JPH05171552A - Production of high-density felt made of carbon fiber - Google Patents

Production of high-density felt made of carbon fiber

Info

Publication number
JPH05171552A
JPH05171552A JP35505291A JP35505291A JPH05171552A JP H05171552 A JPH05171552 A JP H05171552A JP 35505291 A JP35505291 A JP 35505291A JP 35505291 A JP35505291 A JP 35505291A JP H05171552 A JPH05171552 A JP H05171552A
Authority
JP
Japan
Prior art keywords
cloth body
carbon fiber
cloth
density
needle punching
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP35505291A
Other languages
Japanese (ja)
Other versions
JP3010224B2 (en
Inventor
Kenzo Uchida
田 健 三 内
Keiichi Yamamoto
本 恵 一 山
Takeshi Furukawa
川 毅 古
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Felt Co Ltd
Original Assignee
Nippon Felt Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Felt Co Ltd filed Critical Nippon Felt Co Ltd
Priority to JP35505291A priority Critical patent/JP3010224B2/en
Publication of JPH05171552A publication Critical patent/JPH05171552A/en
Application granted granted Critical
Publication of JP3010224B2 publication Critical patent/JP3010224B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Landscapes

  • Laminated Bodies (AREA)
  • Inorganic Fibers (AREA)
  • Nonwoven Fabrics (AREA)

Abstract

PURPOSE:To obtain high-density felt made of carbon fiber useful as a heat insulating material in high-temperature treatment, etc., in good operability by subjecting a specific butt layer enclosed in cloth body to needle punching, releasing cloth body and burning the butt layer. CONSTITUTION:A butt layer enclosed by vinylon cheesecloth to which hardness is given by sizing and consisting of a fiber which was subjected to infusibilization treatment or carbonization treatment is turned inside out together with the cloth body and plural times subjected to needle punching and then the cloth by is released and the butt layer is burned to provide the objective felt having >=0.14g/cm<3> average bulk density.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、高温熱処理時の断熱
材,緩衝材や二次電池電極用材料等として好適な炭素繊
維製高密度フエルトの製造方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for producing a carbon fiber high-density felt suitable as a heat insulating material, a cushioning material, a secondary battery electrode material, etc. during high temperature heat treatment.

【0002】[0002]

【従来の技術】炭素繊維製フエルトは、高温における耐
熱性,断熱性等に優れているため、セラミック焼成炉,
真空蒸着炉,半導体単結晶成長炉等の高温炉等における
断熱材等として使用されている。
2. Description of the Related Art A carbon fiber felt is excellent in heat resistance and heat insulation at high temperatures.
It is used as a heat insulating material in high temperature furnaces such as vacuum deposition furnaces and semiconductor single crystal growth furnaces.

【0003】この種の炭素繊維製フエルトには、短時間
での昇降温,消費電力の節減,設備の小型化を図るた
め、断熱性,機械的強度,及び耐久性が要求されてい
る。これら三つの要求事項はフエルトの密度を高くする
ことによって達成されるところから種々の工夫による高
密度化を目指した炭素繊維製フエルトが開発されてい
る。
This kind of carbon fiber felt is required to have heat insulating properties, mechanical strength, and durability in order to raise and lower the temperature in a short time, reduce power consumption, and downsize equipment. Since these three requirements are achieved by increasing the density of the felt, carbon fiber felts have been developed aiming at high density by various means.

【0004】まず、第1のフエルトは焼成により炭化又
は黒鉛化する高分子系繊維の織布又は不織布からなる基
布の上面に、耐炎化又は炭化処理した繊維からなるバッ
ト層を載置し、前記基布とバット層をバット層側からの
ニードルパンチングで一体化し、これを焼成することに
より得たものである(特開平2−46891号公報)。
First, in the first felt, a batt layer made of flame-proofed or carbonized fibers is placed on the upper surface of a base fabric made of a woven or non-woven polymer fiber which is carbonized or graphitized by firing. The base cloth and the batt layer are integrated by needle punching from the side of the batt layer, and are obtained by firing this (JP-A-2-46891).

