JPH0511007B2 - - Google Patents
Info
- Publication number
- JPH0511007B2 JPH0511007B2 JP60142322A JP14232285A JPH0511007B2 JP H0511007 B2 JPH0511007 B2 JP H0511007B2 JP 60142322 A JP60142322 A JP 60142322A JP 14232285 A JP14232285 A JP 14232285A JP H0511007 B2 JPH0511007 B2 JP H0511007B2
- Authority
- JP
- Japan
- Prior art keywords
- molten resin
- accumulator
- extruder
- supply
- plunger
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000011347 resin Substances 0.000 claims description 62
- 229920005989 resin Polymers 0.000 claims description 62
- 239000000463 material Substances 0.000 claims description 6
- 239000000155 melt Substances 0.000 claims description 2
- 230000001105 regulatory effect Effects 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 description 5
- 239000011248 coating agent Substances 0.000 description 4
- 238000000576 coating method Methods 0.000 description 4
- 238000007665 sagging Methods 0.000 description 3
- 239000011247 coating layer Substances 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 238000000071 blow moulding Methods 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 230000002542 deteriorative effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000002250 progressing effect Effects 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C31/00—Handling, e.g. feeding of the material to be shaped, storage of plastics material before moulding; Automation, i.e. automated handling lines in plastics processing plants, e.g. using manipulators or robots
- B29C31/04—Feeding of the material to be moulded, e.g. into a mould cavity
- B29C31/06—Feeding of the material to be moulded, e.g. into a mould cavity in measured doses, e.g. by weighting
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Robotics (AREA)
- Coating Apparatus (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Description
【発明の詳細な説明】
(イ) 発明の技術分野
本発明は、溶融樹脂の定量供給装置に関する。
さらに詳しくは、型枠への流込みや被塗布物への
塗布のために一定量の溶融樹脂を断続的に供給す
る装置に関する。Detailed Description of the Invention (a) Technical Field of the Invention The present invention relates to a quantitative supply device for molten resin.
More specifically, the present invention relates to a device that intermittently supplies a fixed amount of molten resin for pouring into a mold or coating an object.
(ロ) 技術の背景
溶融樹脂は固化後の形状保形に自在性を有する
ことから、各種の工業製品自体またはその一部の
素材として多用されている。一方、各種工業製品
の生産自動化が進んでおり、このような自動化に
対応して一定量の溶融樹脂を断続的に得られるこ
とが要求されている。(b) Background of the Technology Molten resins have flexibility in retaining their shape after solidification, and are therefore widely used as materials for various industrial products or parts thereof. On the other hand, production automation of various industrial products is progressing, and it is required to be able to intermittently obtain a certain amount of molten resin in response to such automation.
(ハ) 従来技術の問題点
従来、溶融樹脂を供給する手段としては、押出
機を使用することが知られている。(C) Problems with the Prior Art Conventionally, it has been known to use an extruder as a means for supplying molten resin.
この方式は連続的に溶融樹脂を供給するには好
適であるが、連続的に作動させる等の操作を行な
つても一定量の溶融樹脂を断続的に供給すること
はできなかつた。即ち、押出機を停止した時は、
流路に残圧があり、瞬時停止ができない。そこ
で、溶融樹脂は粘性があるため、ダレが起きる。
このダレを取り除かなければ、新たに溶融樹脂を
供給することができない。 Although this system is suitable for continuously supplying molten resin, it has not been possible to intermittently supply a fixed amount of molten resin even if the system is operated continuously. That is, when the extruder is stopped,
There is residual pressure in the flow path and instantaneous stop is not possible. Therefore, since the molten resin is viscous, sagging occurs.
Unless this sagging is removed, molten resin cannot be newly supplied.
(ニ) 発明の目的
本発明はこのような従来の技術に鑑みてなされ
たものであり、その目的は、正確な一定量の溶融
樹脂を断続的に得られる装置を提供し、工業製品
の生産自動化へ対応すことにある。(d) Purpose of the Invention The present invention has been made in view of such conventional technology, and its purpose is to provide a device that can intermittently obtain a precise amount of molten resin, and to improve the production of industrial products. The goal is to respond to automation.
