繊維成
形体pp−Frp・mを形成する。
Third step: male mold m / f mold female mold f
Formed polypropylene-glass fiber molding pp-Frp · m drawn from mold.

【0007】第4工程:真空吸引路vp,vhをポリプ
ロピレン−ガラス繊維成形体pp−Frp・mに貫通す
るようにめす型f・moldに穿っておき、めす型f・
moldに蓋をするように、ポリプロピレン−フッ素樹
脂積層フィルムpp−Ff・filmを張設して、おす
型m・moldを挿入する。
Fourth step: The vacuum suction passages vp and vh are punched in the female mold f.mold so as to penetrate the polypropylene-glass fiber molded product pp-Frp.m, and the female mold f.
A polypropylene-fluorine resin laminated film pp-Ff · film is stretched so as to cover the mold, and a male mold m · mold is inserted.

【0008】第5工程:めす型f・moldの真空パイ
プvpとポリプロピレン−ガラス繊維成形体pp−Fr
p・mの真空孔vhから真空吸引してポリプロピレン−
フッ素樹脂フィルムpp−Ff・filmをポリプロピ
レン−ガラス繊維成形体pp−Frp・mに密着する。
Fifth step: female type f · mold vacuum pipe vp and polypropylene-glass fiber molding pp-Fr
Polypropylene-vacuum suction from pm vacuum hole vh
The fluororesin film pp-Ff · film is adhered to the polypropylene-glass fiber molded product pp-Frp · m.

【0009】第6工程:ポリプロピレン−ガラス繊維成
形体pp−Frp・mの内表面がポリプロピレン−フッ
素樹脂フィルムpp−Ff・filmで被覆された最終
成形体final−mをめす型f・moldより取り出
す。
Sixth step: The final molded body final-m in which the inner surface of the polypropylene-glass fiber molded body pp-Frp.m is covered with the polypropylene-fluorine resin film pp-Ff.film is taken out from the female mold f.mold. ..

【0010】[0010]

【作用】内表面にフッ素樹脂フィルムFf・filmが
被覆されているので、汚れ、シミなどが簡単に布などで
拭き取れる。
[Function] Since the inner surface is covered with the fluororesin film Ff / film, stains and stains can be easily wiped off with a cloth or the like.

【0011】[0011]

【実施例】以下本発明方法の容器の製造方法について説
明する。
EXAMPLE A method for manufacturing a container of the method of the present invention will be described below.

【0012】第1工程:図1のようにめす型f・mol
d内表面にポリプロピレンppにガラス繊維Frpを混
入した混合物pp−Frp・mixを収容しておく。図
1においてvpはめす型f・moldに穿設した真空吸
引パイプであるが後述する第3工程までは作動しない。
First step: female mold f · mol as shown in FIG.
A mixture pp-Frp.mix in which glass fiber Frp is mixed with polypropylene pp is stored on the inner surface of d. In FIG. 1, vp is a vacuum suction pipe formed in the female mold f · mold, but it does not operate until the third step described later.

【0013】第2工程:つぎに180°〜200℃に加
熱したおす型m・moldをめす型f・moldに挿入
すると、図2のようにめす型f・moldの形状に準じ
たポリプロピレン−ガラス繊維成形体pp−Frp・m
が形成される。
Second step: Next, when the male mold m.mold heated to 180.degree. To 200.degree. C. is inserted into the female mold f.mold, polypropylene-glass conforming to the shape of the female mold f.mold as shown in FIG. Fiber molding pp-Frp · m
Is formed.

【0014】第3工程:つぎに図3のようにおす型m・
moldが引き抜かれる。この時点でポリプロピレン−
ガラス繊維成形体pp−Frp・mに真空パイプvpに
連通した真空孔vhを穿っておくことが望ましい。真空
孔vhは針状体nで容易に穿つことができる。
Third step: Next, as shown in FIG.
The mold is pulled out. At this point polypropylene-
It is desirable to form a vacuum hole vh communicating with the vacuum pipe vp in the glass fiber molded body pp-Frp · m. The vacuum hole vh can be easily formed by the needle-shaped body n.

【0015】第4工程:つぎに図4のようにめす型f・
moldに蓋をするようにポリプロピレンフィルムとフ
ッ素樹脂フィルムFf・filmとを積層したポリプロ
ピレン−フッ素樹脂積層フィルムpp−Ff・film
(図7)をポリプロピレンフィルムを内側にして張設す
る。
Fourth step: Next, as shown in FIG. 4, a female mold f.
Polypropylene-fluorine resin laminated film pp-Ff-film in which polypropylene film and fluorine resin film Ff · film are laminated so as to cover the mold
(Fig. 7) is stretched with the polypropylene film inside.