【0005】また、第2のフエルトは、炭素繊維からな
るバット層の片面又は両面に炭素繊維製の織布からなる
基布を当接させ、ニードルパンチングでバット層の繊維
の一部を基布の織目に入り込ませ、繊維の絡みによって
バット層と基布を一体化させ、かつこの一体化物に形崩
れや粉化などを防止するため樹脂を含浸させたものであ
る(特開平1−272854号公報)。
In the second felt, a carbon cloth base cloth made of carbon fiber is brought into contact with one or both sides of the carbon fiber batt layer, and a part of the fiber of the batt layer is made by needle punching. The bat layer and the base fabric are integrated by entanglement of the fibers, and the integrated product is impregnated with a resin in order to prevent deformation and powdering (Japanese Patent Laid-Open No. 1-272854). Publication).

【0006】さらに、第3のフエルトは、炭素繊維と焼
成により炭化又は黒鉛化する高分子系繊維とを混紡し、
前記繊維と前記高分子系繊維とを機械的に圧縮しつつ絡
ませた後、焼成することにより得たものである(特開平
3−14665号公報)。
Further, the third felt is a mixture of carbon fiber and polymer fiber which is carbonized or graphitized by firing,
It is obtained by mechanically compressing and entwining the fibers and the polymer fibers, and then firing the fibers (JP-A-3-14665).

【0007】[0007]

【発明が解決しようとする課題】しかしながらこれら従
来のフエルトは種々の欠点を有し、到底満足のいくもの
ではなかった。即ち、第1のフエルトは焼成後の平均嵩
密度がせいぜい0.05g/cm3 にしかならず、断熱
性,機械的強度,及び耐久性の点で劣るものであった。
However, these conventional felts have various drawbacks and are not completely satisfactory. That is, the first felt had an average bulk density of at most 0.05 g / cm 3 after firing, and was inferior in terms of heat insulating property, mechanical strength, and durability.

【0008】また、第2のフエルトはバット層及び基布
が炭素繊維製であり、特に炭素繊維の糸で製織すること
が高価であるばかりでなく、炭素繊維の伸度が著しく小
さいためニードルパンチングの際繊維の分断が頻繁に起
り、製品は形崩れや粉化し易いところからこれを防ぐた
め樹脂の含浸工程が必要となって作業工程が多くなると
共に、粘着性を有する樹脂を使用するので作業性が低下
するという課題をも有していた。
In the second felt, the batt layer and the base cloth are made of carbon fiber, and it is not only expensive to weave the yarn of carbon fiber, but the elongation of the carbon fiber is remarkably small and needle punching is performed. In this case, the fiber is frequently broken, and the product is easily deformed or pulverized, so a resin impregnation process is required to prevent this, and the number of work processes is increased. There was also a problem that the property deteriorates.

【0009】さらに、ニードルパンチングによる締りの
効果は一般的に繊維密度の高い織布等との絡みによって
著しく向上するのであるが、第3のフエルトは、織布等
を用いず混紡バットを使用するものであるから締り難
く、所望の締りを得ようとして勢いニードルパンチング
の回数を多くせざるを得なくなる。そのために、混紡バ
ット中の炭素繊維を切断しフエルトとしての強度の小さ
なものとなり特に薄物(2〜3mm)では製作自体も困難
となると思われる。ニードルパンチングの回数が多いと
いうことはとりもなおさず作業時間が長くかかることで
もある。なお、バット全体に均質に混合し、しかもその
1/2 量前後を占める非炭素繊維の方の炭化に伴う重量減
少による密度低下は否めないと思われる。
Further, the effect of tightening by needle punching is generally remarkably improved by entanglement with a woven fabric having a high fiber density, but the third felt uses a blended bat without using a woven fabric or the like. It is difficult to tighten because it is a thing, and it is inevitable to increase the number of times of needle punching to obtain a desired tightening. For this reason, the carbon fiber in the mixed spinning bat is cut, and the strength as a felt becomes small, and it is considered that the manufacturing itself is difficult especially for a thin material (2 to 3 mm). The high number of needle punching means that the work time is long. It should be noted that the whole vat should be mixed uniformly and
It is undeniable that the density of non-carbon fibers, which occupy about 1/2 amount, decreases due to weight loss due to carbonization.