(ホ) 発明の構成
この目的を達成するため、本発明に係る溶融樹
脂の定量供給装置は、溶融樹脂が蓄積されるアキ
ユムレータと溶融樹脂が吐出される供給口との間
に設けられた供給路の途中に、吐出量が回転数で
規定される計量ポンプを接続し、この計量ポンプ
とこれを駆動するモータとの間に回転の正逆切換
機構を介装して成る供給部に対し、樹脂材を加熱
溶融する押出機をアキユムレータの溶融樹脂の蓄
積量に応動するようにアキユムレータに接続して
なる補充部を付設したものである。(E) Structure of the Invention In order to achieve this object, the molten resin quantitative supply device according to the present invention includes a supply path provided between an accumulator where the molten resin is accumulated and a supply port through which the molten resin is discharged. A metering pump whose discharge amount is determined by the number of rotations is connected to the supply section, and a mechanism for switching between forward and reverse rotation is interposed between the metering pump and the motor that drives it. A replenishment section is attached in which an extruder for heating and melting the material is connected to the accumulator so as to respond to the amount of molten resin accumulated in the accumulator.
(ヘ) 発明の実施例
以下、本発明に係る溶融樹脂の定量供給装置の
実施例を図面に基づいて説明する。(F) Embodiments of the Invention Hereinafter, embodiments of the molten resin quantitative supply device according to the present invention will be described based on the drawings.
第1図は本発明に係る溶融樹脂の定量供給装置
の一つを示したもので、溶融樹脂Pを蓄積したア
キユムレータ1と溶融樹脂Pが吐出される供給口
2との間に設けられた供給路3の途中に計量ポン
プ4が接続されている。この計量ポンプ4は一回
転で吐出する量が規定されているもので、一定の
回転を行なうと一定量の吐出量が正確に得られる
ものである。そして、この計量ポンプ4はモータ
5によつて駆動されるが、両者の間には回転の正
逆切換機構6と減速機7とが介装されている。正
逆切換機構6は図示の駆動伝達構造にあつては例
えば機械的なクラツチ機構が考えられるが、リレ
ー回路によつて切り換える電気的手段を用いても
差し支えない。なお、アキユムレータ1、供給路
3にはヒータ8が設けられており、溶融樹脂Pの
溶融状態を保持するようになつている。 FIG. 1 shows one of the molten resin quantitative supply devices according to the present invention, in which a supply device is provided between an accumulator 1 that accumulates molten resin P and a supply port 2 from which the molten resin P is discharged. A metering pump 4 is connected in the middle of the passage 3. This metering pump 4 has a specified amount of fluid to be discharged per rotation, and a constant rotation of the metering pump 4 accurately provides a constant amount of fluid to be discharged. The metering pump 4 is driven by a motor 5, and a forward/reverse rotation switching mechanism 6 and a speed reducer 7 are interposed between the two. In the illustrated drive transmission structure, the forward/reverse switching mechanism 6 may be, for example, a mechanical clutch mechanism, but it may also be electrically switched using a relay circuit. Note that a heater 8 is provided in the accumulator 1 and the supply path 3 to maintain the molten state of the molten resin P.
前述した装置構成を供給部Aとし、この供給部
Aに対し溶融樹脂Pの補充部Bが付設されてい
る。 The above-described device configuration is referred to as a supply section A, and a replenishment section B for molten resin P is attached to this supply section A.
補充部Bは前記アキユムレータ1に樹脂材
P″を加熱溶融する押出機9を接続して成るもの
で、押出機9はアキユムレータ1の溶融樹脂Pの
蓄積量に応動するようになつている。押出機9の
応動手段は、アキユムレータ1に内装されたプラ
ンジヤ10と、ロツド11、プランジヤ10を介し
て溶融樹脂を加圧するシリンダ12と、ロツド11の
上下動域の上下端に夫々取り付けられたリミツト
スイツチ13,14から成る。このリミツトスイツチ
13,14は押出機9を駆動するモータ15と押出
機9との間に設けられた電磁クラツチ16と連係し
ており、ロツド11が上方のリミツトスイツチ13を
操作したとき、即ちアキユムレータ1の溶融樹脂
Pの蓄積量が限界に達したときに前記電磁クラツ
チ16を切断して押出機9の作動を停止し、ロツ
ド11が下方のリミツトスイツチ14を操作した
とき、即ちアキユムレータ1の溶融樹脂Pの蓄積
量が減少したときに前記電磁クラツチ16を接続
して押出機9を作動させる。従つて、適時に押出
機9のホツパ9aに樹脂材P″を投入すれば、ス
クリユー9bとヒータ8とによつて加熱溶融され
た溶融樹脂が随時補充されることになり、前述し
た供給部Aによる溶融樹脂Pの供給の継続を可能
にする。なお、アキユムレータ1の保護のため、
アキユムレータ1に圧力センサ17を取り付け一
定圧で前記電磁クラツチ16を切断するようにす
るのが好ましい。また、プランジヤ10を介して
溶融樹脂Pを加圧するシリンダ12に圧力調整弁
18を取り付けておくと、アキユムレータ1の保
護にもなり得るし、プランジヤ10の溶融樹脂P
の加圧状態、即ちプランジヤ10が上下動する圧
力度合を調整することができる。 The replenishment part B is provided with a resin material in the accumulator 1.