【0016】ポリプロピレン−フッ素樹脂積層フィルム
pp−Ff・filmのポリプロピレンフィルムpp−
filmとフッ素樹脂フィルムFf・filmとは図7
に示すようにホットメルトHot・melt接着剤で接
着されている。
Polypropylene-fluororesin laminated film pp-Ff film polypropylene film pp-
The film and the fluororesin film Ff / film are shown in FIG.
As shown in, it is adhered with a hot melt Hot-melt adhesive.

【0017】第4工程に用いるめす型f・moldは真
空パイプvpを穿設したものを用いる。そしてこの真空
パイプvpに連通した真空孔vhをポリプロピレン−ガ
ラス繊維成形体pp−Frp・mに穿設してあることは
前記した通りである。そしておす型m・moldに18
0°〜200℃の熱をかけてめす型f・mold内に挿
入する。
The female mold f · mold used in the fourth step has a vacuum pipe vp formed therein. As described above, the vacuum hole vh communicating with the vacuum pipe vp is formed in the polypropylene-glass fiber molded body pp-Frp · m. And 18 for male m ・ mold
It is inserted into a female mold f · mold by applying heat of 0 ° to 200 ° C.

【0018】第5工程:つぎに図5のように、真空パイ
プvp、真空孔vhから真空吸引を行ないポリプロピレ
ン−フッ素樹脂積層フィルムpp−Ff・filmをポ
リプロピレン−ガラス繊維成形体pp−Frp・mの内
面に密着させる。このとき、
Fifth step: Next, as shown in FIG. 5, the polypropylene-fluorine resin laminated film pp-Ff.film is subjected to vacuum suction through a vacuum pipe vp and a vacuum hole vh to obtain a polypropylene-glass fiber molded product pp-Frp.m. Adhere to the inner surface of. At this time,

【0019】第6工程:図6のようにポリプロピレン−
ガラス繊維成形体pp−Frp・m内面にフッ素樹脂フ
ィルムFf・filmを密着された最終成形体fina
l・mが得られる。
Sixth step: polypropylene as shown in FIG.
Final molded product fina in which a fluororesin film Ff / film is adhered to the inner surface of the glass fiber molded product pp-Frp / m
l · m is obtained.

【0020】ポリプロピレン−フッ素樹脂積層フィルム
pp−Ff・filmの内側のポリプロピレンフィルム
pp−filmとポリプロピレン−ガラス繊維成形体p
p−Frp・mとは同系統のポリプロピレンを介して確
実に接着される。
Polypropylene-fluorine resin laminated film pp-Ff.film inside polypropylene film pp-film and polypropylene-glass fiber molding p
P-Frp · m is firmly bonded through polypropylene of the same system.

【0021】なおフッ素樹脂フィルムFf・filmの
素材としては四フッ化エチレンコポリマーが好適であ
る。
As a material for the fluororesin film Ff · film, tetrafluoroethylene copolymer is suitable.

【0022】前記四フッ化エチレンコポリマーは次の化
学式を有するものと推定される。
The tetrafluoroethylene copolymer is assumed to have the following chemical formula:

【0023】その性状は次の通りである。 物理的性質 比重 1.73〜1.75 融点 255〜270℃ 溶融粘度 10〜10 poiseThe properties are as follows. Physical properties Specific gravity 1.73 to 1.75 Melting point 255 to 270 ° C. Melt viscosity 10 4 to 10 5 poise

【0024】機械的性質 引張強度(23℃) 410〜470kg/cm 降伏強度(23℃) 190〜220kg/cm 伸 度 (23℃) 420〜440% 引張弾性率 kg/cm 5〜8×10 摩擦係数(対ステンレス) 0.20[0024] Mechanical properties Tensile strength (23 ℃) 410~470kg / cm 2 yield strength (23 ℃) 190~220kg / cm 2 elongation at (23 ℃) 420~440% tensile elastic modulus kg / cm 2 5 to 8 × 10 3 Friction coefficient (against stainless steel) 0.20

【0025】熱的性質 熱膨張係数 9.4×10−5−1 燃焼性 不燃 連続耐熱使用温度 180℃Thermal Properties Thermal Expansion Coefficient 9.4 × 10 −5 ° C. −1 Flammability Non-combustible Continuous heat resistant operating temperature 180 ° C.

【0026】化学的性質 耐薬品性 優 吸水率(23℃) 0.01%>Chemical properties Chemical resistance Excellent water absorption (23 ° C) 0.01%>

【0027】電気的性質 耐電圧(short time) 12 KV/0.
1mmフィルム 体積固有抵抗 1017 Oha・cm 耐アーク性 120 sec
Electrical Properties Short voltage 12 KV / 0.
1mm film Volume resistivity 10 17 Oha · cm Arc resistance 120 sec

【0028】以上の物理的、機械的、熱的、化学的、電
気的性質から本発明では表面に貼着するフィルムとし
て、四フッ化エチレンコポリマーが最適のものとして選
択された。
From the above physical, mechanical, thermal, chemical, and electrical properties, the tetrafluoroethylene copolymer was selected as the most suitable film to be attached to the surface in the present invention.