【0010】本発明は前記した事情に鑑みてなされたも
のであり、その目的は0.1g/cm3 以上の平均嵩密度
を有する厚さ1.5〜15mmのフエルト、とりわけ薄物
(2〜5mm)の炭素繊維製フエルトを作業性よく得るこ
とを可能にした炭素繊維製高密度フエルトの製造方法を
提供するにある。
The present invention has been made in view of the above-mentioned circumstances, and an object thereof is a felt having an average bulk density of 0.1 g / cm 3 or more and a thickness of 1.5 to 15 mm, particularly a thin material (2 to 5 mm). (4) It is to provide a method for producing a high density felt made of carbon fiber, which makes it possible to obtain the felt made of carbon fiber of (1) with good workability.

【0011】[0011]

【課題を解決するための手段】本発明は前記した目的を
達成するため布体に内包された耐炎化,不融化または炭
化処理した繊維からなるバット層をニードルパンチング
した後、バット層から布体を剥離し、その後バット層を
焼成することを特徴としている。
In order to achieve the above-mentioned object, the present invention needle-punches a batt layer made of flameproofed, infusibilized or carbonized fibers contained in a fabric body, and then the fabric body is formed from the batt layer. Is peeled off, and then the batt layer is baked.

【0012】前記布体は糊加工により硬さを付与したビ
ニロン寒冷紗を用いることができる。
As the cloth body, a vinylon gauze cloth having a hardness imparted by sizing can be used.

【0013】前記ニードルパンチングはバット層を布体
と共に裏返して複数回行うこともできるし、布体内のバ
ット層のみを裏返して複数回行うこともできる。
The needle punching can be performed a plurality of times by turning over the batt layer together with the cloth body, or can be performed a plurality of times by turning over only the batt layer in the cloth body.

【0014】また、前記布体はバット層を挟む上部布体
と下部布体とから構成しても良く、その場合上,下部布
体の両側合わせ部が縫着,ピン止め等の手段で仮止めし
たり、ニードルベットの出,入口に設けた押えロールあ
るいは押え板で押圧されると共にニードルベットの両側
に配置された針付無端ベルトの針で仮止めしたり、ある
いはニードルベットの両側に配置された上下機構により
挟持するようにしてもよい。
Further, the cloth body may be composed of an upper cloth body and a lower cloth body sandwiching a bat layer, in which case the both sides of the upper and lower cloth bodies are temporarily joined together by means such as sewing or pinning. It is stopped, pushed out by the needle bed, pressed by a presser roll or presser plate installed at the inlet, and temporarily fixed by the needles of the endless belt with needles arranged on both sides of the needle bed, or placed on both sides of the needle bed. It may be sandwiched by the vertical mechanism.

【0015】[0015]

【作用】バット層はニードルパンチング時の進行方向と
直行する周囲が布体で覆われているので、ニードルパン
チング時に巾方向に広がるのを抑制されて、高密度に押
圧された状態でニードルパンチングされる。
The batt layer is covered with a cloth around the periphery perpendicular to the advancing direction during needle punching, so that it is prevented from spreading in the width direction during needle punching, and is needle punched in a pressed state with high density. It

【0016】また、硬いビニロン寒冷紗の布体を用いた
ときは、ニードルパンチング時のバット層の押圧も充分
に行うことができると共に、ニードルパンチング時のバ
ット層内への布体の食い込みも少なく、ニードルパンチ
ング後のバット層からの剥離も容易となり、かつバット
層と布体との間に適度な摩擦を生じてバット層と布体と
の一体的な進行が良好に得られる。
When a hard vinylon gauze cloth is used, the bat layer can be sufficiently pressed during needle punching, and the cloth does not bite into the bat layer during needle punching. Peeling from the batt layer after needle punching is also facilitated, and appropriate friction is generated between the batt layer and the cloth body, and the integrated progress of the batt layer and the cloth body can be satisfactorily obtained.

