JPH05217614A - Flat wire harness - Google Patents
Flat wire harnessInfo
- Publication number
- JPH05217614A JPH05217614A JP4016487A JP1648792A JPH05217614A JP H05217614 A JPH05217614 A JP H05217614A JP 4016487 A JP4016487 A JP 4016487A JP 1648792 A JP1648792 A JP 1648792A JP H05217614 A JPH05217614 A JP H05217614A
- Authority
- JP
- Japan
- Prior art keywords
- relay circuit
- circuit board
- power line
- signal line
- wire harness
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Abstract
Description
【０００１】[0001]
【産業上の利用分野】本発明は、車両などの電気配線に
用いられるフラットワイヤハーネスに関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a flat wire harness used for electric wiring of vehicles and the like.
【０００２】[0002]
【従来の技術】出願人は、従来のワイヤハーネスに代え
て、その薄型軽量化、車体への組付け性向上および生産
の自動化を図るため、図８ないし図１０に示すようなフ
ラットワイヤハーネス（特願平２−１１５８２７号）を
提案した。図８において、車両内の配設経路に沿って形
成した長尺の絶縁板１の上に、中継回路板として所定間
隔で複数の中継回路板２、２1 、２2 …が固定されてい
る。2. Description of the Related Art The applicant has replaced the conventional wire harness with a flat wire harness as shown in FIGS. Japanese Patent Application No. 2-115827). In FIG. 8, a plurality of relay circuit boards 2, 2 1 , 2 2, ... Are fixed as relay circuit boards at predetermined intervals on an elongated insulating plate 1 formed along a disposition route in a vehicle. ..
【０００３】各中継回路板は、図９において符号２で代
表して示すように、回路基板３の上に並設した複数のス
リット３ａに内部回路導体としてジャンクションバー４
を圧入固定して成る。ジャンクションバー４は、両端ま
たは片端にタブ４ａが形成され、一側縁にスロット４ｃ
を有する圧接端子部４ｂが突設されている。５、５′
は、前記タブ４ａに装着されるコネクタを示し、コネク
タハウジング５ａ内の端子収容室５ｂに雌−雌中継端子
６を挿着して構成される。Each relay circuit board, as represented by reference numeral 2 in FIG. 9, has junction bars 4 as internal circuit conductors in a plurality of slits 3a arranged in parallel on a circuit board 3.
It is made by press fitting and fixing. The junction bar 4 has tabs 4a at both ends or one end, and a slot 4c at one side edge.
A pressure contact terminal portion 4b having a protrusion is provided. 5, 5 '
Indicates a connector to be mounted on the tab 4a, and is constituted by inserting a female-female relay terminal 6 into a terminal accommodating chamber 5b in the connector housing 5a.
【０００４】各中継回路板間の電気的接続は、既知の自
動布線機１０により、被覆電線７の一端をたとえば中継
回路板２1 の符号４ｂ1 で示される圧接端子部のスロッ
ト４ｃ1 に圧接した後、隣接した中継回路板２2 に向け
て配索し、そこの圧接端子部４ｂ2 のスロット４ｃ2 に
圧入し、ここで切断するか、切断せずに隣の中継回路板
２3 に向けて配索する。以下、順次この配索を繰り返す
ことにより、前記コネクタ５、５′と導通する回路を形
成している。そして、これらの配索を行った各中継回路
板２の上に、図１０に示すように、加熱ローラＲを用い
て粘着性の保護シート８を被せ、被覆電線７群の固定お
よび保護を行ってフラットワイヤハーネスを形成してい
る。なお、必要に応じて更に保護カバー９を取り付ける
こともある。The electrical connection between the relay circuit boards is carried out by a known automatic wiring machine 10 so that one end of the covered electric wire 7 is inserted into the slot 4c 1 of the pressure contact terminal portion indicated by the reference numeral 4b 1 of the relay circuit board 2 1. after pressing, then routed toward the relay circuit board 2 2 adjacent, pressed into slot 4c 2 there the pressure contact terminal section 4b 2, wherein cutting or, next without cutting the relay circuit board 2 3 To be routed to. Thereafter, this wiring is repeated in sequence to form a circuit that is electrically connected to the connectors 5 and 5 '. Then, as shown in FIG. 10, the relay circuit board 2 on which these wirings are performed is covered with an adhesive protective sheet 8 using a heating roller R to fix and protect the covered electric wires 7 group. Form a flat wire harness. A protective cover 9 may be further attached if necessary.
