JPH05169408A - Preparation of decorative constitutional material - Google Patents

Abstract

PURPOSE:To provide a method wherein preparation of a constitutional material having a three-dimensional decoration on the front side can be performed simply and efficiently by a general worker to provide a decorative constitutional material prepd. inexpensively. CONSTITUTION:A crosspiece member 3 made of vertical and horizontal crosspiecesis fixed on a square frame 1 one side face of which is closed with a face sheet 2 and a thin decorative panel 4 on the surface of which a specified pattern 13 and uneven decoration 14 are given is attached on another side face of the frame 1 through reinforcing materials 5 filled in the cavities in the frame 1. It is possible thereby to reduce troubles of assembly and manufacturing processes, to produce the materials in a short time, in large quantities and inexpensively, to form the whole decorative constitutional material in lightweight and to make an earthquake-proof structure by providing an enough strength based on the crosspiece member 3 set inside.

Description

Detailed Description of the Invention

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method of manufacturing a makeup component used in furniture manufacturing, the construction industry and the like.

[0002]

2. Description of the Related Art Conventionally, a wooden door 20 generally used in a building or the like is known as shown in FIG.

This device is constructed by a frame member 23 consisting of a pair of vertical stiles 21 and 21 and upper and lower stiles 22 and 22, which is framed by a cauldron 24 and fitted with a lattice plate 26 on which an end plate 25 is stretched. One door 20 is formed, and in the room, etc.
Due to its three-dimensional decoration on the front side, it is used in many interior doors for homes because of its majestic and profound design.

However, in the above-mentioned door manufacturing, the lattice plate with the three-dimensional decoration provided on the front surface is complicated in the processing of joints, joints, attachment surfaces and the like. In addition to requiring a high level of processing technology by skilled workers, it is extremely troublesome to assemble.

Further, as described above, since the number of steps and the number of manufacturing steps are increased, the manufacturing cost also rises, and it is impossible to provide a cosmetic component at a low cost. There were various problems such as.

[0006]

SUMMARY OF THE INVENTION The present invention has been made to solve the above-mentioned problems. The vertical and horizontal cauldron members are mounted in a rectangular frame body having one side closed by a contact plate, and the frame is Through the reinforcing material filled in the space in the body, on the other side surface of the frame body, by attaching a thin plate-shaped decorative plate having a predetermined pattern and uneven makeup on the surface, it was applied to the front side thereof It is an object of the present invention to provide a makeup component which can be produced easily and efficiently by a general worker and can be produced at a low cost.

[0007]

[Means for Solving the Problems] The means for achieving the above-mentioned object of the present invention is to reinforce one side surface of a rectangular frame body by closing a side surface of the frame body with a contact plate. After that, on the other side of this frame, while attaching a thin plate-like decorative plate on the surface of which a predetermined pattern and uneven makeup are applied,
A method for manufacturing a decorative component is a method of filling a reinforcing material in a space in the frame corresponding to a convex portion of the decorative plate.

Further, one side surface of the frame body framed in a rectangular shape is closed by a backing plate, a cauldron member is attached to the frame body for reinforcement, and then the other side surface of the frame body is closed by a front plate. ,
On the other side surface of the frame body, a thin plate-like decorative plate having a predetermined pattern and uneven makeup is attached to the surface, and between the convex portion of the decorative plate and the front plate attached to the frame body. It is a method for manufacturing a makeup component, in which a void is formed and filled with a reinforcing material.

[0009]

The present invention configured as described above has the following operations. After framing a rectangular frame, abutting plate against one side surface of this frame body to close this one side surface, and after mounting a cauldron member in the frame body, a void formed by this cauldron member Fill with reinforcing material.

Then, a decorative plate having a predetermined wood grain pattern and a concave and convex makeup is attached to the other side surface of the frame 1, and the convex portion of the concave and convex is supported by the reinforcing member, and the peripheral edge is further supported. When the portion is fixed to the outer peripheral end of the frame body, the makeup component is formed.

A cover plate may be attached to the other side surface of the frame 1 to reinforce the frame.

[0012]

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Next, an example of an embodiment of a method for manufacturing a decorative component according to the present invention will be described with reference to the drawings. 1 to 4, A is furniture manufacturing, for example, a front door of a clothes closet,
A decorative component used in fittings, such as doors inside and outside a house, in the construction industry, for example, a rectangular frame 1 and a contact plate 2.
Basically, the shell member 3, the thin decorative plate 4, and the reinforcing member 5 are used.