【0017】布体をバット層を挟む上部布体と下部布体
とで構成した場合は、ニードルパンチング後布体のバッ
ト層からの剥離が容易となる。
When the cloth body is composed of the upper cloth body and the lower cloth body sandwiching the bat layer, the cloth body is easily peeled from the bat layer after needle punching.

【0018】さらに、上,下部布体の両側合わせ部を針
付無端ベルトの針で仮止めすることによって、仮止めと
その解放が連続的に行える。
Further, by temporarily fixing the both-side matching portions of the upper and lower cloth bodies with the needles of the endless belt with needles, the temporary fixing and the release thereof can be continuously performed.

【0019】[0019]

【実施例】以下、本発明を図示した実施例に基づいて具
体的に説明する。図1及び図2はニードルパンチング時
の横断面図及び縦断面図を示す。バット層1はニードル
パンチングの進行方向と直行する方向の周囲が布体2で
覆われた状態でニードルパンチングされる。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will be specifically described below based on the illustrated embodiments. 1 and 2 are a horizontal sectional view and a vertical sectional view at the time of needle punching. The batt layer 1 is needle punched in a state where the cloth body 2 covers the periphery in the direction orthogonal to the needle punching traveling direction.

【0020】このときのバット層1は耐炎化,不融化ま
たは炭化処理した繊維からなり、本実施例では石炭系ピ
ッチを不融化し、さらに炭化したもので、太さ13μ
m,繊維長30〜90mmが大部分を占めるランダムな
長さを有するものを使用した。
The batt layer 1 at this time is made of flame-resistant, infusibilized or carbonized fibers. In this embodiment, the coal-based pitch is infusibilized and further carbonized, and the thickness is 13 μm.
m, and a fiber length of 30 to 90 mm having a random length which occupies the majority was used.

【0021】布体2はニードルパンチングの進行方向に
開放した筒状のものからなり、その材質は一般的な布材
料でも良いが、本実施例では糊加工により硬さを付与し
たビニロン寒冷紗を用いた。また、布体2はその素材構
成が経糸,緯糸共に糸の込数(密度):5〜15本/c
m,糸の番手:80〜25メートル番手であり、かつ布
の目付:60〜160g/m2 であるものが選択される
が、本実施例では糸の込数10本/cm,糸の番手16
メートル番手,布の目付90g/m2 のビニロン寒冷紗
を用いた。この布体2は、ニードルパンチング時にバッ
ト層1と一体となって移動すること、及びニードルパン
チング後バット層1から剥離し易いことを目安として前
記素材条件が選択される。このためモノフイラメント織
物はバット層1との間でスリップを生じて一体移動が難
しく該織物そのままの、すなわち後処理加工等が行われ
ていないものでは本発明には不適である。また、柔らか
過ぎる布はニードルパンチング時にバット層内にめり込
み、ニードルパンチング後の剥離が困難になるので本発
明には不適である。
The cloth body 2 is made of a tubular material which is opened in the direction of needle punching, and the material thereof may be a general cloth material, but in this embodiment, vinylon gauze cloth, which is hardened by pasting, is used. I was there. In addition, the fabric body 2 has a material composition of both warp and weft yarns (density): 5 to 15 yarns / c
m, yarn count: 80 to 25 m, and fabric weight: 60 to 160 g / m 2 are selected, but in this embodiment, the number of yarns inserted is 10 / cm, yarn count 16
A vinylon gauze cloth having a metric count and a fabric weight of 90 g / m 2 was used. The material conditions are selected with reference to the fact that the cloth body 2 moves integrally with the bat layer 1 during needle punching and that the cloth body 2 is easily separated from the bat layer 1 after needle punching. For this reason, the monofilament woven fabric is slippery with the batt layer 1 and is difficult to move integrally, so that the woven fabric as it is, that is, the one which is not subjected to the post-treatment is not suitable for the present invention. Further, a too soft cloth is not suitable for the present invention because it is liable to sink into the batt layer at the time of needle punching and peeling after needle punching becomes difficult.