【0029】[0029]

【発明の効果】▲a▼ ポリプロピレン−ガラス繊維成
形体pp−Frp・mの内表面がフッ素樹脂フィルムF
f・filmで完全に被覆されるので、例えば風呂桶な
どに用いた場合、耐熱性が大きく、また湯あかなどの汚
れがついても布などで完全に拭きとることができる。
EFFECT OF THE INVENTION (a) The inner surface of the polypropylene-glass fiber molding pp-Frp · m has a fluororesin film F.
Since it is completely covered with f-film, it has a high heat resistance when used in, for example, a bath tub, and can be completely wiped off with a cloth or the like even if it gets dirty such as hot water.

【0030】▲b▼ 真空成形を用いてポリプロピレン
−フッ素樹脂積層フィルムpp−Ff・filmをポリ
プロピレン−フッ素樹脂積層フィルムpp−Ff・fi
lmに密着させるので容器内表面をむらなく保護でき
る。
(B) The polypropylene-fluororesin laminated film pp-Ff.fi is converted into a polypropylene-fluororesin laminated film pp-Ff.fi by vacuum forming.
The inner surface of the container can be protected evenly because it is closely attached to 1 mm.

【0031】▲c▼ ポリプロピレン−フッ素樹脂積層
フィルムpp−Ff・filmのポリプロピレンフィル
ムはポリプロピレン−ガラス繊維成形体pp−Frp・
mのポリプロピレンに容易に接着する。
(C) Polypropylene-fluorine resin laminated film pp-Ff. The polypropylene film of film is a polypropylene-glass fiber molded product pp-Frp.
Easily adheres to m polypropylene.

【0032】▲d▼ ポリプロピレン−ガラス繊維成形
体pp−Frp・mに混入されたガラス繊維は強度の向
上に寄与する。
(D) The glass fiber mixed in the polypropylene-glass fiber molded product pp-Frp · m contributes to the improvement of strength.

【図面の簡単な説明】[Brief description of drawings]

【図1】第1工程の説明図 、FIG. 1 is an explanatory diagram of a first step,

【図2】第2工程の説明図、FIG. 2 is an explanatory view of a second step,

【図3】第3工程の説明図、FIG. 3 is an explanatory diagram of a third step,

【図4】第4工程の説明図、FIG. 4 is an explanatory view of a fourth step,

【図5】第5工程の説明図、FIG. 5 is an explanatory diagram of a fifth step,

【図6】第6工程の説明図、FIG. 6 is an explanatory view of a sixth step,

【図7】ポリプロピレン−フッ素樹脂積層フィルムpp
−Ff・filmの側面図、
FIG. 7: Polypropylene-fluororesin laminated film pp
-Side view of Ff film,

【符号の説明】[Explanation of symbols]

f・mold:めす型、m・mold:おす型、pp−
Frp・m:ポリプロピレン−ガラス繊維成形体、pp
−Frp・mix:ポリプロピレン−ガラス繊維混合
物、pp−Ff・film:ポリプロピレン−フッ素樹
脂積層フィルム、Ff・film:フッ素樹脂フィル
ム、pp−film:ポリプロピレンフィルム、n:針
状体、vp:真空パイプ、vh:真空孔。
f · mold: female type, m · mold: male type, pp-
Frp · m: polypropylene-glass fiber molding, pp
-Frp-mix: polypropylene-glass fiber mixture, pp-Ff-film: polypropylene-fluororesin laminated film, Ff-film: fluororesin film, pp-film: polypropylene film, n: needle-like body, vp: vacuum pipe, vh: Vacuum hole.

─────────────────────────────────────────────────────
─────────────────────────────────────────────────── ───

【手続補正書】[Procedure amendment]

【提出日】平成4年8月5日[Submission date] August 5, 1992

【手続補正1】[Procedure Amendment 1]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】全文[Name of item to be corrected] Full text

【補正方法】変更[Correction method] Change

【補正内容】[Correction content]

【書類名】 明細書[Document name] Statement

【発明の名称】 フッ素樹脂フィルムで内表面を被覆し
た風呂桶、たらい、洗面器などの容器の製造方法
Title: Method for manufacturing a container such as a bath tub, a basin, and a washbasin whose inner surface is coated with a fluororesin film

【特許請求の範囲】[Claims]

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】風呂桶、たらい、洗面器などの粘
体、液体を充たすプラスチック型容器。
[Industrial application] Viscous bodies such as bath tubs, tubs, washbasins, and plastic containers filled with liquid.