【０００５】上述の中継回路板２は、コネクタ５の極数
と同数のジャンクションバー４を必要とするため収容す
る回路数の増加に比例して重量が重くなり、また、被覆
電線７とジャンクションバー４との接続、およびジャン
クションバー４とコネクタ内の端子との接続を必要とす
るため接続箇所が多くなり、生産性および信頼性が低下
するなどの欠点を有している。Since the relay circuit board 2 requires the same number of junction bars 4 as the number of poles of the connector 5, the weight thereof increases in proportion to the increase in the number of circuits to be accommodated, and the covered electric wire 7 and the junction bar. 4 and the connection between the junction bar 4 and the terminals in the connector are required to increase the number of connection points, resulting in a decrease in productivity and reliability.
【０００６】これを解決するため本出願人は、ジャンク
ションバー４に代えて軽量な被覆電線を主な回路導体と
する図１１に示すような中継回路板を提案した（特願平
３−３１０５１８号）。図１１において、中継回路板
２′を構成するケース２ａ′内に配設した圧接端子８
に、コネクタ５に導通する被覆電線７を圧接して中継回
路板２′を形成している。被覆電線７は、信号用回路に
用いる小径のものから、たとえば、モータを駆動するた
め大電流を要するパワー回路などに使用する大径のもの
まで、種々の電線を配索機により圧接端子に圧接しなが
ら配索を行っている。To solve this problem, the present applicant has proposed a relay circuit board as shown in FIG. 11 in which a lightweight covered electric wire is used as a main circuit conductor instead of the junction bar 4 (Japanese Patent Application No. 3-310518). ). In FIG. 11, a pressure contact terminal 8 is provided in a case 2a 'that constitutes the relay circuit board 2'.
Then, the covered electric wire 7 which is electrically connected to the connector 5 is pressure-welded to form the relay circuit board 2 '. The covered electric wire 7 is a small diameter wire used for a signal circuit, for example, a large diameter wire used for a power circuit that requires a large current to drive a motor, and various electric wires are crimped to the crimping terminals by a cabling machine. While doing the installation.
【０００７】しかしながら、大電流を要する回路に用い
る大径の電線は、硬く曲げにくいため、配索機による配
索および圧接が困難となり、配索機の機構が複雑化する
と共に生産性が著しく低下するなどの問題点を有してい
る。However, since a large-diameter electric wire used in a circuit that requires a large current is hard and difficult to bend, it becomes difficult to install and press-connect with a laying machine, which complicates the laying machine mechanism and significantly reduces productivity. There is a problem such as doing.
【０００８】[0008]
【発明が解決しようとする課題】本発明は、上記問題点
に着目し、信号線用中継回路板と、電力線用中継回路板
とを区分けして大径の電線の配索および圧接工程を省略
することにより、配索障害を排除して生産性および信頼
性の向上並びに自動製造工程の高速化に役立つフラット
ワイヤハーネスを提供することを課題とする。In view of the above problems, the present invention separates the signal line relay circuit board and the power line relay circuit board from each other and omits the step of arranging and crimping a large-diameter wire. By doing so, it is an object of the present invention to provide a flat wire harness that eliminates a wiring obstacle, improves productivity and reliability, and speeds up an automatic manufacturing process.
【０００９】[0009]
【課題を解決するための手段】前記課題を達成するた
め、本発明は、内部に複数の回路導体を備え、かつ少な
くとも一端に該回路導体と導通するコネクタを具備して
なる複数の中継回路板を所定の間隔で設け、該中継回路
板相互間を絶縁シートまたは保護シートで保持すると共
に、該中継回路板相互間に電線を配索して所望の回路導
体に接続することにより該コネクタと導通する回路を形
成してなるフラットワイヤハーネスにおいて、前記中継
回路板を信号線用中継回路板と、電力線用中継回路板に
区分けして形成すると共に電線付き保護シートに前記各
中継回路板を配置し、該電力線用中継回路板内の回路導
体には電線付き保護シートに配設された電力線を接続
し、該信号線用中継回路板内の圧接端子には該信号線用
中継回路板相互間に配索した電線を接続してなることを
特徴とする。To achieve the above object, the present invention provides a plurality of relay circuit boards each having a plurality of circuit conductors therein and at least one end thereof having a connector electrically connected to the circuit conductors. Are provided at a predetermined interval, and the relay circuit boards are held by an insulating sheet or a protective sheet, and an electric wire is routed between the relay circuit boards to connect to a desired circuit conductor so as to be electrically connected to the connector. In the flat wire harness formed by forming a circuit, the relay circuit board is divided into a signal line relay circuit board and a power line relay circuit board, and the relay circuit board is arranged on a protective sheet with electric wires. , The power line arranged on the protective sheet with electric wire is connected to the circuit conductor in the relay circuit board for power line, and the pressure contact terminal in the relay circuit board for signal line is connected between the relay circuit boards for signal line. Distribution Characterized in that formed by connecting the wires.
