JPH0518634Y2 - - Google Patents
Info
- Publication number
- JPH0518634Y2 JPH0518634Y2 JP11729287U JP11729287U JPH0518634Y2 JP H0518634 Y2 JPH0518634 Y2 JP H0518634Y2 JP 11729287 U JP11729287 U JP 11729287U JP 11729287 U JP11729287 U JP 11729287U JP H0518634 Y2 JPH0518634 Y2 JP H0518634Y2
- Authority
- JP
- Japan
- Prior art keywords
- fluid
- heat exchanger
- tube
- partition
- filter
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000012530 fluid Substances 0.000 claims description 46
- 238000005192 partition Methods 0.000 claims description 30
- 239000007787 solid Substances 0.000 claims description 14
- 239000000463 material Substances 0.000 claims description 6
- 238000005520 cutting process Methods 0.000 claims description 2
- 230000002265 prevention Effects 0.000 claims description 2
- 241000555745 Sciuridae Species 0.000 description 9
- 238000004140 cleaning Methods 0.000 description 5
- 239000000470 constituent Substances 0.000 description 2
- 239000003208 petroleum Substances 0.000 description 2
- 241000287107 Passer Species 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000008235 industrial water Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000013535 sea water Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
Description
【考案の詳細な説明】
イ 考案の目的
<産業上の利用分野>
この考案は、多管式熱交換器の小口径管(チユ
ーブ)側を流れる流体中に含まれるごみまたはス
ケール等の固形物を、熱交換器の仕切室内で捕獲
し、粉砕させるスケール捕獲器(SCALE
CATCHER)に関する。[Detailed explanation of the invention] A. Purpose of the invention <Industrial application field> This invention is aimed at reducing the amount of solid matter such as dust or scale contained in the fluid flowing through the small-diameter tube side of a multi-tubular heat exchanger. A scale trap (SCALE) captures and crushes the
Regarding CATCHER).
<従来の技術>
従来より熱交換器内に過器が設置されていな
いため、チユーブ側の流体中に含まれるごみやス
ケール等固形物が固定管板面チユーブ開口やチユ
ーブ内壁に詰り、熱交換器の圧力上昇、効率低下
の原因にもなり、ひいてはポンプ等のエネルギー
ロスなどを引起していた。それらの固形物除去の
ために、熱交換器に対して化学洗浄を施すとか、
チユーブ内面に機械的清掃を行うとか高圧噴射水
洗浄等のクリーニングをするなど、保守・管理に
手間経費がかかるばかりでなく、クリーニング作
業中は熱交換器を含む流体処理プロセス全体を休
止させねばならないので、生産計画にも影響を及
ぼすといつた不都合がある。<Conventional technology> Conventionally, a heat exchanger has not been equipped with a filter, so solid matter such as dirt and scale contained in the fluid on the tube side can clog the tube opening on the fixed tube plate surface or the inner wall of the tube, preventing heat exchange. This caused an increase in pressure in the equipment and a decrease in efficiency, which in turn caused energy loss in pumps and other equipment. To remove those solids, chemical cleaning is applied to the heat exchanger,
Not only is maintenance and management costly, such as mechanical cleaning of the inner surface of the tube or cleaning with high-pressure water jets, but the entire fluid treatment process, including the heat exchanger, must be stopped during cleaning operations. Therefore, there is an inconvenience that it may affect the production plan.
<考案が解決しようとする問題点>
本考案は、上述のような従来タイプの熱交換器
に内在する問題点に鑑み、熱交換器の流体流入側
仕切室内に過器を設置する一方、前記過器の
過面の一部を切欠いてバイパス流路を開口形成
することにより、熱交換器の固定管板面やチユー
ブの閉塞ないし流通抵抗の増加を防止・抑制し、
もつて熱交換器の無解放運転期間を延長させるこ
とを目的とするものである。<Problems to be solved by the invention> In view of the problems inherent in the conventional type of heat exchanger as described above, the present invention installs an overheater in the partition chamber on the fluid inflow side of the heat exchanger. By cutting out a part of the upper surface of the heat exchanger and forming a bypass flow path, it is possible to prevent and suppress blockage of the fixed tube plate surface and tubes of the heat exchanger or increase in flow resistance.