【0002】[0002]

【従来技術】従来風呂桶、たらい、洗面器などの内表面
は、その表面を塗料などで表面処理しているか、汚れや
シミがつくと容易に落ちない難点があった。このため意
匠性や清潔感を著るしく低下する。
2. Description of the Related Art Conventionally, there has been a problem that the inner surface of a bath tub, a basin, a washbasin or the like is not easily removed if the surface is treated with paint or stains or stains are formed. As a result, the design and cleanliness are significantly reduced.

【0003】[0003]

【課題】風呂桶、たらい、洗面器などの容器内表面の汚
れやシミを容易に拭き落し、清潔感を保つ容器を得るこ
と。
PROBLEM TO BE SOLVED: To obtain a container for keeping a feeling of cleanliness by easily wiping off stains and stains on the inner surface of the container such as a bath tub, a tub, a washbasin.

【0004】[0004]

【技術的手段】第1工程:めす型f・mold内にポリ
プロピレンにガラス繊維を混入したポリプロピレン−ガ
ラス繊維混合物pp−Frp・mixを収容しておく。
[Technical Means] First step: A polypropylene-glass fiber mixture pp-Frp.mix in which glass fibers are mixed in polypropylene is placed in a female mold f.mold.

【0005】第2工程:加熱したおす型m・moldを
めす型f・mold1に挿入する。
Second step: The heated male mold m · mold is inserted into the female mold f · mold1.

【0006】第3工程:おす型m・moldをめす型f
・moldより引き抜きポリプロピレン−ガラス繊維成
形体pp−Frp・mを形成する。冷却後、一旦これを
とり出しめす型f・mold2にあるこの形成体に真空
孔vhを真空パイプvpに合わせて穿つ。
Third step: male mold m / f mold female mold f
Formed polypropylene-glass fiber molding pp-Frp · m drawn from mold. After cooling, a vacuum hole vh is formed in the formed body in the mold f · mold2 for taking out the same in accordance with the vacuum pipe vp.

【0007】第4工程:真空吸引路vp,vhをポリプ
ロピレン−ガラス繊維成形体pp−Frp・m貫通する
ように穿ってあるめす型f・mold2に蓋をするよう
に、ポリプロピレン−フッ素樹脂積層フィルムpp−F
f・filmを張設して、おす型m・moldをゆるや
かな速さで挿入する。
Fourth step: a polypropylene-fluorine resin laminated film so as to cover a female mold f.mold 2 which is formed so as to penetrate through the polypropylene-glass fiber molded product pp-Frp.m through the vacuum suction passages vp, vh. pp-F
The f-film is stretched, and the male mold m-mold is inserted at a slow speed.

【0008】第5工程:めす型f・mold2の真空パ
イプvpとポリプロピレン−ガラス繊維成形体pp−F
rp・mの真空孔vhから真空吸引してポリプロピレン
−フッ素樹脂フィルムpp−Ff・filmをポリプロ
ピレン−ガラス繊維成形体pp−Frp・mに密着し、
おす型m・moldを更に挿入しフッ素樹脂フィルムに
積層してあるポリプレピレン層が成形体final・m
の内側に融着させる。
Fifth step: female type f · mold2 vacuum pipe vp and polypropylene-glass fiber molding pp-F
The polypropylene-fluororesin film pp-Ff-film is adhered to the polypropylene-glass fiber molded product pp-Frp-m by vacuum suction from the vacuum hole vh of rp-m.
The polypropylene prepreg layer, which is formed by further inserting a male mold m · mold and is laminated on the fluororesin film, is a final product · m.
Fuse inside.

【0009】第6工程:冷却後ポリプロピレン−ガラス
繊維成形体pp−Frp・mの内表面がポリプロピレン
−フッ素樹脂フィルムpp−Ff・filmで被覆され
た最終成形体final−mをめす型f・moldより
取り出す。
Sixth step: After cooling, the final molded body final-m, in which the inner surface of the polypropylene-glass fiber molded body pp-Frp.m is covered with the polypropylene-fluororesin film pp-Ff.film, is molded into the mold f.mold. Take out more.

【0010】[0010]

【作用】内表面にフッ素樹脂フィルムFf・filmが
被覆されているので、汚れ、シミなどが簡単に布などで
拭き取れる。
[Function] Since the inner surface is covered with the fluororesin film Ff / film, stains and stains can be easily wiped off with a cloth or the like.

【0011】[0011]

【実施例】以下本発明方法の容器の製造方法について説
明する。
EXAMPLE A method for manufacturing a container according to the method of the present invention will be described below.