The extruder 9 is connected to an extruder 9 that heats and melts P'', and the extruder 9 responds to the accumulated amount of molten resin P in the accumulator 1. It consists of an internal plunger 10, a rod 11, a cylinder 12 that pressurizes the molten resin through the plunger 10, and limit switches 13 and 14 installed at the upper and lower ends of the vertical motion range of the rod 11, respectively. is linked to an electromagnetic clutch 16 provided between a motor 15 that drives the extruder 9 and the extruder 9, and when the rod 11 operates the upper limit switch 13, the molten resin P in the accumulator 1 is accumulated. When the amount reaches the limit, the electromagnetic clutch 16 is disconnected to stop the operation of the extruder 9, and when the rod 11 operates the lower limit switch 14, that is, the amount of accumulated molten resin P in the accumulator 1 is reduced. When the electromagnetic clutch 16 is connected, the extruder 9 is operated. Therefore, if the resin material P'' is thrown into the hopper 9a of the extruder 9 at the appropriate time, it will be heated and melted by the screw 9b and the heater 8. The molten resin is replenished as needed, making it possible for the supply section A to continue supplying the molten resin P. In addition, in order to protect the accumulator 1,
It is preferable that a pressure sensor 17 is attached to the accumulator 1 so that the electromagnetic clutch 16 is disconnected at a constant pressure. Furthermore, if a pressure regulating valve 18 is attached to the cylinder 12 that pressurizes the molten resin P via the plunger 10, it can protect the accumulator 1, and the molten resin P of the plunger 10 can be protected.
The pressurized state, that is, the degree of pressure at which the plunger 10 moves up and down can be adjusted.
第2図はアキユムレータ1の押出機9との接続
部分の側壁に溶融樹脂Pの流路19を設けたもの
で、押出機9から送り込まれる溶融樹脂Pがプラ
ンジヤ10の下方へ流れ込むようにし、アキユム
レータ1内に残留している溶融樹脂Pから供給路
3に入るようにしたものである。この流路19を
設けることによつて、溶融樹脂Pの一部がいつま
でもアキユムレータ1内に残留して変質すること
がなくなる。 In FIG. 2, a flow path 19 for molten resin P is provided on the side wall of the connection part of the accumulator 1 with the extruder 9, so that the molten resin P sent from the extruder 9 flows below the plunger 10, and The molten resin P remaining in the supply channel 1 enters the supply channel 3. By providing this flow path 19, a part of the molten resin P will not remain in the accumulator 1 forever and will not deteriorate in quality.
この装置の使用に際しては、まず計量ポンプ4
を正回転させてアキユムレータ1から供給口2ま
で溶融樹脂Pを満たしておく。そして、計量ポン
プ4を設定した回数正回転させると、所定量の溶
融樹脂Pが供給口2から吐出供給されることにな
る。この計量ポンプ4の正回転を停止すると、供
給口2からの溶融樹脂Pの吐出供給も停止される
が、溶融樹脂Pの粘性と自重とによつて供給口2
にダレが生ずるので、正逆切換機構6を作動させ
て計量ポンプ4を逆回転させる。この計量ポンプ
4の逆回転により、前記ダレは供給口2内へ吸入
されることになり、換言すれば供給口2から吐出
供給される溶融樹脂Pの量は正確に設定された量
となる。また、このダレの吸入は、供給口2にお
ける空気の冷却による溶融樹脂Pの固化を防止す
ると共に、ヒータ8による加熱と空気による冷却
との温度差に伴う溶融樹脂Pの変質を防止するこ
ととなる。このようにして、再度計量ポンプ4を
正回転すれば、また設定された量の溶融樹脂PK
吐出供給が得られる。従つて、断続的に正確な一
定量の溶融樹脂Pの吐出供給が得られるのであ
る。 When using this device, first use the metering pump 4.
is rotated in the forward direction to fill the molten resin P from the accumulator 1 to the supply port 2. Then, when the metering pump 4 is rotated forward a set number of times, a predetermined amount of molten resin P is discharged and supplied from the supply port 2. When the forward rotation of the metering pump 4 is stopped, the discharge and supply of the molten resin P from the supply port 2 is also stopped.