【００１０】[0010]
【作用】本発明によれば、フラットワイヤハーネスを構
成する中継回路板を、電力線用中継回路板と、信号線用
中継回路板に区分けして形成し、電力線用中継回路板内
の回路導体に対しては、電線付き保護シートに配設され
た電力線を接続するようにしているため、電力線用の大
径の電線を配索し、かつ圧接する必要がなくなり、電線
の配索および圧接工程は信号線用中継回路板に対する小
径の電線に対して実施するのみでフラットワイヤハーネ
スを形成することが可能となり、生産性が著しく向上す
る。According to the present invention, the relay circuit board constituting the flat wire harness is divided into a power line relay circuit board and a signal line relay circuit board, and is formed as a circuit conductor in the power line relay circuit board. On the other hand, since the power line arranged on the protective sheet with electric wire is connected, there is no need to wire a large-diameter electric wire for the power line, and there is no need for pressure welding, and the wire wiring and pressure welding steps are The flat wire harness can be formed only by carrying out a small-diameter electric wire for the signal line relay circuit board, and the productivity is remarkably improved.
【００１１】[0011]
【実施例】図１は、本発明に係わるフラットワイヤハー
ネスＡを構成する電力線用中継回路板１１および信号線
用中継回路板１５を、電線付き保護シート２０から分離
して示した斜視図である。FIG. 1 is a perspective view showing a relay circuit board 11 for power lines and a relay circuit board 15 for signal lines which constitute a flat wire harness A according to the present invention, separated from a protective sheet 20 with electric wires. ..
【００１２】電力線用中継回路板１１は、合成樹脂材を
成形した箱型のケース１２の一端に電力線用コネクタ１
３を備え、ケース１２の内部には、図２に示すように、
導電性金属板をプレスまたは折曲加工によりＬ字形に形
成した回路導体１４を配設している。回路導体１４は、
その一方の端部１４ａをケース１２の上壁１２ａに設け
た開口部１２ｂから露出させ、その先端部が上壁１２ａ
に平行になるように略直角に曲げて電線付き保護シート
２０に配設された電力線２２に接続し易くすると共に、
他方の端部１４ｂを電力用コネクタ１３内に収容したコ
ネクタ端子（図示せず）に接続している。なお、ケース
１２およびコネクタ１３の側面には、隣接する中継回路
板相互を固定するための係合突部１２ｃおよび１３ａを
設けている。The power line relay circuit board 11 is provided with a power line connector 1 at one end of a box-shaped case 12 molded of a synthetic resin material.
3, and inside the case 12, as shown in FIG.
A circuit conductor 14 formed by pressing or bending a conductive metal plate into an L-shape is provided. The circuit conductor 14 is
One of the ends 14a is exposed from an opening 12b provided in the upper wall 12a of the case 12, and the tip of the end 14a is exposed to the upper wall 12a.
It is bent at a substantially right angle so as to be parallel to, to facilitate connection to the power line 22 disposed on the protective sheet with electric wire 20, and
The other end 14b is connected to a connector terminal (not shown) housed in the power connector 13. In addition, engagement projections 12c and 13a for fixing adjacent relay circuit boards to each other are provided on the side surfaces of the case 12 and the connector 13.