【0012】第1工程:図1のようにめす型f・mol
d内表面にポリプロピレンppにガラス織維Frpを混
入した混合物pp−Frp・mixを収容しておく。図
1においてめす型f・mold1は真空吸引パイプvp
の穿設されていないものを用いる。
First step: female mold f · mol as shown in FIG.
A mixture pp-Frp.mix in which glass woven fiber Frp is mixed with polypropylene pp is stored on the inner surface of d. In FIG. 1, the female mold f · mold 1 is a vacuum suction pipe vp.
Use the one that has not been drilled.

【0013】第2工程:つぎに180°〜200℃に加
熱したおす型m・moldをめす型f・moldに挿入
すると、図2のようにめす型f・moldの形状に準じ
たポリプロピレン−ガラス繊維成形体pp−Frp・m
が形成される。
Second step: Next, when the male mold m.mold heated to 180.degree. To 200.degree. C. is inserted into the female mold f.mold, polypropylene-glass conforming to the shape of the female mold f.mold as shown in FIG. Fiber molding pp-Frp · m
Is formed.

【0014】第3工程:つぎに冷却後図3のようにおす
型m・moldが引き抜かれポリプロピレン−ガラス繊
維成形体pp−Frp・mはやはりめす型よりとりはず
され、これに真空パイプvpに連通した真空孔vhを穿
っておく。真空孔vhは針状体nあるいはドリル等で容
易に穿つことができる。
Third step: Next, after cooling, the male mold m · mold is drawn out as shown in FIG. 3, and the polypropylene-glass fiber molded body pp-Frp · m is also removed from the female mold, and this is connected to the vacuum pipe vp. The communicating vacuum hole vh is formed. The vacuum hole vh can be easily formed by the needle-shaped body n or a drill.

【0015】第4工程:つぎに図4のようにめす型f・
moldに蓋をするようにポリプロピレンフィルムとフ
ッ素樹脂フィルムFf・filmとを積層したポリプロ
ピレン−フッ素樹脂積層フィルムpp−Ff・film
(図7)をポリプロピレンフィルムを内側にして張設す
る。
Fourth step: Next, as shown in FIG. 4, a female mold f.
Polypropylene-fluorine resin laminated film pp-Ff-film in which polypropylene film and fluorine resin film Ff · film are laminated so as to cover the mold
(Fig. 7) is stretched with the polypropylene film inside.

【0016】ポリプロピレン−フッ素樹脂積層フィルム
pp−Ff・filmのポリプロピレンフィルムpp−
filmとフッ素樹脂フィルムFf・filmとは図7
に示すようにホットメルトHot・melt接着剤で接
着されている。
Polypropylene-fluororesin laminated film pp-Ff film polypropylene film pp-
The film and the fluororesin film Ff / film are shown in FIG.
As shown in, it is adhered with a hot melt Hot-melt adhesive.

【0017】第4工程に用いるめす型f・moldは真
空パイプvpを穿設したものを用いる。そしてこの真空
パイプvpに連通した真空孔vhをポリプロピレン−ガ
ラス繊維成形体pp−Frp・mに穿設してあることは
前記した通りである。そしておす型m・moldに18
0°〜200℃の熱をかけてめす型f・mold内にゆ
るやかに挿入する。
The female mold f · mold used in the fourth step has a vacuum pipe vp formed therein. As described above, the vacuum hole vh communicating with the vacuum pipe vp is formed in the polypropylene-glass fiber molded body pp-Frp · m. And 18 for male m ・ mold
Apply heat of 0 ° to 200 ° C and insert gently into the female mold f · mold.

【0018】第5工程:つぎに図5のように、真空パイ
プvp、真空孔vhから真空吸引を行ないポリプロピレ
ン−フッ素樹脂積層フィルムpp−Ff・filmをポ
リプロピレン−ガラス繊維成形体pp−Frp・mの内
面に密着させ、さらにおす型m・moldを徐々に深く
挿入させ、フィルムのポリプロピレン層と成形体内容に
融着させる。
Fifth step: Next, as shown in FIG. 5, the polypropylene-fluorine resin laminated film pp-Ff.film is subjected to vacuum suction through a vacuum pipe vp and a vacuum hole vh to obtain a polypropylene-glass fiber molded product pp-Frp.m. Then, the male mold m · mold is gradually and deeply inserted and fused to the polypropylene layer of the film and the content of the molded body.

【0019】第6工程:図6のようにポリプロピレン−
ガラス繊維成形体pp−Frp・m内面にフッ素樹脂フ
ィルムFf・filmを密着された最終成形体fina
l・mが得られる。
Sixth step: polypropylene as shown in FIG.
Final molded product fina in which a fluororesin film Ff / film is adhered to the inner surface of the glass fiber molded product pp-Frp / m
l · m is obtained.