【0022】そしてニードルパンチングは布体2の両側
を外方(図1の矢印方向)へ引張りながらバット層1と
布体2を一体的に進行させることによって行った。尚、
図1及び図2において符号3はストリッパ,符号4はニ
ードルベット,及び符号5はニードルパンチング用針を
それぞれ示す。
Needle punching was performed by advancing the bat layer 1 and the cloth body 2 integrally while pulling both sides of the cloth body 2 outward (in the direction of the arrow in FIG. 1). still,
1 and 2, reference numeral 3 indicates a stripper, reference numeral 4 indicates a needle bed, and reference numeral 5 indicates a needle punching needle.

【0023】このときのニードルパンチング条件は以下
の通りであり、ニードルパンチング後布体2をバット層
1から剥離し表1に示すバット層A,Bを得た。このと
きバット層Aはバット層1を布体2ごと上,下面を返し
てニードルパンチングして得たものであり、バット層B
は布体2内のバット層1のみを上,下面返してニードル
パンチングして得たものである。ニードルパンチング条件 針種:32番手,刺数9個(3個/列×3) 針打本数:175本/cm2 針深:10mm
The needle punching conditions at this time were as follows. After needle punching, the cloth body 2 was peeled from the batt layer 1 to obtain batt layers A and B shown in Table 1. At this time, the bat layer A was obtained by needle punching the bat layer 1 together with the fabric body 2 with the upper and lower surfaces turned up.
Is obtained by needle punching with only the batt layer 1 in the cloth body 2 turned upside down. Needle punching conditions Needle type: No. 32, number of pricks 9 (3 / row x 3) Number of stitches: 175 / cm 2 Needle depth: 10 mm

【表1】 [Table 1]

【0024】このようにして得られたバット層A,Bは
その後焼成されるが、焼成後厚みが回復したりすること
がなく、焼成前の密度を維持した高密度の炭素繊維製フ
エルトが得られた。
The batt layers A and B thus obtained are then fired, but the thickness does not recover after firing, and a high-density carbon fiber felt that maintains the density before firing is obtained. Was given.

【0025】また、対照として布体2を用いないで前記
したバット層と同一構成素材のバット層1のみをニード
ルパンチングしてバット層Cを得た。このときのニード
ルパンチング条件は以下の通りで、かつバット層Cの構
成は表2に示す通りである。ニードルパンチング条件 針種:32番手,刺数9個(3個/列×3) 針打本数:50本/cm2 針深:15mm
As a control, the batt layer C was obtained by needle punching only the batt layer 1 having the same material as that of the batt layer without using the cloth body 2. The needle punching conditions at this time are as follows, and the configuration of the batt layer C is as shown in Table 2. Needle punching conditions Needle type: No. 32, Number of pricks 9 (3 / row x 3) Number of stitches: 50 / cm 2 Needle depth: 15mm

【表2】 [Table 2]

【0026】本発明品(バット層A,B)はニードルパ
ンチング時の針深が対照品(バット層C)に比べて浅い
にも拘らず充分な密度の向上が得られる。また、対照品
の場合高密度にしようとしてさらに針打本数を増やすこ
とも考えられるが、そうするとバット層の繊維が切れて
形崩れを起こし、形態を保てない。
The products of the present invention (butt layers A and B) can obtain a sufficient improvement in density even though the needle depth during needle punching is shallower than that of the control product (bat layer C). Further, in the case of the control product, it is possible to further increase the number of needle hits in order to increase the density, but if this is done, the fibers of the bat layer will break and lose their shape, and the shape cannot be maintained.

【0027】図3は本発明の他の実施例を示し、布体2
がバット層1を挟むように上部布体3と下部布体3とか
ら構成されており、これら上,下部布体6,7の両側合
わせ部6a,7aをピン10で仮止めして、筒状体を構
成している。この実施例ではニードルパンチング後の布
体2の剥離が容易に行えるというメリットがある。ま
た、本実施例ではピン10の仮止めの替りに、縫製によ
り仮止めを行っても良い。
FIG. 3 shows another embodiment of the present invention, which is a cloth body 2.
Is composed of an upper cloth body 3 and a lower cloth body 3 so that the bat layer 1 is sandwiched between them. Temporarily fixing both side mating portions 6a, 7a of these upper and lower cloth bodies 6, 7 with a pin 10 to form a cylinder. It composes a body. This embodiment has an advantage that the cloth body 2 can be easily peeled off after needle punching. Further, in this embodiment, instead of the temporary fixing of the pin 10, the temporary fixing may be performed by sewing.