The purpose of this is to extend the period of non-release operation of the heat exchanger.
ロ 考案の構成
<問題点を解決するための手段>
本考案は前記目的を達成するために、以下に述
べるとおりの構成要件を具備してなる。B. Structure of the invention <Means for solving the problems> In order to achieve the above-mentioned object, the present invention comprises the constituent elements as described below.
(1) 多管式熱交換器の流体流入側仕切室内に流体
内に混入する固形物を捕獲できる過材より形
成した過器を設けて、その内部に流体を誘導
するための流体ガイドを備えると共に、前記
過材の一部を切欠いてバイパス流路を開口し、
過面が閉塞したときは前記開口より流入流体
をバイパスさせるようにしたことを特徴とする
熱交換器。(1) A filter made of a filter material capable of capturing solid matter mixed in the fluid is installed in the fluid inflow side partition of the multi-tube heat exchanger, and a fluid guide is provided to guide the fluid into the filter. At the same time, a part of the overfill material is cut out to open a bypass flow path,
A heat exchanger characterized in that when the upper surface is blocked, the inflowing fluid is bypassed through the opening.
(2) 流体ガイドの上部に固形物逆流防止堰を形成
してなる上記第(1)項記載の熱交換器。(2) The heat exchanger according to item (1) above, wherein a solid backflow prevention weir is formed above the fluid guide.
<作用>
多管式熱交換器は、シエルと呼ばれる外筒の中
に多数のチユーブよりなる管束を収め、外筒内を
流れる流体とチユーブ内を流れる流体との間で、
チユーブの管壁を通して熱交換が行われるように
したものである。機能上、加熱器、冷却器、凝縮
器、蒸発器またはリボイラー等々に分類される
が、いずれにしても、通常チユーブ内に流れる流
体は、まず流入口から熱交換器の入口側仕切室に
流入した後、チユーブ内に流れ、次いで出口側仕
切室に入り、流出口から熱交換器外に排出され
る。本考案熱交換器では熱交換器内の上述仕切室
内にバイパス流路を備えたかご形過器を取付
け、熱交換器に流入する流体を、まず前記かご形
過器内に案内するようにし、熱交換器に入る流
体中に混入しているスケール、ごみ等の固形物を
同材によつて捕獲して、スケール等の固形物が
熱交換器内の固定管板やチユーブ内に付着するの
を防止し、また、付着速度を遅らせ、熱交換器の
無開放連続運転期間の延長を実現させる。<Operation> A shell-and-tube heat exchanger houses a tube bundle made up of many tubes in an outer cylinder called a shell, and between the fluid flowing inside the outer cylinder and the fluid flowing inside the tubes,
Heat exchange is performed through the tube wall. Functionally, the tube is classified into heaters, coolers, condensers, evaporators, reboilers, etc. In any case, the fluid flowing inside the tube first flows into the inlet compartment of the heat exchanger through the inlet. After that, it flows into the tube, then enters the outlet side partition, and is discharged from the outlet to the outside of the heat exchanger. In the heat exchanger of the present invention, a squirrel cage equipped with a bypass flow path is installed in the above-mentioned partition chamber in the heat exchanger, and the fluid flowing into the heat exchanger is first guided into the squirrel cage, The same material captures solid matter such as scale and dirt mixed in the fluid entering the heat exchanger, and prevents solid matter such as scale from adhering to the fixed tube sheets and tubes inside the heat exchanger. It also slows down the adhesion rate and extends the period of continuous operation of the heat exchanger without opening.
<実施例>
以下、図面によつて本考案の具体例を説明する
が、本考案は図示タイプのものに限定されるもの
ではなく、多管式熱交換器に施して、上述目的を
達成する構成要件を具備するものは、具体的構造
に多少の相違があつたとしても、すべて本考案の
技術的範囲に属すると解すべきである。<Example> Hereinafter, specific examples of the present invention will be explained with reference to drawings, but the present invention is not limited to the illustrated type, and can be applied to a shell-and-tube heat exchanger to achieve the above purpose. It should be understood that all devices that meet the constituent requirements fall within the technical scope of the present invention, even if there are slight differences in specific structure.