【００１３】信号線用中継回路板１５は、合成樹脂材を
成形した箱型のケース１６の一端に信号線用コネクタ１
７を備え、ケース１６内には、圧接端子１８を配設して
いる。そして、ケース１６の端部および信号線用コネク
タ１７の側面には、前記電力線用中継回路板１１に設け
た係合突部１２ｃおよび１３ａに係合する係合凹部１６
ａおよび１７ａを設けている。なお、これらの係合突部
１２ｃ、１３ａおよび係合凹部１６ａ、１７ａは隣接す
る中継回路板相互を固定するための手段であり、電力線
用中継回路板１１側に係合凹部を、信号線用中継回路板
１５側に係合突部を設けてもよい。The signal line relay circuit board 15 is provided with a signal line connector 1 at one end of a box-shaped case 16 molded of a synthetic resin material.
7, a pressure contact terminal 18 is arranged in the case 16. Then, on the end portion of the case 16 and the side surface of the signal line connector 17, the engagement recessed portion 16 that engages with the engagement protrusions 12c and 13a provided on the power line relay circuit board 11.
a and 17a are provided. The engaging projections 12c, 13a and the engaging recesses 16a, 17a are means for fixing adjacent relay circuit boards to each other, and the engaging recesses are provided on the power circuit relay circuit board 11 side for the signal line. An engaging protrusion may be provided on the relay circuit board 15 side.
【００１４】信号線用中継回路板１５の内部には、図３
に示すように、信号線用コネクタ１７と圧接端子１８を
導通させるため、信号線用のコネクタ１７に収容するコ
ネクタ端子１９と圧接端子１８との間に被覆電線７を接
続している。Inside the relay circuit board 15 for signal lines, FIG.
As shown in FIG. 3, in order to electrically connect the signal wire connector 17 and the pressure contact terminal 18, the covered electric wire 7 is connected between the connector terminal 19 and the pressure contact terminal 18 which are accommodated in the signal wire connector 17.
【００１５】圧接端子１８は、一枚の導電性金属板をプ
レスまたは折曲加工により形成されており、基板部１８
ａ、その両端に起立連成した一対の外部電線圧接端部１
８ｂ、その一側に起立連成した内部電線圧接端部１８ｃ
および他側に下向きに連成したクリップ状の係止爪１８
ｄとから成り、ケース１６の底壁１６ｂの係止孔１６ｃ
に係止爪１８ｄを係合することにより固定される。外部
電線圧接端部１８ｂおよび内部電線圧接端部１８ｃに
は、それぞれ電線圧入用のスロット１８ｅ、１８ｆを形
成すると共に、外部電線圧接端部１８ｂと内部電線圧接
端部１８ｃとの間に、高低差を設けて、被覆電線７を上
下に交叉して接続できるようにしており、スロット１８
ｆの底はスロット１８ｅの底よりも一段（電線外径より
大）低く形成している。The pressure contact terminal 18 is formed by pressing or bending a single conductive metal plate, and the substrate portion 18 is formed.
a, a pair of external electric wire press-contacting end portions 1 standing upright on both ends thereof
8b, the internal electric wire pressure contact end portion 18c standing upright on one side thereof
And a clip-like locking claw 18 that is downwardly coupled to the other side
and a locking hole 16c in the bottom wall 16b of the case 16
It is fixed by engaging the locking claw 18d with. The outer wire pressure contact end 18b and the inner wire pressure contact end 18c are provided with wire press-fitting slots 18e and 18f, respectively, and a height difference is provided between the outer wire pressure contact end 18b and the inner wire pressure contact end 18c. Is provided so that the covered electric wire 7 can be connected by crossing it up and down.
The bottom of f is formed one step (larger than the outer diameter of the wire) lower than the bottom of the slot 18e.
【００１６】コネクタ端子１９の構造は、基板部１９ａ
の一端に相手端子に対する電気接触部１９ｂを設け、他
端にスロット１９ｄを有する電線圧接部１９ｃを設けて
おり、スロット１９ｄに被覆電線７の一端を圧入し、被
覆電線７の他端を圧接端子１８のスロット１８ｆに圧入
することにより、圧接端子１８とコネクタ端子１９とを
電気的に接続している。なお、コネクタ端子１９の電気
接触部１９ｂをコネクタハウジング１７ｂに形成した端
子収容室１７ｃに既知の手段により収容係止するように
している。The structure of the connector terminal 19 includes a board portion 19a.
Is provided with an electric contact portion 19b for the mating terminal at one end thereof, and an electric wire pressure contact portion 19c having a slot 19d at the other end. The press contact terminal 18 and the connector terminal 19 are electrically connected by being press-fitted into the slot 18 f of 18. The electrical contact portion 19b of the connector terminal 19 is housed and locked in the terminal housing chamber 17c formed in the connector housing 17b by a known means.