【0020】ポリプロピレン−フッ素樹脂積層フィルム
pp−Ff・filmの内側のポリプロピレンフィルム
pp−filmとポリプロピレン−ガラス繊維成形体p
p−Frp・mとは同系統のポリプロピレンを介して確
実に融着される。
Polypropylene-fluorine resin laminated film pp-Ff.film inside polypropylene film pp-film and polypropylene-glass fiber molding p
It is reliably fused with p-Frp · m through polypropylene of the same system.

【0021】なおフッ素樹脂フィルムFf・filmの
素材としては四フッ化エチレンコポリマーが好適であ
る。
As a material for the fluororesin film Ff · film, tetrafluoroethylene copolymer is suitable.

【0022】前記四フッ化エチレンコポリマーは次の化
学式を有するものと推定される。
The tetrafluoroethylene copolymer is assumed to have the following chemical formula:

【0023】その性状は次の通りである。 物理的性質 比重 1.73〜1.75 融点 255〜270℃ 溶融粘度 10〜10 poiseThe properties are as follows. Physical properties Specific gravity 1.73 to 1.75 Melting point 255 to 270 ° C. Melt viscosity 10 4 to 10 5 poise

【0024】機械的性質 引張強度(23℃) 410〜470kg/cm 降伏強度(23℃) 190〜220kg/cm 伸 度 (23℃) 420〜440% 引張弾性率 kg/cm 5〜8×10 摩擦係数(対ステンレス) 0.20[0024] Mechanical properties Tensile strength (23 ℃) 410~470kg / cm 2 yield strength (23 ℃) 190~220kg / cm 2 elongation at (23 ℃) 420~440% tensile elastic modulus kg / cm 2 5 to 8 × 10 3 Friction coefficient (against stainless steel) 0.20

【0025】熱的性質 熱膨張係数 9.4×10−5−1 燃焼性 不燃 連続耐熱使用温度 180℃Thermal Properties Thermal Expansion Coefficient 9.4 × 10 −5 ° C. −1 Flammability Non-combustible Continuous heat resistant operating temperature 180 ° C.

【0026】化学的性質 耐薬品性 優 吸水率(23℃) 0.01%>Chemical properties Chemical resistance Excellent water absorption (23 ° C) 0.01%>

【0027】電気的性質 耐電圧(short time) 12 KV/0.
1mmフィルム 体積固有抵抗 1017 Oha・cm 耐アーク性 120 sec
Electrical Properties Short voltage 12 KV / 0.
1mm film Volume resistivity 10 17 Oha · cm Arc resistance 120 sec

【0028】以上の物理的、機械的、熱的、化学的、電
気的性質から本発明では表面に貼着するフィルムとし
て、四フッ化エチレンコポリマーが最適のものとして選
択された。
From the above physical, mechanical, thermal, chemical, and electrical properties, the tetrafluoroethylene copolymer was selected as the most suitable film to be attached to the surface in the present invention.

【0029】[0029]

【発明の効果】▲a▼ ポリプロピレン−ガラス繊誰成
形体pp−Frp・mの内表面がフッ素樹脂フィルムF
f・filmで完全に被覆されるので、例えば風呂桶な
どに用いた場合、耐熱性が大きく、また湯あかなどの汚
れがついても布などで完全に拭きとることができる。こ
の時いわゆる洗剤等を使用しなくてすむので下水の汚
れ、更には、川、海等の汚染を減らす意味でこのメリッ
トは大きい。また近ごろ自動洗浄装置付の浴槽において
は、湯を蓄えたまま表面の汚れを落とせばこれが自動浄
化されてしまうので非常に都合が良い(洗剤を用いた場
合は浄化装置では除去できない。
EFFECTS OF THE INVENTION (a) Polypropylene-Glass Fiber Molded Product pp-Frp · m Has Fluorine Resin Film F on the Inner Surface
Since it is completely covered with f-film, it has a high heat resistance when used in, for example, a bath tub, and can be completely wiped off with a cloth or the like even if it gets dirty such as hot water. At this time, it is not necessary to use a so-called detergent or the like, so this advantage is great in that it reduces the pollution of sewage and the pollution of rivers and seas. Further, in a bathtub equipped with an automatic cleaning device these days, it is very convenient because if the surface is cleaned while the hot water is stored, the surface will be cleaned automatically. (If a detergent is used, it cannot be removed by the cleaning device.

【0030】▲b▼ 真空成形を用いてポリプロピレン
−フッ素樹脂積層フィルムpp−Ff・filmをポリ
プロピレン−フッ素樹脂積層フィルムpp−Ff・fi
lmに密着させるので容器内表面をむらなく保護でき
る。
(B) The polypropylene-fluororesin laminated film pp-Ff.fi is converted into a polypropylene-fluororesin laminated film pp-Ff.fi by vacuum forming.
The inner surface of the container can be protected evenly because it is in close contact with lm.