(その1)
第1〜4図は、かご形過器をU字管型多管式
熱交換器に施した実施例を示す。第1図におい
て、1は外筒、2は固定管板3に取付けられた多
数のU字管であり、仕切室4は仕切板5により上
部仕切室6および下部仕切室7とに分かれる。8
および9は、それぞれU字管2内を流れる流体の
流入口および流出口で、上部仕切室6、下部仕切
室7に連通し、10および11は、それぞれ外筒
1内を流れる流体の流入口および流出口である。
本考案によるかご形過器12は、U字管2内を
流れる流体の流入口側の仕切室6内に設けられ、
同過器は第2〜4図にみられるように、たとえ
ばアングル材等により形成した枠組み13に金網
またはパンチングメタル等の過網14を張設し
て組立ててあり、熱交換器の流体流入口8側から
過器12内部に流体を導く流体ガイド15を備
え、また、固定管板3から遠い側の面(第1およ
び2図参照のこと)の一部または全面は過網1
4を欠除し、この部分を流体のバイパス流路16
とした構造よりなる。過器12の全体はラグ板
17の部分をボルト・ナツト18により仕切板5
に螺着し、前記仕切板に対し着脱可能なように取
付けてある。過網14の目の大きさは流体中に
混じる固形物の大きさに対応して変え、たとえば
約2〜10mm程度の目の開きのものを適宜選択して
使用する。(Part 1) Figs. 1 to 4 show an embodiment in which a cage-shaped filter is applied to a U-tube type multi-tube heat exchanger. In FIG. 1, 1 is an outer cylinder, 2 is a large number of U-shaped tubes attached to a fixed tube plate 3, and a partition chamber 4 is divided into an upper partition chamber 6 and a lower partition chamber 7 by a partition plate 5. 8
and 9 are an inlet and an outlet for the fluid flowing inside the U-shaped tube 2, respectively, which communicate with the upper partition chamber 6 and the lower partition chamber 7, and 10 and 11 are inlets for the fluid flowing inside the outer cylinder 1, respectively. and the outlet.
The squirrel cage 12 according to the present invention is installed in the partition chamber 6 on the inlet side of the fluid flowing in the U-shaped pipe 2,
As shown in FIGS. 2 to 4, the passer is assembled by covering a frame 13 made of, for example, angle material with a wire mesh or punched metal mesh 14, and a fluid inlet of the heat exchanger. A part or entire surface of the side far from the fixed tube plate 3 (see Figures 1 and 2) is provided with a fluid guide 15 that guides fluid into the filter vessel 12 from the side 8.
4 is removed and this part is used as a fluid bypass flow path 16.
It consists of the following structure. The entire filter unit 12 is constructed by connecting the lug plate 17 to the partition plate 5 with bolts and nuts 18.
The partition plate is screwed onto the partition plate and is detachably attached to the partition plate. The mesh size of the mesh 14 is changed depending on the size of the solids mixed in the fluid, and for example, one with a mesh opening of about 2 to 10 mm is appropriately selected and used.
本実施例の場合は図矢印のように流体が熱交換
器仕切室の上側から流入するタイプについて説明
したものである。 In the case of this embodiment, a type in which the fluid flows into the heat exchanger partition from the upper side as shown by the arrow in the figure is explained.