【００１７】電線付き保護シート２０としては、いわゆ
るフレキシブル・フラット回路体を用いており、図１お
よび図２に示すように、柔軟性を有する絶縁性の合成樹
脂シート２１内にテープ状の電力線２２を長手方向に並
行して配設した回路体である。そして、電力線用中継回
路板１１の開口部１２ｂに対応する位置に、合成樹脂シ
ート２１の両面に穴をあけて内部の電力線２２を露出さ
せた導体露出部２０ａを設け、ケース１２の開口部１２
ｂから突出した回路導体１４の一方の端部１４ａと電力
線２２とが接触するようにしている。また、合成樹脂シ
ート２１の所定の個所に両面接着材２３を着設して電力
線用中継回路板１１および信号線用中継回路板１５を固
着して保持するようにしている。A so-called flexible flat circuit body is used as the protective sheet 20 with electric wires, and as shown in FIGS. 1 and 2, a tape-shaped power line 22 is provided in a flexible insulating synthetic resin sheet 21. Is a circuit body in which are arranged in parallel in the longitudinal direction. Then, at a position corresponding to the opening 12b of the power line relay circuit board 11, a conductor exposed portion 20a is formed by exposing holes in both sides of the synthetic resin sheet 21 to expose the internal power line 22, and the opening 12 of the case 12 is provided.
One end 14a of the circuit conductor 14 protruding from b is brought into contact with the power line 22. Further, a double-sided adhesive material 23 is attached to a predetermined portion of the synthetic resin sheet 21 to fix and hold the power line relay circuit board 11 and the signal line relay circuit board 15.
【００１８】次に、上記の構成部材を組み付けてフラッ
トワイヤハーネスＡを形成する方法について説明する。
まず、図１に示す電線付き保護シート２０に着設した両
面接着材２３の上に信号線用中継回路板１５を載せて固
着し、電力線用中継回路板１１を電線付き保護シート２
０の所定の場所に位置させると共に、信号線用中継回路
板１５に形成した係合凹部１６ａ、１７ａに電力線用中
継回路板１１の係合突部１２ｃおよび１３ａを係合さ
せ、図４に示すように、電線付き保護シート２０の下面
に密着させる。そして、信号線用中継回路板１５のケー
ス１６の上および電力線用中継回路板１１のケース１２
の位置する電線付き保護シート２０の上から接続用孔２
５ａ、２５ｂを有する上カバー２４を被せてネジ止め等
の手段でケース１６およびケース１２に固定する。Next, a method for assembling the above-mentioned components to form the flat wire harness A will be described.
First, the signal line relay circuit board 15 is placed and fixed on the double-sided adhesive material 23 attached to the wire-equipped protection sheet 20 shown in FIG.
4 and the engaging projections 12c and 13a of the power line relay circuit board 11 are engaged with the engaging recesses 16a and 17a formed in the signal line relay circuit board 15, respectively, as shown in FIG. Thus, the lower surface of the protective sheet with electric wire 20 is closely attached. Then, on the case 16 of the signal line relay circuit board 15 and on the case 12 of the power line relay circuit board 11.
From the top of the protective sheet with electric wire 20 where
An upper cover 24 having 5a and 25b is covered and fixed to the case 16 and the case 12 by means such as screwing.
【００１９】次に、図５に示すように、電線付き保護シ
ート２０の導体露出部２２ａの電力線２２と電力線用中
継回路板１１に配設した回路導体１４の一端部１４ａと
を上カバー２４の接続用孔２５ａを通じてレーザ溶接あ
るいはスポット溶接などにより接続する。また、信号線
用中継回路板１５内の圧接端子１８に対しては、上カバ
ー２４の接続用孔２５ｂを通じて既存の自動配索機によ
り被覆電線７を配索すると共に圧接端子１８の外部電線
圧接部１８ｂに圧接を行って信号線回路を形成する。Next, as shown in FIG. 5, the power line 22 on the exposed conductor portion 22a of the protective sheet with electric wire 20 and the one end portion 14a of the circuit conductor 14 disposed on the power line relay circuit board 11 are attached to the upper cover 24. Connection is made by laser welding or spot welding through the connection hole 25a. Further, with respect to the pressure contact terminal 18 in the signal line relay circuit board 15, the covered electric wire 7 is routed by the existing automatic routing machine through the connection hole 25b of the upper cover 24 and the outer pressure force contact of the pressure contact terminal 18 is performed. A signal line circuit is formed by performing pressure contact with the portion 18b.