【0028】さらに、図4は本発明のさらに別の実施例
を示す。本実施例は布体2がバット層1を挟む上部布体
6と下部布体7とから構成されており、これら上,下部
布体6,7の両側合わせ部がニードルベットの出,入口
に設けた押えロール11,12で押圧されると共に、ニ
ードルベットの両側に配置された針付無端ベルト13の
針14でニードルパンチング時のみ仮止めし、ニードル
パンチング後は自動的に前記仮止めが解放されるように
なっている。
Further, FIG. 4 shows another embodiment of the present invention. In the present embodiment, the cloth body 2 is composed of an upper cloth body 6 and a lower cloth body 7 which sandwich the bat layer 1, and the both side mating portions of the upper and lower cloth bodies 6 and 7 are provided at the outlet and inlet of the needle bed. It is pressed by the press rolls 11 and 12 provided, and the needles 14 of the endless belt 13 with needles arranged on both sides of the needle bed temporarily fix only during needle punching, and after needle punching, the temporary lock is automatically released. It is supposed to be done.

【0029】また、この時の押えロール11,12は押
え板で構成しても良い。さらにこのときの針付無端ベル
ト13に替えて、適宜の上,下機構を設け、これにより
上,下部布体2の両側合わせ部を挟持するようにしても
良い。このように他の変形した実施例においても、頭初
述べた実施例と同様に高密度の炭素繊維製フエルトを得
ることができる。
Further, the pressing rolls 11 and 12 at this time may be constituted by pressing plates. Further, in place of the endless belt 13 with a needle at this time, an appropriate upper and lower mechanism may be provided so that the both-side matching portions of the upper and lower cloth bodies 2 may be sandwiched. In this modified embodiment as well, a high-density carbon fiber felt can be obtained as in the first-mentioned embodiment.

【0030】[0030]

【発明の効果】本発明に係る炭素繊維製高密度フエルト
の製造方法は、伸度の著しく小さい炭素繊維を用いて平
均嵩密度が0.14g/cm3 以上の高密度のフエルトを
短い作業時間(ニードルパンチングの回数最小)で効率
よく製造できる。
The method for producing a carbon fiber high-density felt according to the present invention uses a carbon fiber having a remarkably small elongation to obtain a high-density felt having an average bulk density of 0.14 g / cm 3 or more in a short working time. (Minimal number of needle punching) enables efficient manufacturing.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明のニードルパンチング時の横断面図(進
行方向と直行する方向)である。
FIG. 1 is a cross-sectional view (direction orthogonal to the traveling direction) during needle punching according to the present invention.

【図2】本発明のニードルパンチング時の縦断面図(進
行方向に沿った方向)である。
FIG. 2 is a vertical cross-sectional view (direction along the traveling direction) during needle punching of the present invention.

【図3】本発明の他の実施例のニードルパンチング時の
横断面図である。
FIG. 3 is a cross-sectional view of another embodiment of the present invention during needle punching.

【図4】本発明のさらに他の実施例のニードルパンチン
グ時の側面図である。
FIG. 4 is a side view of another embodiment of the present invention during needle punching.