Since sagging occurs, the forward/reverse switching mechanism 6 is operated to rotate the metering pump 4 in the reverse direction. By rotating the metering pump 4 in the opposite direction, the sag is sucked into the supply port 2. In other words, the amount of molten resin P discharged and supplied from the supply port 2 becomes an accurately set amount. In addition, the suction of this drip prevents the molten resin P from solidifying due to the cooling of the air at the supply port 2, and also prevents the molten resin P from deteriorating due to the temperature difference between the heating by the heater 8 and the cooling by the air. Become. In this way, if the metering pump 4 is rotated forward again, the set amount of molten resin PK will be reached again.
Discharge supply is obtained. Therefore, an accurate and constant amount of molten resin P can be discharged and supplied intermittently.
このような作用を奏するこの装置は、各種の型
枠による成形や塗布等広範な用途性を有するもの
であり、第3図、第4図にその一例を示してあ
る。 This device, which has the above-mentioned function, has a wide range of uses such as molding using various molds and coating, and an example thereof is shown in FIGS. 3 and 4.
第3図、第4図は被塗布物Tに対し溶融樹脂P
を塗布して塗布層P′を形成する例であり、被塗布
物Tは図面左から右に流れる生産ラインに一定間
隔で並列されているものである。第3図は供給口
2の真下に被塗布物Tが位置している状態であ
り、供給口2から吐出した溶融樹脂Pが回転する
被塗布物Tに塗布されていく状態が示されてい
る。そして、第4図は第3図の状態で塗布層P′が
形成され、次の被塗布物Tが供給口2の真下に位
置するまでの間の状態であり、供給口2の溶融樹
脂Pのダレが吸入されていく状態が示されてい
る。このように、被塗布物Tに対しては正確に一
定量の溶融樹脂Pが供給され、被塗布物Tの製品
仕上がりを不良化したり、生産ラインを汚損した
りすることがない。 Figures 3 and 4 show the molten resin P for the object T to be coated.
This is an example in which the coating layer P' is formed by coating the coating material T, and the objects to be coated T are lined up at regular intervals on a production line that flows from left to right in the drawing. Figure 3 shows a state in which the object T to be coated is located directly below the supply port 2, and a state in which the molten resin P discharged from the supply port 2 is applied to the rotating object T is shown. . FIG. 4 shows the state from the time when the coating layer P' is formed in the state shown in FIG. The state where the drip is being inhaled is shown. In this way, an accurate fixed amount of molten resin P is supplied to the object T to be coated, and there is no possibility that the product finish of the object T to be coated will be deteriorated or the production line will be contaminated.
以上説明した如く、本発明の実施例によれば、
以下の如き利点がある。 As explained above, according to the embodiments of the present invention,
It has the following advantages.
圧入、閉じ込めできないものでの定量溶融樹
脂の供給向きである。 Suitable for supplying a fixed amount of molten resin for items that cannot be press-fitted or confined.
型枠がオープン状態で溶融樹脂を断続的に一
定量精度高く、多量、少量を問わず、均一に単
位時間当たりの吐出流量を制御調整可能であ
る。 With the mold open, it is possible to uniformly control and adjust the discharge flow rate per unit time of a fixed amount of molten resin intermittently with high precision, regardless of whether the amount is large or small.
従来の型込め式成形による溶融樹脂の供給法
式(射出成形、ブロー成形)ではできない供給
装置である。 This is a feeding device that cannot be used with conventional molten resin feeding methods (injection molding, blow molding).
(ト) 発明の効果
以上のように、本発明に係る溶融樹脂の定量供
給装置は、正確な一定量の溶融樹脂を断続的に供
給することができ、自動化された生産ラインの広
範な分野で利用することができる効果がある。(g) Effects of the invention As described above, the molten resin quantitative supply device according to the present invention is capable of intermittently supplying an accurate fixed amount of molten resin, and can be used in a wide range of automated production lines. There are effects that can be used.