【0031】▲c▼ ポリプロピレン−フッ素樹脂積層
フィルムpp−Ff・filmのポリプロピレンフィル
ムはポリプロピレン−ガラス繊維成形体pp−Frp・
mのポリプロピレンに容易に接着する。
(C) Polypropylene-fluorine resin laminated film pp-Ff. The polypropylene film of film is a polypropylene-glass fiber molded product pp-Frp.
Easily adheres to m polypropylene.

【0032】▲d▼ ポリプロピレン−ガラス繊維成形
体pp−Frp・mに混入されたガラス繊維は強度の向
上に寄与する。
(D) The glass fiber mixed in the polypropylene-glass fiber molded product pp-Frp · m contributes to the improvement of strength.

【図面の簡単な説明】[Brief description of drawings]

【図1】第1工程の説明図、FIG. 1 is an explanatory diagram of a first step,

【図2】第2工程の説明図、FIG. 2 is an explanatory view of a second step,

【図3】第3工程の説明図、FIG. 3 is an explanatory diagram of a third step,

【図4】第4工程の説明図、FIG. 4 is an explanatory view of a fourth step,

【図5】第5工程の説明図、FIG. 5 is an explanatory diagram of a fifth step,

【図6】第6工程の説明図、FIG. 6 is an explanatory view of a sixth step,

【図7】ポリプロピレン−フッ素樹脂積層フィルムpp
−Ff・filmの側面図、
FIG. 7: Polypropylene-fluororesin laminated film pp
-Side view of Ff film,

【符号の説明】 f・mold1:めす型(真空吸引路のないもの)、f
・mold2:めす型(真空吸引路のあるもの)、m・
mold:おす型、pp−Frp・m:ポリプロピレン
−ガラス繊維成形体、pp−Frp・mix:ポリプロ
ピレン−ガラス繊維混合物、pp−Ff・film:ポ
リプロピレン−フッ素樹脂積層フィルム、Ff・fil
m:フッ素樹脂フィルム、pp−film:ポリプロピ
レンフィルム、n:針状体、vp:真空パイプ、vh:
真空孔。
[Explanation of symbols] f · mold1: female type (without vacuum suction path), f
・ Mold2: Female type (with a vacuum suction path), m ・
mold: male type, pp-Frp.m: polypropylene-glass fiber molded product, pp-Frp.mix: polypropylene-glass fiber mixture, pp-Ff.film: polypropylene-fluorine resin laminated film, Ff.fil.
m: fluororesin film, pp-film: polypropylene film, n: needle-shaped body, vp: vacuum pipe, vh:
Vacuum holes.

【手続補正2】[Procedure Amendment 2]

【補正対象書類名】図面[Document name to be corrected] Drawing

【補正対象項目名】全図[Correction target item name] All drawings

【補正方法】変更[Correction method] Change

【補正内容】[Correction content]

【図1】 [Figure 1]

【図2】 [Fig. 2]

【図3】 [Figure 3]

【図4】 [Figure 4]

【図5】 [Figure 5]

【図6】 [Figure 6]

【図7】 ─────────────────────────────────────────────────────
[Figure 7] ─────────────────────────────────────────────────── ───

【手続補正書】[Procedure amendment]

【提出日】平成4年11月2日[Submission date] November 2, 1992

【手続補正1】[Procedure Amendment 1]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】特許請求の範囲[Name of item to be amended] Claims

【補正方法】変更[Correction method] Change

【補正内容】[Correction content]

【特許請求の範囲】[Claims]

【手続補正2】[Procedure Amendment 2]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】0028[Correction target item name] 0028

【補正方法】変更[Correction method] Change

【補正内容】[Correction content]

【0028】以上の物理的、機械的、熱的、化学的、電
気的性質から本発明では表面に貼着するフィルムとし
て、四フッ化エチレンコポリマーが最適のものとして選
択された。なお、本発明方法は、シート状としたポリプ
ロピレン−ガラス繊維混合体pp−Frp・mixにポ
リプロピレン−フッ素樹脂フイルムpp−Ff・fil
mのポリプロピレン層側を積層させて、めす型f・mo
ldに挿入した後、おす型m・moldを挿入してもよ
い。
From the above physical, mechanical, thermal, chemical, and electrical properties, the tetrafluoroethylene copolymer was selected as the most suitable film to be attached to the surface in the present invention. In addition, in the method of the present invention, the polypropylene-glass fiber mixture pp-Frp.mix in the form of a sheet is used for the polypropylene-fluororesin film pp-Ff.fil.
The polypropylene layer side of m is laminated to form a female type f ・ mo
The male m · mold may be inserted after the insertion into the ld.