【符号の説明】[Explanation of symbols]

1 バット層 2 布体 6 上部布体 7 下部布体 6a,7a 合わせ部 10 ピン 13 針付無端ベルト 14 針 1 bat layer 2 cloth body 6 upper cloth body 7 lower cloth body 6a, 7a mating portion 10 pins 13 endless belt with needle 14 needles

Claims (7)

【特許請求の範囲】[Claims] 【請求項1】 布体に内包された耐炎化,不融化または
炭化処理した繊維からなるバット層をニードルパンチン
グした後、バット層から布体を剥離し、その後バット層
を焼成することを特徴とする炭素繊維製高密度フエルト
の製造方法。
1. A needle-punched batt layer made of flameproofed, infusibilized or carbonized fibers contained in a fabric, the fabric is peeled from the batt layer, and then the batt layer is fired. A method for producing a high-density carbon fiber felt.
【請求項2】 前記布体は糊加工により硬さを付与した
ビニロン寒冷紗であることを特徴とする請求項1記載の
炭素繊維製高密度フェルトの製造方法。
2. The method for producing a carbon fiber high-density felt according to claim 1, wherein the cloth body is a vinylon gauze cloth having a hardness imparted by sizing.
【請求項3】 前記ニードルパンチングはバット層を布
体と共に裏返して複数回行うことを特徴とする請求項1
記載の炭素繊維製高密度フエルトの製造方法。
3. The needle punching is performed a plurality of times by turning over the batt layer together with the cloth body.
A method for producing a high-density felt made of carbon fiber according to the description.
【請求項4】 前記ニードルパンチングは布体内のバッ
ト層のみを裏返して複数回行うことを特徴とする請求項
1記載の炭素繊維製高密度フエルトの製造方法。
4. The method for producing a carbon fiber high-density felt according to claim 1, wherein the needle punching is performed a plurality of times by turning over only the batt layer in the cloth body.
【請求項5】 前記布体はバット層を挟む上部布体と下
部布体とからなり、これら上,下部布体の両側合わせ部
が縫着,ピン止め等の手段で仮止めされて構成されてい
ることを特徴とする請求項1記載の炭素繊維製高密度フ
エルトの製造方法。
5. The cloth body is composed of an upper cloth body and a lower cloth body sandwiching a bat layer, and upper and lower cloth bodies on which both sides are joined are temporarily fixed by means such as sewing or pinning. The method for producing a carbon fiber high-density felt according to claim 1, wherein
【請求項6】 前記布体はバット層を挟む上部布体と下
部布体とからなり、これら上,下部布体の両側合わせ部
が、ニードルベットの出,入口に設けた押えロールある
いは押え板で押圧されると共にニードルベットの両側に
配置された針付無端ベルトの針で仮止めして構成されて
いることを特徴とする請求項1記載の炭素繊維製高密度
フエルトの製造方法。
6. The cloth body is composed of an upper cloth body and a lower cloth body sandwiching a bat layer, and the both sides of the upper and lower cloth bodies are joined to each other, and a pressing roll or a pressing plate provided at the exit and the entrance of the needle bed. The method for producing a carbon fiber high-density felt according to claim 1, wherein the carbon fiber high-density felt is temporarily fixed by the needles of the endless belt with needles that are pressed by the needle bed and are arranged on both sides of the needle bed.
【請求項7】 前記布体はバット層を挟む上部布体と下
部布体とからなり、これら上,下部布体の両側合わせ部
がニードルベットの両側に配置された上下機構により挟
持されていることを特徴とする請求項1記載の炭素繊維
製高密度フエルトの製造方法。
7. The cloth body is composed of an upper cloth body and a lower cloth body sandwiching a bat layer, and both sides of the upper and lower cloth bodies are sandwiched by an up / down mechanism arranged on both sides of the needle bed. The method for producing a carbon fiber high-density felt according to claim 1, characterized in that.
JP35505291A 1991-12-19 1991-12-19 Method for producing carbon fiber high-density felt Expired - Fee Related JP3010224B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP35505291A JP3010224B2 (en) 1991-12-19 1991-12-19 Method for producing carbon fiber high-density felt

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP35505291A JP3010224B2 (en) 1991-12-19 1991-12-19 Method for producing carbon fiber high-density felt

Publications (2)

Publication Number Publication Date
JPH05171552A true JPH05171552A (en) 1993-07-09
JP3010224B2 JP3010224B2 (en) 2000-02-21

Family

ID=18441653

Family Applications (1)

Application Number Title Priority Date Filing Date
JP35505291A Expired - Fee Related JP3010224B2 (en) 1991-12-19 1991-12-19 Method for producing carbon fiber high-density felt