【００２０】そして、図６に示すように、配索された被
覆電線７群の上から保護シートとして接着剤付きフィル
ム２６を電線付き保護シートフレキシブル・フラット回
路体２０の上に積層して接着することにより、フラット
ワイヤハーネスＡを形成する。Then, as shown in FIG. 6, a film 26 with an adhesive as a protective sheet is laminated and adhered onto the flexible flat circuit body 20 with a protective sheet with electric wires as a protective sheet from the group of covered electric wires 7 arranged. Thus, the flat wire harness A is formed.
【００２１】他の実施例を挙げると、図７に示すよう
に、電線付き保護シートとして前記フレキシブル・フラ
ット回路体に代えて大電力用リボン線２７を用い、電力
線用中継回路板１１′内に配設した回路導体に設けた圧
接端子部１４ａ′に大電力用リボン線２７内の電力線２
８を圧接して電力線回路を形成する以外は前記実施例の
構成部材と組み付け方法によりフラットワイヤハーネス
Ｂを形成することもできる。As another example, as shown in FIG. 7, a large power ribbon wire 27 is used as a protective sheet with electric wire in place of the flexible flat circuit body, and a power line relay circuit board 11 'is provided. The power line 2 in the large power ribbon line 27 is connected to the pressure contact terminal portion 14a 'provided on the arranged circuit conductor.
The flat wire harness B can also be formed by the method of assembling the constituent members of the above-described embodiment except that the power line circuit is formed by pressing 8 together.
【００２２】[0022]
【発明の効果】本発明によれば、信号線用中継回路板
と、電力線用中継回路板とを区分けして形成し、電力線
用中継回路板内の回路導体には電線付き保護シートに配
設された電力線を接続するようにしているため、大径の
電線を配索して圧接端子に圧接する必要がなくなり、電
線の配索および圧接工程は、信号線用中継回路板に対す
る小径の電線のみとなるため、配索機の機構が簡素化さ
れ高速化が可能となり、生産性および信頼性が著しく向
上する。また、各中継回路板は電線付き保護シートによ
り保持されるため、各中継回路板を被覆する保護シート
が一面で済み、部材の節減にも役立つなどの利点を有す
る。According to the present invention, the signal line relay circuit board and the power line relay circuit board are separately formed, and the circuit conductor in the power line relay circuit board is provided with the protective sheet with electric wires. It is not necessary to route large-diameter wires and press-connect to the press-connecting terminals because the connected power lines are connected, and the wire installation and press-contact process is only for small-diameter wires for the signal line relay circuit board. Therefore, the mechanism of the cabling machine can be simplified and the speed can be increased, and the productivity and reliability are significantly improved. Further, since each relay circuit board is held by the protective sheet with electric wires, there is an advantage that the protection sheet covering each relay circuit board is only one side and it is also useful for saving members.
【図面の簡単な説明】[Brief description of drawings]
【図１】本発明の実施例を示すフラットワイヤハーネス
の要部を分離した状態の斜視図である。FIG. 1 is a perspective view of a flat wire harness showing an embodiment of the present invention in a state where main parts are separated.
【図２】図１の電力線中継回路板のＸ−Ｘ線断面図およ
び電線付き保護シートのＹ−Ｙ線断面図である。2 is a cross-sectional view of the power line relay circuit board of FIG. 1 taken along line XX and a cross-sectional view of the protective sheet with electric wires taken along line YY.
【図３】図１の信号線中継回路板の内部構造の説明図で
ある。FIG. 3 is an explanatory diagram of an internal structure of the signal line relay circuit board of FIG.
【図４】図１のフラットワイヤハーネスを形成する工程
の説明図である。FIG. 4 is an explanatory view of a process of forming the flat wire harness of FIG.
【図５】図４の次の工程の説明図である。FIG. 5 is an explanatory diagram of a step subsequent to that of FIG.
【図６】図５の次の工程の説明図である。FIG. 6 is an explanatory diagram of a step subsequent to that in FIG.
【図７】本発明の他の実施例の説明図である。FIG. 7 is an explanatory diagram of another embodiment of the present invention.