フロントページの続き (51)Int.Cl.5 識別記号 庁内整理番号 FI 技術表示箇所 B29K 23:00 105:06 B29L 22:00 4F Continuation of the front page (51) Int.Cl. 5 Identification code Office reference number FI Technical display area B29K 23:00 105: 06 B29L 22:00 4F

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】 次の工程からなるフッ素樹脂フィルムで
内表面を被覆した風呂桶、たらい、洗面器などの容器の
製造方法。 第1工程:めす型f・mold内にポリプロピレンにガ
ラス繊維を混入したポリプロピレン−ガラス繊維混合物
pp−Frp・mixを収容しておく。 第2工程:加熱したおす型m・moldをめす型f・m
oldに挿入する。 第3工程:おす型m・moldをめす型f・moldよ
り引き抜きポリプロピレン−ガラス繊維成形体pp−F
rp・mを形成する。 第4工程:真空吸引路vp,vhをポリプロピレン−ガ
ラス繊維成形体pp−Frp・mに貫通するようにめす
型f・moldに穿っておき、めす型f・moldに蓋
をするように、ポリプロピレン−フッ素樹脂積層フィル
ムpp−Ff・filmを張設して、おす型m・mol
dを挿入する。 第5工程:めす型f・moldの真空パイプvpとポリ
プロピレン−ガラス繊維成形体pp−Frp・mの真空
孔vhから真空吸引してポリプロピレン−フッ素樹脂フ
ィルムpp−Ff・filmをポリプロピレン−ガラス
繊維成形体pp−Frp・mに密着する。 第6工程:ポリプロピレン−ガラス繊維成形体pp−F
rp・mの内表面がポリプロピレン−フッ素樹脂フィル
ムpp−Ff・filmで被覆された最終成形体fin
al−mをめす型f・moldより取り出す。
1. A method for producing a container such as a bath tub, a basin, and a washbasin, the inner surface of which is covered with a fluororesin film, which comprises the following steps. First step: A polypropylene-glass fiber mixture pp-Frp-mix in which glass fibers are mixed with polypropylene is placed in a female mold f · mold. Second step: heated male mold m · mould female mold f · m
insert into old. Third step: pulling out the male mold m · mold from the female mold f · mold polypropylene-glass fiber molded product pp-F
rp · m is formed. Fourth step: The vacuum suction paths vp, vh are perforated in the female mold f · mold so as to penetrate the polypropylene-glass fiber molded product pp-Frp · m, and the female mold f · mold is covered with polypropylene. -A fluororesin laminated film pp-Ff-film is stretched to form a male m-mol.
Insert d. Fifth step: vacuum suction is performed from the vacuum pipe vp of the female mold f · mold and the vacuum hole vh of the polypropylene-glass fiber molded product pp-Frp · m to form the polypropylene-fluorine resin film pp-Ff · film into polypropylene-glass fiber molding. It adheres to the body pp-Frp · m. Sixth step: polypropylene-glass fiber molding pp-F
Final molded product fin in which the inner surface of rp · m is covered with polypropylene-fluororesin film pp-Ff · film
The al-m is taken out from the female mold f · mold.
【請求項2】 フッ素樹脂フィルムFf・filmとし
て四フッ化エチレンコポリマーを用いた請求項1記載の
製造方法。
2. The method according to claim 1, wherein a tetrafluoroethylene copolymer is used as the fluororesin film Ff · film.
JP4065479A 1992-02-06 1992-02-06 Production of container such as bathtub, tub or washbowl having fluoroplasti film applied to inner surface thereof Pending JPH05220775A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP4065479A JPH05220775A (en) 1992-02-06 1992-02-06 Production of container such as bathtub, tub or washbowl having fluoroplasti film applied to inner surface thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP4065479A JPH05220775A (en) 1992-02-06 1992-02-06 Production of container such as bathtub, tub or washbowl having fluoroplasti film applied to inner surface thereof

Publications (1)

Publication Number Publication Date
JPH05220775A true JPH05220775A (en) 1993-08-31

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JP4065479A Pending JPH05220775A (en) 1992-02-06 1992-02-06 Production of container such as bathtub, tub or washbowl having fluoroplasti film applied to inner surface thereof

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009148931A (en) * 2007-12-19 2009-07-09 Mitsubishi Rayon Co Ltd Manufacturing apparatus and manufacturing method of preform
EP2135537A1 (en) * 2003-07-25 2009-12-23 Kohler Mira Limited Composite article and method of manufacture
WO2010125996A1 (en) * 2009-04-30 2010-11-04 日本バルカー工業株式会社 Fluororesin molded body and method for producing same

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2135537A1 (en) * 2003-07-25 2009-12-23 Kohler Mira Limited Composite article and method of manufacture
JP2009148931A (en) * 2007-12-19 2009-07-09 Mitsubishi Rayon Co Ltd Manufacturing apparatus and manufacturing method of preform
WO2010125996A1 (en) * 2009-04-30 2010-11-04 日本バルカー工業株式会社 Fluororesin molded body and method for producing same

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