Country Status (1)

Country Link
JP (1) JP3010224B2 (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2011146966A1 (en) * 2010-05-24 2011-12-01 Robert James Walker Vehicle fire protective cover
CN104073976A (en) * 2014-07-21 2014-10-01 西安康本材料有限公司 Preparation method of Z-direction high-strength pre-oxidized fiber thick felt
JP2016008371A (en) * 2014-06-23 2016-01-18 オーシーアイ カンパニー リミテッドOCI Company Ltd. Carbon fiber heat insulator and manufacturing method thereof
US11020620B2 (en) 2010-05-24 2021-06-01 Robert James Walker Vehicle fire protective cover

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2011146966A1 (en) * 2010-05-24 2011-12-01 Robert James Walker Vehicle fire protective cover
AU2011257949B2 (en) * 2010-05-24 2012-09-06 Wildfire Survival Shields Pty Ltd Vehicle fire protective cover
US11020620B2 (en) 2010-05-24 2021-06-01 Robert James Walker Vehicle fire protective cover
JP2016008371A (en) * 2014-06-23 2016-01-18 オーシーアイ カンパニー リミテッドOCI Company Ltd. Carbon fiber heat insulator and manufacturing method thereof
CN104073976A (en) * 2014-07-21 2014-10-01 西安康本材料有限公司 Preparation method of Z-direction high-strength pre-oxidized fiber thick felt

Also Published As

Publication number Publication date
JP3010224B2 (en) 2000-02-21

Similar Documents

Publication Publication Date Title
TWI598484B (en) Carbon fiber non-woven fabric and gas diffusion electrode of polymer electrolyte fuel cell using the same, polymer electrolyte fuel cell, fabrication method of carbon fiber non-woven fabric, and composite sheet
DE69215457T2 (en) Carbon fibers, carbon composite, reinforced with coal and manufacturing processes
DE69009797T2 (en) High density carbon fiber felt and process for its manufacture.
KR20020073180A (en) Carbon fiber sheet and method for producing the same
KR20110104514A (en) Ptfe fabric articles and method of making same
JP2001115369A (en) Production of carbon fiber felt
US4902561A (en) Lock set structure
RU2318932C2 (en) Tar-based graphite fabrics and needle stitched felts for gas diffusion layer substrates of fuel cell, and reinforced high thermal conductivity composites
JP3010224B2 (en) Method for producing carbon fiber high-density felt
US4987664A (en) Process for forming an interlocked batting of carbonaceous fibers
JPH0533249A (en) High-density felt of carbon fiber and production thereof
US5292460A (en) Method of manufacturing a high bulk density carbon fiber felt
JP2003064566A (en) Felt material having uneven surface
JP3988110B2 (en) Low pressure loss nonwoven activated carbon fiber and method for producing the same
KR970001582B1 (en) Densified carbonaceous fiber structures
CA1158903A (en) Needle punched papermaking felt and method of manufacturing the same
JP2892373B2 (en) High density felt made of carbon fiber and method for producing the same
JP2003045443A (en) Nonwoven carbon fiber fabric for electrode material of high polymer electrolyte fuel cell and its manufacturing method
JP3108553B2 (en) Electrode material and manufacturing method thereof
JP2004111341A (en) Manufacturing method of carbon fiber woven fabric or nonwoven fabric for fuel cell gas diffusion layer
JP2003183960A (en) Polyacrylonitrile based carbon fiber reinforced oxidized fiber sheet and method for producing the same
JP2003183962A (en) Polyacrylonitrile based carbon fiber sheet and method for producing the same
JP3010447B2 (en) Electrode material for battery and its manufacturing method
JP2895091B2 (en) Method for producing carbon fiber, carbon fiber chop and felt made of high bulk density carbon fiber
JP2003109616A (en) Carbon fiber spun yarn woven fabric structure for high molecular electrolyte fuel cell electrode material and method of manufacturing the same

Legal Events

Date Code Title Description
R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

LAPS Cancellation because of no payment of annual fees