(その2)
第5〜8図は、かご形過器を遊動頭型多管式
熱交換器に設けた他の実施例であつて、熱交換器
仕切室4の下側から流体が流入するタイプのもの
を示す。第5図において、1は外筒、20は多
管、3は固定管板、21は遊動管板、22は遊動
頭ふた、4は仕切室、5は仕切板、6は上部仕切
室、7は下部仕切室、23および24は、それぞ
れ管内を流れる流体の流入口および流出口で、下
部仕切室7および上部仕切室6に、それぞれ連通
している。25および26は、それぞれ外筒1内
を流れる流体の流入口および流出口、12は、か
ご形過器である。かご形過器12は第6,7
図に示すように流体流入口23に対応する位置
に、流体を流入口23から過器12内部に導く
流体ガイド15を有し、流体ガイド15の上端は
流体の流れが止まつたとき過器内に堆積したス
ケール等の固形物が流入口23内に落ちないよう
固形物脱落防止ダムもしくは堰27を形成する。
かご形過器12は、また固定管板3と反対側の
面(第5および6図参照のこと)の過網を欠除
して、同開口をバイパス流路16とするが、その
他の面には、すべて過網14を張設してなる。(Part 2) Figures 5 to 8 show other embodiments in which a squirrel cage is installed in a floating head multi-tube heat exchanger, in which fluid flows in from the lower side of the heat exchanger partition 4. Indicates the type. In FIG. 5, 1 is an outer cylinder, 20 is a multi-tube, 3 is a fixed tube plate, 21 is a floating tube plate, 22 is a floating head lid, 4 is a partition chamber, 5 is a partition plate, 6 is an upper partition chamber, 7 23 and 24 are an inlet and an outlet for the fluid flowing in the pipe, respectively, and communicate with the lower partition 7 and the upper partition 6, respectively. 25 and 26 are an inlet and an outlet, respectively, for the fluid flowing inside the outer cylinder 1. 12 is a cage-shaped filter. The cage-shaped filter 12 is the sixth and seventh
As shown in the figure, a fluid guide 15 is provided at a position corresponding to the fluid inlet 23 to guide the fluid from the inlet 23 into the filter vessel 12 , and the upper end of the fluid guide 15 is located inside the filter vessel when the fluid flow stops. A dam or weir 27 is formed to prevent solid matter from falling into the inlet 23, such as scale, which has accumulated therein.
The squirrel cage 12 also lacks the mesh on the side opposite to the fixed tube sheet 3 (see Figures 5 and 6), and uses the same opening as the bypass passage 16, but the other side are all covered with a mesh 14.
上記過器12はラグ板17をボルト・ナツト
18により仕切板5に着脱可能に螺着して固定す
る。 The filter 12 is fixed by removably screwing the lug plate 17 onto the partition plate 5 with bolts and nuts 18.
これらの実施例における流体および過器12
の作動についての説明は前<作用>の項を参照さ
れたい。そして上記実施例熱交換器を使用して、
たとえば高温の軽質石油留分を外筒側に流し、多
管側には海水または工業用水を流して石油留分を
冷却するようにしたところ、この熱交換器の連続
使用期間は従来装置に比べて約1.5ないし2.0倍に
長期化できることを実証できた。 Fluid and filter 12 in these embodiments
For an explanation of the operation, please refer to the previous <Operation> section. Then, using the heat exchanger of the above embodiment,
For example, by cooling the petroleum fraction by flowing high-temperature light petroleum fraction into the outer cylinder side and flowing seawater or industrial water into the multi-tube side, the continuous use period of this heat exchanger is shorter than that of conventional equipment. We were able to demonstrate that it is possible to extend the period by approximately 1.5 to 2.0 times.
ハ 考案の効果
本考案による熱交換器は、チユーブ側を流れる
流体の流入側仕切室内にかご形過器を設けるこ
とによつて、流入する流体中に混入するスケール
等固形物の大部分を、その過材によつて捕獲す
ることができる。また、流体は流体ガイドによつ
てかご形過器内へ導入されるので、流体中のス
ケール等の固形物は仕切板または過網に衝突し
て粉砕され、小粒化して、たとえ過材の目を通
過してもチユーブ内を流通する際、管を閉塞させ
ないようになる。C. Effect of the invention The heat exchanger according to the invention removes most of the solids such as scale mixed into the inflowing fluid by providing a squirrel cage in the inflow side partition of the fluid flowing on the tube side. It can be captured by its overwood. In addition, since the fluid is introduced into the squirrel cage through the fluid guide, solid matter such as scale in the fluid collides with the partition plate or the mesh and is pulverized into small particles. Even if it passes through the tube, it will not block the tube when flowing inside the tube.
このようにして本考案によれば、熱交換器内の
固定管板、遊動管板や多管内に付着するスケール
等固形物の実質的な量が大巾に減少し、熱交換器
の連続使用期間を飛躍的に延長させることがで
き、クリーニングの頻度を少なくすることが可能
になる。 In this way, according to the present invention, the substantial amount of solid matter such as scale adhering to the fixed tube sheets, floating tube sheets, and multi-tubes in the heat exchanger is greatly reduced, and the continuous use of the heat exchanger is The period can be dramatically extended, and the frequency of cleaning can be reduced.