The frame body 1 is made of wood, light weight metal, or synthetic resin and has a pair of left and right vertical frames 6, 6.
And a pair of upper and lower horizontal frames 7 and 7, which are framed in a rectangular shape, and when made of wood, cut synthetic wood such as plywood / laminated boards or particle boards laminated to a specified thickness to a specified size. The strength may be obtained by using it.

The abutting plate 2 is one side surface of the frame body 1,
That is, it is provided on the back surface side to close the opening and at the same time, to make up this portion, which is formed in a shape matching the outer shape of the frame body 1 and fixed by nails or the like. And the like.

The above-mentioned rod member 3 is formed in a lattice shape by the vertical rods 3a and the horizontal rods 3b, and is attached inside the frame body 1 to reinforce the frame body 1 in the thickness direction.

Further, as shown in FIG. 4 (a), a cross-shaped sub-reinforcing member 9 is arranged in a predetermined arrangement in the space 8 formed by the rod member 3 for reinforcing the frame 1. Alternatively, as shown in FIG. 4 (b), a bracing sub-reinforcing member 10 may be attached to a diagonal line of the frame body 1.

The decorative plate 4 is made of synthetic resin, metal, non-ferrous metal, paper, synthetic material, or the like, and is formed in a thin plate shape in a square shape having a size matching the outer shape of the frame 1. There are bent pieces 1 on the top and bottom edges and the left and right edges.
1, 11 and 12, 12 are extended, and a predetermined pattern 13 and irregularities 14 are applied to the inner surface of the frame 1, and the makeup is attached to the other side surface of the frame body 1. It is fixed to the outer edge of the frame 1 by the above method.

The above-mentioned pattern 13 is formed by, for example, printing a wood-grain pattern (other than this, a floral pattern, a geometric pattern, etc.) or attaching a film with a wood pattern. In addition, the makeup of the unevenness 14 is one in which a pseudo shape such as a lattice or a cauldron is integrally formed by a molding machine, a press machine, or a conventional molding device, and any uneven shape can be selected. it can.

Therefore, the unevenness 14 is formed in a convex shape on the other side surface of the frame body 1 as shown in FIGS. 2 and 6 (a), or as shown in FIG. 6 (b). The other side surface may be formed in a concave shape, and the concave shape and the convex shape may be combined to form one decorative plate 4.

The above-mentioned reinforcing material 5 is filled in the space 8 in the frame 1 in correspondence with the projections of the irregularities 14 formed on the decorative plate 4 attached to the frame 1, As shown in FIG. 3, the vertical and horizontal pieces 5a and 5b are made of wood, metal, synthetic resin or paper to prevent the bending of the
5 to form a grid pattern, or as shown in FIG.
By alternately combining 5c and joint piece 5d, a size corresponding to the space 8 is formed, and strength in the thickness direction is exerted between the contact plate 2 and the decorative plate 4. Are fitted in.

In some cases, an adhesive may be applied to both ends of the reinforcing agent 5 to integrally provide the contact plate 2 and the decorative plate 4. In this case, when a synthetic resin is used for the decorative plate 4. The slack and warpage due to expansion and stretching of the decorative plate 4 are prevented.

In FIG. 7, reference numeral 15 denotes a front contact plate provided on the other side surface of the frame body 1 corresponding to the back contact plate 2 having one side surface of the frame body 1 closed. It is formed in a rectangular shape with the same thickness and material, and is joined by using a nail or an adhesive, and the strength of the frame body 1 can be measured by providing it in a sandwich shape in which the frame body 1 is sandwiched. ..

In this case, the reinforcing member 5 is the front plate.
It is inserted between 15 and the decorative plate 4.

In FIG. 7, reference numeral 16 is a fastening member for fastening the bent pieces 11, 11 and 12, 12 provided on the upper and lower edges and the left and right edges of the decorative plate 4 to the outer peripheral edge of the frame body 1, and is formed in a mountain shape. Frame 1
The press plate 17 is press-fitted into the outer peripheral edge of the decorative plate 4
Is firmly attached, and is formed integrally with the decorative plate 4 or is inserted from the outside through a through hole (not shown) formed in the bent pieces 11, 11 and 12, 12. It is a thing.