【図８】従来のフラットワイヤハーネスの説明図であ
る。FIG. 8 is an explanatory view of a conventional flat wire harness.
【図９】図８の中継回路板の分解斜視図である。9 is an exploded perspective view of the relay circuit board of FIG.
【図１０】図８のフラットワイヤハーネスの保護シート
の被覆方法の説明図である。FIG. 10 is an explanatory diagram of a method for covering the protective sheet of the flat wire harness of FIG.
【図１１】従来の他のフラットワイヤハーネスの説明図
である。FIG. 11 is an explanatory view of another conventional flat wire harness.
Ａ、Ｂ フラットワイヤハーネス ７ 被覆電線 １１ 電力線用中継回路板 １３ コネクタ １４ 回路導体 １５ 信号線用中継回路板 １７ コネクタ １８ 圧接端子 ２０ 電線付き保護シート ２２ 電力線 A, B Flat wire harness 7 Coated electric wire 11 Power line relay circuit board 13 Connector 14 Circuit conductor 15 Signal line relay circuit board 17 Connector 18 Pressure contact terminal 20 Protective sheet with electric wire 22 Power line
───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.5 識別記号 庁内整理番号 ＦＩ 技術表示箇所 Ｈ０５Ｋ 13/06 Ｃ 8315−4Ｅ ─────────────────────────────────────────────────── ─── Continuation of the front page (51) Int.Cl. 5 Identification code Internal reference number FI technical display location H05K 13/06 C 8315-4E
Claims (1)
くとも一端に該回路導体と導通するコネクタを具備して
なる複数の中継回路板を所定の間隔で設け、該中継回路
板相互間を絶縁シートまたは保護シートで保持すると共
に、該中継回路板相互間に電線を配索して所望の回路導
体に接続することにより該コネクタと導通する回路を形
成してなるフラットワイヤハーネスにおいて、 前記中継回路板を信号線用中継回路板と、電力線用中継
回路板に区分けして形成すると共に電線付き保護シート
に前記各中継回路板を配置し、該電力線用中継回路板内
の回路導体には電線付き保護シートに配設された電力線
を接続し、該信号線用中継回路板内の圧接端子には該信
号線用中継回路板相互間に配索した電線を接続してなる
ことを特徴とするフラットワイヤハーネス。1. A plurality of relay circuit boards, each of which has a plurality of circuit conductors inside and at least one end of which has a connector electrically connected to the circuit conductors, is provided at a predetermined interval, and the relay circuit boards are insulated from each other. A flat wire harness formed by holding a sheet or a protective sheet, and arranging an electric wire between the relay circuit boards to connect to a desired circuit conductor to form a circuit electrically connected to the connector. A board is divided into a signal line relay circuit board and a power line relay circuit board, and each of the relay circuit boards is arranged on a protective sheet with electric wires, and the circuit conductor in the power line relay circuit board has an electric wire. A flat line characterized in that a power line arranged on a protective sheet is connected, and an electric wire arranged between the signal line relay circuit boards is connected to a pressure contact terminal in the signal line relay circuit board. Hate harness.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP4016487A JPH05217614A (en) | 1992-01-31 | 1992-01-31 | Flat wire harness |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP4016487A JPH05217614A (en) | 1992-01-31 | 1992-01-31 | Flat wire harness |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH05217614A true JPH05217614A (en) | 1993-08-27 |
Family
ID=11917647
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP4016487A Withdrawn JPH05217614A (en) | 1992-01-31 | 1992-01-31 | Flat wire harness |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH05217614A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5501605A (en) * | 1993-06-07 | 1996-03-26 | Yazaki Corporation | Wiring harness assembly for vehicles |
| JP2009022097A (en) * | 2007-07-11 | 2009-01-29 | Yazaki Corp | Unit with built-in electronic parts |
-
1992
- 1992-01-31 JP JP4016487A patent/JPH05217614A/en not_active Withdrawn
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5501605A (en) * | 1993-06-07 | 1996-03-26 | Yazaki Corporation | Wiring harness assembly for vehicles |
| JP2009022097A (en) * | 2007-07-11 | 2009-01-29 | Yazaki Corp | Unit with built-in electronic parts |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| A300 | Withdrawal of application because of no request for examination |
Free format text: JAPANESE INTERMEDIATE CODE: A300 Effective date: 19990408 |