第1図は本発明に係る溶融樹脂の定量供給装置
の一つを示す簡略図、第2図は第1図の要部拡大
図、第3図、第4図は第1図の利用例を示す断面
図である。
1……アキユムレータ、2……供給口、3……
供給路、4……計量ポンプ、6……正逆切換機
構、9……押出機、10……プランジヤ、19……流
路、A……供給部、B……補充部、P……溶融樹
脂。
Fig. 1 is a simplified diagram showing one of the quantitative supply devices for molten resin according to the present invention, Fig. 2 is an enlarged view of the main parts of Fig. 1, and Figs. 3 and 4 are examples of the use of Fig. 1. FIG. 1... Accumulator, 2... Supply port, 3...
Supply path, 4...metering pump, 6...forward/reverse switching mechanism, 9...extruder, 10...plunger, 19...channel, A...supply section, B...replenishment section, P...melting resin.
Claims (1)
樹脂が吐出される供給口との間に設けられた供給
路の途中に、吐出量が回転数で規定される計量ポ
ンプを接続し、この軽量ポンプとこれを駆動する
モータとの間に回転の正逆切換機構を介装して成
る供給部に対し、樹脂材を加熱溶融する押出機を
アキユムレータの溶融樹脂の蓄積量に応動するよ
うにアキユムレータに接続して成る補充部を付設
したことを特徴とする溶融樹脂の定量供給装置。 2 アキユムレータには溶融樹脂を加圧するプラ
ンジヤが内装され、このプランジヤの上下動に押
出機を応動させると共に、アキユムレータの側壁
に溶融樹脂の流路を設け、押出機からアキユムレ
ータに送り込まれる溶融樹脂がプランジヤの下方
へ流れ込むようにして成る特許請求の範囲第1項
記載の溶融樹脂の定量供給装置。[Claims] 1. A metering pump whose discharge amount is regulated by the number of rotations is connected in the middle of a supply path provided between an accumulator where molten resin is accumulated and a supply port where molten resin is discharged. The extruder that heats and melts the resin material is operated in response to the amount of molten resin accumulated in the accumulator for the supply section, which has a forward/reverse rotation switching mechanism interposed between this lightweight pump and the motor that drives it. What is claimed is: 1. A quantitative supply device for molten resin, characterized in that it is equipped with a replenishment section connected to an accumulator. 2 The accumulator is equipped with a plunger that pressurizes the molten resin, and the extruder responds to the up and down movement of the plunger, and a flow path for the molten resin is provided on the side wall of the accumulator, so that the molten resin sent from the extruder to the accumulator is passed through the plunger. 2. The quantitative supply device for molten resin according to claim 1, wherein the molten resin flows downwardly.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP60142322A JPS621512A (en) | 1985-06-28 | 1985-06-28 | Quantitative supply device of molten resin |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP60142322A JPS621512A (en) | 1985-06-28 | 1985-06-28 | Quantitative supply device of molten resin |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS621512A JPS621512A (en) | 1987-01-07 |
JPH0511007B2 true JPH0511007B2 (en) | 1993-02-12 |
Family
ID=15312654
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP60142322A Granted JPS621512A (en) | 1985-06-28 | 1985-06-28 | Quantitative supply device of molten resin |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS621512A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2004020171A1 (en) * | 2002-08-28 | 2004-03-11 | Seiko Epson Corporation | Method and device for pouring plastic raw material liquid |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7770760B2 (en) * | 2007-02-12 | 2010-08-10 | Illinois Tool Works Inc. | Modular system for the delivery of hot melt adhesive or other thermoplastic materials |
JP5858647B2 (en) * | 2011-06-03 | 2016-02-10 | キヤノン株式会社 | Method for manufacturing molded body, quantitative discharge device, method for manufacturing lens, and method for manufacturing prism |
CN107921468B (en) * | 2015-09-02 | 2019-12-27 | 龙云株式会社 | Discharge device |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5579066A (en) * | 1978-12-08 | 1980-06-14 | Hitachi Ltd | Feeding method of viscous material and device therefor |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS58161678U (en) * | 1982-04-19 | 1983-10-27 | 太陽鉄工株式会社 | Constant flow discharge device |
-
1985
- 1985-06-28 JP JP60142322A patent/JPS621512A/en active Granted
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5579066A (en) * | 1978-12-08 | 1980-06-14 | Hitachi Ltd | Feeding method of viscous material and device therefor |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2004020171A1 (en) * | 2002-08-28 | 2004-03-11 | Seiko Epson Corporation | Method and device for pouring plastic raw material liquid |
Also Published As
Publication number | Publication date |
---|---|
JPS621512A (en) | 1987-01-07 |
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