Next, the operation of the decorative component A according to the embodiment of the present invention configured as described above, for example, the interior door for a house will be described with reference to FIG.

First, by the vertical frames 6 and 6 and the upper and lower frames 7 and 7,
A rectangular frame 1 having a size of 800 × 2,000 mm is framed, and a plate 2 having the same outer shape as the frame 1 formed on one surface of the frame 1 by printing a wood-patterned makeup is applied. The frame 1 was brought into contact with the outer end face of the frame 1 and fixed with an adhesive to close one side face.

Then, the frame member 1 is attached to the frame body 1, and the frame member 1 is formed by attaching the vertical board 3a and the horizontal board 3b in the form of a lattice.
After reinforcing the vertical and horizontal directions and the thickness direction of the
Corresponding to the convex portions of the unevenness 14 formed on the both sides, the reinforcing material 5 formed in the convex shape in a lattice shape by the vertical and horizontal pieces 5a and 5b in the space 8 in the frame body 1 on both end surfaces. The adhesive was applied and filled.

Further, on the other side of the frame 1, that is, on the side filled with the reinforcing material 5, a predetermined wood grain pattern 13 is printed on the above-mentioned surface, and an ABS is formed by a plastic molding machine in which unevenness 14 is applied. Attach the decorative board 4 made of resin,
When the fixing member 16 and the adhesive are fixed to the outer peripheral end of the frame body, the reinforcing agent 5 is joined to the contact plate 2 and the decorative plate 4 to be integrated, and the decorative plate 4 is attached to the frame body 1. Surrounding the other side, a light and robust interior door A for a house as shown in FIG. 1 was manufactured.

[0029]

As described above, according to the method of manufacturing a decorative component of the present invention, the decorative material on the front side, which is difficult to manufacture and requires a high degree of skill, is integrally formed in advance. Since the number of manufacturing steps and the manufacturing process are greatly reduced, it is possible to produce a large amount at a low cost in a short period of time, and the manufacturing can be performed by a general worker without being a skilled engineer. it can.

Since the thin-walled decorative plate is used for the decorative part on the front side, which is the heaviest, the entire decorative component can be formed lightweight, and sufficient strength can be obtained by the cauldron member provided inside. It becomes an earthquake-resistant structure. It has special effects such as.

[Brief description of drawings]

FIG. 1 is a front view showing an embodiment of a method for manufacturing a makeup component according to the present invention.

FIG. 2 is a vertical cross-sectional side view of FIG. 1 enlarged and partially omitted.

FIG. 3 is a perspective view showing a disassembled state of FIG.

FIG. 4 is a front view showing each example of a mounting state of the frame body and the cauldron member in FIG.

5 is a perspective view showing another example of the reinforcing member in FIG.

FIG. 6 is a vertical cross-sectional view showing a part of a makeup component using a decorative plate of each of the other examples in FIG.

FIG. 7 is a vertical cross-sectional view showing a makeup component of another example in FIG. 1 with a part omitted.

FIG. 8 is a perspective view showing a conventional house door.

[Explanation of symbols]

 DESCRIPTION OF SYMBOLS 1 Frame 2 Contact plate 3 Casing member 4 Decorative plate 5 Reinforcing material 8 Vacancy 13 Pattern 14 Concavo-convex 15 Front contact plate

Claims (2)

[Claims] 1. A rectangular frame-shaped frame body is closed on one side by a contact plate, a cauldron member is attached to the frame to reinforce the frame, and the other side of the frame is provided with a predetermined pattern and irregularities on its surface. 2. A method for producing a makeup component, characterized in that a makeup-applied thin plate-like makeup plate is attached and a reinforcing material is filled in a space in the frame body corresponding to a convex portion of the makeup plate. 2. One side surface of a rectangular frame body is closed by a backing plate, a cauldron member is attached to the frame body for reinforcement, and the other side surface of the frame body is closed by a front plate. , A thin decorative plate having a predetermined pattern and a concave and convex makeup on the surface is attached to the other side surface of the frame, and between the convex portion of the decorative plate and the front plate attached to the frame. A method for manufacturing a decorative component, characterized in that a void is formed in the space and is filled with a reinforcing material.