また、本考案によるかご形過器は、バイパス
流路を有するので、過材が全面的に目詰りを起
しても流体は、バイパス流路を通つて流れ、熱交
換器内の圧力上昇や流体ポンプに高負荷を掛ける
等の不都合の発生を未然に防止することができ
る。 Furthermore, since the squirrel cage sieve according to the present invention has a bypass flow path, even if the sieve material is completely clogged, the fluid will flow through the bypass flow path, and the pressure inside the heat exchanger will not increase. It is possible to prevent inconveniences such as applying a high load to the fluid pump.
第1図ないし第4図は本考案熱交換器の一実施
例を示すもので、第1図は正面縦断面図、第2図
ないし第4図は、それぞれ第1図中の、かご形
過器部分の拡大正面縦断面図、側断面図および斜
視図である。第5図ないし第8図は、別の実施例
を示し、第5図は、その正面縦断面図、第6図な
いし第8図は、それぞれ第5図中のかご形過器
部分の拡大正面縦断面図、側断面図および斜視図
である。
1……外筒、2……多管(チユーブ)、4……
仕切室、5……仕切板、6……上部仕切室、7…
…下部仕切室、12……かご形過器、14……
過網、15……流体ガイド、16……バイパス
流路。
Figures 1 to 4 show an embodiment of the heat exchanger of the present invention. Figure 1 is a front longitudinal sectional view, and Figures 2 to 4 are cage-shaped cross-sectional views in Figure 1. They are an enlarged front longitudinal cross-sectional view, a side cross-sectional view, and a perspective view of the vessel portion. 5 to 8 show another embodiment, FIG. 5 is a front longitudinal sectional view thereof, and FIGS. 6 to 8 are enlarged front views of the squirrel cage portion in FIG. 5, respectively. They are a longitudinal cross-sectional view, a side cross-sectional view, and a perspective view. 1...Outer cylinder, 2...Multi-tube (tube), 4...
Partition, 5... Partition plate, 6... Upper partition, 7...
...Lower partition, 12 ...Cage type filter, 14...
15...Fluid guide, 16...Bypass channel.
Claims (1)
する固形物を捕獲できる過器を設けて、その
内部に流体を誘導するための流体ガイドを備え
ると共に、前記過材の一部を切欠いてバイパ
ス流路を開口し、過面が閉塞したときは前記
開口より流体をバイパスさせるようにしたこと
を特徴とする熱交換器。 (2) 流体ガイドの上部に固形物逆流防止堰を形成
してなる実用新案登録請求の範囲第(1)項記
載の熱交換器。[Claims for Utility Model Registration] (1) Provided with a filter capable of capturing solid matter mixed into the fluid inflow side partition of a shell-and-tube heat exchanger, and equipped with a fluid guide for guiding fluid into the filter. In addition, a heat exchanger characterized in that a bypass passage is opened by cutting out a part of the overfill material, and when the overfill surface is blocked, the fluid is bypassed through the opening. (2) The heat exchanger according to claim (1) of the utility model registration, wherein a solid backflow prevention weir is formed on the upper part of the fluid guide.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP11729287U JPH0518634Y2 (en) | 1987-07-30 | 1987-07-30 |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP11729287U JPH0518634Y2 (en) | 1987-07-30 | 1987-07-30 |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS6422194U JPS6422194U (en) | 1989-02-03 |
JPH0518634Y2 true JPH0518634Y2 (en) | 1993-05-18 |
Family
ID=31360623
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP11729287U Expired - Lifetime JPH0518634Y2 (en) | 1987-07-30 | 1987-07-30 |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH0518634Y2 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP5263191B2 (en) * | 2010-02-01 | 2013-08-14 | 三菱自動車工業株式会社 | Fluid filtration cooling device for internal combustion engine |
EP2796806B1 (en) * | 2011-12-20 | 2020-06-24 | Mitsubishi Electric Corporation | Hot-water supply device |
-
1987
- 1987-07-30 JP JP11729287U patent/JPH0518634Y2/ja not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
JPS6422194U (en) | 1989-02-03 |
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